REFRIGERATOR INCLUDING HIGH CAPACITY ICE MAKER
In accordance with an aspect of the disclosure, there is provided an ice service refrigerator comprising an ice maker and a food preservation compartment containing an evaporator. The ice maker includes a mold, an ejector for discharging ice pieces from the mold and a controller for periodically initiating operation of the ice maker through an ice making cycle and an ice harvesting cycle. The refrigerator further comprises a refrigeration system including a compressor, a condenser, a conduit flow line, a first valve, a second valve, an ice maker coil, a first cap tube, a second cap tube, and at least one evaporator connected in selectively closed series flow relationship. The ice maker coil is attached to the ice maker mold and includes a heat exchange relationship with the ice maker mold. The refrigerator also comprises circuitry including the controller for closing the first valve to conduct refrigerant through the condenser, the first cap tube, the ice maker coil, and the at least one evaporator during the ice making. The circuitry includes the controller for opening the first valve and closing the second valve to conduct refrigerant through the ice maker coil, the second cap tube, and the at least one evaporator during the ice harvesting.
The present disclosure relates to a refrigerator equipped with an automatic ice maker in which the ice harvesting cycles can be mold temperature initiated and wherein an increase in temperature applied to the ice maker mold during the harvesting cycle aids in the release and discharge of ice pieces therefrom. While automatic ice makers are usually provided in automatic refrigerators which also require means for cooling the evaporator to cool a food preservation compartment, the controls for timing and controlling the cooling operation of the refrigeration system have been separate from the controls for initiating and timing the ice maker in its ice harvesting cycles.
There are problems with existing ice makers, namely, low capacity and very cold air necessary to freeze water that typically requires placing the ice maker in the freezer compartment, or if in the fresh food compartment moving cold air with a special duct from the freezer. Additionally, heat (i.e. hot air) introduced at freezer evaporator defrost can cause previously harvested ice to fuse together.
Capacity issues, that is, rate of ice cube formation issues, addressed heretofore have included an airflow increase and/or an increase of the ice maker dimensions. Additional fans and damper ducts have also been installed.
Typical ice makers can include a body where water is freezing into ice having a top surface with several indentations, for example of crescent shape to freeze and store the crescent shape ice piece. The body can be made from conductive material. A rotating rake can be provided for removing ice pieces from the body. The ice maker can further include an electrical motor and a water supply system.
SUMMARYAn ice maker according to the present disclosure, to be described in more detail hereinafter, can provide high ice capacity, and be located in any place inside of freezer or fresh food compartment or ice machine. The ice maker can considerably reduce the occupied volume compared to existing ice makers and enables ice making concurrent with refrigerator cool down.
In accordance with an aspect of the disclosure, there is provided a refrigerator appliance comprising an ice maker and a food preservation compartment containing an evaporator. The ice maker includes a mold, an ejector for discharging ice pieces from the mold and a controller for periodically initiating operation of the ice maker through an ice making cycle and an ice harvesting cycle. The refrigerator further comprises a refrigeration system including a compressor, a condenser, a conduit flow line, a first valve, a second valve, an ice maker coil, a first cap tube, a second cap tube, and at least one evaporator connected in selectively closed series flow relationship. The ice maker coil is attached to the ice maker mold and includes a heat exchange relationship with the ice maker mold. The refrigerator also comprises circuitry including the controller for closing the first valve to conduct refrigerant through the condenser, the first cap tube, the ice maker coil, and the at least one evaporator during the ice making. The circuitry includes the controller for opening the first valve and closing the second valve to conduct refrigerant through the ice maker coil, the second cap tube, and the at least one evaporator during the ice harvesting.
In accordance with another aspect of the disclosure, there is provided an automatic high capacity ice service refrigerator comprising a below-freezing storage compartment containing an ice maker and a first ice storage receptacle having a first capacity and a second ice storage receptacle having a second capacity. The ice maker includes a mold, an ejector for discharging ice pieces from the mold and a controller for periodically initiating operation of the ice maker through an ice making cycle and an ice harvesting cycle including successive steps of discharging ice pieces from the mold and supplying water to the mold after ejection of the ice pieces. The ice service refrigerator further comprises a refrigeration system including a compressor, a condenser, a conduit flow line, a first valve, a second valve, an ice maker coil, a first cap tube, a second cap tube, and at least one evaporator connected in selectively closed series flow relationship. The ice maker coil includes a heat exchange relationship with the ice maker mold. Circuitry is provided including the controller for closing the first valve to conduct refrigerant through the condenser, the first cap tube, the ice maker coil, and the at least one evaporator during the ice making. The circuitry includes the controller for opening the first valve and closing the second valve to conduct refrigerant through the ice maker coil, the second cap tube, and the at least one evaporator during the ice harvesting.
