TRENCHER ATTACHMENT
The present disclosure provides a system and method of creating trenches of various widths, including widths that are substantially greater than the width of the boom head or even the chassis. According to the trencher system of the present disclosure, the boom is designed so that it can be easily configured to create a trench of a first width and subsequently create a trench of a second width that is different than the first width.
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This application claims priority to provisional application No. 61/047,052 filed Apr. 22, 2008, entitled Trencher Attachment, which is incorporated by reference in its entirety herein.
TECHNICAL FIELDThe present disclosure relates to trenchers and, more particularly, to a wide boom attachment for a trencher.
BACKGROUNDTrenchers capable of digging/cutting trenches have a variety of uses. For example, in construction, trenchers are often used to dig trenches for laying pipes or cables. There exist a number of different types of trenchers. One type of trencher includes a digger chain that rotates on a boom. The angle of the boom can be adjusted to control the depth of the cut. To cut the trench, the digger chain is rotated on the boom while the machine moves slowly in a direction away from the boom. The width of the chain defines the width of the trench. In most trenchers the width of the chain is limited by the width of the boom head and chassis. There exists some disclosures in the prior art relating to systems and methods for creating a wider trench than is traditionally possible. See, for example, U.S. Pat. No. 5,228,220 to Bryan, Jr. and U.S. Pat. No. 5,497,567 to Gilbert. However, there remains a need to provide an improved system and method of creating wide trenches.
SUMMARYThe present disclosure provides a system and method of creating trenches of various widths, including widths that are substantially greater than the width of the boom head and chassis width. According to the trencher system of the present disclosure, the boom is designed so that it can be easily configured to create a trench of a first width and subsequently create a trench of a second width that is different than the first width.
Referring to
In the depicted embodiment, a main boom 34 is attached to the second end 16 of the chassis 12. The main boom 34 includes a proximal end 36 (the end near the chassis 12) and a distal end 38 (the end far from the chassis 12). The main boom 34 supports a main digger chain 40, and at each side of the main boom 34 are auxiliary booms 42, 44 that support auxiliary digger chains 46, 48. In the depicted embodiment, the first auxiliary digger chain 46 and the second auxiliary digger chain 48 are both driven by the drive shaft assembly 50, and the drive shaft assembly 50 is driven by the main digger chain 40. In use the main boom 34 is lowered into the ground surface while the digger chains 40, 46, 48 are typically rotating in a direction that cause the cut debris (dirt, stone, etc.) to be pulled into the trencher 10 and out via the conveyor system 32. Once the main boom 34 is lowered to the desired depth, the trencher is driven slowly in a forward direction such that the first end 14 is the front of the chassis 12 and the second end 16 is the rear of the chassis. This movement of the trencher 10 while the digger chains 40, 46, 48 are rotating creates a trench in the ground that generally matches the combined width of the digger chains 40, 46, 48.
Most prior art trenching systems do not include auxiliary booms and auxiliary digger chains. The width of the trench is typically limited by the maximum width of the main digger chain. In turn, the maximum width of the main digger chain is typically limited by the width of the boom head and chassis. The present disclosure provides systems and methods that overcome the above-identified trench width limitations.
One embodiment of the present disclosure provides a kit that can be used with an existing trencher to enable it to create much wider trenches. The kit includes auxiliary boom(s), auxiliary digger chain(s), and an associated drive shaft system. Another embodiment of the present disclosure provides digger chains with cutting elements thereon that channel the debris from the auxiliary digger chains into the path of the main digger chain to enable the main digger chain to feed the debris into the conveyor system. Another embodiment of the present disclosure provides a trencher with a main boom as well as auxiliary booms, wherein the auxiliary booms are configured to automatically funnel the debris into the path of a main digger chain so that the debris can be efficiently and effectively removed from the trench. In yet another embodiment a method of creating trenches of varying width is disclosed wherein auxiliary digger chains can be relatively quickly and easily connected to or removed from the trencher.
Referring to
In the depicted embodiment the auxiliary booms 42, 44 include an idler gear 62, 63 positioned at the proximal ends 52, 53. The idler gear 62, 63 of each of the auxiliary booms 42, 44 facilitates the movement of the track around the booms. In the depicted embodiment, the idler gear has a smaller diameter than the distance between the upper support surface 56, 57 and the lower support surface 58, 59 (i.e., the thickness or depth of the booms 42, 44). In one embodiment the idler gear 62, 63 is positioned such that the pivot axis of the idler gear is above the center line between the upper and lower support surfaces 56-59 of the auxiliary booms (
In one embodiment the idler gear 62, 63 is positioned such that the upper cut surfaces 60, 61 of the auxiliary digger chains 46, 48 are generally in the same plane (i.e., parallel) to the upper cut surface 64 of the main digger chain 40. It should be appreciated that many other configurations are also possible. For example, the axis of the idler gear could be positioned so that the upper cut surface 60, 61 at the proximal ends 52, 53 of the digger chains 46, 48 extend above the upper cut surface 64 of the main digger chain 40.
