BLOWER AND FAN FRAME
The blower includes a fan blade 5 extending in a centrifugal direction from an outer peripheral surface of a hub part having a cylindrically-shaped outer peripheral surface, a driving part for supporting and driving the fan blade 5, and a fan frame 2a which supports the driving part and has an intake port 4, and is characterized in that the fan frame 2a includes legs 9a to 9c for connecting a drive side inner peripheral end of the intake port 4 to an outer peripheral end, and a side of the outer peripheral end of the fan frame 2a is provided with slits 10 for extending the legs 9a to 9c.
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1. Field of the Invention
The present invention relates to a blower and a fan frame used in a cooler of a heating element such as a CPU mounted inside a cabinet of, for example, an electronic device.
2. Description of the Related Art
A conventional blower includes a device as shown in (JP2001-057493A), and a diameter of an intake port provided in a fan frame is limited to a certain range by a relation between static pressure and air volume flowing into a fan case from the intake port. That is, it is necessary to largely provide the diameter of the intake port in order to ensure the air volume required for cooling of a heat-generating component in the case of being used for cooling of the heat-generating component. However, when the intake port is too larger, the static pressure becomes low, and the blower cannot be installed in a device with a high mounting density or a device with a narrow flow path. Therefore, the diameter of the intake port is limited to the certain range in which the air volume and the static pressure are combined, so that a length of a diameter of legs for connecting the fan frame to a motor part is also provided in the same diameter in conjunction with the diameter of the intake port.
However, when the length of the diameter of the legs for connecting the fan frame to the motor part for driving a fan blade is limited to a certain range, rigidity of the leg becomes high. As a result, a natural frequency of the leg becomes a value close to a frequency of vibration by a magnetic pole dependent on the number of rotations of the motor part, and vibration of a motor is resonated and amplified in the fan frame and a noise problem of a device incorporated as noise from the vibration is caused.
Hence, the invention has been implemented in view of the problem described above, and an object of the invention is to provide a blower capable of reducing noise by preventing a natural frequency of a leg from becoming a value close to a frequency of vibration of a motor by adjusting the natural frequency of the leg.
SUMMARYHence, the invention has been implemented in order to solve the problem described above, and is a blower including a fan blade extending in a centrifugal direction from an outer peripheral surface of a hub part having a cylindrically-shaped outer peripheral surface, a driving part for supporting and driving the fan blade, and a fan frame which supports the driving part and has an intake port, characterized in that the fan frame includes a leg for connecting a drive side inner peripheral end of the intake port to an outer peripheral end opposed to the inner peripheral end, and a side of the outer peripheral end of the fan frame is provided with a slit for extending the leg.
By the configuration described above, the invention can decrease rigidity and adjust a natural frequency of the leg by extending the legs and increasing a diameter of the legs. As a result, an object of the invention is to reduce noise by being prevented from becoming a value close to a frequency of vibration of a motor.
Another object of the invention is that the notch is parallel to a longitudinal direction of the leg and thereby a metallic mold for molding is simplified and manufacture is facilitated.
A further object of the invention is that a situation in which vibration of the motor is resonated and amplified in the fan frame and noise from the vibration is caused is prevented and the amount of air sucked from the intake port is adjusted freely and the air in the vicinity of an exhaust port is decreased and adjusted and noise is reduced.
A further object of the invention is that a cabinet for installing the blower generally has rigidity higher than that of the blower and accordingly, rigidity of the fixing part becomes high, so that a resonance point of the fixing part greatly deviates from a resonance point of the leg, so that it is made difficult for vibration to propagate to the cabinet and noise is reduced.
A further object of the invention is that the blower can be tightly fixed to the cabinet having rigidity higher than that of the blower, so that a resonance point of the fixing part greatly deviates from a resonance point of the leg, so that it is made difficult for vibration to propagate to the cabinet and noise is reduced. Also, the object is that as the area of connection to the cabinet is large, the resonance point of the fixing part greatly deviates from the resonance point of the leg, so that it is made difficult for vibration to propagate to the cabinet and the noise is reduced.
A further object of the invention is that occurrence of an eddy is reduced and a flow can be smoothed, so that noise is reduced.
A further object of the invention is that the natural frequency is decreased while increasing strength of the side of the notch of the leg.
A further object of the invention is that thicknesses of both ends of the leg change obliquely so as to become thin from a side of the notch toward a side of the driving part and thereby a sudden change in the thickness is prevented and strength of the leg is improved.
