METHOD AND APPARATUS FOR MODIFYING FLOW
Disclosed herein are apparatuses and methods for packing off or choking a radial flow port through a tubular. In some embodiments, the apparatuses and methods comprise a support element and a polymeric element surrounding the support element. The polymeric element closes or chokes the radial flow port when contacted with the tubular.
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This application claims priority to Provisional U.S. patent application Ser. No. 61/060,912 filed on Jun. 12, 2008, incorporated herein by reference.
BACKGROUNDWell completion equipment is used in a variety of well related applications involving, for example, the production of fluids. The completion equipment is deployed in a wellbore and often comprises one or more devices or valves for controlling fluid flow in the well. Particularly, in some circumstances, a flow control device will control the radial flow of fluid through a tubular element.
If a flow control device malfunctions or becomes inoperable, the impact of such failure can be significant. For example, it may disrupt production, permanently affect productivity, and/or require additional capital and workover expenditures. Because the potential cost of a failure may be substantial, measures may be taken up front to mitigate the risk of malfunction or failure.
One method to mitigate risk is shown in
Disclosed herein are apparatuses and methods for packing off or choking a radial flow port through a tubular. In some embodiments, the apparatuses and methods comprise a support element and a polymeric element surrounding the support element. The polymeric element closes or chokes the radial flow port when contacted with the tubular. In some embodiments, the polymeric element may comprise an elastomer and/or a swellable material. In some embodiments, the support element may be a radial spring or an expandable tubular element.
Referring to
In order to remedy the failure of the flow ports to properly close, in the embodiment shown in
In preferred embodiments, flexible member 130 is an elastomeric polymer that maintains its integrity in wellbore conditions. By way of example only, flexible member 130 may be an oil swellable elastomer made of elastomers that contain polyolefins, polybutadiene or polysioprene. The flexible member can be made of a water swellable elastomer. The flexible member may, if needed for the application, be a swellable material that swells in the presence of hydrocarbon fluids, water-containing fluids, brine, or any combination. By way of example only, the swellable material disclosed in U.S. Pat. No. 7,373,991 may be used. U.S. Pat. No. 7,373,991 teaches, among other things, an elastomeric composition comprising the reaction product of a linear or branched polymer having residual ethylenic unsaturation with an ethylenically unsaturated organic monomer having at least one reactive moiety selected from acid, acid anhydride, and acid salt, or allyl alcohol, the elastomeric composition formed into an oilfield element.
In addition, flexible member 130 may be a sleeve that completely surrounds spring element 140 or spring member 140 may be embedded or molded, completely or partially within flexible member 130, such that flexible member 130 and spring member 140 are a unitary body. In these configurations, the spring acts as a back-up, anti-extrusion device, and seal energizer for the flexible member.
Referring now to
In order to remedy the failure of the flow ports to properly close, in the embodiment shown in
With respect to expansion mechanisms, any acceptable expandable element can be used. Nonexclusive examples of expansion elements that may be used are shown in U.S. Pat. Nos. 7,398,831 and 7,185,709 and European Patent No. EP1717411. The expansion mechanism of U.S. Pat. No. 7,398,831 utilizes, e.g., a device having a plurality of bistable cells formed into a tubular shape. Each bistable cell comprises at least two elongated members that are connected to each other at their ends. Likewise, U.S. Pat. No. 7,185,709 teaches, e.g., an expandable bistable device. EP1717411, for example, teaches a mechanism for deforming a tubular radially outwardly (i.e., expanding the tubular).
As above, in preferred embodiments, flexible member 230 is an elastomeric polymer that maintains its integrity in wellbore conditions. By way of example only, flexible member 230 may be an oil swellable elastomer made of elastomers that contain polyolefins, polybutadiene or polysioprene. The flexible member can be made of a water swellable elastomer. Flexible member 230 may also be a swellable material, such as is described above. In addition, flexible member 230 may be a sleeve that completely surrounds expandable element 240 or expandable member 240 may be embedded or molded, completely or partially within flexible member 230, such that flexible member 230 and expandable member 240 are a unitary body. In these configurations, the expandable element acts as a back-up, anti-extrusion device, and seal energizer for the flexible member.
In alternative embodiments, rather than completely block the flow of fluids through the flow ports, the apparatus may contain radial flow ports which only choke the flow of fluids through the flow ports. For example, the total flow area of the radial flow ports in the expandable device may preferably be less than that of the flow ports being choked.
Although only a few exemplary embodiments of this invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the following claims.
Claims
1. An apparatus for packing off a radial flow port through a tubular comprising:
- a support element; and
- a polymeric element surrounding the support element, wherein the polymeric element closes the radial flow port when contacted with the tubular.
2. The apparatus of claim 1 wherein the polymeric element is a swellable elastomer.
3. The apparatus of claim 1 wherein the polymeric element is an elastomer.
4. The apparatus of claim 1 wherein the polymeric element is swellable.
5. The apparatus of claim 4 wherein the polymeric element swells in the presence of oil.
6. The apparatus of claim 4 wherein the polymeric element swells in the presence of a water-containing fluid.
7. The apparatus of claim 1 wherein the support element is a radial spring element.
8. The apparatus of claim 1 wherein the support element is an expandable tubular element.
9. A method for closing a radial flow port through a tubular comprising:
- providing a pack off element radially inward from the radial flow port, wherein the pack off element comprises a support element and a polymeric element;
- contacting the polymeric element with the radial flow port to close the radial flow port.
10. The method of claim 9 wherein the polymeric element is a swellable elastomer.
11. The method of claim 9 wherein the polymeric element is an elastomer.
12. The method of claim 9 wherein the polymeric element is swellable.
13. The method of claim 12 wherein the polymeric element swells in the presence of oil.
14. The method of claim 12 wherein the polymeric element swells in the presence of a water-containing fluid.
15. The method of claim 9 wherein the support element is a radial spring element.
16. The method of claim 9 wherein the support element is an expandable tubular element.
17. An apparatus for choking flow through a radial flow port through a tubular comprising:
- a support element; and
- a polymeric element surrounding the support element, wherein the polymeric element chokes flow through the radial flow port when contacted with the tubular.
18. The apparatus of claim 17 wherein the support element is a radial spring element.
19. The apparatus of claim 17 wherein the support element is an expandable tubular element.
20. The apparatus of claim 17 wherein the polymeric element is an elastomer.
Type: Application
Filed: Jun 4, 2009
Publication Date: Dec 17, 2009
Applicant: Schlumberger Technology Corporation (Sugar Land, TX)
Inventors: Ives D. Loretz (Houston, TX), Nitin Y. Vaidya (Missouri City, TX)
Application Number: 12/478,092
International Classification: E21B 33/12 (20060101);