HARD HAT SUSPENSION
A hard hat suspension is provided for use in a hard hat for protecting a wearer's head. The hard hat comprises a rigid outer shell. The suspension comprises a central portion for resting on the wearer's head, and a plurality of resilient impact absorbing corrugated strap members depending from the central portion. At least some, or all, of the strap members comprise a corrugated segment and terminate in an uncorrugated attachment end that is configured for attachment to an inner surface of the rigid outer shell. The suspension may be of unitary construction or may be formed of separate strap members.
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This application claims the benefit of priority of U.S. Provisional Patent Application No. 61/603,714 filed Feb. 27, 2012, which is incorporated herein by reference in its entirety.
FIELDThe present disclosure relates generally to protective equipment. More particularly, the present disclosure relates to a suspension for a hard hat.
BACKGROUNDHard hats are commonly used as safety devices on construction sites and in other locations where it is desirable to protect a wearer's head from damage caused by impact. A hard hat includes a moulded hard plastic hat shell, which is inexpensive to produce.
Most hard hats include a nylon web suspension for absorbing or softening/spreading forces transmitted through the hard hat shell to the wearer's head. The suspension typically includes a set of two flat crossing nylon straps, and optionally a small square padding at the intersection thereof. The suspension can also include a circumferential head strap, sometimes including brow and/or neck padding.
It is desirable to provide a suspension that provides an alternative approach to impact absorption, in a way that still addresses relevant safety issues.
Embodiments of the present disclosure will now be described, by way of example only, with reference to the attached Figures.
A hard hat suspension is provided for a hard hat that protects a wearer's head. The hard hat comprises a rigid outer shell. The suspension comprises a central portion for resting on the wearer's head, and a plurality of resilient impact absorbing corrugated strap members depending from the central portion. At least some, or all, of the strap members comprise a corrugated segment and terminate in an uncorrugated attachment end that is configured for attachment to an inner surface of the rigid outer shell. The suspension may be of unitary construction or may be formed of separate strap members.
It is an object of the present disclosure to obviate or mitigate at least one disadvantage of previous approaches. Any advantages stated herein may pertain to certain aspects or embodiments, and not necessarily to all aspects or embodiments.
In one embodiment, the present disclosure provides a hard hat suspension for use in a hard hat for protecting a wearer's head. The suspension includes a central portion for resting on the wearer's head, and a plurality of resilient impact absorbing corrugated strap members depending from the central portion. At least some of the plurality of strap members include a corrugated segment and terminate in an uncorrugated attachment end that is configured for attachment to the hard hat.
In some embodiments, each of the plurality of strap members comprises the corrugated segment and terminates in the uncorrugated attachment end. The plurality of strap members can be distributed substantially equidistantly about the perimeter of the central portion of the suspension. The plurality of strap members can comprise four strap members positioned in a substantially X-shaped configuration. The strap members can be positioned to define a first pair of opposing obtuse angles within the X-shape, and a second pair of opposing acute angles within the X-shape. In such a configuration, the four strap members can comprise two pairs of diagonally opposing strap members, each diagonally opposing strap member being substantially parallel to the other strap member in its pair.
In some embodiments, the central portion can be elongated in one dimension to position the strap members for attachment to the rigid outer shell with minimal stress. The uncorrugated attachment end of each strap member can be angled with respect to the corrugated segment of the strap member. The diagonally opposing strap members can be offset from one another.
In some embodiments, the corrugated segment of at least one of the strap members comprises two rows of corrugations. The two rows of corrugations can define an aperture therebetween. The corrugated segment of each of the strap members can comprise ridges which project towards the inner surface of the rigid outer shell. The ridges can be separated by flat spacer portions configured to comfortably abut the wearer's head.
In some embodiments, the central portion defines a central aperture for weakening the central portion and improving shock absorption. The central aperture can be ovoid, or any other suitable shape.
In some embodiments, the corrugated segment of the strap members comprises at least three ridges. In other embodiments, the corrugated segment of the strap members comprises at least four ridges. In further embodiments, the corrugated segment comprise more than four ridges.
In some embodiments, the suspension is of unitary construction, for example with the central portion and the strap members of the suspension being integrally formed.