A further object of the invention is that thicknesses of both ends of the leg change stepwise so as to become thin from a side of the notch toward a side of the driving part and thereby the thickness of the leg in a wider range is thin constructed. Also, the object is that the natural frequency of the leg is made lower and further is distanced from the value of the integral multiple of the fundamental frequency of vibration of the motor.
A further object of the invention is that thicknesses of both ends of the leg change in a portion notched in the leg so as to become thin from a side of the notch toward a side of the driving part and thereby an influence of intake air by change in the thickness is prevented.
A further object of the invention is that lengths of the leg and the notch are maximized with respect to the diameter of the certain legs by extending in a tangential direction of the drive side inner peripheral end of the intake port. As a result, rigidity of the leg is minimized and the natural frequency of the leg can be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor.
Embodiments of the invention will hereinafter be described with reference to the drawings.
First EmbodimentIn a first embodiment, the case of using a blower of the invention for cooling of a heat-generating component will be described.
Then, a fan blade 5 is placed so as to be received with the fan blade pinched by the fan frame 2a and the fan cover.
Also, the fan blade 5 is rotated and driven by the motor part, and a surface shape of a rotary shaft direction in a predetermined region of a surface (a positive pressure surface) of a rotational direction of the blade part 7 is formed in a shape in which both side ends in a vertical direction of the blade part 7 are positioned to the side of the rotational direction than the center of the blade part 7. Further, an upper side annular plate 8 continuously joined to upper side ends in the rotary shaft direction in outer peripheral parts of the blade parts 7 is provided.
When the fan blade 5 rotates at high speed, air is sucked from the intake port 4 arranged in the bottom surface of the fan frame 2a and the intake port 4 arranged in the center of the fan cover as opposed to an upper surface of the hub part 6. At that time, the air is sucked from a direction of a rotary shaft (not shown) of the fan blade 5 described below and further, a direction of the sucked air is changed in the centrifugal direction of the blade parts 7 inside the fan case 2 by rotational motion of the plural blade parts 7. Therefore, while most of the sucked air collides with an inner wall of a cover 2b or the frame 2a, the air is supplied along the inner wall in the same direction as the rotational direction of the fan blade 5 and is exhausted from the exhaust port 3.
Next, the fan frame 2a which is a feature of the invention will be described in detail.
Legs 9a, 9b, 9c connect an outside end 13 of the intake port 4 opposed to a connection hole 11 to a drive side inner peripheral end 14 in the side of the connection hole 11 for connecting the fan frame 2a to the motor part in an end of the intake port 4. The fan frame 2a supports the motor part for supporting the fan blade 5. By providing the fan frame 2a with notches 10 for extending the legs 9a to 9c, a diameter Wd of the legs 9a to 9c is made longer than a diameter of the outside end 13 of the intake port 4. The fan frame 2a is connected to the motor part by the connection hole 11, and is connected to the fan cover by plural connections 12. In addition, the notch 10 in the present application includes all such as a slit or a groove as shown in
Also, as shown in
Also, a shape of the notches 10 is a shape parallel to the longitudinal directions of the legs 9a to 9c as shown in
In the first embodiment, a diameter of the outside end 13 of the intake port 4 is 35 mm, but the diameter of the intake port 4 is not limited to 35 mm since the diameter depends on a size of the fan blade 5. For example, as a cooler of an electrical device of a notebook PC, the diameter of the outside end 13 of the intake port 4 is generally 30 to 46 mm, and the coolers with other sizes may be adopted. In addition, Wd in
Next, a relation between a natural frequency of the legs 9a to 9c and a vibration frequency of the motor part will be described. The motor part includes a rotor and a stator. The rotor is provided with the blade parts 7 of the fan blade 5 and a rotor magnet for disposing plural magnetic poles in an inner periphery. In the stator, a winding is wound on an insulator and insert molding is performed so as to be inserted into the insulator and a metallic electronic steel plate is provided. In order to rotate this rotor, the stator is turned on and off according to the magnetic poles of the rotor magnet and thereby, vertical vibrations in a thrust direction (a direction parallel to a rotary shaft of the rotor) of the rotor by variations in a magnetic force are generated.