In accordance with yet another aspect of the disclosure there is provided a method of ice making and compartment cooling, comprising conducting refrigerant selectively through a refrigeration system including a compressor, a condenser, a conduit flow line, a first valve, a second valve, an ice maker coil, a first cap tube, a second cap tube, and at least one evaporator connected in selectively closed series flow relationship. The compartment is a food preservation compartment containing at least one evaporator. The method further provides for periodically initiating operation of the ice maker through an ice making cycle and an ice harvesting cycle wherein the ice maker includes a mold, an ejector for discharging ice pieces from the mold and a controller. The ice maker coil is attached to the ice maker mold and includes a heat exchange relationship with the ice maker mold. The method further selectively connects the compressor output to the condenser for conducting the refrigerant to the ice maker coil through the conduit and the second valve in an ice making mode, and selectively connects the compressor output to the ice maker coil and the at least one evaporator for conducting the refrigerant to the ice maker coil through the conduit and the first valve in an ice harvesting mode. The method further provides for the closing of the first valve to conduct refrigerant through the condenser, the first cap tube, the ice maker coil, and the at least one evaporator during the ice making and compartment cooling; and, opening the first valve and closing the second valve to conduct refrigerant through the ice maker coil, the second cap tube, and the at least one evaporator during the ice harvesting and compartment cooling.
In accordance with yet another aspect of the disclosure there is provided a method of ice making and compartment cooling, comprising conducting refrigerant selectively in one direction, during an ice making mode, through a refrigeration system including a compressor, a condenser, a cap tube, and an ice maker coil, and back to the compressor. A fan circulates air over the ice maker coil, then acting as an evaporator, the air is chilled thereby providing cooling to an ice storage receptacle and to the compartment. The method further provides for conducting refrigerant selectively in another direction, during an ice harvesting mode, through the refrigeration system including the ice maker coil and the evaporator, the cap tube, the compressor, without circulating air over the ice maker coil. When refrigerant is conducted in this direction, the ice maker coil acts as a condenser, removing heat from the refrigerant which is used to heat the mold to release the ice.
With reference to the accompanying drawings:
In existing ice makers, ice is built with cold air flowing around the ice maker. The ice making rate, or capacity, of these ice makers is low and typically a special heater is required to harvest ice. The schematics to be described hereinafter, of the present disclosure offer a way to freeze water and harvest ice without any additional heater.
With particular reference to the drawings, a refrigerator can comprise a rectangular cabinet (not shown) including insulated outer walls and a partition dividing the cabinet into a freezer compartment and a fresh food compartment in side-by-side, or other, relationship. The access openings to these compartments are respectively closed by suitable doors including a freezer compartment door.
Referring now to
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A dual evaporator system 60, as shown in
As illustrated in
As illustrated in
It is to be appreciated that the above described embodiments provide an automatic ice service refrigerator which eliminates the use of electric mold heating means and separate defrost heating means and provides for complete control of both the ice maker and the refrigeration system through refrigeration and defrost cycles by means of a common controller or system associated with the ice maker. It is to be appreciated that the harvesting of ice, as described above, does not include an electrical heater, or any other type of heater.
In both the single and dual evaporator refrigerators (
As described above, the disclosure provides an ice service refrigerator comprising an ice maker and a food preservation compartment containing an evaporator. The ice maker can include a mold, an ejector for discharging ice pieces from the mold and a controller for periodically initiating operation of the ice maker through an ice making cycle and an ice harvesting cycle. As discussed above, the refrigerator generally comprises a refrigeration system including a compressor, a condenser, a first valve, a second valve, an ice maker coil and at least one evaporator connected in selectively closed series flow relationship.
Regular ice machines with water flowing on the ice making surface require either a drain to drain not frozen water or a special pump to recirculate water. Ice drops in an ice storage receptacle that is relatively warm causing thawed water which is either drained or pumped back to make new ice. Thus, existing ice machines can be inefficient either consuming large water quantities or making poor quality ice (from recirculating water).
