ORGANIC ELECTROLUMINESCENT MATERIALS AND DEVICES

Fluorine substituted metal complexes as efficient phosphorescent emitters is disclosed. The fluorine substitution is at para position of a phenyl group.

Skip to: Description  ·  Claims  · Patent History  ·  Patent History
Description
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Provisional Patent Application Ser. No. 61/896,958, filed Oct. 29, 2013, the entire contents of which is incorporated herein by reference.

PARTIES TO A JOINT RESEARCH AGREEMENT

The claimed invention was made by, on behalf of, and/or in connection with one or more of the following parties to a joint university corporation research agreement: Regents of the University of Michigan, Princeton University, University of Southern California, and the Universal Display Corporation. The agreement was in effect on and before the date the claimed invention was made, and the claimed invention was made as a result of activities undertaken within the scope of the agreement.

FIELD OF THE INVENTION

The present invention relates to compounds for use as emitters and devices, such as organic light emitting diodes, including the same.

BACKGROUND

Opto-electronic devices that make use of organic materials are becoming increasingly desirable for a number of reasons. Many of the materials used to make such devices are relatively inexpensive, so organic opto-electronic devices have the potential for cost advantages over inorganic devices. In addition, the inherent properties of organic materials, such as their flexibility, may make them well suited for particular applications such as fabrication on a flexible substrate. Examples of organic opto-electronic devices include organic light emitting devices (OLEDs), organic phototransistors, organic photovoltaic cells, and organic photodetectors. For OLEDs, the organic materials may have performance advantages over conventional materials. For example, the wavelength at which an organic emissive layer emits light may generally be readily tuned with appropriate dopants.

OLEDs make use of thin organic films that emit light when voltage is applied across the device. OLEDs are becoming an increasingly interesting technology for use in applications such as flat panel displays, illumination, and backlighting. Several OLED materials and configurations are described in U.S. Pat. Nos. 5,844,363, 6,303,238, and 5,707,745, which are incorporated herein by reference in their entirety.

One application for phosphorescent emissive molecules is a full color display. Industry standards for such a display call for pixels adapted to emit particular colors, referred to as “saturated” colors. In particular, these standards call for saturated red, green, and blue pixels. Color may be measured using CIE coordinates, which are well known to the art.

One example of a green emissive molecule is tris(2-phenylpyridine) iridium, denoted Ir(ppy)3, which has the following structure:

In this, and later figures herein, we depict the dative bond from nitrogen to metal (here, Ir) as a straight line.

As used herein, the term “organic” includes polymeric materials as well as small molecule organic materials that may be used to fabricate organic opto-electronic devices. “Small molecule” refers to any organic material that is not a polymer, and “small molecules” may actually be quite large. Small molecules may include repeat units in some circumstances. For example, using a long chain alkyl group as a substituent does not remove a molecule from the “small molecule” class. Small molecules may also be incorporated into polymers, for example as a pendent group on a polymer backbone or as a part of the backbone. Small molecules may also serve as the core moiety of a dendrimer, which consists of a series of chemical shells built on the core moiety. The core moiety of a dendrimer may be a fluorescent or phosphorescent small molecule emitter. A dendrimer may be a “small molecule,” and it is believed that all dendrimers currently used in the field of OLEDs are small molecules.

As used herein, “top” means furthest away from the substrate, while “bottom” means closest to the substrate. Where a first layer is described as “disposed over” a second layer, the first layer is disposed further away from substrate. There may be other layers between the first and second layer, unless it is specified that the first layer is “in contact with” the second layer. For example, a cathode may be described as “disposed over” an anode, even though there are various organic layers in between.

As used herein, “solution processible” means capable of being dissolved, dispersed, or transported in and/or deposited from a liquid medium, either in solution or suspension form.

A ligand may be referred to as “photoactive” when it is believed that the ligand directly contributes to the photoactive properties of an emissive material. A ligand may be referred to as “ancillary” when it is believed that the ligand does not contribute to the photoactive properties of an emissive material, although an ancillary ligand may alter the properties of a photoactive ligand.

As used herein, and as would be generally understood by one skilled in the art, a first “Highest Occupied Molecular Orbital” (HOMO) or “Lowest Unoccupied Molecular Orbital” (LUMO) energy level is “greater than” or “higher than” a second HOMO or LUMO energy level if the first energy level is closer to the vacuum energy level. Since ionization potentials (IP) are measured as a negative energy relative to a vacuum level, a higher HOMO energy level corresponds to an IP having a smaller absolute value (an IP that is less negative). Similarly, a higher LUMO energy level corresponds to an electron affinity (EA) having a smaller absolute value (an EA that is less negative). On a conventional energy level diagram, with the vacuum level at the top, the LUMO energy level of a material is higher than the HOMO energy level of the same material. A “higher” HOMO or LUMO energy level appears closer to the top of such a diagram than a “lower” HOMO or LUMO energy level.

As used herein, and as would be generally understood by one skilled in the art, a first work function is “greater than” or “higher than” a second work function if the first work function has a higher absolute value. Because work functions are generally measured as negative numbers relative to vacuum level, this means that a “higher” work function is more negative. On a conventional energy level diagram, with the vacuum level at the top, a “higher” work function is illustrated as further away from the vacuum level in the downward direction. Thus, the definitions of HOMO and LUMO energy levels follow a different convention than work functions.

More details on OLEDs, and the definitions described above, can be found in U.S. Pat. No. 7,279,704, which is incorporated herein by reference in its entirety.

SUMMARY OF THE INVENTION

According to an embodiment, fluorine substituted metal complexes as phosphorescent emitters are disclosed. Fluorine substitution at para position of a phenyl group unexpectedly improved emitter stability in devices. In one embodiment, such compound has a structure according to Formula I:

wherein R1, R2, and R3 each independently represent mono, di, tri, or tetra substitutions, or no substitution;

wherein R1 is selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, and combinations thereof;

wherein R2 and R3 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and

wherein the compound is heteroleptic.

According to another embodiment, a first device comprising a first organic light emitting device is also provided. The first organic light emitting device can include an anode, a cathode, and an organic layer, disposed between the anode and the cathode. The organic layer can include a compound of Formula I. The first device can be a consumer product, an organic light-emitting device, and/or a lighting panel.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows an organic light emitting device.

FIG. 2 shows an inverted organic light emitting device that does not have a separate electron transport layer.

FIG. 3 shows Formula I as disclosed herein.

DETAILED DESCRIPTION

Generally, an OLED comprises at least one organic layer disposed between and electrically connected to an anode and a cathode. When a current is applied, the anode injects holes and the cathode injects electrons into the organic layer(s). The injected holes and electrons each migrate toward the oppositely charged electrode. When an electron and hole localize on the same molecule, an “exciton,” which is a localized electron-hole pair having an excited energy state, is formed. Light is emitted when the exciton relaxes via a photoemissive mechanism. In some cases, the exciton may be localized on an excimer or an exciplex. Non-radiative mechanisms, such as thermal relaxation, may also occur, but are generally considered undesirable.

The initial OLEDs used emissive molecules that emitted light from their singlet states (“fluorescence”) as disclosed, for example, in U.S. Pat. No. 4,769,292, which is incorporated by reference in its entirety. Fluorescent emission generally occurs in a time frame of less than 10 nanoseconds.