Therefore, a fundamental frequency of the vibration frequency of the motor is expressed as a value in which the number of rotations of the motor is multiplied by the magnetic poles of the rotor magnet. When an integral multiple of this fundamental frequency becomes a value close to the natural frequency of the legs 9a to 9c, vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration increases. Normally, in a band of the fundamental frequency, resonance and amplification do not become a problem and when a frequency two to three times the fundamental frequency becomes the value close to the natural frequency of the legs 9a to 9c, resonance and amplification are maximized. Therefore, it becomes important to set the natural frequency of the legs 9a to 9c at a value distant from the frequency two to three times the fundamental frequency.
In addition, generally, when the motor rotates at, for example, 2000 to 6000 r/min, the fundamental frequency of the vibration frequency of the motor becomes 133 to 400 Hz. As described above, this band has a low possibility that vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration becomes the problem. In this case, it becomes necessary to set the natural frequency of the legs 9a to 9c at a value distant from the frequency (500 to 1200 Hz) two to three times the fundamental frequency.
Next, a relation between a size Wd of the diameter of the legs 9a to 9c and the natural frequency of the legs 9a to 9c will be described.
As a length of the legs 9a to 9c becomes long, rigidity of the legs 9a to 9c becomes low generally and the natural frequency of the legs 9a to 9c becomes low. Also, as the length of the legs 9a to 9c becomes short, the rigidity of the legs 9a to 9c becomes high generally and the natural frequency of the legs 9a to 9c becomes high. This is because the natural frequency is proportional to the square root of the rigidity (spring constant). That is, for example, a wavelength of vibration propagating from the motor part to the legs 9a to 9c is determined by the length of the legs 9a to 9c and the wavelength also becomes long when the legs 9a to 9c are long, with the result that a speed of propagation of vibration does not change, so that the natural frequency becomes low.
Therefore, as shown in
As described above, a situation in which vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration is caused is prevented by providing the notches 10 to extend the diameter of the legs 9a to 9c.
The graph a in
In the graph b, the diameter of the legs 9a to 9c is 40 mm which is larger than the diameter of the intake port 4 by 5 mm, and it is apparent that vibration of the motor is not resonated and amplified too much in the fan frame 2a and the motor is stable. Also, in the graph c, the diameter of the legs 9a to 9c is 44 mm which is larger than the diameter of the intake port 4 by 9 mm, and it is apparent that vibration of the motor is not resonated and amplified too much in the fan frame 2a and the motor is stable like the graph b. Also, in the graph d, the diameter of the legs 9a to 9c is 46 mm which is larger than the diameter of the intake port 4 by 11 mm, and it is apparent that noise is lower than that of the graph a but vibration of the motor is slightly resonated and amplified at a motor rotational speed of about 4300 r/min and is not resonated and amplified too much in the fan frame 2a at the other rotational speeds and the motor is stable. Further, in the graph e, the diameter of the legs 9a to 9c is 48 mm which is larger than the diameter of the intake port 4 by 13 mm, and it is apparent that noise is lower than that of the graph a like the graph d but vibration of the motor is slightly resonated and amplified at the motor rotational speed of about 4400 r/min and is not resonated and amplified too much in the fan frame 2a at the other rotational speeds and the motor is stable. Also, it is apparent that the sound pressure is low in the case where the diameter of the legs 9a to 9c is 40 mm or 44 mm at any motor rotational speed as a whole. This result is similar in the case where the diameter of the intake port 4 is 34 to 36 mm as well as 35 mm, and the sound pressure is low in the case where the diameter of the legs 9a to 9c is 40 mm or 44 mm. Also, the diameter of the intake port 4 is 34 to 36 mm and thereby, it becomes easy to prevent the natural frequency of the legs from becoming a value close to a frequency of vibration of the motor and the noise can be reduced further.
Also, the natural frequency of the legs 9a to 9c depends on the width Ws and the thickness Wt as well as the length of the diameter Wd of the legs 9a to 9c.
It is apparent from
Next, other forms of the notches 10 and the legs 9a to 9c will be described.
By providing the fan frame with the notches 10 substantially perpendicular to and the notches 10 parallel to the longitudinal directions of the legs 9a to 9c as shown in
As described above, by providing the connections between the fan frame 2a and the legs 9a to 9c with the notches 10, the diameter Wd of the legs 9a to 9c is constructed longer than the diameter of the outside end 13 of the intake port 4 and rigidity is decreased and the natural frequency of the legs 9a to 9c can be decreased. By being constructed thus, the natural frequency of the legs 9a to 9c can be prevented from becoming a value close to an integral multiple of the fundamental frequency of vibration of the motor, and a situation in which vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration is caused can be prevented.