Referring again to
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As shown in
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Referring to
It is to be appreciated that an ice maker 124 with a coil for receiving refrigerant attached or molded into the ice maker body can provide increased ice capacity and with developed surface of the ice maker body (
The ice maker 124 shown in
Existing ice makers in refrigerators having relatively low and/or fixed ice capacity can satisfy typical everyday needs. In case of parties or outdoor events (i.e. high volume demand), the fixed ice capacity/production is not enough and results in either use of special ice machines or buying ice from the grocery stores in 5-10 lb. bags.
Having a high capacity ice maker to build large amounts of ice (as described above) can include a much larger volume of ice storage to accommodate the larger volume ice production.
The aforementioned problems have not existed heretofore because low capacity ice makers don't require large ice storage. The present disclosure considers increased ice storage capacity to store ice from high capacity ice makers 10, for example.
The present disclosure provides two ways (
While there has been shown and described what is believed to be several embodiments of the disclosure, it is to be understood that the disclosure is not limited thereto and it is intended by the appended claims to cover all such modifications as fall within the true spirit and scope of the disclosure.
Claims
1. A refrigerator comprising: a controller for periodically initiating operation of the ice maker through an ice making cycle and an ice harvesting cycle;
- an ice maker;
- a food preservation compartment containing at least one evaporator;
- said ice maker including a mold, an ejector for discharging ice pieces from said mold;
- a refrigeration system including a compressor, a condenser, a conduit flow line, a first valve flow restrictor, a second valve flow restrictor, an ice maker coil, a first cap tube, a second cap tube, and said at least one evaporator connected in selectively closed series flow relationship;
- said ice maker coil arranged in a heat exchange relationship with said ice maker mold;
- said conduit including said first valve for selectively connecting the compressor output to said condenser for conducting refrigerant to said ice maker coil;
- said conduit including said second valve for selectively connecting said ice maker coil and said at least one evaporator;
- said controller being operative to close said first valve to conduct refrigerant through said condenser, said first cap tube, said ice maker coil, and said at least one evaporator during said ice making cycle; and,
- said controller being operative to open said first valve and close said second valve to conduct refrigerant through said ice maker coil, said second cap tube, and said at least one evaporator during said ice harvesting cycle.
2. The refrigerator according to claim 1, wherein during said ice harvesting cycle, said refrigerant flows to said second cap tube, expands and evaporates in said at least one evaporator for cooling down of said compartment.
3. The refrigerator according to claim 1, wherein ice maker includes an outer mold having channels therethrough in a heat exchange relationship with said ice maker mold.
4. An automatic ice service refrigerator comprising:
- a storage compartment containing an ice maker;
- said ice maker including a mold, an ejector for discharging ice pieces from said mold;
- a controller for periodically initiating operation of the ice maker through an ice making cycle and an ice harvesting cycle including successive steps of discharging ice pieces from the mold and supplying water to said mold after ejection of the ice pieces;
- a refrigeration system including a compressor, a condenser, a conduit flow line, a first valve, a second valve, an ice maker coil, a first cap tube, a second cap tube, and at least one evaporator connected in selectively closed series flow relationship;
- said ice maker coil in a heat exchange relationship with said ice maker mold;
- said conduit, said first valve, and said second valve being operatively arranged for selective fluid communication of compressor output to said condenser for conducting refrigerant to said ice maker coil;
- said controller being operative to close said first valve to conduct refrigerant through said condenser, said first cap tube, said ice maker coil, and said at least one evaporator during said ice making cycle; and,
- said controller being operative to open said first valve and close said second valve to conduct refrigerant through said ice maker coil, said second cap tube, and said at least one evaporator during said ice harvesting cycle.
5. The automatic ice service refrigerator according to claim 4, wherein said ice maker stores a first ice capacity when a first ice storage receptacle is retained therewith and said ice maker stores a second ice capacity when a second ice receptacle is retained therewith.
6. The automatic ice service refrigerator according to claim 5, said second ice storage receptacle is interchangeable with said first ice storage receptacle and said second ice capacity is greater than said first ice capacity.
7. The automatic ice service refrigerator according to claim 5, said first ice storage receptacle is selectively openable to said second ice storage receptacle for combining said first ice capacity and said second ice capacity.