More recently, OLEDs having emissive materials that emit light from triplet states (“phosphorescence”) have been demonstrated. Baldo et al., “Highly Efficient Phosphorescent Emission from Organic Electroluminescent Devices,” Nature, vol. 395, 151-154, 1998; (“Baldo-I”) and Baldo et al., “Very high-efficiency green organic light-emitting devices based on electrophosphorescence,” Appl. Phys. Lett., vol. 75, No. 3, 4-6 (1999) (“Baldo-II”), which are incorporated by reference in their entireties. Phosphorescence is described in more detail in U.S. Pat. No. 7,279,704 at cols. 5-6, which are incorporated by reference.

FIG. 1 shows an organic light emitting device 100. The figures are not necessarily drawn to scale. Device 100 may include a substrate 110, an anode 115, a hole injection layer 120, a hole transport layer 125, an electron blocking layer 130, an emissive layer 135, a hole blocking layer 140, an electron transport layer 145, an electron injection layer 150, a protective layer 155, a cathode 160, and a barrier layer 170. Cathode 160 is a compound cathode having a first conductive layer 162 and a second conductive layer 164. Device 100 may be fabricated by depositing the layers described, in order. The properties and functions of these various layers, as well as example materials, are described in more detail in U.S. Pat. No. 7,279,704 at cols. 6-10, which are incorporated by reference.

More examples for each of these layers are available. For example, a flexible and transparent substrate-anode combination is disclosed in U.S. Pat. No. 5,844,363, which is incorporated by reference in its entirety. An example of a p-doped hole transport layer is m-MTDATA doped with F4-TCNQ at a molar ratio of 50:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. Examples of emissive and host materials are disclosed in U.S. Pat. No. 6,303,238 to Thompson et al., which is incorporated by reference in its entirety. An example of an n-doped electron transport layer is BPhen doped with Li at a molar ratio of 1:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. U.S. Pat. Nos. 5,703,436 and 5,707,745, which are incorporated by reference in their entireties, disclose examples of cathodes including compound cathodes having a thin layer of metal such as Mg:Ag with an overlying transparent, electrically-conductive, sputter-deposited ITO layer. The theory and use of blocking layers is described in more detail in U.S. Pat. No. 6,097,147 and U.S. Patent Application Publication No. 2003/0230980, which are incorporated by reference in their entireties. Examples of injection layers are provided in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety. A description of protective layers may be found in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety.

FIG. 2 shows an inverted OLED 200. The device includes a substrate 210, a cathode 215, an emissive layer 220, a hole transport layer 225, and an anode 230. Device 200 may be fabricated by depositing the layers described, in order. Because the most common OLED configuration has a cathode disposed over the anode, and device 200 has cathode 215 disposed under anode 230, device 200 may be referred to as an “inverted” OLED. Materials similar to those described with respect to device 100 may be used in the corresponding layers of device 200. FIG. 2 provides one example of how some layers may be omitted from the structure of device 100.

The simple layered structure illustrated in FIGS. 1 and 2 is provided by way of non-limiting example, and it is understood that embodiments of the invention may be used in connection with a wide variety of other structures. The specific materials and structures described are exemplary in nature, and other materials and structures may be used. Functional OLEDs may be achieved by combining the various layers described in different ways, or layers may be omitted entirely, based on design, performance, and cost factors. Other layers not specifically described may also be included. Materials other than those specifically described may be used. Although many of the examples provided herein describe various layers as comprising a single material, it is understood that combinations of materials, such as a mixture of host and dopant, or more generally a mixture, may be used. Also, the layers may have various sublayers. The names given to the various layers herein are not intended to be strictly limiting. For example, in device 200, hole transport layer 225 transports holes and injects holes into emissive layer 220, and may be described as a hole transport layer or a hole injection layer. In one embodiment, an OLED may be described as having an “organic layer” disposed between a cathode and an anode. This organic layer may comprise a single layer, or may further comprise multiple layers of different organic materials as described, for example, with respect to FIGS. 1 and 2.

Structures and materials not specifically described may also be used, such as OLEDs comprised of polymeric materials (PLEDs) such as disclosed in U.S. Pat. No. 5,247,190 to Friend et al., which is incorporated by reference in its entirety. By way of further example, OLEDs having a single organic layer may be used. OLEDs may be stacked, for example as described in U.S. Pat. No. 5,707,745 to Forrest et al, which is incorporated by reference in its entirety. The OLED structure may deviate from the simple layered structure illustrated in FIGS. 1 and 2. For example, the substrate may include an angled reflective surface to improve out-coupling, such as a mesa structure as described in U.S. Pat. No. 6,091,195 to Forrest et al., and/or a pit structure as described in U.S. Pat. No. 5,834,893 to Bulovic et al., which are incorporated by reference in their entireties.

Unless otherwise specified, any of the layers of the various embodiments may be deposited by any suitable method. For the organic layers, preferred methods include thermal evaporation, ink-jet, such as described in U.S. Pat. Nos. 6,013,982 and 6,087,196, which are incorporated by reference in their entireties, organic vapor phase deposition (OVPD), such as described in U.S. Pat. No. 6,337,102 to Forrest et al., which is incorporated by reference in its entirety, and deposition by organic vapor jet printing (OVJP), such as described in U.S. Pat. No. 7,431,968, which is incorporated by reference in its entirety. Other suitable deposition methods include spin coating and other solution based processes. Solution based processes are preferably carried out in nitrogen or an inert atmosphere. For the other layers, preferred methods include thermal evaporation. Preferred patterning methods include deposition through a mask, cold welding such as described in U.S. Pat. Nos. 6,294,398 and 6,468,819, which are incorporated by reference in their entireties, and patterning associated with some of the deposition methods such as ink-jet and OVJD. Other methods may also be used. The materials to be deposited may be modified to make them compatible with a particular deposition method. For example, substituents such as alkyl and aryl groups, branched or unbranched, and preferably containing at least 3 carbons, may be used in small molecules to enhance their ability to undergo solution processing. Substituents having 20 carbons or more may be used, and 3-20 carbons is a preferred range. Materials with asymmetric structures may have better solution processibility than those having symmetric structures, because asymmetric materials may have a lower tendency to recrystallize. Dendrimer substituents may be used to enhance the ability of small molecules to undergo solution processing.

Devices fabricated in accordance with embodiments of the present invention may further optionally comprise a barrier layer. One purpose of the barrier layer is to protect the electrodes and organic layers from damaging exposure to harmful species in the environment including moisture, vapor and/or gases, etc. The barrier layer may be deposited over, under or next to a substrate, an electrode, or over any other parts of a device including an edge. The barrier layer may comprise a single layer, or multiple layers. The barrier layer may be formed by various known chemical vapor deposition techniques and may include compositions having a single phase as well as compositions having multiple phases. Any suitable material or combination of materials may be used for the barrier layer. The barrier layer may incorporate an inorganic or an organic compound or both. The preferred barrier layer comprises a mixture of a polymeric material and a non-polymeric material as described in U.S. Pat. No. 7,968,146, PCT Pat. Application Nos. PCT/US2007/023098 and PCT/US2009/042829, which are herein incorporated by reference in their entireties. To be considered a “mixture”, the aforesaid polymeric and non-polymeric materials comprising the barrier layer should be deposited under the same reaction conditions and/or at the same time. The weight ratio of polymeric to non-polymeric material may be in the range of 95:5 to 5:95. The polymeric material and the non-polymeric material may be created from the same precursor material. In one example, the mixture of a polymeric material and a non-polymeric material consists essentially of polymeric silicon and inorganic silicon.

