SYSTEM AND METHOD FOR INSTALLATION OF SOLID EDGE BANDING FOR CABINETRY
A system and method for installation of “solid edge banding” for the exposed edges of kitchen and bath cabinetry to provide a finished look and aesthetic appeal is disclosed. The solid edge banding can be used on framed cabinets, frameless cabinets, cabinets with end skin-panels and shelves. The disclosed system and method can also be used to reface cabinetry without the use of tools, adhesives or specialized labor, and further without the need for replacement of the base, wall and tall cabinet boxes, and while keeping countertops and appliances intact and untouched. The solid edge banding can also be used in conjunction with ready-to-assemble furniture and closet organizers.
The invention relates to a system and method for installation of “solid edge banding” for the exposed edges of kitchen and bath cabinetry to provide a finished look and aesthetic appeal. The solid edge banding can be used on framed cabinets, frameless cabinets, cabinets with end skin-panels and shelves, or to give a frameless cabinet the look of a framed cabinet. The invention also relates to a system and method of refacing kitchen and bath cabinetry without the use of tools, adhesives or specialized labor, and further without the need for replacement of the base, wall and tall cabinet boxes, and while keeping the countertops and appliances intact and untouched. The invention can also be used in conjunction with ready-to-assemble furniture and closet organizers.
BACKGROUND OF THE INVENTIONKitchens and baths can be expensive to build and remodel, in great part because of the cost of cabinetry. Stock cabinets come in standard sizes and shapes, and are usually available to take home from the store the same day. Sizes and finishes are limited with stock cabinetry, but the price is lower for customers on a budget. Semi-custom cabinets are built after a customer's order is placed, so the customer typically can select from certain sizes and styles. That flexibility makes it easier to design a kitchen that fits the customer's particular requirements. Semi-custom cabinetry usually requires some lead time for delivery as compared to stock cabinetry. It is also more expensive than stock cabinetry. Custom cabinets are made by hand to fit any standard desired by a customer. An odd-sized or irregular-shaped space in a kitchen might not accommodate a stock or semi-custom cabinet piece, but a custom cabinetmaker can build whatever the customer needs or wants. Custom cabinets are the most expensive of the three types; the exact price varies widely because of size, materials and options. The time it takes to receive a custom-cabinet order depends on the cabinetmaker's schedule.
Cabinets can be “framed” or “frameless.” A framed cabinet has a wood frame attached to the front edges of the cabinet box. A frameless cabinet does not use a frame on the front outside edges of the cabinet box. Instead, the front of the cabinet box is formed by the edges of the top, bottom and side panels of the cabinet box. The cabinet door typically covers the edges when closed. The cabinet is strengthened by the back and sides in this construction.
Customer assembled or “knock down” cabinetry can be sold for a lower price due to lower manufacturing and transportation costs that arise principally from the elimination of factory assembly of the cabinets and resultant substantially reduced shipping volumes. If the parts and assembly and installation processes of the cabinetry facilitate a customer to “do it yourself” through clear instructions, simplicity, and flexibility, and easy to set up and adjust connectors and hardware, the savings to that customer are even greater.
The replacement of cabinetry is also an expensive proposition for a customer. Often customers look to “reface” their existing cabinet boxes to provide a new look without incurring the cost of buying new cabinetry. Refacing is the process of replacing doors and drawer fronts, while veneering cabinet boxes. “Do it yourself” cabinet refacing can be difficult. While door and drawer front replacement may not be difficult, veneering the front portions of the cabinet boxes to provide a new look requires skill. The veneer will peel if it is not installed correctly.
Ready-to-assemble furniture (RTA), also known as knock-down furniture or flat pack furniture, is purchased in multiple pieces and requires assembly. The furniture is packed in a box and contains instructions for the buyer to follow to assemble it. The box typically contains a number of parts, including fasteners, screws, fixings, and other pieces, that are needed to assemble the furniture. Ready-to-assemble furniture can be purchased for a number of purposes, including living room furniture; office furniture; bookcases; tables; beds; outdoor furniture, swingsets; patio sets; kitchen and bath cabinets; and CD/DVD storage racks.
