ZIP SEALED FLEXIBLE POUCH
front wall, and further comprising a closure mechanism comprising a thin membrane patch bonded to said pouch about a periphery of said opening, a platform bonded to said thin membrane patch, said platform including a window formed therein and a plurality of cutting surfaces adjacent said window, and a pull strip bonded to said thin membrane patch and attached to said platform by a frangible membrane, wherein a removal of the pull strip ruptures said frangible membrane and tears said thin membrane patch at said cutting surfaces.
The present invention relates generally to flexible containers for liquids and gels, and dry contents, and more particularly to a disposable flexible pouch with a removable strip that can be pulled to gain access to the contents of the pouch.
Flexible beverage containers are well known in the art, with many shapes and sizes. Common configurations include pouches with straw holes that can be punctured to permit access to the beverage contained therein. Other types of packages include those with spouts, including threaded spouts that employ a twist-off cap. U.S. patent application Ser. No. 11/471,930 filed Jun. 21, 2006 by the present inventor and assigned to the present assignee discloses a method for attaching a spout to a flexible container, and the contents of that application are incorporated fully herein by reference. Another method is a “cut and pour” type of emptying the contents of a stand-up pouch (a pouch with the gusset on the bottom of the pouch).
While twist-off spouts can be utilized effectively in certain conditions, detachable caps can be misplaced or lost. If a mode of access can be improved to make it easier to open the container, this improved mode will enjoy success in the market place. However, there are many difficulties that arise when working with thin films that form the body of flexible beverage pouches, and it is important to be cognizant of waste and spillage that can arise by poorly constructed opening mechanisms that cause premature puncture or are too difficult to open. There is a need in the art for a pouch with an opening mechanism that is both secure, sterile, and easy to implement in conjunction with thin film pouches. Many stand-up pouches (gusset on the bottom) use a simple method of opening with just a cut and pour feature, although the results of using this method can be messy and not re-closable. However, with a side gusseted pouch, one cannot easily cut the top of this pouch and pour, as cutting the top will jeopardize the structure of the pouch and may cause the contents to spill. The present invention provides a low cost solution for both pouch types, including other pouch shapes as well.
SUMMARY OF THE INVENTIONThe present invention is characterized by a thin film pouch with a front wall, and rear wall, and an opening in said front wall, and further comprising a closure mechanism comprising a thin membrane patch bonded to said pouch about a periphery of said opening, a platform bonded to said thin membrane patch, said platform including a window formed therein and a plurality of cutting surfaces adjacent said window, and a pull strip bonded to said thin membrane patch and attached to said platform by a frangible membrane, wherein a removal of the pull strip ruptures said frangible membrane and tears said thin membrane patch at said cutting surfaces.
The closure of the present invention can be made of any sturdy plastic such as polyethylene or polypropylene, as long as economic bonding techniques such as, for example, ultrasonic bonding, will work with the plastic. Because the closure is molded in the closed position, it can be made from a single cavity mold, which is atypical for this type of closure. Using a single cavity mold significantly reduces the costs of manufacturing the closure, making the present invention very economical compared with alterative closure means.
The foregoing descriptions are intended to be illustrative of various embodiments within the scope of the present invention, and are not intended to be limiting or exclusive. One of ordinary skill in the art would readily appreciate many alternatives and deviations from those embodiments described above, and the invention is intended to include all such alternatives and deviations. Accordingly, the scope of the invention should be construed according to the ordinary meaning of the terms set forth in the appended claims in view of the foregoing descriptions.
Claims
1. A closure mechanism for a thin walled pouch comprising:
- a thin membrane patch secured to said thin walled pouch;
- a platform bonded to said thin membrane patch, said platform formed with a window and a plurality of downwardly directed cutting surfaces; and
- an elongate removable strip overlaying said window and connected to said platform by a frangible member, said frangible member ruptured by removal of said elongate strip.
2. The closure mechanism of claim 1 wherein said elongate removable strip is bonded to said thin membrane patch, and removal of said elongate strip tears said thin membrane patch along said cutting surfaces.
3. The closure mechanism of claim 2 wherein said elongate removable strip has a pull tab.
4. The closure mechanism of claim 2 wherein said cutting surface comprise a plurality of downwardly directing teeth.
5. The closure mechanism of claim 2 wherein said platform includes first and second retaining ledges to retain said elongate removable strip against said platform after said frangible member is ruptured.
6. The closure mechanism of claim 1 where said platform is ultrasonically bonded to said thin membrane patch.
7. The closure mechanism of claim 1 wherein said closure mechanism is made of polyethylene.
8. The closure mechanism of claim 1 wherein said closure mechanism is made from a single cavity mold process.
9. A thin walled disposable pouch having a front wall, and rear wall, and an opening in said front wall, and further comprising a closure mechanism comprising:
- a thin membrane patch bonded to said pouch about a periphery of said opening;
- a platform bonded to said thin membrane patch, said platform including a window formed therein and a plurality of cutting surfaces adjacent said window;
- a pull strip bonded to said thin membrane patch and attached to said platform by a frangible membrane;
- wherein a removal of the pull strip ruptures said frangible membrane and tears said thin membrane patch at said cutting surfaces.
10. The pouch of claim 9 wherein said elongate removable strip has a pull tab.
11. The pouch of claim 9 wherein said cutting surface comprise a plurality of downwardly directing teeth.
12. The pouch of claim 9 wherein said platform includes first and second retaining ledges to retain said elongate removable strip against said platform after said frangible member is ruptured.
13. The pouch of claim 9 where said platform is ultrasonically bonded to said thin membrane patch.
14. The pouch of claim 9 wherein said closure mechanism is made of polyethylene.
15. The pouch of claim 1 wherein said closure mechanism is made from a single cavity mold process.
Type: Application
Filed: May 29, 2008
Publication Date: Dec 3, 2009
Inventor: Ronald H. Berman (Long Beach, CA)
Application Number: 12/129,500