Devices fabricated in accordance with embodiments of the invention can be incorporated into a wide variety of electronic component modules (or units) that can be incorporated into a variety of electronic products or intermediate components. Examples of such electronic products or intermediate components include display screens, lighting devices such as discrete light source devices or lighting panels, etc. that can be utilized by the end-user product manufacturers. Such electronic component modules can optionally include the driving electronics and/or power source(s). Devices fabricated in accordance with embodiments of the invention can be incorporated into a wide variety of consumer products that have one or more of the electronic component modules (or units) incorporated therein. Such consumer products would include any kind of products that include one or more light source(s) and/or one or more of some type of visual displays. Some examples of such consumer products include flat panel displays, computer monitors, medical monitors, televisions, billboards, lights for interior or exterior illumination and/or signaling, heads-up displays, fully or partially transparent displays, flexible displays, laser printers, telephones, cell phones, tablets, phablets, personal digital assistants (PDAs), laptop computers, digital cameras, camcorders, viewfinders, micro-displays, 3-D displays, vehicles, a large area wall, theater or stadium screen, or a sign. Various control mechanisms may be used to control devices fabricated in accordance with the present invention, including passive matrix and active matrix. Many of the devices are intended for use in a temperature range comfortable to humans, such as 18 degrees C. to 30 degrees C., and more preferably at room temperature (20-25 degrees C), but could be used outside this temperature range, for example, from −40 degree C to +80 degree C.

The materials and structures described herein may have applications in devices other than OLEDs. For example, other optoelectronic devices such as organic solar cells and organic photodetectors may employ the materials and structures. More generally, organic devices, such as organic transistors, may employ the materials and structures.

The term “halo” or “halogen” as used herein includes fluorine, chlorine, bromine, and iodine.

The term “alkyl” as used herein contemplates both straight and branched chain alkyl radicals. Preferred alkyl groups are those containing from one to fifteen carbon atoms and includes methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, and the like. Additionally, the alkyl group may be optionally substituted.

The term “cycloalkyl” as used herein contemplates cyclic alkyl radicals. Preferred cycloalkyl groups are those containing 3 to 7 carbon atoms and includes cyclopropyl, cyclopentyl, cyclohexyl, and the like. Additionally, the cycloalkyl group may be optionally substituted.

The term “alkenyl” as used herein contemplates both straight and branched chain alkene radicals. Preferred alkenyl groups are those containing two to fifteen carbon atoms. Additionally, the alkenyl group may be optionally substituted.

The term “alkynyl” as used herein contemplates both straight and branched chain alkyne radicals. Preferred alkynyl groups are those containing two to fifteen carbon atoms. Additionally, the alkynyl group may be optionally substituted.

The terms “aralkyl” or “arylalkyl” as used herein are used interchangeably and contemplate an alkyl group that has as a substituent an aromatic group. Additionally, the aralkyl group may be optionally substituted.

The term “heterocyclic group” as used herein contemplates aromatic and non-aromatic cyclic radicals. Hetero-aromatic cyclic radicals also means heteroaryl. Preferred hetero-non-aromatic cyclic groups are those containing 3 or 7 ring atoms which includes at least one hetero atom, and includes cyclic amines such as morpholino, piperdino, pyrrolidino, and the like, and cyclic ethers, such as tetrahydrofuran, tetrahydropyran, and the like. Additionally, the heterocyclic group may be optionally substituted.

The term “aryl” or “aromatic group” as used herein contemplates single-ring groups and polycyclic ring systems. The polycyclic rings may have two or more rings in which two carbons are common to two adjoining rings (the rings are “fused”) wherein at least one of the rings is aromatic, e.g., the other rings can be cycloalkyls, cycloalkenyls, aryl, heterocycles, and/or heteroaryls. Additionally, the aryl group may be optionally substituted.

The term “heteroaryl” as used herein contemplates single-ring hetero-aromatic groups that may include from one to three heteroatoms, for example, pyrrole, furan, thiophene, imidazole, oxazole, thiazole, triazole, pyrazole, pyridine, pyrazine and pyrimidine, and the like. The term heteroaryl also includes polycyclic hetero-aromatic systems having two or more rings in which two atoms are common to two adjoining rings (the rings are “fused”) wherein at least one of the rings is a heteroaryl, e.g., the other rings can be cycloalkyls, cycloalkenyls, aryl, heterocycles, and/or heteroaryls. Additionally, the heteroaryl group may be optionally substituted.

The alkyl, cycloalkyl, alkenyl, alkynyl, aralkyl, heterocyclic group, aryl, and heteroaryl may be optionally substituted with one or more substituents selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, cyclic amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ether, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

As used herein, “substituted” indicates that a substituent other than H is bonded to the relevant position, such as carbon. Thus, for example, where R1 is mono-substituted, then one R1 must be other than H. Similarly, where R1 is di-substituted, then two of R1 must be other than H. Similarly, where R1 is unsubstituted, R1 is hydrogen for all available positions.

The “aza” designation in the fragments described herein, i.e. aza-dibenzofuran, aza-dibenzothiophene, etc. means that one or more of the C—H groups in the respective fragment can be replaced by a nitrogen atom, for example, and without any limitation, azatriphenylene encompasses both dibenzo[f,h]quinoxaline and dibenzo[f,h]quinoline. One of ordinary skill in the art can readily envision other nitrogen analogs of the aza-derivatives described above, and all such analogs are intended to be encompassed by the terms as set forth herein.

It is to be understood that when a molecular fragment is described as being a substituent or otherwise attached to another moiety, its name may be written as if it were a fragment (e.g. phenyl, phenylene, naphthyl, dibenzofuryl) or as if it were the whole molecule (e.g. benzene, naphthalene, dibenzofuran). As used herein, these different ways of designating a substituent or attached fragment are considered to be equivalent.

According to an embodiment, a compound having a structure according to Formula I

is disclosed,
wherein R1, R2, and R3 each independently represent mono, di, tri, or tetra substitutions, or no substitution;
wherein R1 is selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, and combinations thereof;
wherein R2 and R3 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and wherein the compound is heteroleptic.

In one embodiment, the compound of Formula I, R1 is hydrogen or deuterium. In another embodiment, R2 and R3 are independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, and combinations thereof.

According to another aspect, the compound of Formula I has a structure according to Formula II:

According to another aspect, the compound of Formula I has a structure according to Formula III:

In one preferred embodiment, the compound of Formula I is selected from the group consisting of:

According to another aspect of the present disclosure, a compound comprising a ligand L, wherein L is selected from the group consisting of:

is disclosed;

wherein Ra, Rb, Rc, and Rd each independently represent from mono-substitution to the possible maximum number of substitution, or no substitution;

wherein Ra, Rb, Rc, and Rd are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; wherein two adjacent substituents of Ra, Rb, Rc, and Rd are optionally joined to form a ring or form a multidentate ligand;

wherein at least one of Ra, Rb, and Rd comprises 4-fluoro-phenyl; and

wherein the ligand L is coordinated to a metal M selected from the group consisting of Ir, Pt, Os, Re, Ru, Rh, Pd, Ag, Au, and Cu.