Second EmbodimentIn a blower in a second embodiment, a shape of the blower shown in the first embodiment is partially changed. Therefore, the same numerals show the same components in the first embodiment and the second embodiment.
Numeral 2b is a fan cover. A fan case 2 is constructed of the fan cover 2b and a fan frame 2a. Here, a bottom surface and side surfaces of the fan frame 2a are integrally formed by, for example, resin molding or die casting of aluminum alloy. The fan cover 2b is molded in a plate shape by resin molding or punching molding of a metal material such as aluminum or stainless steel, and an intake port 4 with substantially a circular shape for sucking air is arranged in the center of the fan cover 2b. Then, a fan blade 5 is placed so as to be received with the fan blade pinched by the fan frame 2a and the fan cover 2b. Also, in a fixing part 15, the centrifugal fan device 1 of the second embodiment is fixed to an electronic device installed. Also, in the fan case 2, a thickness of the side of an exhaust port 3 is formed thicker than a thickness of the portion in which the fan blade 5 is positioned, and the exhaust port 3 is increased.
In the second embodiment, a diameter of an outside end 13 of the intake port 4 is 42 mm and a diameter Wd of legs 9a to 9c is 46 mm and thicknesses Wt are 1.0 to 1.8 mm. Also, a width of a notch 10 is 1 mm. A width Ws of the legs 9a and 9c is 4.2 mm and a width of the leg 9b is 6 mm. The reason why the thicknesses Wt have a range of 1.0 to 1.8 mm is because an inner peripheral end 14 of the side of a connection hole 11 of the intake port 4 requires a thick thickness. The thickness Wt of the inner peripheral end 14 is 1.8 mm, but the outside end 13 does not require the thickness Wt of 1.8 mm and is formed as thin as possible in order to decrease rigidity further. By thick forming the thickness Wt in the side of the inner peripheral end 14 of the side of the connection hole 11 of the intake port 4 and thin forming the thickness Wt in the side of the outside end 13 thus, rigidity of the legs 9a to 9c is decreased while maintaining strength and thereby, a natural frequency of the legs 9a to 9c can be prevented from becoming a value close to an integral multiple of a fundamental frequency of vibration of a motor, and a situation in which vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration is caused can be prevented.
Also, the reason why the width Ws of the legs 9a and 9c differs from the width Ws of the leg 9b is because blade pass noise is caused in the vicinity of the exhaust port 3. That is, both of air sucked from the intake port 4 and air exhausted from the exhaust port 3 gather in the vicinity of the exhaust port 3 in the fan frame 2a. As a result, the amount of air increases and a turbulent flow tends to occur in a flow of air. Therefore, by making the leg 9b near to the exhaust port 3 thicker than the other legs 9a and 9c, the air sucked from the intake port 4 is decreased and adjusted and noise can be reduced. Thus, by providing the side of the outer peripheral end 13 of the fan frame 2a with the notches 10 for extending the legs 9a to 9c and further making the leg 9b, near to the exhaust port 3, of the plural legs 9a to 9c thicker than the other legs 9a and 9c, rigidity of the legs 9a to 9c is decreased without increasing the intake port 4 from a certain or more size, and the natural frequency of the legs 9a to 9c can be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor. As a result, the situation in which vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration is caused can be prevented. Further, the amount of air sucked from the intake port 4 can be adjusted freely, so that the air in the vicinity of the exhaust port 3 is decreased and adjusted and noise can be reduced.
Also, the fixing part 15 is disposed as an extension of the leg 9a. Generally, a cabinet for installing the blower has rigidity higher than that of the blower and accordingly, rigidity of the fixing part 15 becomes high. As a result, a resonance point of the fixing part 15 greatly deviates from a resonance point of the leg 9a, so that it becomes difficult for vibration to propagate to the cabinet and noise can be reduced.
Also, by forming a shape of the end of a notch 10 in substantially a circular arc shape, occurrence of an eddy is reduced and a flow can be smoothed. That is, when the end of the notch 10 is angular, the eddy tends to occur and a flow of air is inhibited and noise is caused. On the other hand, when the shape of the end of the notch 10 is formed in substantially the circular arc shape as described in the second embodiment, the occurrence of the eddy is reduced and the flow can be smoothed, so that the noise can be reduced.
