METHOD FOR PRODUCING INSULATING GLASS THAT IS FILLED WITH A GAS THAT IS DIFFERENT FROM AIR
To fill insulating glass with a gas other than air, between the spacer (5) and the glass pane (3), an open space (15) for the entry of gas into the interior (7) of the insulating glass is ensured in that in the region of the cement strand (11), which is applied to the inside of the glass pane (3) or a side surface of the spacer (5), there are distance elements, for example in the form of projections (13) of the cement strand (11). These projections (13) are pressed into the cement strand (11) when the packet of panes consisting of (at least) two glass panes (3) with a spacer (5) inserted in between is being pressed to form an insulating glass blank (1), whereupon the insulating glass blank (1) is supplied to a sealing station for sealing.
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The invention relates to a method for filling insulating glass with a gas other than air (heavy gas, for example sulfur hexafluoride, a rare gas, or mixtures of air with different gases).
Various methods for the filling of insulating glass with heavy gas are known in the prior art. Examples are the methods and devices that are shown and described in AT 368 985 B (=DE 31 39 856 A and U.S. Pat. No. 4,369,84 A), EP 0 324 333 A, AT 399 500 B, AT 408 982 B and AT 409 128 B.
In the known methods for filling insulating glass with a gas other than air, it is problematical that at least in the region through which the gas is to be added to the interior of the insulating glass, where therefore gas exchange is to take place, there must be a space between the spacer and at least one of the glass panes. In practice, this is often achieved such that a glass pane is held in the gas-filling device at a distance from the surface of the spacer facing it by its being sucked onto a negatively-pressurized plate of the gas-filling device and being held by it.
The object of the invention is to devise a method with which the distance between at least one of the glass panes and the spacer can be achieved without a glass pane being sucked onto a plate of a gas-filling device and thus having to be held at a distance from the spacer.
This object is achieved according to the invention with a method that has the features of claim 1.
Preferred and advantageous configurations of the invention are the subject matter of the dependent claims.
Since, in the method according to the invention in the region of the spacer, there are distance means that are active only during the gas-filling process and that ensure the space between the spacer and the surface of the glass pane facing it during the filling process, it is no longer necessary to keep the glass pane at a distance from the spacer by its being held by a suction plate.
The distance means can be arranged distributed over the entire length of the spacer, or only in one region of the spacer, specifically in the region in which there should be an opening via which the interior space of the insulating glass is to be filled with gas.
The distance means can be elevations (projections) in the cement strand that is used to cement the glass pane to the spacer. These elevations in regions can be thickenings of the cement strand or else distance means that are placed on the cement strand and that can be pressed into it. If the spacers consist of thermoplastic or elastoplastic material, the distance means can be pressed into the spacer.
Alternatively, it can be provided that the distance means are distance means that are placed on the edge of the glass pane and that are fixed there by clamping. These distance means are removed again after the filling process, yet before the pressing of the insulating glass.
If distance means (clips) placed on the edge of the glass pane are located outside of the cement (butyl rubber) strand, i.e., touch only the region of the spacer that is not occupied by cement, they can also remain in place after the pressing of the insulating glass, and it is sufficient if the distance means are removed before the sealing of the insulating glass (filling of the edge joint with sealing mass).
The method according to the invention is suitable not only for double-pane insulating glass, but also for triple-pane and multi-pane insulating glass, the cement strand being applied either to the spacer surfaces facing the outer glass panes and/or the inside of the glass panes. Here, distance means can also be elevations in the cement strand, distance blocks (plugs) placed on them, or else clips, as described above, or else distance means that can be pressed into the spacer (made of plastic).
When there are distance means in the region of the cement strand, i.e., elevations thereof or plugs seated on them, it is advantageous if the distance means have a dimension such that they are pressed in the cement strand when the insulating glass is pressed after the gas-filling process so that the cement strand can perform its function as a diffusion barrier.
One advantage of the method according to the invention is also that gas-filling devices (gas-filling presses) that are known in the art can be used, for example the gas-filling devices disclosed in the aforementioned documents, with only the lifting of one glass pane in order to attain an opening for the entry of gas into the interior of the insulating glass between the pane and the spacer able to be omitted.
Other details and features of the invention will become apparent from the following description of embodiments using the drawings.
In the embodiment of the filling of triple-pane insulating glass 1 shown in
As soon as the filling process is ended, i.e., the desired degree of filling of the interior spaces 7 with heavy gas has been achieved, the supply of gas is cut off. The outer glass panes 3 are pushed toward one another in a press that can at the same time be the device for filling with heavy gas (gas-filling press), so that they adjoin the strands 11 on the two spacers 5; in doing so, they deform the projections 13 and ultimately rest flat on the strands 11.