Similarly, closet organization systems are often sold for self-design and self-assembly, much like self-assembly furniture.
Kitchen, cabinet boxes, ready-to-assemble furniture and closet organizers are typically made out of particle board, MDF or other composites, plywood or wood. The planar components of the cabinetry can vary, typically from ½″ and ⅜″ for framed cabinets and up to ¾″ for frameless cabinets. Particle board is an engineered wood product manufactured from wood chips, sawmill shavings, or even saw dust, and a synthetic resin or other suitable binder, which is pressed and extruded. MDF is an engineered wood product formed by breaking down hardwood or softwood residuals into wood fibers, combining it with wax and a resin binder, and forming panels by applying high temperature and pressure.
Most cabinetry is made out of wood or wood composites, and wood absorbs or gives off moisture with changes in humidity and temperature of the surrounding air, thus undergoing changes in moisture content and dimension. While proper drying of wood can confine the shrinking and swelling of wood to manageable levels, cabinet doors and drawers may stick during periods of high humidity; molding joints may open; and solid wood panels in raised panel doors may shrink exposing unfinished wood along the edges of the frame.
The exposed edges of those planar components need to be finished in a manner that they match the texture and color of the exterior of the cabinetry, or “façade.” One common system used to finish the exposed edges is through the use of “edge banding,” which is typically a “tape” that is finished to match the façade that is glued to the exposed edge of the cabinet using edge bonding, which is a thin layer glued to the exposed edge of the cabinet panel, making the edge banding impossible to remove and/or replace. Edge banding tape is packaged in rolls and produced with popular finishes. Under current techniques, the edge banding must be glued to the exposed edge of the cabinet by semi-specialized labor. The application of edge banding adds an extra step in the manufacturing process of cabinetry. Further, it often lacks aesthetical appeal and precludes removal after installation.
U.S. Pat. No. 5,100,216 to Enns and titled MODULAR FURNITURE discloses a system for the assembly of modular furniture comprising flat surface panels. Each flat surface panel has a plurality of peripheral edges, with longitudinally extending grooves formed in one or more of the peripheral edges, and edge members for covering the peripheral edges corresponding in cross-sectional shape with the grooves for slideable engagement.
U.S. Pat. No. 5,653,075 to Williamson and titled FIELD ALTERABLE, GLASS REINFORCED PLASTIC DOOR PANEL discloses a glass reinforce plastic door panel of unitary construction that is field alterable to fit an out-of-true frame is provided. The door panel is arranged with a strike, or lock, side stile formed as a thick-walled structural channel open to the panel side. Alteration of the door is accomplished by trimming the channel walls without otherwise affecting the integrity of the panel. After trimming the channel walls, a flexible cap strip is emplaced within the channel to form a finished door edge.
U.S. Pat. No. 5,678,380 to Azzar and titled ELASTOMERIC EDGE MOLDING WITH INTEGRALLY EXTRUDED DECOR LINE discloses an elongated elastomeric T-molding formed of a body having opposed decorative outer and inner mounting surfaces defining spaced first and second edges and being adapted for flush mounting to an edge of an article of furniture by means of an integral flange projecting at right angles outwardly of the inner mounting surface of the body is frictionally fitted within an elongated groove within an edge of a planar article of furniture such that the inner mounting surface of the body lies flush with the edge of such planar article of furniture.
U.S. Pat. No. 6,063,475 to Ciancio et al. and titled COMPOSITE FORMABLE EDGE BANDING T-MOLDING discloses an elongated continuous molding with a T-shaped cross section and having a relatively rigid core body situated between a flexible cover layer and a barbed mounting strip. The core body, the cover layer and the barbed mounting strip are made of compatible thermal plastic materials and are integrally and simultaneously formed by extrusion. The T-molding is bendable to retain selected curved or bent shape along its length.
SUMMARY OF THE INVENTIONThe invention relates to a system and method for installation of “solid edge banding detail” (SEBD) to the exposed edges of kitchen and bath cabinetry to provide a finished look and aesthetic appeal. The solid edge banding can be used on framed cabinets, frameless cabinets, cabinets with end skin-panels and shelves, or to give a frameless cabinet the look of a framed cabinet. The invention also relates to a method of refacing kitchen and bath cabinetry without use of tools, adhesives or specialized labor, and further without the need for replacement of the base, wall and tall cabinet boxes, and while keeping the countertops and appliances intact and untouched. The invention can also be used in conjunction with ready-to-assemble furniture and closet organizers.