Also, in the second embodiment, lengths of the notches 10 are the same (4 mm) in all the legs 9a to 9c. By equalizing the lengths of the notches 10 in all the plural legs 9a to 9c thus, rigidity can be decreased equally in all the legs 9a to 9c. As a result, the natural frequency of the legs 9a to 9c can be decreased equally, so that a good balance is achieved. By such a configuration, all the natural frequencies of the legs 9a to 9c can be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor, and the situation in which vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration is caused can be prevented.
Also, in the second embodiment, widths of the notches 10 are the same (1 mm) in all the legs 9a to 9c. By equalizing the widths of the notches 10 in all the plural legs 9a to 9c thus, the natural frequency and rigidity of the legs 9a to 9c can be adjusted with a good balance. By such a configuration, all the natural frequencies of the legs 9a to 9c can well be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor, and the situation in which vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration is caused can be prevented.
Also, in the second embodiment, the leg 9b differs from the legs 9a and 9c in the width Ws, so that the length of the notch 10 of the leg 9b with a wide width Ws may be set so as to differ from those of the other legs 9a and 9c. By such a configuration, rigidity can be decreased equally more precisely in all the legs 9a to 9c and the natural frequency of the legs 9a to 9c can be decreased equally, so that a better balance is achieved. Then, all the natural frequencies of the legs 9a to 9c can be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor, and the situation in which vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration is caused can be prevented.
Also, when all the legs 9a to 9c have the same width Ws, it becomes easy to equally decrease rigidity in all the legs 9a to 9c and the natural frequency of the legs 9a to 9c can be decreased equally, so that it is easy to adjust the balance. As a result, all the natural frequencies of the legs 9a to 9c can be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor, and the situation in which vibration of the motor is resonated and amplified in the fan frame 2a and noise from the vibration is caused can be prevented.
As is evident from
In a blower in a third embodiment, a shape of the blower shown in the first embodiment is partially changed. Particularly, a centrifugal fan device of the third embodiment is miniaturized as a whole since a fan blade becomes smaller than that of the first embodiment. Also, the same numerals show the same components in the first embodiment and the third embodiment.
In the third embodiment, a diameter of an outside end 13 of an intake port 4 is 26 mm and a diameter Wd of legs 9a to 9c is 37.5 mm and thicknesses Wt are 1.0 to 1.2 mm. Also, a width of a notch 10 is 1 mm.
The third embodiment is formed so that the thicknesses Wt have a range of 1.0 to 1.2 mm and the inside of the intake port 4 is 1.0 mm and the side of the notch 10 is 1.2 mm. Also, in the portion of formation of the notch 10 in the legs 9a to 9c, the thickness Wt changes from the thickness Wta (1.0 mm) of the inside of the intake port 4 to the thickness Wtb (1.2 mm) of the side of the notch 10. That is, the thickness Wt does not change in the range of formation of the intake port 4. By being constructed thus, an influence of intake air by change in the thickness Wt can be prevented. Also, the thickness Wt of the legs 9a to 9c in a wider range can be constructed thin, so that a natural frequency of the legs 9a to 9c is made lower and can be distanced from a value of an integral multiple of a fundamental frequency of vibration of a motor. In addition, the thickness Wt may be changed from the thickness Wta (1.0 mm) of the inside of the intake port 4 to the thickness Wtb (1.2 mm) of the side of the notch 10 over all the legs 9a to 9c. By being constructed thus, a sudden change in the thickness Wt can be prevented and strength of the legs 9a to 9c can be improved.
Also, the change in the thickness Wt is oblique in the third embodiment, but may be stepwise. The oblique shape can prevent the sudden change in the thickness Wt and improve the strength of the legs 9a to 9c. Also, the stepwise shape can thin construct the thickness Wt of the legs 9a to 9c in a wider range. Therefore, the natural frequency of the legs 9a to 9c is made lower and can be distanced from the value of the integral multiple of the fundamental frequency of vibration of the motor.
Also, in the miniature centrifugal fan device as shown in the third embodiment, a fan frame 2a itself is small, so that the legs 9a to 9c become very short and rigidity becomes high. As a result, the natural frequency of the legs 9a to 9c becomes a value closer to a frequency of vibration by a magnetic pole dependent on the number of rotations of a motor part, and vibration of the motor is resonated and amplified in the fan frame 2a and a noise problem of a device incorporated as noise from the vibration is caused.