In one embodiment, only one of Ra, Rb, and Rd is 4-fluoro-phenyl.

In another embodiment of the compound comprising the ligand L defined above, L is selected from the group consisting of:

In one embodiment of the compound comprising the ligand L defined above, metal M is Ir or Pt.

In one embodiment of the compound comprising the ligand L defined above, the compound is heteroleptic.

In another embodiment, the compound comprising the ligand L defined above is selected from the group consisting of:

wherein Rc, Rf, and Rg each independently represent from mono-substitution to the possible maximum number of substitution, or no substitution; and

wherein Re, Rf, and Rg are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

In another embodiment, the compound comprising the ligand L defined above is selected from the group consisting of:

wherein Re, Rf, Rg, and Rh each independently represent from mono-substitution to the possible maximum number of substitution, or no substitution;

wherein Re, Rf, Rg and Rh are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;

wherein X is selected from the group consisting of a single bond, BR, NR, O, Se, C═O, S═O, SO2, CRR′, SiRR′, and GeRR′;

wherein R and R′ are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and

wherein two adjacent substituents of R and R′ are optionally joined to form a ring.

In another embodiment the compound comprising the ligand L defined above is selected from the group consisting of:

In another embodiment the compound comprising the ligand L defined above is selected from the group consisting of:

wherein X is selected from the group consisting of a single bond, BR, NR, O, Se, C═O, S═O, SO2, CRR′, SiRR′, and GeRR′;

wherein R and R′ are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and

wherein two adjacent substituents of R and R′ are optionally joined to form a ring.

According to another aspect, a first device comprising a first organic light emitting device is disclosed. The first organic light emitting device comprises: an anode; a cathode; and an organic layer, disposed between the anode and the cathode, comprises a compound having a structure according to Formula I:

wherein R1, R2, and R3 each independently represent mono, di, tri, or tetra substitutions, or no substitution;

wherein R1 is selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, and combinations thereof;

wherein R2 and R3 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and

wherein the compound is heteroleptic.

According to another aspect, a first device comprising a first organic light emitting device is disclosed. The first organic light emitting device comprises: an anode; a cathode; and an organic layer, disposed between the anode and the cathode, comprises a compound comprising a ligand L, wherein L is selected from the group consisting of:

wherein Ra, Rb, Rc, and Rd each independently represent from mono-substitution to the possible maximum number of substitution, or no substitution;

wherein Ra, Rb, Rc, and Rd are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;

wherein two adjacent substituents of Ra, Rb, Rc, and Rd are optionally joined to form a ring or form a multidentate ligand;

wherein at least one of Ra, Rb, and Rd is 4-fluoro-phenyl; and

wherein the ligand L is coordinated to a metal M selected from the group consisting of Ir, Pt, Os, Re, Ru, Rh, Pd, Ag, Au, and Cu.

The first devices described above can be a consumer product. The first devices can be an organic light-emitting device. The first devices can comprise a lighting panel. In one embodiment of the first devices described above, the organic layer is an emissive layer and the compound is an emissive dopant. In another embodiment of the first devices described above, the organic layer is an emissive layer and the compound is a non-emissive dopant.

In the first devices described above, the organic layer can further comprise a host. In one embodiment, the host comprises a triphenylene containing benzo-fused thiophene or benzo-fused furan;

wherein any substituent in the host is an unfused substituent independently selected from the group consisting of CnH2n+1, OCnH2n+1, OAr1, N(CnH2n+1)2, N(Ar1)(Ar2), CH═CH—CnH2n+1, C≡CCnH2n+1, Ar1, Ar1-Ar2, CnH2n—Ar1, or no substitution;

wherein n is from 1 to 10; and

wherein Ar1 and Ar2 are independently selected from the group consisting of benzene, biphenyl, naphthalene, triphenylene, carbazole, and heteroaromatic analogs thereof.

In the first devices described above, the host comprises at least one chemical group selected from the group consisting of triphenylene, carbazole, dibenzothiphene, dibenzofuran, dibenzoselenophene, azacarbazole, aza-dibenzothiophene, aza-dibenzofuran, and aza-dibenzoselenophene.

In the first devices described above, the host is selected from the group consisting of:

and combinations thereof.

In the first devices described above, the host can comprise a metal complex.

A formulation comprising the compound disclosed herein is also contemplated as being within the op of the invention.

According to another aspect of the present disclosure, a first device is also provided. The first device includes a first organic light emitting device, that includes an anode, a cathode, and an organic layer disposed between the anode and the cathode. The organic layer may include a host and a phosphorescent dopant. The emissive layer can include a compound according to Formula I, and its variations as described herein.

The first device can be one or more of a consumer product, an organic light-emitting device and a lighting panel. The organic layer can be an emissive layer and the compound can be an emissive dopant in some embodiments, while the compound can be a non-emissive dopant in other embodiments.

The organic layer can also include a host. In some embodiments, the host can include a metal complex. The host can be a triphenylene containing benzo-fused thiophene or benzo-fused furan. Any substituent in the host can be an unfused substituent independently selected from the group consisting of CnH2n+1, OCnH2n+1, OAr1, N(CnH2n+1)2, N(Ar1)(Ar2), CH═CH—CnH2n+1, C≡C—CnH2n+1, Ar1, Ar1-Ar2, CnH2n—Ar1, or no substitution. In the preceding substituents n can range from 1 to 10; and Ar1 and Ar2 can be independently selected from the group consisting of benzene, biphenyl, naphthalene, triphenylene, carbazole, and heteroaromatic analogs thereof.

The host can be a compound comprising at least one chemical group selected from the group consisting of triphenylene, carbazole, dibenzothiphene, dibenzofuran, dibenzoselenophene, azatriphenylene, azacarbazole, aza-dibenzothiophene, aza-dibenzofuran, and aza-dibenzoselenophene. The host can include a metal complex. The host can be a specific compound selected from the group consisting of:

and combinations thereof.

In yet another aspect of the present disclosure, a formulation that comprises a compound according to Formula I is described. The formulation can include one or more components selected from the group consisting of a solvent, a host, a hole injection material, hole transport material, and an electron transport layer material, disclosed herein.

Combination with Other Materials

The materials described herein as useful for a particular layer in an organic light emitting device may be used in combination with a wide variety of other materials present in the device. For example, emissive dopants disclosed herein may be used in conjunction with a wide variety of hosts, transport layers, blocking layers, injection layers, electrodes and other layers that may be present. The materials described or referred to below are non-limiting examples of materials that may be useful in combination with the compounds disclosed herein, and one of skill in the art can readily consult the literature to identify other materials that may be useful in combination.

HIL/HTL:

A hole injecting/transporting material to be used in the present invention is not particularly limited, and any compound may be used as long as the compound is typically used as a hole injecting/transporting material. Examples of the material include, but not limit to: a phthalocyanine or porphyrin derivative; an aromatic amine derivative; an indolocarbazole derivative; a polymer containing fluorohydrocarbon; a polymer with conductivity dopants; a conducting polymer, such as PEDOT/PSS; a self-assembly monomer derived from compounds such as phosphonic acid and silane derivatives; a metal oxide derivative, such as MoOx; a p-type semiconducting organic compound, such as 1,4,5,8,9,12-Hexaazatriphenylenehexacarbonitrile; a metal complex, and a cross-linkable compounds.