The suspension can also comprise a plurality of strap members. In one embodiment, the plurality of strap members comprises four strap members, and suspension comprises first and second straps, each of the first and second suspension straps comprising two of the plurality of strap members, the first and second suspension straps each having an uncorrugated central section, the uncorrugated central sections of the first and second suspension straps overlapping with one another to form the central portion. The uncorrugated central section of the first suspension strap may be recessed such that when it overlaps with the uncorrugated central section of the second suspension strap, the resulting formed central portion is substantially flat and level with the rest of the suspension straps. The suspension may comprise a plurality of separate straps, wherein each of the plurality of separate straps comprises two of the plurality of strap members, the straps each having an uncorrugated central section, the uncorrugated central sections of the straps overlapping with one another to form the central portion.
In another embodiment, the present disclosure provides a hard hat for receiving and protecting a wearer's head, comprising a rigid outer shell and a suspension. In such an embodiment, the suspension comprises a central portion and a plurality of resilient impact absorbing strap members depending from the central portion. At least some of the plurality of strap members comprise a corrugated segment and terminating in an uncorrugated attachment end that is configured for attachment to an inner surface of the rigid outer shell. The additional aspects described above, and in further detail later herein, in relation to optional features of the strap members and the central portion are equally applicable to this embodiment including the hard hat's rigid outer shell.
Other aspects and features of the present disclosure will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments in conjunction with the accompanying figures.
In describing the suspension herein, a skilled person would readily understand that certain terminology has been adopted to describe the suspension prior to installation in the hard hat (e.g. as depicted in
A “corrugated” portion or segment of a strap member means that at least a portion of the strap member is wavy, serpentine, or sinusoidal. The purpose of the corrugated segment is to impart resilience and absorb horizontal or vertical impact, thereby cushioning and protecting a wearer's head.
According to an example embodiment of the present disclosure, the flat nylon straps of known hard hat suspensions are replaced with injection moulded plastic suspension straps, or strap members. The injection moulded plastic straps of an example embodiment can be formed integral with the locking clips that clip into apertures in the hat shell, to which a circumferential head strap can be secured. The plastic suspension straps of an example embodiment include a serpentine shape or corrugated pattern, making them strong enough for the desired absorption, without breaking. During impact the corrugations straighten out, absorbing the energy to allow the hat to pass safety standards testing.
The straightening out of the corrugated injection moulded strap of example embodiments of the present disclosure is a different approach than absorption by the stretching of a nylon strap, which is used in known approaches. A thin uncorrugated strap, as used in known approaches, will break under pressure; a thick uncorrugated strap makes the wearer's head absorb the energy, rather than the straps. Impact absorbing corrugated strap members according to example embodiments of the present disclosure include a corrugated segment and an uncorrugated attachment end. While corrugations or other locking mechanisms are known for strap adjustment or securing the attachment end of a strap to a hard hat shell, only flat uncorrugated straps have been used for the impact absorbing portion of the strap.
The suspension is also a large contributor to the overall production expense of the hard hat, in terms of material and labour. At least some embodiments of the present disclosure provide a suspension that has a decreased cost of production without decreased performance.
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In this embodiment, the central portion 310 in
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Attachment ends 542, 546 are configured to be releasably secured in a hard hat shell. Attachment segments 552, 556 are also provided defining attachment holes, as exemplified by 550, for engaging a hard hat headband. In an example embodiment, the suspension strap 520 is a functional equivalent of two diagonally opposite strap members described in
In the example embodiment depicted in
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A skilled person would appreciate that features depicted for the “separately formed strap” embodiments of
Generally, features of the corrugations may be adjusted to provide different or improved shock absorption characteristics. For example, in some embodiments, more corrugations may be used.
In some embodiments, no headband would be required, and the above-described attachment segments could therefore be omitted from such embodiments.
Hard hats and suspensions according to some embodiments are capable of absorbing horizontal and vertical impact force. In some embodiments, the hard hat meets safety standards, such as those set by the Canadian Standards Association (CSA), and which would be known to a skilled person.
Individual non-limiting advantages of some (but not necessarily all) embodiments include that they may be easier to manufacture, may be cheaper to manufacture, may reduce labour costs, may improve safety, may be more comfortable to the wearer, and/or may be cooler (e.g. better ventilated).
In the preceding description, for purposes of explanation, numerous details are set forth in order to provide a thorough understanding of the embodiments. However, it will be apparent to one skilled in the art that these specific details are not required. The above-described embodiments are intended to be examples only. Alterations, modifications and variations can be effected to the particular embodiments by those of skill in the art without departing from the scope, which is defined solely by the claims appended hereto.
