MODULAR STRUCTURE WITH BALLISTIC PROTECTION
A modular structure with ballistic protection that is readily transportable within conventional shipping containers.
The present invention relates to an armor system, and more particularly to a lightweight armor system integrated into a habitable modular structure.
Most modular structures are constructed from traditional materials and features which may be inappropriate for non-traditional construction applications where portability and speed of assembly are essential. One situation where common methods and materials are particularly inappropriate is emergency/natural disaster situations or military operations in remote locations.
In such situations, it is required that the materials used to construct a temporary building be lightweight such that they are readily transported. Other requirements include low cost, ease of assembly, and minimization of the tools required for assembly.
Ballistic protection for such structures is typically placed around the structure such as sandbag walls, berms, or other fillable containers. Although effective, this type of protective system increases assembly time and may reduce transportability.
SUMMARYAn armored panel for a modular structure includes a non-ballistic resistant assembly including a sandwich structure and a ballistic resistant assembly bonded to the non-ballistic resistant assembly.
An armored panel for a modular structure includes a non-ballistic resistant assembly and a ballistic resistant assembly bonded to the non-ballistic resistant assembly, the ballistic resistant assembly includes a the first ballistic resistant structure that includes woven fabrics of thermoplastic yarn and high strength glass fiber bonded with high performance epoxy, and a second ballistic resistant structure that includes fabrics of woven aramid yarns impregnated with thermoplastic resin applied in layers.
A shelter system includes a deck system having a multitude of deck unit modules, a rigid wall system mountable to the multitude of deck unit modules, the rigid wall system including a multiple of support columns, and an armored panel mounted between at least two of the multiple of support columns.
The various features and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the currently preferred embodiment. The drawings that accompany the detailed description can be briefly described as follows:
Referring to
Preferably, the size of the deck unit module 18 defines the modularity of the modular structure 10. That is, each deck unit module 18 is a building block by which the other components such as walls are related. It should be further understood that the deck system 12 may be utilized for various purposes other than as a component of the modular structure 10 such as a stage or bridge system.
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The primary leg 26 is of generally tubular construction with an upper truss attachment flange 32 and a lower truss attachment flange 34. The upper truss attachment flange 32 and the lower truss attachment flange 34 preferably each include eight truss attachment apertures 35 such that the lower truss 22L, 22S may be mounted at forty-five (45) degree increments about any leg assembly 20. Each lower truss 22L, 22S includes an upper and lower attachment hook 23 (
The uppermost end segment of the primary leg 26 includes a deck attachment plate 40. The deck attachment plate 40 preferably includes four deck attachment apertures 42 such that four deck surfaces 24 may interface upon a single deck attachment plate 40 with fasteners f (
Coarse height adjustment is provided between the primary leg 26, and the intermediate leg 28 through a pinned interface 36, while a finer height adjustment is provided by a threaded interface 38 between the intermediate leg 28 and the screw foot 30. The primary leg 26 includes a primary pin aperture 44 while the intermediate leg 28 includes a multiple of intermediate pin apertures 46. Preferably, the intermediate pin apertures are elongated to facilitate adjustment and assembly (best seen in
The deck system 12 may be assembled in various arrangements such that the intersection of up to four deck unit modules 18 are attached together with each leg assembly 20. That is, each leg assembly 20 may connect up to four deck unit modules 18—one for each deck attachment aperture 42.
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Each wall receipt slot 56A-56D is generally defined along each side of the support column 50 with the auxiliary area 62A-62D located at each corner to define a frustro-triangular cross-sectional area having the apex thereof is located at the corner of the support column. The support column 50 includes a column deck plate 52 having a set of deck plate apertures 52A (
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The lower panel extrusion 66 is generally U-shaped in cross section with a central tab 74 (
Once the deck system 12 has been assembled, the rigid wall system 14 is located thereon to define one or more structures S (
The next support columns 50 is then mounted to the deck system 12 and the rigid wall assembly 64 as described above. Such modular assembly is then repeated to assemble the rigid wall system 14 upon the deck system 12 to define the outer perimeter of the one or more structures S (
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The roof center attachment plate 92 and the purlin attachment plates 94A, 94B include a multitude of key hole apertures 96. Each peak purlin 84 (also illustrated in
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The non-ballistic resistant assembly 202 generally includes a core 206 which is sandwiched between skins 208. The core 206 may be manufactured of a rigid urethane or polystyrene foam, honeycomb or other substrate. The skins 208 may be metallic or non-metallic and may be manufactured of, for example, polymers, aluminum, composite laminates or other relatively thin material.