The system and method of the invention of applying an SEBD is simple for an ordinary customer. No connectors, hardware or glue are required to apply the SEBD to the exposed edge of a cabinet. The system and method of the invention offer a customer a simple way to provide great aesthetical appeal to cabinetry. Additionally, the SEBD is easily removed and replaced when and if a customer decides to reface the cabinetry.
The SEBD is an elongated molding with one of its sides adapted for flush or uneven mounting, depending on its functionality, by means of an integral flange projecting to frictionally fit within an elongated groove in the exposed edges of cabinet panels. Due to the frictional fit, there is no need to glue, nail, screw or staple the SEBD into place. The SEBD can then easily be removed and changed to reface the cabinets and give them a new look.
The SEBD is made of wood, plywood, MDF, plastic or rubber. It can easily be fabricated in 8′ or 12′ long strips and later cut to the same length of the cabinet panels to which it is to be installed to create a flush fit. The SEBD can be finished with the same texture and color as the fronts and trimmings of the cabinetry. The flange dimensions can be fabricated in response to different functional requirements.
The invention will be described with reference to the accompanying drawings, in which like elements are referenced with like numerals.
The invention relates to a system and method for installation of “solid edge banding detail” (SEBD) to the exposed edges of kitchen and bath cabinetry to provide a finished look and aesthetic appeal. The solid edge banding can be used on framed cabinets, frameless cabinets, cabinets with end skin-panels and shelves, or to give a frameless cabinet the look of a framed cabinet. The invention also relates to a method of refacing kitchen and bath cabinetry without use of tools, adhesives or specialized labor, and further without the need for replacement of the base, wall and tall cabinet boxes, and while keeping the countertops and appliances intact and untouched.
While the invention is described below in the context of frameless and framed cabinetry, a person having ordinary skill in the art will readily understand how to apply the invention to be used in conjunction with ready-to-assemble furniture and closet organizers.
The system and method of the invention for installing an SEBD is simple for an ordinary customer. No connectors, hardware or glue are required to apply the SEBD to the exposed edge of a cabinet. The system and method of the invention offer a customer a simple way to provide great aesthetical appeal to cabinetry. Additionally, the SEBD is easily removed and replaced when and if a customer decides to reface the cabinetry.
The SEBD is an elongated molding with one of its sides adapted for flush or uneven mounting, depending on its functionality, by means of an integral flange projecting to frictionally fit within an elongated groove in the exposed edges of cabinet panels.
The thickness of the SEBD in most instances will be the same as the thickness of the cabinet box to be covered. Other profiles can be achieved to cover other attached boards either inside and/or outside the cabinet box.
The front profile of the SEBD in one embodiment is substantially flat. In other embodiments, the front profile of the SEBD can be modified, for example, to be semi or full bullnose, beveled, etc. or any other profile desired.
The flexibility of the SEBD in conjunction with the attachment system allows the SEBDs to be modified to become fillers, pilasters, molding, frames, etc.
In one embodiment, the SEBD is secured to the cabinet panel by way of the frictional fit of the integral flange of the SEBD within the elongated groove in the exposed edge of the cabinet panel. In this embodiment, there is no need to glue, nail, screw or staple the SEBD to secure it into place. Further, the SEBD can then easily be removed and changed to reface the cabinets and give them a new look without destroying or marring the SEBD.
In one embodiment, the integral flange of the SEBD is provided with a plurality of holes configured to receive dowels that extend from the elongated groove in the exposed end of the cabinet panel. In one embodiment, the dowels are plastic. In one embodiment, the holes are 8 mm in diameter.
In one embodiment, the SEBD comprises a plurality of holes configured to receive dowels that extend from the exposed end of the cabinet panel. In one embodiment, the dowels are plastic. In one embodiment, the holes are 8 mm in diameter. In this embodiment, the SEBD is mated to the cabinet panel with the dowels only.