8. The automatic ice service refrigerator according to claim 4, wherein said controller is a thermostat.
9. A method of ice making and compartment cooling, comprising:
- conducting refrigerant selectively through a refrigeration system including a compressor, a condenser, a conduit flow line, a first valve, a second valve, an ice maker coil, a first cap tube, a second cap tube, and at least one evaporator connected in selectively closed series flow relationship, wherein the compartment is a food preservation compartment containing said at least one evaporator;
- periodically initiating operation of the ice maker through an ice making cycle and an ice harvesting cycle wherein said ice maker includes a mold, an ejector for discharging ice pieces from said mold and a controller, wherein said ice maker coil attached to said ice maker mold includes a heat exchange relationship with said ice maker mold;
- selectively connecting the compressor output to said condenser for conducting said refrigerant to said ice maker coil through said conduit and said second valve flow restrictor in an ice making mode;
- selectively connecting the compressor output to said ice maker coil and said at least one evaporator for conducting said refrigerant to said ice maker coil through said conduit and said first valve in an ice harvesting mode;
- closing said first valve to conduct refrigerant through said condenser, said first cap tube, said ice maker coil, and said at least one evaporator during said ice making and compartment cooling; and,
- opening said first valve and closing said second valve to conduct refrigerant through said ice maker coil, said second cap tube, and said at least one evaporator during said ice harvesting and compartment cooling.
10. The method according to claim 9, wherein said food preservation compartment is a freezer compartment and said at least one evaporator is a freezer evaporator.
11. The method according to claim 9, wherein said food preservation compartment is a fresh food compartment and said at least one evaporator is a fresh food evaporator for cooling down of said fresh food compartment.
12. The method according to claim 9, wherein said food preservation compartment is selectively a fresh food compartment or a freezer compartment and said at least one evaporator is selectively a fresh food evaporator or a freezer evaporator for cooling down of said freezer compartment.
13. The method according to claim 9, further comprising:
- conducting refrigerant selectively through the refrigeration system including a three way valve, a third cap tube, and at least another evaporator connected in selectively closed series flow relationship; and,
- opening said first valve and closing said second valve to conduct refrigerant through said ice maker coil, one of said cap tubes, and said at least one evaporator during said ice harvesting and compartment cooling.
14. The method according to claim 9, further comprising:
- conducting refrigerant selectively through the refrigeration system including a third valve, a check valve, and at least another evaporator connected in selectively closed series flow relationship; and,
- opening said first valve while closing said second valve to conduct refrigerant through said ice maker coil, said check valve, one of said cap tubes, and at least another evaporator during said ice harvesting and compartment cooling.
15. The method according to claim 9, wherein said third valve is a multiple way valve for conducting said refrigerant selectively through said ice maker coil and selectively through said at least one evaporator during said ice making and selectively through said at least another evaporator during said ice harvesting.
16. A method of ice making and compartment cooling, comprising:
- conducting refrigerant selectively in one direction, during an ice making mode, through a refrigeration system including a compressor, a condenser, a cap tube, and an ice maker coil, and back to said compressor;
- circulating air over said ice maker coil, wherein said ice maker coil is in heat exchange relationship with an ice maker body, thereby
- chilling said air and providing cooling to an ice storage area and said compartment; and,
- conducting refrigerant selectively in another direction, during an ice harvesting mode, through said refrigeration system including said ice maker coil and said evaporator, said cap tube, said condenser, said compressor, without circulating air.
17. The method according to claim 15, wherein during ice harvesting said flow of said refrigerant is through said ice maker coil, wherein said ice maker coil functions as a condenser.
18. The method according to claim 16, wherein said compartment is a fresh food compartment and said evaporator is a fresh food evaporator.
19. The method according to claim 18, further comprising:
- Interchanging a first ice storage receptacle with a second ice storage receptacle for increasing ice storage volume therein.
Type: Application
Filed: Jun 3, 2008
Publication Date: Dec 3, 2009
Inventors: Alexander Pinkus Rafalovich (Louisville, KY), Mark Wayne Wilson (Simpsonville, KY), Timothy Allen Hamel (Louisville, KY)
Application Number: 12/132,356
International Classification: F25C 1/00 (20060101); F25B 1/00 (20060101); F25C 1/22 (20060101); F25C 5/18 (20060101);