Therefore, as shown in
That is, in order to provide the notches 10 and extend the legs 9a to 9c in the fan frame 2a with, a limited size, in the circle made of the drive side inner peripheral end of the intake port 4, the legs 9a to 9c could be formed along the tangential direction (the dotted line B of
Also, in the third embodiment, the thickness Wt of the legs 9a to 9c changes from 1.0 mm to 1.2 mm by about 0.2 mm. In the third embodiment, changes of 0.2 to 0.4 mm could be made.
Next, a difference between natural frequencies of the third embodiment and a conventional embodiment will be described.
Table 1 shows the natural frequencies of the respective legs 9a to 9c in the case of respectively changing the thickness Wta of the inside of the intake port 4 of the legs 9a to 9c and the thickness Wtb (thickness of the fan frame 2a) of the side of the notches 10 of the legs 9a to 9c.
In Table 1, No. 2 and No. 3 are the centrifugal fan device of the third embodiment shown in
In
As is evident from Table 1, as the thickness Wta becomes thick, rigidity of the drive side inner peripheral end of the intake port 4 becomes high and as the thickness Wtb becomes thin, rigidity in the fan frame 2a becomes high. As a result, as is evident from comparison between No. 1 and No. 2, rigidity of the legs 9a to 9c becomes low and the natural frequency can be decreased.
Also, as is evident from comparison between No. 2 and No. 3, the thinner thickness Wtb can decrease the natural frequency of the legs 9a to 9c. Also, as is evident from comparison between No. 1 and No. 4, the thinner thickness Wt as a whole can decrease the natural frequency.
As described above, a fan blade extending in a centrifugal direction from an outer peripheral surface of a hub part having a cylindrically-shaped outer peripheral surface, a driving part for supporting and driving the fan blade, and a fan frame which supports the driving part and has an intake port are included, and the fan frame includes plural legs for connecting a drive side inner peripheral end of the intake port to an outer peripheral end opposed to the inner peripheral end, and a side of the outer peripheral end of the fan frame is provided with a notch for extending the leg, and thicknesses of both ends of the leg are formed so that the thickness of a side of the driving part becomes thinner than the thickness of a side of the notch and thereby, a natural frequency can be made lower than the case of forming a leg with a constant thickness. As a result, the natural frequency can be prevented from becoming a value close to an integral multiple of a fundamental frequency of vibration of a motor. Also, the natural frequency can be decreased while increasing strength of the side of the notch of the leg.
Also, thicknesses of both ends of the leg change obliquely so as to become thin from a side of the notch toward a side of the driving part and thereby, a sudden change in the thickness can be prevented and strength of the leg can be improved.
Also, thicknesses of both ends of the leg change stepwise so as to become thin from a side of the notch toward a side of the driving part and thereby, the thickness of the leg in a wider range can be thin constructed. Therefore, the natural frequency of the leg is made lower and can further be distanced from a value of the integral multiple of the fundamental frequency of vibration of the motor.
Also, thicknesses of both ends of the leg change in a portion notched in the leg so as to become thin from a side of the notch toward a side of the driving part and thereby, an influence of intake air by change in the thickness can be prevented.
Also, the leg and the notch extend in a tangential direction of the drive side inner peripheral end of the intake port and thereby, lengths of the leg and the notch can be maximized with respect to the diameter of the certain legs. As a result, rigidity of the leg is minimized and the natural frequency of the leg can be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor.
The invention is a blower including a fan blade extending in a centrifugal direction from an outer peripheral surface of a hub part having a cylindrically-shaped outer peripheral surface, a driving part for supporting and driving the fan blade, and a fan frame which supports the driving part and has an intake port, characterized in that the fan frame includes a leg for connecting a drive side inner peripheral end of the intake port to an outer peripheral end opposed to the inner peripheral end, and a side of the outer peripheral end of the fan frame is provided with a notch for extending the leg, and by extending the legs and increasing a diameter of the legs, rigidity is decreased and a natural frequency of the leg can be adjusted, so that the natural frequency of the leg can be prevented from becoming a value close to a frequency of vibration of a motor and noise can be reduced.
Also, the fan frame is provided with a connection for connecting the fan frame to a fan cover for pinching and supporting the fan blade together with the fan frame, and the connection is placed in a position other than an extension of the leg and thereby, an increase in noise from the vibration of the motor can be reduced further.
Also, the notch is parallel to a longitudinal direction of the leg and thereby, a metallic mold for molding is simplified and manufacture is facilitated.