Examples of aromatic amine derivatives used in HIL or HTL include, but not limit to the following general structures:

Each of Ar1 to Ar9 is selected from the group consisting of aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, and azulene; the group consisting of aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and the group consisting of 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each Ar is further substituted by a substituent selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

In one aspect, Ar1 to Ar9 is independently selected from the group consisting of:

wherein k is an integer from 1 to 20; X101 to X108 is C (including CH) or N; Z101 is NAr1, O, or S; Ar1 has the same group defined above.

Examples of metal complexes used in HIL or HTL include, but not limit to the following general formula:

wherein Met is a metal, which can have an atomic weight greater than 40; (Y101-Y102) is a bidentate ligand, Y101 and Y102 are independently selected from C, N, O, P, and S; L101 is an ancillary ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k′+k″ is the maximum number of ligands that may be attached to the metal.

In one aspect, (Y101-Y102) is a 2-phenylpyridine derivative. In another aspect, (Y101-Y102) is a carbene ligand. In another aspect, Met is selected from Ir, Pt, Os, and Zn. In a further aspect, the metal complex has a smallest oxidation potential in solution vs. Fc+/Fc couple less than about 0.6 V.

Host:

The light emitting layer of the organic EL device of the present invention preferably contains at least a metal complex as light emitting material, and may contain a host material using the metal complex as a dopant material. Examples of the host material are not particularly limited, and any metal complexes or organic compounds may be used as long as the triplet energy of the host is larger than that of the dopant. While the Table below categorizes host materials as preferred for devices that emit various colors, any host material may be used with any dopant so long as the triplet criteria is satisfied.

Examples of metal complexes used as host are preferred to have the following general formula:

wherein Met is a metal; (Y103-Y104) is a bidentate ligand, Y103 and Y104 are independently selected from C, N, O, P, and S; L101 is an another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k′+k″ is the maximum number of ligands that may be attached to the metal.

In one aspect, the metal complexes are:

wherein (O—N) is a bidentate ligand, having metal coordinated to atoms O and N.

In another aspect, Met is selected from Ir and Pt. In a further aspect, (Y103-Y104) is a carbene ligand.

Examples of organic compounds used as host are selected from the group consisting of aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, and azulene; the group consisting of aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and the group consisting of 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each group is further substituted by a substituent selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

In one aspect, the host compound contains at least one of the following groups in the molecule:

wherein R101 to R107 is independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above. k is an integer from 0 to 20 or 1 to 20; k′″ is an integer from 0 to 20. X101 to X108 is selected from C (including CH) or N. Z101 and Z102 is selected from NR101, O, or S.

HBL:

A hole blocking layer (HBL) may be used to reduce the number of holes and/or excitons that leave the emissive layer. The presence of such a blocking layer in a device may result in substantially higher efficiencies as compared to a similar device lacking a blocking layer. Also, a blocking layer may be used to confine emission to a desired region of an OLED.

In one aspect, compound used in HBL contains the same molecule or the same functional groups used as host described above.

In another aspect, compound used in HBL contains at least one of the following groups in the molecule:

wherein k is an integer from 1 to 20; L101 is an another ligand, k′ is an integer from 1 to 3.

ETL:

Electron transport layer (ETL) may include a material capable of transporting electrons. Electron transport layer may be intrinsic (undoped), or doped. Doping may be used to enhance conductivity. Examples of the ETL material are not particularly limited, and any metal complexes or organic compounds may be used as long as they are typically used to transport electrons.

In one aspect, compound used in ETL contains at least one of the following groups in the molecule:

wherein R101 is selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above. Ar1 to Ar3 has the similar definition as Ar's mentioned above. k is an integer from 1 to 20. X101 to X108 is selected from C (including CH) or N.

In another aspect, the metal complexes used in ETL contains, but not limit to the following general formula:

wherein (O—N) or (N—N) is a bidentate ligand, having metal coordinated to atoms O, N or N, N; L101 is another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal.

In any above-mentioned compounds used in each layer of the OLED device, the hydrogen atoms can be partially or fully deuterated. Thus, any specifically listed substituent, such as, without limitation, methyl, phenyl, pyridyl, etc. encompasses undeuterated, partially deuterated, and fully deuterated versions thereof. Similarly, classes of substituents such as, without limitation, alkyl, aryl, cycloalkyl, heteroaryl, etc. also encompass undeuterated, partially deuterated, and fully deuterated versions thereof.

In addition to and/or in combination with the materials disclosed herein, many hole injection materials, hole transporting materials, host materials, dopant materials, exiton/hole blocking layer materials, electron transporting and electron injecting materials may be used in an OLED. Non-limiting examples of the materials that may be used in an OLED in combination with materials disclosed herein are listed in Table A below. Table A lists non-limiting classes of materials, non-limiting examples of compounds for each class, and references that disclose the materials.

