JOINT FOR PANELS
A joint having a first edge and a second edge, the first edge being provided with a distal edge and a downwards protruding heel. The distal edge is further provided with an upper joint edge beneath which a groove is arranged. The second edge is provided with lower cheek having a distal end at which an upwards protruding lower cheek heel is arranged. The second edge is further provided with an upper joining edge beneath which an undercut is arranged. A moveable locking element is arranged in the space created by the undercut. The moveable locking element has a locking tongue, a locking tongue leg and a maneuvering leg.
This application is a continuation of and claims priority to co-pending U.S. patent application Ser. No. 13/048,646, filed Mar. 15, 2011 which is a continuation of U.S. patent application Ser. No. 11/242,127, filed Oct. 4, 2005, claiming the benefit of Swedish Application No. 0501639-9, filed Jul. 11, 2005, the entire disclosures of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to a joint used for connecting panels.
2. Description of Related Prior Art
Prefabricated floor boards provided with tongue and groove at the edges are quite common nowadays. These can be installed by the average handy man as they are very easy to install. Such floors can, for example, be constituted of solid wood, fibre board or particle board. These are most often provided with a surface layer such as lacquer, or some kind of laminate. The boards are most often installed by being glued via tongue and groove. The most common types of tongue and groove are however burdened with the disadvantage to form gaps of varying width between the floor boards in cases where the installer hasn't been thorough enough. Dirt will easily collect in such gaps. Moisture will furthermore enter the gaps which will cause the core to expand in cases where it is made of wood, fibre board or particle board, which usually is the case. The expansion will cause the surface layer to rise closest to the edges of the joint which radically reduces the useful life of the floor since the surface layer will be exposed to an exceptional wear. Different types of tensioning devices, forcing the floor boards together during installation can be used to avoid such gaps. This operation is however more or less awkward. It is therefore desirable to achieve a joint which is self-guiding and thereby automatically finds the correct position. Such a joint would also be possible to utilize in floors where no glue is to be used. Different types of joint with mechanical locking have been made available. These are commonly known as click joints or snap-action joints and they rely on resilient action in upper and/or lower cheeks of the groove portion of the joint. It is very common to use fibre board or particle board as core material and the resilient .properties of these materials are somewhat limited. It is therefore the object of the present invention to work around the problem by not completely relying on the limited resiliency allowed by the core material.
SUMMARY OF THE INVENTIONIt has, through the present invention, been made possible to improve the assembly procedure as well as achieving an improved locking between panels. Accordingly, the invention relates to a joint having a first edge and a second edge. The first edge is provided with a distal edge and a downwards protruding heel. The distal edge is further provided with an upper joint edge beneath which a groove is arranged. The second edge is provided with a lower cheek having a distal end at which an upwards protruding lower cheek heel is arranged. The second edge is further provided with an. upper joining edge beneath which an undercut is arranged. The invention is characterized in a moveable locking element is arranged in the space created by the undercut. The moveable locking element has a locking tongue, a locking tongue leg and a maneuvering leg. The second edge is intended to join with the first edge through vertical motion. The moveable locking element, or more precisely the locking tongue of the locking element, will be displaced by the vertical motion when the two edges are moved towards each other. The displacement can be seen as a rotation where the locking tongue is brought to rotate around a selected pivot point. Resilient action may also realize this rotating action.
According to a preferred embodiment of the invention the downwards protruding heel presses on the maneuvering leg, thereby urging the locking tongue to move forward and engage the groove. An upper locking surface of the locking tongue is suitably longer than the portion of the locking tongue that can engage the groove.
The lower cheek heel suitably has a front face and that the downwards protruding heel has a rear face. The front face and the rear face are then preferably intended to interact, the interaction resulting in the upper joint edge and the upper joining edge being urged together in an assembled joint.
According to one alternative embodiment of the invention, the lower cheek heel suitably has a front face and the downwards protruding heel has a rear face while the maneuvering leg has a face section. The front face and the rear face are then preferably intended to interact, having the face section in an intermediate position, the interaction resulting in the upper joint edge and the upper joining edge being urged together in an assembled joint.
According to one special embodiment of the invention, the locking element is provided with a hinge. This will allow a snap-action cam lock effect.
A moveable locking element like described in the present invention may suitably be made through extrusion moulding and it can be made of thermoplastic material, thermosetting material or even of metal.
The invention also relates to a joint having a first edge and a second edge where the first edge is provided with a tongue and a rear groove. The second edge is provided with a lower cheek having a distal end, an inner locking groove; a tongue groove and a locking member surface. The invention is characterized in a moveable locking member is arranged on the locking member surface. The moveable locking member has an inner locking tongue, a maneuvering cheek and an outer locking tongue. The second edge is intended to join with the first edge through horizontal motion.
Suitably, a maneuvering area beneath the tongue presses on the maneuvering cheek urging the inner locking tongue to move downwards and engage the inner locking groove. The maneuvering area beneath the tongue suitably presses on the maneuvering cheek also urging the outer locking tongue to move upwards and engage the rear groove.