The SEBD can be applied also to the edge of inside partitions or shelves, which are visible in cabinets with two doors to achieve an aesthetic effect.
The SEBD can comprise wood, plywood, MDF, plastic or rubber. In one embodiment, the SEBD is fabricated in 8′ or 12′ long strips and later cut to match the length of the cabinet panel to which it is to be attached. The SEBD can be finished with a variety of textures and colors to match the fronts and trimmings of the cabinetry to which it is to be attached. The flange dimensions can be fabricated in response to different functional requirements, such as an asymmetrical positioning on the SEBD for use on cabinet panels having an end skin panel.
The SEBD may comprise the same construction materials as the cabinet panels so that the external atmospheric conditions affect the SEBD and the cabinet wood in similar or identical manners. For example, expansion or shrinkage of the wood will be the same or very similar, such that the SEBD does not expand within the elongated groove of the edge of the cabinet panel and potentially crack, or alternatively shrink such that it becomes loose.
In one embodiment, the SEBD is fabricated with tools and equipment available at the facility where cabinetry is made, allowing quality control, fit, dimensions, finishing, etc. to be performed simultaneously. No special tooling or molds are required to fabricate and fit the SEBD to the cabinet panel. In one embodiment, the SEBD can be packed pre-installed in the end of a cabinet panel. In one embodiment, the SEBD can be packed along with the four panels of each cabinet box for assembly by the customer on-site. In one embodiment, the SEBD can be packed separately from the panels of the cabinet box and can be selected according to finish and/or style. The last two options are advantageous for use with the “knock-down” cabinetry system.
The SEBD can be designed and quickly and easily manufactured with different cross sections and different profiles, symmetric or asymmetric. For example, the SEBD can be asymmetric with one side extended in order to hide the edge of a finished skin panel of a cabinet box that is located at the end of the run. In other cases, the SEBD can be extended ¼″ or more on both sides or adopt an “L” cross section for different applications.
In one embodiment, the SEBD can be used when installing cabinetry.
In one embodiment, the SEBD can be used in connection with affordable, quick and easy “cabinetry refacing”, which allows the replacement of “the façade” of already-installed and operational kitchen or bath cabinetry. During refacing, door fronts, drawer fronts, and trimmings (crown moldings, pilasters, fillers, valances, toe kicks and the SEBDs) can be changed to provide a different style and/or texture and color for the cabinetry. During refacing, the base, wall and tall cabinet boxes, counters and appliances can remain untouched.
Typically, in cabinet construction, both planar surfaces of all of the cabinet panels that are provided to assemble the base, wall and tall cabinet boxes are finished only in one neutral color for streamlined mass production. When the cabinet box is assembled, its four peripheral front edges are unfinished and are exposed just behind the door and/or drawer fronts. At this point, the unfinished exposed edges appear as part of the façade of the cabinetry.
The SEBD is finished to match the finish of the cabinet boxes and, depending on the position of each cabinet, to be installed to cover the exposed edges of the cabinet boxes whether those cabinet boxes are in the middle of a row or at the end of a run. The flexibility of the SEBD allows its cross section to be configured to also cover the exposed edge of a side skin-panel finished as the façade. The SEBD can be configured in a shape to cover the exposed edge of a framed or unframed cabinet front.
Four SEBDs are installed for each cabinet box: two vertical SEBDs and two horizontal SEBDs. The SEBDs are typically 30″ long for standard base cabinets; 24″, 30″, 36″ and 42″ long for standard wall cabinets; and 84″, 90″ and 96″ long for standard tall cabinets. Horizontal SEBDs can range from 7½″ for 9″ wide cabinets, increasing by 3″ respectively, up to 40½″ for 42″ cabinets. Due to the integral “tongue and groove” attachment method, the SEBDs can be cut at any other desired length. The dimensions of the SEBD match exactly the length of the corresponding edges of the vertical and horizontal panels of the cabinet boxes, which facilitates their recognition and posterior installation, and can be packaged in different ways, individually or together with the cabinet panels, or with the corresponding door and/or drawer fronts whose finish matches with the finish of the SEBDs.