TABLE A MATERIAL EXAMPLES OF MATERIAL PUBLICATIONS Hole injection materials Phthalocyanine and porphyrin compounds Appl. Phys. Lett. 69, 2160 (1996) Starburst triarylamines J. Lumin. 72-74, 985 (1997) CFx Fluorohydrocarbon polymer Appl. Phys. Lett. 78, 673 (2001) Conducting polymers (e.g., PEDOT:PSS, polyaniline, polythiophene) Synth. Met. 87, 171 (1997) WO2007002683 Phosphonic acid and silane SAMs US20030162053 Triarylamine or polythiophene polymers with conductivity dopants EP1725079A1 Organic compounds with conductive inorganic compounds, such as molybdenum and tungsten oxides US20050123751 SID Symposium Digest, 37, 923 (2006) WO2009018009 n-type semiconducting organic complexes US20020158242 Metal organometallic complexes US20060240279 Cross-linkable compounds US20080220265 Polythiophene based polymers and copolymers WO 2011075644 EP2350216 Hole transporting materials Triarylamines (e.g.,TPD, α-NPD) Appl. Phys. Lett. 51, 913 (1987) U.S. Pat. No. 5,061,569 EP650955 J. Mater. Chem. 3, 319 (1993) Appl. Phys. Lett. 90, 183503 (2007) Appl. Phys. Lett. 90, 183503 (2007) Triarylaminc on spirofluorene core Synth. Met. 91, 209 (1997) Arylamine carbazole compounds Adv. Mater. 6, 677 (1994), US20080124572 Triarylamine with (di)benzothiophene/ (di)benzofuran US20070278938, US20080106190 US20110163302 Indolocarbazoles Synth. Met. 111, 421 (2000) Isoindole compounds Chem. Mater. 15, 3148 (2003) Metal carbene complexes US20080018221 Phosphorescent OLED host materials Red hosts Arylcarbazoles Appl. Phys. Lett. 78, 1622 (2001) Metal 8- hydroxyquinolates (e.g., Alq3, BAlq) Nature 395, 151 (1998) US20060202194 WO2005014551 WO2006072002 Metal phenoxybenzothiazole compounds Appl. Phys. Lett. 90, 123509 (2007) Conjugated oligomers and polymers (e.g., polyfluorene) Org. Electron. 1, 15 (2000) Aromatic fused rings WO2009066779, WO2009066778, WO2009063833, US20090045731, US20090045730, WO2009008311, US20090008605, US20090009065 Zinc complexes WO2010056066 Chrysene based compounds WO2011086863 Green hosts Arylcarbazoles Appl. Phys. Lett. 78, 1622 (2001) US20030175553 WO2001039234 Aryltriphenylene compounds US20060280965 US20060280965 WO2009021126 Poly-fused heteroaryl compounds US20090309488 US20090302743 US20100012931 Donor acceptor type molecules WO2008056746 WO2010107244 Aza-carbazole/ DBT/DBF JP2008074939 US20100187984 Polymers (e.g., PVK) Appl. Phys. Lett. 77, 2280 (2000) Spirofluorene compounds WO2004093207 Metal phenoxybenzooxazole compounds WO2005089025 WO2006132173 JP200511610 Spirofluorene- carbazole compounds JP2007254297 JP2007254297 Indolocarbazoles WO2007063796 WO2007063754 5-member ring electron deficient heterocycles (e.g., triazole, oxadiazole) J. Appl. Phys. 90, 5048 (2001) WO2004107822 Tetraphenylene complexes US20050112407 Metal phenoxypyridine compounds WO2005030900 Metal coordination complexes (e.g., Zn, Al with N{circumflex over ( )}N ligands) US20040137268, US20040137267 Blue hosts Arylcarbazoles Appl. Phys. Lett, 82, 2422 (2003) US20070190359 Dibenzothiophene/ Dibenzofuran- carbazole compounds WO2006114966, US20090167162 US20090167162 WO2009086028 US20090030202, US20090017330 US20100084966 Silicon aryl compounds US20050238919 WO2009003898 Silicon/ Germanium aryl compounds EP2034538A Aryl benzoyl ester WO2006100298 Carbazole linked by non- conjugated groups US20040115476 Aza-carbazoles US20060121308 High triplet metal organometallic complex U.S. Pat. No. 7,154,114 Phosphorescent dopants Red dopants Heavy metal porphyrins (e.g., PtOEP) Nature 395, 151 (1998) Iridium(III) organometallic complexes Appl. Phys. Lett. 78, 1622 (2001) US20030072964 US20030072964 US20060202194 US20060202194 US20070087321 US20080261076 US20100090591 US20070087321 Adv. Mater, 19, 739 (2007) WO2009100991 WO2008101842 U.S. Pat. No. 7,232,618 Platinum(II) organometallic complexes WO2003040257 US20070103060 Osmium(III) complexes Chem. Mater. 17, 3532 (2005) Ruthenium(II) complexes Adv. Mater. 17, 1059 (2005) Rhenium (I), (II), and (III) complexes US20050244673 Green dopants Iridium(III) organometallic complexes   and its derivatives Inorg. Chem. 40, 170 (2001) US20020034656 U.S. Pat. No. 7,332,232 US20090108737 WO2010028151 EP1841834B US20060127696 US20090039776 U.S. Pat. No. 6,921,915 US20100244004 U.S. Pat. No. 6,687,266 Chem. Mater. 16, 2480 (2004) US20070190359 US 20060008670 JP2007123392 WO2010086089, WO2011044988 Adv. Mater. 16, 2003 (2004) Angew. Chem. Int. Ed. 2006, 45, 7800 WO2009050290 US20090165846 US20080015355 US20010015432 US20100295032 Monomer for polymeric metal organometallic compounds U.S. Pat. No. 7,250,226, U.S. Pat. No. 7,396,598 Pt(II) organometallic complexes, including polydentated ligands Appl. Phys. Lett. 86, 153505 (2005) Appl. Phys. Lett. 86, 153505 (2005) Chem. Lett. 34, 592 (2005) WO2002015645 US20060263635 US20060182992 US20070103060 Cu complexes WO2009000673 US20070111026 Gold complexes Chem. Commun. 2906 (2005) Rhenium(III) complexes Inorg. Chem. 42, 1248 (2003) Osmium(II) complexes U.S. Pat. No. 7,279,704 Deuterated organometallic complexes US20030138657 Organometallic complexes with two or more metal centers US20030152802 U.S. Pat. No. 7,090,928 Blue dopants Iridium(III) organometallic complexes WO2002002714 WO2006009024 US20060251923 US20110057559 US20110204333 U.S. Pat. No. 7,393,599, WO2006056418, US20050260441, WO2005019373 U.S. Pat. No. 7,534,505 WO2011051404 U.S. Pat. No. 7,445,855 US20070190359, US20080297033 US20100148663 U.S. Pat. No. 7,338,722 US20020134984 Angew. Chem. Int. Ed. 47, 4542 (2008) Chem. Mater. 18, 5119 (2006) Inorg. Chem. 46, 4308 (2007) WO2005123873 WO2005123873 WO2007004380 WO2006082742 Osmium(II) complexes U.S. Pat. No. 7,279,704 Organometallics 23, 3745 (2004) Gold complexes Appl. Phys. Lett. 74, 1361 (1999) Platinum(II) complexes WO2006098120, WO2006103874 Pt tetradentate complexes with at least one metal- carbene bond U.S. Pat. No. 7,655,323 Exciton/hole blocking layer materials Bathocuprine compounds (e.g., BCP, BPhen) Appl. Phys. Lett. 75, 4 (1999) Appl. Phys. Lett. 79, 449 (2001) Metal 8- hydroxyquinolates (e.g., BAlq) Appl. Phys. Lett. 81, 162 (2002) 5-member ring electron deficient heterocycles such as triazole, oxadiazole, imidazole, benzoimidazole Appl. Phys. Lett. 81, 162 (2002) Triphenylene compounds US20050025993 Fluorinated aromatic compounds Appl. Phys. Lett. 79, 156 (2001) Phenothiazine- S-oxide WO2008132085 Silylated five- membered nitrogen, oxygen, sulfur or phosphorus dibenzoheterocycles WO2010079051 Aza-carbazoles US20060121308 Electron transporting materials Anthracene- benzoimidazole compounds WO2003060956 US20090179554 Aza triphenylene derivatives US20090115316 Anthracene- benzothiazole compounds Appl. Phys. Lett. 89, 063504 (2006) Metal 8- hydroxyquinolates (e.g., Alq3, Zrq4) Appl. Phys. Lett. 51, 913 (1987) U.S. Pat. No. 7,230,107 Metal hydroxy- benzoquinolates Chem. Lett. 5, 905 (1993) Bathocuprine compounds such as BCP, BPhen, etc Appl. Phys. Lett. 91, 263503 (2007) Appl. Phys. Lett. 79, 449 (2001) 5-member ring electron deficient heterocycles (e.g.,triazole, oxadiazole, imidazole, benzoimidazole) Appl. Phys. Lett. 74, 865 (1999) Appl. Phys. Lett. 55, 1489 (1989) Jpn. J. Apply. Phys. 32, L917 (1993) Silole compounds Org. Electron. 4, 113 (2003) Arylborane compounds J. Am. Chem. Soc. 120, 9714 (1998) Fluorinated aromatic compounds J. Am. Chem. Soc. 122, 1832 (2000) Fullerene (e.g., C60) US20090101870 Triazine complexes US20040036077 Zn (N{circumflex over ( )}N) complexes U.S. Pat. No. 6,528,187

EXPERIMENTAL

Fluorine substitution has been used widely in phosphorescent compounds to tune the emission color due to its strong electron negativity. Unfortunately, fluorine substitution usually reduces the lifetime for blue and green/yellow devices. In most cases, even the fluorine substitution does not affect color, it still drastically affects the device lifetime. As shown in Table 1 below, the fluorinated compounds showed much shorter lifetime than the non-fluorinated one.