The insulating glass (blank) that has been pressed in this way is then supplied to a device for filling the edge joint with sealing mass (automatic sealing unit) in which sealing mass (generally a polysulfide-based mass) is injected into the two edge joints that are bordered to the inside by the spacers 5 and laterally by the glass panes 3 and 4.
The embodiment shown in
The embodiment shown in
Instead of the projections 13 that are formed by elevations of cement strands 11, distance means in the method according to the invention can also be distance means seated on the cement strands 11 in the form of buttons, plugs or the like that are pressed into the strands 11 when the insulating glass is being pressed (as described above) after the filling process has ended.
An embodiment is also considered in which there are cement strands 11 both on the outer glass panes 3 and also on the surfaces of the spacer/spacers 5 pointing to the outside.
Instead of the embodiment that is shown in
These distance means are removed at the latest before the blank is sealed.
When the distance means rest on the spacer 5 in the region of the cement strand 11, they are removed before the packet of at least two glass panes 3, 4 and spacers 5 is pressed to form a blank of insulating glass.
In the embodiment shown in
Spacers 5 made of elastoplastic plastic based on polyurethane or the like are also known. These spacers 5 likewise have a rectangular cross-section and on their subsequent outer side bear a diffusion barrier, for example a layer of aluminum foil. These elastoplastic spacers 5 are provided on their narrow sides intended for contact with the glass panes 3 at the manufacturer with a thin coating of a highly adhesive cement that is covered with protective film until the spacer is applied.
In the embodiment shown in
In the embodiment shown in
In the embodiment shown in
In summary, one embodiment of the invention can be described as follows:
To fill the insulating glass with a gas other than air, between the spacer 5 and the glass pane 3 an open space 15 for the entry of gas into the interior 7 of the insulating glass is ensured in that in the region of the cement strand 11 that is applied to the inside of the glass pane 3 or a side surface of the spacer 5, there are distance means, for example in the form of projections 13 of the cement strand 11. These projections 13 are pressed into the cement strand 11 when the packet of panes consisting of (at least) two glass panes 3 with a spacer 5 inserted in between is being pressed to form an insulating glass blank 1, whereupon the insulating glass blank 1 is supplied to a sealing station for sealing.
Claims
1. Method for filling insulating glass with a gas other than air or a gas mixture, whereby in at least one region of the edge of the packet of at least two glass panes (3, 4) and a spacer (5) inserted in between, an open space (15) is made in the form of a gap-shaped opening and gas exchange of gas for air is carried out through this gap-shaped opening, characterized in that the open space (15) is formed by distance means (13, 31, 33, 35) that are active only during the gas-filling process.
2. Method according to claim 1, wherein as distance means, projections (13) of a cement strand (11) on the spacer (5) and/or a glass pane (3, 4) are used.
3. Method according to claim 1, wherein as distance means, distance holders are used that are seated on the surface of cement strand (11) facing the glass pane (3, 4) and that are pressed into the cement strand (11) when the packet of two glass panes (3, 4) and a spacer (5) inserted in between is being pressed to close the open space (15).
4. Method according to claim 1, wherein as distance means, distance holders attached to the edge of one of the glass panes (3, 4) temporarily, i.e., at least only during the filling process, are used.
5. Method according to claim 1, wherein when filling triple-pane insulating glass (1), distance means (13, 31, 33, 35) are produced between the outer glass panes (3) and the spacer (5) that is located projecting on both sides on the middle glass pane (4) in order to form gap-shaped open spaces (15) for gas exchange between the outer glass panes (3) and the spacer (5).
6. Method according to claim 1, wherein the cement strands (11) are located on the outer surfaces of the spacer (5).
7. Method according to claim 1, wherein the cement strands (11) are attached to the inner surfaces of the outer glass panes (3), which surfaces are assigned to the spacer (5).
8. Method according to claim 1, wherein spacers (5) of thermoplastic or elastoplastic plastic are used, and wherein as distance means (31, 33, 35), elements that are placed on the spacer (5) or are inserted into it are used.
9. Method according to claim 8, wherein distance means in the form of pins (31) are inserted into the spacer (5).
10. Method according to claim 8, wherein brackets (33) bent into a U-shape are seated on the spacer (5).
11. Method according to claim 8, wherein distance means in the form of U-hooks (35) are inserted into the spacer (5).
12. Method according to claim 8, wherein the distance means (31, 33, 35) are pressed into the spacer (5) and are surrounded by its material when the insulating glass is being pressed.
Type: Application
Filed: Aug 2, 2011
Publication Date: Aug 9, 2012
Patent Grant number: 8821662
Applicant: INOVA LISEC TECHNOLOGIEZENTRUM GMBH (Seitenstetten)
Inventor: Leopold Mader (Neuhofen/Ybbs)
Application Number: 13/501,664
International Classification: B32B 37/00 (20060101);