Turning to the figures,
In the foregoing description, the present invention has been described with reference to specific exemplary embodiments thereof. It will be apparent to those skilled in the art that a person understanding this invention may conceive of changes or other embodiments or variations, which utilize the principles of this invention without departing from the broader spirit and scope of the invention. The specification and drawings are, therefore, to be regarded in an illustrative rather than a restrictive sense. Accordingly, it is not intended that the invention be limited except as may be necessary in view of the appended claims.
Claims
1. A cabinet having a solid edge banding detail, comprising:
- at least one vertical panel, the vertical panel comprising an inner vertical surface, an outer vertical surface, a vertical exposed edge disposed between the inner vertical surface and the outer vertical surface, and an elongated groove disposed in the vertical exposed edge;
- at least one horizontal panel, the horizontal panel comprising an inner horizontal surface, an outer horizontal surface, a horizontal exposed edge disposed between the inner horizontal surface and the outer horizontal surface, and an elongated groove disposed in the horizontal exposed edge;
- a vertical solid edge banding detail, the vertical solid edge banding detail comprising an outer face, a left face, a right face and a back face, wherein the vertical solid edge banding detail further comprises an integral flange extending from the back face; and
- a horizontal solid edge banding detail, the horizontal solid edge banding detail comprising an outer face, a left face, a right face and a back face, wherein the horizontal solid edge banding detail further comprises an integral flange extending from the back face,
- wherein the integral flange of the vertical solid edge banding detail is releasably attached to the vertical panel by an engagement consisting of a frictional engagement between the integral flange of the vertical solid edge banding detail and the elongated groove of the vertical panel,
- wherein the integral flange of the horizontal solid edge banding detail is releasably attached to the horizontal panel by an engagement consisting of a frictional engagement between the integral flange of the horizontal solid edge banding detail and the elongated groove of the horizontal panel,
- wherein further the outer face, left face and right face of the vertical solid edge banding detail and the horizontal solid edge banding detail are finished to substantially match the finish of the outer vertical surface and the outer horizontal surface,
- wherein further the vertical solid edge banding covers the vertical exposed edge upon engagement with the vertical panel and the horizontal solid edge banding covers the horizontal exposed edge upon engagement with the horizontal panel.
2. The cabinet having a solid edge banding detail of claim 1, wherein the vertical solid edge banding further comprises a recess disposed at the upper end of the integral flange.
3. The cabinet having a solid edge banding detail of claim 2, wherein the horizontal solid edge banding further comprises a recess disposed at the upper end of the integral flange.
4. The cabinet having a solid edge banding detail of claim 1, wherein the vertical solid edge banding detail, the horizontal edge banding detail, the vertical panel and the horizontal panel comprise the same material.
5. The cabinet having a solid edge banding detail of claim 4, where the vertical solid edge banding detail, the horizontal edge banding detail, the vertical panel and the horizontal panel comprise wood, plywood, MDF, plastic or rubber.
6. The cabinet having a solid edge banding detail of claim 1, where the vertical solid edge banding detail and the horizontal edge banding detail comprise wood, plywood, MDF, plastic or rubber.