The non-ballistic resistant assembly 202 provides insulation qualities to the panels 24, 68, 72, 102 which facilitate usage in a habitable structure. In one disclosed non-limiting embodiment, the non-ballistic resistant assembly 202 provides an R value of 13. It should be understood that various compositions may be utilized to form the non-ballistic resistant structure 202.
The ballistic resistant assembly 204 is a hard armor composite sandwich structure that generally includes a first ballistic resistant structure 210 which defines the strike face, a second ballistic resistant structure 212 and an adhesive layer 214 therebetween. In one disclosed, non-limiting embodiment, the adhesive layer 214 is a Methacrylate adhesive as manufactured by, for example, ITW Plexus, of Danvers, Mass., USA Araldite of the Woodlands, Tex. USA, Loctite of Rocky Hill, Conn., USA and others.
An adhesive layer 216 bonds the non-ballistic resistant assembly 202 to the ballistic resistant assembly 204. In one disclosed, non-limiting embodiment, the adhesive layer 216 is a Methacrylate adhesive manufactured by, for example, ITW Plexus, of Danvers, Mass., USA Araldite of the Woodlands, Tex. USA, Loctite of Rocky Hill, Conn., USA and others.
The first ballistic resistant structure 210 includes woven fabrics of thermoplastic yarn and high strength glass fiber bonded with a high performance epoxy such as that manufactured by Endurance Technologies of South St. Paul Minn. USA. The first ballistic resistant structure 210 may in one disclosed embodiment be between approximately 0.625 inches to 0.755 inches thick.
The second ballistic resistant structure 212 includes fabrics of woven aramid yarns impregnated with thermoplastic resin applied in layers. In one disclosed, non-limiting embodiment, the thermoplastic resin is a high performance epoxy such as that manufactured by Endurance Technologies of South St. Paul Minn. USA.
In a method of manufacture, a double bag infusion with a high-temperature vulcanization thermoset resin is utilized to wet out the fabric matrix then the product is cured via heated platens under pressure to increase crosslinking and thus strengthen the fiber reinforced matrix. It should be understood that various other methods may be utilized to bond each layer to the adjacent layer and that various thicknesses may be utilized herewith. In one disclosed embodiment, the second ballistic resistant structure 212 may be between approximately 0.25 inches to 0.525 inches thick.
The ballistic resistant assembly 204 is bonded to the non-ballistic resistant assembly 202 via a methacrylate adhesive. Since the armored panels 200 are mounted through, for example, extrusions 66, 70, the edge of the armored panels 200 are supported and further reinforced for ballistic protection through the extrusions 66, 70 (
The high performance woven fiber with a tenacity over 8 grams per denier and high strength glass fibers which forms the strike plate of the first ballistic resistant structure 210 provides a very rigid but light impact surface to reduce projectile velocity while retaining the strength to initiate projectile deformation. These fibers are oriented to increase overall support and performance within the matrix. That is, the fibers are weaved into the fabric then the fabrics are cross-layered to increase support in the matrix. Fabrics of woven, plain weave, aramid yarns in the second ballistic resistant structure 212 complete projectile capture to ensure that no spall breaches the non-ballistic resistant assembly 202.
While many ballistic solutions utilize various sandwich structures the armored panel 200 achieves lightweight structural applications with thermal insulation capabilities. The armored panel 200 has also been shown to provide the ability to defeat high velocity rounds at a National Institute of Justice Standard Level III as tested through Southwest Research Institute.
It should be understood that relative positional terms such as “forward,” “aft,” “upper,” “lower,” “above,” “below,” and the like are with reference to the normal operational attitude of the vehicle and should not be considered otherwise limiting.
It should be understood that although a particular component arrangement is disclosed in the illustrated embodiment, other arrangements will benefit from the instant invention.