Claims
1. A hard hat suspension for use in a hard hat for protecting a wearer's head, comprising:
- a central portion for resting on the wearer's head; and
- a plurality of resilient impact absorbing corrugated strap members depending from the central portion,
- at least some of the plurality of strap members comprising a corrugated segment and terminating in an uncorrugated attachment end that is configured for attachment to the hard hat.
2. The hard hat suspension of claim 1, wherein each of the plurality of strap members comprises the corrugated segment and terminates in the uncorrugated attachment end.
3. The hard hat suspension of claim 1, wherein the plurality of strap members are distributed substantially equidistantly about the perimeter of the central portion of the suspension.
4. The hard hat suspension of claim 1, wherein the plurality of strap members comprises four strap members positioned in a substantially X-shaped configuration.
5. The hard hat suspension of claim 4, wherein the strap members are positioned to define a first pair of opposing obtuse angles within the X-shape, and a second pair of opposing acute angles within the X-shape.
6. The hard hat suspension of claim 4, wherein the four strap members comprise two pairs of diagonally opposing strap members, each diagonally opposing strap member being substantially parallel to the other strap member in its pair.
7. The hard hat suspension of claim 4, wherein the central portion is elongated in one dimension to position the strap members for attachment to the rigid outer shell with minimal stress.
8. The hard hat suspension of claim 4, wherein the uncorrugated attachment end of each strap member is angled with respect to the corrugated segment of the strap member.
9. The hard hat suspension of claim 4, wherein the diagonally opposing strap members are offset from one another.
10. The hard hat suspension of claim 1, wherein the corrugated segment of at least one of the strap members comprises two rows of corrugations.
11. The hard hat suspension of claim 10, wherein the two rows of corrugations define an aperture therebetween.
12. The hard hat suspension of claim 1, wherein the corrugated segment of each of the strap members comprises ridges which project towards the inner surface of the rigid outer shell.
13. The hard hat suspension of claim 12, wherein the ridges are separated by flat spacer portions configured to comfortably abut the wearer's head.
14. The hard hat suspension of claim 1, wherein the central portion defines a central aperture for weakening the central portion and improving shock absorption.
15. The hard hat suspension of claim 14, wherein the central aperture is ovoid.
16. The hard hat suspension of claim 1, wherein the corrugated segment of each strap member comprises at least three ridges.
17. The hard hat suspension of claim 1, wherein the corrugated segment of each strap member comprises at least four ridges.
18. The hard hat suspension of claim 1, wherein the suspension is of unitary construction.
19. The hard hat suspension of claim 18, wherein the central portion and the strap members of the suspension are integrally formed.
20. The hard hat suspension of claim 1, wherein the plurality of strap members comprises four strap members, and suspension comprises first and second straps, each of the first and second suspension straps comprising two of the plurality of strap members, the first and second suspension straps each having an uncorrugated central section, the uncorrugated central sections of the first and second suspension straps overlapping with one another to form the central portion.
21. The hard hat suspension of claim 20, wherein the uncorrugated central section of the first suspension strap is recessed such that when it overlaps with the uncorrugated central section of the second suspension strap, the resulting formed central portion is substantially flat and level with the rest of the suspension straps.
22. The hard hat suspension of claim 1, wherein the suspension comprises a plurality of separate straps, and wherein each of the plurality of separate straps comprises two of the plurality of strap members, the straps each having an uncorrugated central section, the uncorrugated central sections of the straps overlapping with one another to form the central portion.
23. A hard hat for receiving and protecting a wearer's head comprising:
- a rigid outer shell; and
- a hard hat suspension including a central portion for resting on the wearer's head, and a plurality of resilient impact absorbing corrugated strap members depending from the central portion, at least some of the plurality of strap members comprising a corrugated segment and terminating in an uncorrugated attachment end that is configured for attachment to the hard hat.
24. A hard hat for receiving and protecting a wearer's head comprising:
- a rigid outer shell; and
- a suspension comprising a central portion for resting on the wearer's head, and a plurality of resilient impact absorbing strap members depending from the central portion, at least some of the plurality of strap members comprising a corrugated segment and terminating in an uncorrugated attachment end that is configured for attachment to an inner surface of the rigid outer shell.
Type: Application
Filed: Oct 30, 2012
Publication Date: Aug 29, 2013
Applicant: QUALITY MANUFACTURING (Morrisburg)
Inventor: QUALITY MANUFACTURING
Application Number: 13/663,823
International Classification: A42B 3/14 (20060101);