7. The cabinet having a solid edge banding detail of claim 1, comprising an aesthetic effect of a framed cabinet.
8. A cabinet having a solid edge banding detail, comprising:
- at least one vertical panel, the vertical panel comprising an inner vertical surface, an outer vertical surface, a vertical exposed edge disposed between the inner vertical surface and the outer vertical surface, and an elongated groove disposed in the vertical exposed edge;
- at least one horizontal panel, the horizontal panel comprising an inner horizontal surface, an outer horizontal surface, a horizontal exposed edge disposed between the inner horizontal surface and the outer horizontal surface, and an elongated groove disposed in the horizontal exposed edge;
- a vertical solid edge banding detail, the vertical solid edge banding detail comprising an outer face, a left face, a right face and a back face, wherein the vertical solid edge banding detail further comprises an integral flange extending from the back face;
- a horizontal solid edge banding detail, the horizontal solid edge banding detail comprising an outer face, a left face, a right face and a back face, wherein the horizontal solid edge banding detail further comprises an integral flange extending from the back face; and
- a finished skin panel disposed on the outer surface of the vertical panel, wherein the finished skin panel comprises an inner vertical surface, an outer vertical surface, a vertical exposed edge disposed between the inner vertical surface and the outer vertical surface,
- wherein the integral flange of the vertical solid edge banding detail is releasably attached to the vertical panel by an engagement consisting of a frictional engagement between the integral flange of the vertical solid edge banding detail and the elongated groove of the vertical panel,
- wherein the integral flange of the horizontal solid edge banding detail is releasably attached to the horizontal panel by an engagement consisting of a frictional engagement between the integral flange of the horizontal solid edge banding detail and the elongated groove of the horizontal panel,
- wherein further the outer face, left face and right face of the vertical solid edge banding detail and the horizontal solid edge banding detail are finished to substantially match the finish of the outer vertical surface and the outer horizontal surface,
- wherein further the vertical solid edge banding covers the vertical exposed edges of the vertical panel and the finished skin panel upon engagement with the vertical panel and the horizontal solid edge banding covers the horizontal exposed edge upon engagement with the horizontal panel.
9. The cabinet having a solid edge banding detail of claim 8, wherein the vertical solid edge banding detail, the horizontal edge banding detail, the vertical panel, the horizontal panel and the finished skin panel comprise the same material.
10. The cabinet having a solid edge banding detail of claim 9, where the vertical solid edge banding detail, the horizontal edge banding detail, the vertical panel, the horizontal panel and the finished skin panel comprise wood, plywood or MDF.
11. The cabinet having a solid edge banding detail of claim 8, where the vertical solid edge banding detail and the horizontal edge banding detail comprise wood, plywood, MDF, plastic or rubber.
12. The cabinet having a solid edge banding detail of claim 8, comprising an aesthetic effect of a framed cabinet.
13. A item having a solid edge banding detail, comprising:
- at least one vertical panel, the vertical panel comprising an inner vertical surface, an outer vertical surface, a vertical exposed edge disposed between the inner vertical surface and the outer vertical surface, and an elongated groove disposed in the vertical exposed edge;
- at least one horizontal panel, the horizontal panel comprising an inner horizontal surface, an outer horizontal surface, a horizontal exposed edge disposed between the inner horizontal surface and the outer horizontal surface, and an elongated groove disposed in the horizontal exposed edge;
- a vertical solid edge banding detail, the vertical solid edge banding detail comprising an outer face, a left face, a right face and a back face, wherein the vertical solid edge banding detail further comprises an integral flange extending from the back face; and
- a horizontal solid edge banding detail, the horizontal solid edge banding detail comprising an outer face, a left face, a right face and a back face, wherein the horizontal solid edge banding detail further comprises an integral flange extending from the back face,
- wherein the integral flange of the vertical solid edge banding detail is releasably attached to the vertical panel by an engagement consisting of a frictional engagement between the integral flange of the vertical solid edge banding detail and the elongated groove of the vertical panel,
- wherein the integral flange of the horizontal solid edge banding detail is releasably attached to the horizontal panel by an engagement consisting of a frictional engagement between the integral flange of the horizontal solid edge banding detail and the elongated groove of the horizontal panel,
- wherein further the outer face, left face and right face of the vertical solid edge banding detail and the horizontal solid edge banding detail are finished to substantially match the finish of the outer vertical surface and the outer horizontal surface,
- wherein further the vertical solid edge banding covers the vertical exposed edge upon engagement with the vertical panel and the horizontal solid edge banding covers the horizontal exposed edge upon engagement with the horizontal panel.
14. The item of claim 13, wherein the item comprises a cabinet, a shelf, a piece of furniture or an element of a closet organizer system.
15. The item of claim 14, wherein the furniture comprises ready-to-assemble furniture.
Type: Application
Filed: Jan 20, 2013
Publication Date: Jul 24, 2014
Applicant: ACE KITCHEN DIRECT, LLC (Pompano Beach, FL)
Inventors: Song Lin (Parkland, FL), Cesar Magnorsky (Hallandale Beach, FL)
Application Number: 13/745,829
International Classification: A47B 96/20 (20060101);