Also, the leg near to an exhaust port among the plural legs is formed thicker than the other legs and thereby, rigidity of the legs is decreased without increasing the intake port from a certain or more size, and the natural frequency of the legs can be prevented from becoming a value close to an integral multiple of a fundamental frequency of vibration of the motor. As a result, a situation in which vibration of the motor is resonated and amplified in the fan frame and noise from the vibration is caused can be prevented. Further, the amount of air sucked from the intake port can be adjusted freely, so that the air in the vicinity of the exhaust port is decreased and adjusted and noise can be reduced.
Also, a length of the slit with which the leg near to the exhaust port is provided differs from that of the slit with which the other leg is provided and also an end of the slit has substantially a circular arc shape and thereby, occurrence of an eddy is reduced and a flow can be smoothed, so that noise can be reduced.
Also, in thicknesses of both ends of the leg, the thickness of a side of the driving part is thinner than the thickness of a side of the slit and thereby, the natural frequency can be made lower than the case of forming a leg with a constant thickness. As a result, the natural frequency can be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor. Also, the natural frequency can be decreased while increasing strength of the side of the notch of the leg.
Also, thicknesses of both ends of the leg change obliquely so as to become thin from a side of the slit toward a side of the driving part and thereby, a sudden change in the thickness can be prevented and strength of the leg can be improved.
Also, thicknesses of both ends of the leg change stepwise so as to become thin from a side of the slit toward a side of the driving part and thereby, the thickness of the leg in a wider range can be thin constructed. Therefore, the natural frequency of the leg is made lower and can further be distanced from the value of the integral multiple of the fundamental frequency of vibration of the motor.
Also, thicknesses of both ends of the leg change in a portion notched in the leg so as to become thin from a side of the slit toward a side of the driving part and thereby, an influence of intake air by change in the thickness can be prevented.
Also, the leg and the slit extend in a tangential direction of the drive side inner peripheral end of the intake port and thereby, lengths of the leg and the notch can be maximized with respect to the diameter of the certain legs. As a result, rigidity of the leg is minimized and the natural frequency of the leg can be prevented from becoming the value close to the integral multiple of the fundamental frequency of vibration of the motor.
Also, the invention includes a fan blade extending in a centrifugal direction from an outer peripheral surface of a hub part having a cylindrically-shaped outer peripheral surface, a driving part for supporting and driving the fan blade, and a fan case which supports the driving part and has an intake port and an exhaust port, and the fan case includes plural legs for connecting a drive side inner peripheral end of the intake port to an outer peripheral end opposed to the inner peripheral end, and a side of the outer peripheral end of the fan frame is provided with a slit for extending the leg and thereby, rigidity is decreased by extending the legs and increasing a diameter of the legs and a natural frequency of the leg can be adjusted, so that the natural frequency of the leg can be prevented from becoming a value close to a frequency of vibration of a motor and noise can be reduced.
Also, the fan case includes a fixing part for fixing the blower to a cabinet for installing the blower, and the fixing part is positioned as an extension of the leg and thereby, the cabinet for installing the blower generally has rigidity higher than that of the blower and accordingly, rigidity of the fixing part becomes high. As a result, a resonance point of the fixing part greatly deviates from a resonance point of the leg, so that it becomes difficult for vibration to propagate to the cabinet and noise can be reduced.
Also, the fan case includes a fixing part for fixing the blower to a cabinet for installing the blower, and the number of legs is smaller than the number of fixing parts and thereby, the blower can be tightly fixed to the cabinet having rigidity higher than that of the blower. Therefore, a resonance point of the fixing part greatly deviates from a resonance point of the leg, so that it becomes difficult for vibration to propagate to the cabinet and noise can be reduced. Further, as the area of connection to the cabinet is large, the resonance point of the fixing part greatly deviates from the resonance point of the leg, so that it becomes difficult for vibration to propagate to the cabinet and the noise can be reduced.
Also, the plural slits are provided and all the plural slits have substantially the same length and thereby, the natural frequencies of the respective legs can be adjusted with a good balance.
Also, the plural slits are provided and all the plural slits have substantially the same width and thereby, rigidities of the respective legs can be decreased equally, so that the natural frequencies can be adjusted with a good balance.
According to the blower of the invention, rigidity is decreased by increasing the diameter of the legs and the natural frequency of the leg is made lower than the frequency of vibration of the motor and noise can be reduced, so that the invention is useful as the blower for cooling an electrical device such as a notebook PC.