TABLE 1 Device performance using prior art Compounds A through D as emissive dopants LT50 from 40 Compound CIE (x, y) LE (cd/A) mA/cm2 (h) Compound I-A (0.30, 0.64) 62 230 Compound I-B (0.30, 0.64) 53 35 Compound I-C (0.30, 0.64) 48 10 Compound I-D (0.29, 0.64) 48 2

Table 1 lists the device performance of the prior art Compounds I-A through I-D as emissive dopant. All the devices had the same structure. All example devices were fabricated by high vacuum (<10−7 Torr) thermal evaporation. The anode electrode is 1200 Å of indium tin oxide (ITO). The cathode consisted of 10 Å of LiF followed by 1,000 Å of Al. All devices are encapsulated with a glass lid sealed with an epoxy resin in a nitrogen glove box (<1 ppm of H2O and O2) immediately after fabrication, and a moisture getter was incorporated inside the package.

The organic stack of the device examples consisted of sequentially, from the ITO surface, 100 Å of copper phthalocyanine (CuPc) as the hole injection layer (HIL), 300 Å of 4,4′-bis[N-(1-naphthyl)-N-phenylamino]biphenyl (NPD) as the hole transporting layer (HTL), 300 Å of Compound A-D doped in CBP as host with as the emissive layer (EML), 50 Å of hexaphenyltriphenylene as blocking layer (BL), 450 Å of Alq3 (tris-8-hydroxyquinoline aluminum) as the ETL.

Compound I-A through I-D show same emission color. The prior art fluorinated emitters, Compound I-B through I-D have lower efficiency than Compound I-A. More importantly, the device lifetime of Compound I-B through I-D is greatly reduced compared to Compound I-A. The longest lifetime out of the fluorinated compounds is from Compound I-B, which as a para-fluorine substitution. It is still almost 8 times less stable than the nonfluorinated compound.

In the inventive compounds disclosed herein, the inventors unexpectedly discovered that by introducing fluorine substitution to certain positions, it does not drastically reduce device lifetime. On the contrary, introducing fluorine substitution to a para position of a phenyl group can maintain or even improve device lifetime. Therefore, one can use the color tuning properties of fluorine and obtain stable devices.

The compounds were synthesized according to previously published procedures that are documented, for example in US patent publication 2012299468A1)

Device Examples

All example devices were fabricated by high vacuum (<10−7 Torr) thermal evaporation. The anode electrode is 800 Å of indium tin oxide (ITO). The cathode consisted of 10 Å of LiF followed by 1,000 Å of Al. All devices are encapsulated with a glass lid sealed with an epoxy resin in a nitrogen glove box (<1 ppm of H2O and O2) immediately after fabrication, and a moisture getter was incorporated inside the package.

The organic stack of the device examples consisted of sequentially, from the ITO surface, 100 Å of LG101 as the hole injection layer (HIL), 450 Å of 4,4′-bis[N-(1-naphthyl)-N-phenylamino]biphenyl (NPD) as the hole transporting layer (HTL), 300 Å of the invention compound (10%) doped in Compound H1 (70%) and Compound H2 (20%) as host with as the emissive layer (EML), 400 Å of Alq3 (tris-8-hydroxyquinoline aluminum) as the ETL. Comparative Examples with Compound A-F were fabricated similarly to the Device Examples except that the Compound A, B, C, D, E, and F were used as the emitters in the EML.

The device structures are summarized in Table 2. Tables 3, 4, and 5 summarize the performance of the devices. The driving voltage (V), luminous efficiency (LE), and external quantum efficiency (EQE) were measured at 1000 nits, while the lifetime (LT95%) was defined as the time required for the device to decay to 95% of its initial luminance (L0) under a constant current density.

As used herein, NPD, Alq, Compounds H1, H2, A, B, C, D, E, and F have the following structures:

TABLE 2 Device structures of inventive compounds and comparative compounds Device Examples HIL HTL EML (300 Å, doping %) BL ETL Example 1 LG101 100 Å NPD 450 Å Compound Compound I- Compound Alq 400 Å H1:Compound 13 H2 100 Å H2 10% (70%:20%) Example 2 LG101 100 Å NPD 450 Å Compound Compound I-1 Compound Alq 400 Å H1:Compound 10% H2 100 Å H2 (70%:20%) Comparative LG101 100 Å NPD 450 Å Compound Compound A Compound Alq 400 Å Example 1 H1:Compound 10% H2 100 Å H2 (70%:20%) Comparative LG101 100 Å NPD 450 Å Compound Compound B Compound Alq 400 Å Example 2 H1:Compound 10% H2 100 Å H2 (70%:20%) Comparative LG101 100 Å NPD 450 Å Compound Compound C Compound Alq 400 Å Example 3 H1:Compound 10% H2 100 Å H2 (70%:20%) Comparative LG101 100 Å NPD 450 Å Compound Compound D Compound Alq 400 Å Example 4 H1:Compound 10% H2 100 Å H2 (70%:20%) Comparative LG101 100 Å NPD 450 Å Compound Compound E Compound Alq 400 Å Example 5 H1:Compound 10% H2 100 Å H2 (70%:20%) Comparative LG101 100 Å NPD 450 Å Compound Compound F Compound Alq 400 Å Example 6 H1:Compound 10% H2 100 Å H2 (70%:20%)

TABLE 3 Device results of Comparative Compounds A and B Voltage EQE LT95% Device x y λmax (nm) (V) LE (Cd/A) (%) L0 (nits) (h) Comparative 0.324 0.628 524 5.9 66.2 18.4 3000 1568 Example 1 Comparative 0.321 0.630 523 5.6 67.5 18.7 3000 137 Example 2

Referring to Tables 2 and 3, Comparative Example 1, having Compound A as the emitter, and Comparative Example 2, having Compound B as the emitter, were fabricated to show the effect of the para fluoro phenyl substitution on the pyridine side of the ligand. Compounds A and B showed similar color and device characteristics in terms of voltage, luminous efficiency, and EQE. However, the fluorine substitution significantly lowered the device lifetime. Compared to Compound A, device with Compound B as the emitter has a lifetime (LT95%) of more than 10 times less. Therefore, one would expect that the fluorine substitution at the para position will be harmful for lifetime and would not be motivated to try this substitution pattern on other emitters.

TABLE 4 Device results of Compound I-13 and Compounds C, D, and E Voltage EQE LT95% Device x y λmax (nm) (V) LE (Cd/A) (%) L0 (nits) (h) Example 1 0.419 0.564 550 4.6 72.6 21.2 3000 1987 Comparative 0.453 0.536 560 4.7 71.5 21.9 3000 2618 Example 3 Comparative 0.440 0.536 558 4.9 71.0 21.3 3000 59 Example 4 Comparative 0.476 0.516 566 5.6 57.7 19.0 3000 454 Example 5

Table 4 showed the device performance of the inventive Compound I-13 (device Example 1) and comparative Compounds C, D, and E (devices Comparative Examples 3, 4, and 5, respectively). As can be seen clearly from the table, fluorine substitution at different positions only slightly changed the emission color and efficiency. However, fluorine at meta (Comparative Example 4) and ortho (Comparative Example 5) position significantly lowered device lifetime (LT95), while, fluorine substitution at para position in the inventive Compound I-13 (device Example 1) largely maintained the lifetime compared to Comparative example 5. The inventive compound also shows lower operating voltage than the comparative compounds. It is unexpected that the inventive compound showed much improved device performance compared to Comparative Compounds D and E.