Although particular step sequences are shown, described, and claimed, it should be understood that steps may be performed in any order, separated or combined unless otherwise indicated and will still benefit from the present invention.
The foregoing description is exemplary rather than defined by the limitations within. Many modifications and variations of the present invention are possible in light of the above teachings. The preferred embodiments of this invention have been disclosed, however, one of ordinary skill in the art would recognize that certain modifications would come within the scope of this invention. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described. For that reason the following claims should be studied to determine the true scope and content of this invention.
Claims
1. An armored panel for a modular structure comprising:
- a non-ballistic resistant assembly including a sandwich structure; and
- a ballistic resistant assembly bonded to said non-ballistic resistant assembly.
2. The armored panel for a modular structure as recited in claim 1, wherein said sandwich structure includes a foam core.
3. The armored panel for a modular structure as recited in claim 2, wherein said sandwich structure includes a metallic skin on said foam core.
4. The armored panel for a modular structure as recited in claim 2, wherein said sandwich structure includes a non-metallic skin on said foam core.
5. The armored panel for a modular structure as recited in claim 1, wherein said ballistic resistant assembly includes a first ballistic resistant structure and a second ballistic resistant structure.
6. The armored panel for a modular structure as recited in claim 5, wherein said first ballistic resistant structure includes woven fabrics of thermoplastic yarn and high strength glass fiber bonded with high performance epoxy.
7. The armored panel for a modular structure as recited in claim 6, wherein said first ballistic resistant structure is between about 0.625 inches and about 0.755 inches thick.
8. The armored panel for a modular structure as recited in claim 5, wherein said second ballistic resistant structure includes fabrics of woven aramid yarns impregnated with thermoplastic resin applied in layers.
9. The armored panel for a modular structure as recited in claim 8, wherein said second ballistic resistant structure is between about 0.25 inches to about 0.525 inches thick.
10. The armored panel for a modular structure as recited in claim 1, wherein said ballistic resistant assembly includes a said first ballistic resistant structure that includes woven fabrics of thermoplastic yarn and high strength glass fiber bonded with high performance epoxy, and a second ballistic resistant structure that includes fabrics of woven aramid yarns impregnated with thermoplastic resin applied in layers.
11. The armored panel for a modular structure as recited in claim 10, wherein said first ballistic resistant structure is between about 0.625 inches and about 0.755 inches thick and said second ballistic resistant structure is between about 0.25 inches to about 0.525 inches thick.
12. An armored panel for a modular structure comprising:
- a non-ballistic resistant assembly; and
- a ballistic resistant assembly bonded to said non-ballistic resistant assembly, said ballistic resistant assembly includes a said first ballistic resistant structure that includes woven fabrics of thermoplastic yarn and high strength glass fiber bonded with high performance epoxy, and a second ballistic resistant structure that includes fabrics of woven aramid yarns impregnated with thermoplastic resin applied in layers.
13. The armored panel for a modular structure as recited in claim 12, wherein said first ballistic resistant structure is between about 0.625 inches and about 0.755 inches thick and said second ballistic resistant structure is between about 0.25 inches to about 0.525 inches thick.
14. The armored panel for a modular structure as recited in claim 13, wherein said sandwich structure includes a foam core.
15. The armored panel for a modular structure as recited in claim 14, wherein said sandwich structure includes a metallic skin on said foam core.
16. A modular structure comprising:
- a deck system having a multitude of deck unit modules; and
- a rigid wall system mountable to said multitude of deck unit modules, said rigid wall system including a multiple of support columns; and
- an armored panel mounted between at least two of said multiple of support columns.
17. The modular structure as recited in claim 16, further comprising two support columns each mounted at an intersection of at least two of said multiple of deck unit modules
18. The modular structure as recited in claim 16, wherein each of said two support column is mounted at an intersection of four deck unit modules.
19. The modular structure as recited in claim 16, wherein each of said two support column is mounted to a respective adjustable leg assembly.
Type: Application
Filed: Jun 25, 2012
Publication Date: Dec 26, 2013
Inventors: Brian Johnson (Midland, MI), Edward Rose (Odessa, TX)
Application Number: 13/532,655
International Classification: F41H 5/24 (20060101);