In the depicted embodiment the auxiliary booms 42, 44 include a modular configuration. The auxiliary booms 42, 44 each include three main sections including a first end section that supports the idler gear 62, 63 located at the proximal end 52, 53, a second section at the distal end that is shaped to receive a portion of the drive shaft assembly 50, and a third section positioned between the first section and the second section. In the depicted embodiment the second section includes a curved end portion that is configured to allow the upper and lower support surfaces 56-59 of the auxiliary booms 42, 44 to transition smoothly with the drive gears of the drive shaft assembly 50. In the depicted embodiment the third section can be removed and replaced with a different third section to adjust the length of the auxiliary boom 42, 44. Alternatively, additional sections can be added between the first and second section to increase the length of the boom without removing the third section. Alternative embodiments of the modular feature of the boom may be configured such that the first and second section attach directly to each other without a mid-section therebetween. It should also be appreciated that in some alternative embodiments, the auxiliary booms may not be modular. In other words, they may be of a fixed length that is not adjustable.
Referring to
In the depicted embodiment the cutting teeth 102 are configured and arranged on the auxiliary digger chains 46, 48 in a pattern that directs the debris cut by the auxiliary digger chains 46, 48 into the path of the main digger chain 40.
Referring to
Referring to
Referring to
The above specification, examples, and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.
Claims
1. A trencher comprising:
- a chassis including a first side, second side, first end, and second end;
- a pair of spaced apart trencher tracks at each side of the chassis;
- a main boom positioned between the trencher tracks, the main boom including a first end and second end, wherein the first end of the boom is connected to the second end of the chassis;
- a main digger chain positioned to rotate over the main boom;
- a first auxiliary digger chain positioned adjacent a first side of the main digger chain;
- a second auxiliary digger chain positioned adjacent a second side of the main digger chain;
- wherein the first and second auxiliary digger chains are driven by the main digger chain.
2. The trencher of claim 1, wherein the second end of the main boom includes a drive shaft configured to receive torque from the main digger chain and transfer torque to the first and second auxiliary digger chains.
3. The trencher of claim 2, wherein the first and second auxiliary digger chains are configured and arranged so that cutting surfaces on the lower half of the digger chains are generally aligned with the cutting surface of the lower portion of the main digger chain.
4. The trencher of claim 3, wherein the first and second auxiliary digger chains are configured and arranged such that lower cutting surfaces on the upper portions of the digger chains are retracted relative to the adjacent cutting surface of the main digger chain.
5. The trencher of claim 1, further comprising a first auxiliary boom for supporting the first auxiliary digger chain, the first auxiliary boom being connected to the main boom via a side mounting plate.
6. The trencher of claim 1, wherein the main digger chain includes teeth arranged in two rows that are each angled with respect to an edge of the digger chain.
7. The trencher of claim 1, wherein the first and second auxiliary digger chains include teeth arranged in rows that are at an angle with respect to the edges of the auxiliary digger chains.
8. The trencher of claim 1, wherein the first and second auxiliary digger chains include two or less teeth per plate.
9. The trencher of claim 1, wherein the first and second auxiliary digger chains include dirt drags that overlap adjacent plates.
10. A trencher attachment comprising:
- an auxiliary boom configured to be mounted to the mounting plate, the auxiliary boom configured to support an auxiliary digger chain;
- a drive axis configured to be attached to a main boom of a trencher, the drive axis including center gears for engaging a main digger chain and side gears for engaging an auxiliary digger chain; and
- a first mounting plate configured to be attached to interface between the main boom of a trencher and the auxiliary boom such that the auxiliary boom is aligned with the side gear for engaging the auxiliary digger chain.
11. The trencher attachment of claim 10, wherein the mounting plate is attached to the main boom and includes apertures for receiving bolts that extend from the auxiliary boom.
12. The trencher attachment of claim 10, further comprising an idler gear on an end of the auxiliary boom, wherein the idler gear is configured and arranged on the auxiliary boom to apply tension on an auxiliary digger chain.
13. The trencher attachment of claim 12, further comprising a tensioning mechanism including a plurality of bolts and a hydraulic cylinder.
14. The trencher attachment of claim 10, wherein the auxiliary boom is modular in that the length of the auxiliary boom can be adjusted by removing or adding support sections between the end portions of the auxiliary boom.
15. A method of trenching comprising:
- connecting a drive shaft to a distal end of a main boom;
- connecting an auxiliary boom to a side of the main boom such that a portion of the drive shaft extends across a portion of the auxiliary boom;
- connecting a main digger chain to the main boom such that the main digger chain drives the drive shaft; and
- connecting an auxiliary digger chain to the auxiliary boom such that the drive shaft drives the auxiliary digger chain.
16. The method of claim 15, wherein the proximal portions of the auxiliary boom include a pivot for engaging the auxiliary digger chain, and wherein the axis of the pivot is positioned closer to an upper cutting surface of the main digger chain than a lower cutting surface.
17. The method of claim 16, wherein the upper cutting surface of the auxiliary boom is parallel to the upper cutting surface of the main digger chain.
18. The method of claim 16, wherein the proximal end of the auxiliary boom has a curved profile that gradually guides the auxiliary digger chain away from the lower cutting surface of the main digger chain.
19. The method of claim 16, wherein the radius of curvature is greater than the distance between an upper and a lower cutting surface of the main digger chain.
20. The method of claim 17, wherein the teeth on the auxiliary digger chain are configured and arranged to direct cut debris into the path of the main digger chain.
Type: Application
Filed: Apr 20, 2009
Publication Date: Oct 22, 2009
Applicant: Vermeer Manufacturing Company (Pella, IA)
Inventors: Mark Cooper (Pella, IA), Robert Daniel Hawks (Pella, IA), Edward Lee Cutler (Bloomfield, IA)
Application Number: 12/426,864
International Classification: E02F 5/06 (20060101); E02F 1/00 (20060101);