TABLE 5 Device results of Compound I-1 and Compounds F Voltage EQE LT95% x y λmax (nm) (V) LE (Cd/A) (%) L0 (nits) (h) Example 2 0.409 0.577 542 4.8 73.8 20.6 3000 3446 Comparative 0.413 0.573 544 4.5 85.7 23.9 3000 1891 Example 6

Table 5 summarizes device performance using Compound I-1 (device Example 2) and Comparative Compound F (Comparative Example 6) as emitter. Inventive compound I-1 showed slightly blue shifted color and slightly lower EQE. However, Compound I-1 showed much improved lifetime compared to Compound F. The device lifetime of Example 2 almost doubled compared to Comparative Example 6.

It is understood that the various embodiments described herein are by way of example only, and are not intended to limit the scope of the invention. For example, many of the materials and structures described herein may be substituted with other materials and structures without deviating from the spirit of the invention. The present invention as claimed may therefore include variations from the particular examples and preferred embodiments described herein, as will be apparent to one of skill in the art. It is understood that various theories as to why the invention works are not intended to be limiting.

Claims

1. A compound having a structure according to Formula I:

wherein R1, R2, and R3 each independently represent mono, di, tri, or tetra substitutions, or no substitution;
wherein R1 is selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, and combinations thereof;
wherein R2 and R3 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
wherein the compound is heteroleptic.

2. The compound of claim 1, wherein R1 is hydrogen or deuterium.

3. The compound of claim 1, wherein R2 and R3 are independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, and combinations thereof.

4. The compound of claim 1, wherein the compound has a structure according to Formula II:

5. The compound of claim 1, wherein the compound has a structure according to Formula III:

6. The compound of claim 1, wherein the compound is selected from the group consisting of:

7. A compound comprising a ligand L, wherein L is selected from the group consisting of:

wherein Ra, Rb, Rc, and Rd each independently represent from mono-substitution to the possible maximum number of substitution, or no substitution;
wherein Ra, Rb, Rc, and Rd are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein two adjacent substituents of Ra, Rb, Rc, and Rd are optionally joined to form a ring or form a multidentate ligand;
wherein at least one of Ra, Rb, and Rd comprises 4-fluoro-phenyl; and
wherein the ligand L is coordinated to a metal M selected from the group consisting of Ir, Pt, Os, Re, Ru, Rh, Pd, Ag, Au, and Cu.

8. The compound of claim 7, wherein L is selected from the group consisting of:

9. The compound of claim 7, wherein metal M is Ir or Pt.

10. The compound of claim 7, wherein the compound is heteroleptic.

11. The compound of claim 7, wherein the compound is selected from the group consisting of:

wherein Re, Rf, and Rg each independently represent from mono-substitution to the possible maximum number of substitution, or no substitution; and
wherein Re, Rf, and Rg are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

12. The compound of claim 7, wherein the compound is selected from the group consisting of:

wherein Re, Rf, Rg, and Rh each independently represent from mono-substitution to the possible maximum number of substitution, or no substitution;
wherein Re, Rf, Rg and Rh are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein X is selected from the group consisting of a single bond, BR, NR, O, Se, C═O, S═O, SO2, CRR′, SiRR′, and GeRR′;
wherein R and R′ are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
wherein two adjacent substituents of R and R′ are optionally joined to form a ring.

13. The compound of claim 7, wherein the compound is selected from the group consisting of:

14. The compound of claim 7, wherein the compound is selected from the group consisting of:

wherein X is selected from the group consisting of a single bond, BR, NR, O, Se, C═O, S═O, SO2, CRR′, SiRR′, and GeRR′;
wherein R and R′ are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
wherein two adjacent substituents of R and R′ are optionally joined to form a ring.

15. A first device comprising a first organic light emitting device, the first organic light emitting device comprising:

an anode;
a cathode; and
an organic layer, disposed between the anode and the cathode, comprising a compound having a structure according to Formula I:
wherein R1, R2, and R3 each independently represent mono, di, tri, or tetra substitutions, or no substitution;
wherein R1 is selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, and combinations thereof;
wherein R2 and R3 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
wherein the compound is heteroleptic.

16. A first device comprising a first organic light emitting device, the first organic light emitting device comprising:

an anode;
a cathode; and
an organic layer, disposed between the anode and the cathode, comprising a compound comprising a ligand L, wherein L is selected from the group consisting of:
wherein Ra, Rb, Re, and Rd each independently represent from mono-substitution to the possible maximum number of substitution, or no substitution;
wherein Ra, Rb, Rc, and Rd are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein two adjacent substituents of Ra, Rb, Rc, and Rd are optionally joined to form a ring or form a multidentate ligand;
wherein at least one of Ra, Rb, and Rd is 4-fluoro-phenyl; and
wherein the ligand L is coordinated to a metal M selected from the group consisting of Ir, Pt, Os, Re, Ru, Rh, Pd, Ag, Au, and Cu.

17. The first device of claim 15 or 16, wherein the first device is selected from the group consisting of a consumer product, an electronic component module, an organic light-emitting device, and a lighting panel.

18. The first device of claim 15 or 16, wherein the organic layer is an emissive layer and the compound is an emissive dopant or a non-emissive dopant.

19. The first device of claim 15 or 16, wherein the organic layer further comprises a host, wherein the host comprises a triphenylene containing benzo-fused thiophene or benzo-fused furan;

wherein any substituent in the host is an unfused substituent independently selected from the group consisting of CnH2n+1, OCnH2n+1, OAr1, N(CnH2n+1)2, N(Ar1)(Ar2), CH═CH—CnH2n+1, C≡CCnH2n+1, Ar1, Ar1-Ar2, CnH2n—Ar1, or no substitution;
wherein n is from 1 to 10; and
wherein Ar1 and Ar2 are independently selected from the group consisting of benzene, biphenyl, naphthalene, triphenylene, carbazole, and heteroaromatic analogs thereof.

20. The first device of claim 15 or 16, wherein the organic layer further comprises a host, wherein the host comprises at least one chemical group selected from the group consisting of triphenylene, carbazole, dibenzothiphene, dibenzofuran, dibenzoselenophene, azatriphenylene, azacarbazole, aza-dibenzothiophene, aza-dibenzofuran, and aza-dibenzoselenophene.

21. The first device of claim 15 or 16, wherein the organic layer further comprises a host, wherein the host is selected from the group consisting of: and combinations thereof.

22. The first device of claim 15 or 16, wherein the organic layer further comprises a host, wherein the host comprises a metal complex.

23. A formulation comprising a compound in claim 1 or claim 7.

Patent History
Publication number: 20150115250
Type: Application
Filed: Sep 10, 2014
Publication Date: Apr 30, 2015
Inventors: Bin MA (Plainsboro, NJ), Chuanjun XIA (Lawrenceville, NJ), Chun LIN (Yardley, PA)
Application Number: 14/482,118