The disclosure of Japanese Patent Application No. 2010-045159 filed Mar. 2, 2010, Japanese Patent Application No. 2010-174122 filed Aug. 3, 2010, and Japanese Patent Application No. 2010-184601 filed Aug. 20, 2010, including specification, drawings and claims is incorporated herein by reference in its entirety.
Claims
1. A blower including:
- a fan blade extending in a centrifugal direction from an outer peripheral surface of a hub part having a cylindrically-shaped outer peripheral surface;
- a driving part for supporting and driving the fan blade; and
- a fan frame which supports the driving part and has an intake port, characterized in that the fan frame includes a leg for connecting a drive side inner peripheral end of the intake port to an outer peripheral end opposed to the inner peripheral end, and a side of the outer peripheral end of the fan frame is provided with a slit for extending the leg.
2. The blower as claimed in claim 1, wherein the fan frame is provided with a connection for connecting the fan frame to a fan cover for pinching and supporting the fan blade together with the fan frame, and the connection is placed in a position other than an extension of the leg.
3. The blower as claimed in claim 1, wherein the slit is parallel to a longitudinal direction of the leg.
4. The blower as claimed in claim 1, wherein the leg near to an exhaust port among the plural legs is formed thicker than the other legs.
5. The blower as claimed in claim 4, wherein a length of the slit with which the leg near to the exhaust port is provided differs from that of the slit with which the other leg is provided.
6. The blower as claimed in claim 1, wherein an end of the slit has substantially a circular arc shape.
7. The blower as claimed in claim 1, wherein in thicknesses of both ends of the leg, the thickness of a side of the driving part is thinner than the thickness of a side of the slit.
8. The blower as claimed in claim 6, wherein thicknesses of both ends of the leg change obliquely so as to become thin from a side of the slit toward a side of the driving part.
9. The blower as claimed in claim 7, wherein thicknesses of both ends of the leg change stepwise so as to become thin from a side of the slit toward a side of the driving part.
10. The blower as claimed in claim 7, wherein thicknesses of both ends of the leg change in a portion notched in the leg so as to become thin from a side of the slit toward a side of the driving part.
11. The blower as claimed in claim 1, wherein the leg and the slit extend in a tangential direction of the drive side inner peripheral end of the intake port.
12. A blower including:
- a fan blade extending in a centrifugal direction from an outer peripheral surface of a hub part having a cylindrically-shaped outer peripheral surface;
- a driving part for supporting and driving the fan blade, and
- a fan case which supports the driving part and has an intake port and an exhaust port, characterized in that the fan case includes plural legs for connecting a drive side inner peripheral end of the intake port to an outer peripheral end opposed to the inner peripheral end, and a side of the outer peripheral end of the fan frame is provided with a slit for extending the leg.
13. The blower as claimed in claim 12, wherein the fan case includes a fixing part for fixing the blower to a cabinet for installing the blower, and the fixing part is positioned as an extension of the leg.
14. The blower as claimed in claim 12, wherein the fan case includes a fixing part for fixing the blower to a cabinet for installing the blower, and the number of legs is smaller than the number of fixing parts.
15. The blower as claimed in claim 1, wherein the plural slits are provided and all the plural slits have substantially the same length.
16. The blower as claimed in claim 1, wherein the plural slits are provided and all the plural slits have substantially the same width.
17. A fan frame for housing a fan blade, including an intake port for sucking air by the fan blade, wherein the fan frame includes a leg for connecting an inner peripheral end of the intake port to an outer peripheral end opposed to the inner peripheral end, and a side of the outer peripheral end of the fan frame is provided with a slit for extending the leg.
18. A blower including:
- a fan blade extending in a centrifugal direction from an outer peripheral surface of a hub part having a cylindrically-shaped outer peripheral surface, and
- a fan frame which receives the fan blade and has an intake port, wherein the fan frame includes a leg for connecting a drive side inner peripheral end of the intake port to an outer peripheral end opposed to the inner peripheral end, and a side of the outer peripheral end of the fan frame is provided with a slit for extending the leg.
Type: Application
Filed: Feb 28, 2011
Publication Date: Sep 8, 2011
Applicant: PANASONIC CORPORATION (Osaka)
Inventor: Koji YOSHIOKA (Oita)
Application Number: 13/037,070
International Classification: F01D 25/24 (20060101);