A moveable locking element like described in the present invention may suitably be made through extrusion moulding and it can be made of thermoplastic material, thermosetting material, a composite material or even of metal.
The joint of the present invention is suitably used on products such as floor panels or wall panels. According to an embodiment of a floor panel according to the present invention includes a core which is covered with an upper decorative surface. The core most often consists of wood particles or fibre bonded together with glue or resin. Such core boards are commonly known as Medium Density Fibre board (MDF), High Density Fibre board (HDF), Oriented Strand Board (OSB) or particle board. It is, however, also possible to utilize the invention on cores made of solid wood. Since wood based core materials are sensitive to moisture, it may be advantageous to treat the area closest to the joint if the floor is to be exposed to moisture. This treatment may suitably include resin, wax or some kind of lacquer. It will not be necessary to treat the joint if the panels are to be glued since the glue itself will protect the joint from moisture penetration. The decorative upper surface may consist of a decorative paper possibly impregnated with melamine-formaldehyde resin. One or more layers of so called overlay paper of cellulose, impregnated with melamine-formaldehyde resin are suitably placed on top of the decorative paper. One or more of the above layers may be sprinkled with hard particles of, for example, aluminium oxide, silicon carbide or silicon oxide in connection to the impregnation in order to improve the abrasion resistance. The paper impregnated with resin is cured before, or in connection to, applying it to the core. The paper layers are suitably laminated together before they are applied to the core in cases where the upper decorative surface is constituted by more than one paper layers. The lower side may suitably be coated with a lacquer or a resin impregnated paper. It is also possible to arrange an impregnated support paper between the decor and the core.
Among possible upper surfaces to apply to the core may be mentioned;
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- Thermosetting laminates including at least a decorative paper impregnated with melamine-formaldehyde resin. Overlay paper and hard particles may be added to this as described earlier in the present application.
- The upper decorative surface may also be constituted by an acrylic foil, an acrylic lacquer and combinations thereof. It might also be constituted by a foil or a lacquer of poly olefins or poly olefin derivatives.
- It is also possible to coat a decorative surface with an acrylic lacquer containing, or being sprinkled with, hard particles of a-aluminium oxide, silicon carbide or silicon oxide. The coating is most often achieved through use of a roller or through curtain coating. Among suitable acrylic lacquers can be mentioned radiation curing ones which are cured with electron beam or ultraviolet light forming free radicals in the uncured lacquer.
- It is further possible to use wood veneer, most often coated with oil, wax or lacquer.
It has also shown that joints according to the present invention are well suited for other materials as well. It is, for example, possible to use the present invention on cores made of mineral based materials such as stone like marble, granite, slate, diabase, sandstone, limestone and the like but also ceramic, ceramic-like or composite materials like brick, concrete, fibre cement, glazed and non-glazed ceramic tiles. Some of these materials may be polished as the only surface treatment while glazing, painting or oil treatment is an example of other surface treatments possible to utilize on above mentioned core materials. It is of course also possible, as described together with wood based core materials, to arrange thermosetting laminates including at least a decorative paper impregnated with melamine-formaldehyde resin. Overlay paper and hard particles may be added to this as described earlier in the present application. The upper decorative surface may also be constituted by an acrylic foil, an acrylic lacquer and combinations thereof. It might also be constituted by a foil or a lacquer of poly olefins or poly olefin derivatives.
The invention is further described together with drawing showing different embodiments of the invention whereby,
6a-b of a joint 1 according to the invention
Accordingly,
The moveable locking element 40 has a locking tongue 41, a locking tongue leg 42 and a maneuvering leg 43. The second edge 3 is intended to join with the first edge 2 through vertical motion. The downwards protruding heel 22 hereby presses on the maneuvering leg 43 urging the locking tongue 41 to move forward and engage the groove 23. To ensure this, an upper locking surface 410 of the locking tongue 41 is longer than the portion of the locking tongue 41 that can engage the groove 23. The lower cheek heel 33 has a front face 36 while the downwards protruding heel 22 has a rear face 26. The front face 36 and the rear face 26 are intended to interact which is resulting in the upper joint edge 25 and the upper-joining, edge 35 being urged together in an assembled joint 1.
A front surface 22′ of the downwards protruding heel 22 hereby presses on the maneuvering leg 43 urging the bent maneuvering leg 43 to straighten whereby the locking tongue 41 moves forward and engage the groove 23. The lower cheek heel 33 has a front face 36 while the downwards protruding heel 22 has a rear face 26. The front face 36 and the rear face 26 are intended to interact which is resulting in the upper joint edge 25 and the upper joining edge 35 being urged together in an assembled joint 1.
A front surface 22I of the downwards protruding heel 22 hereby presses on the maneuvering leg 43 urging the maneuvering leg 43 to tilt with the pivot edge 31I as an axis of rotation whereby the locking tongue 41 moves forward and engage the groove 23. The lower cheek heel 33 has a front face 36 while the downwards protruding heel 22 has a rear face 26. The front face 36 and the rear face 26 are intended to interact which is resulting in the upper joint edge 25 and the upper joining edge 35 being urged together in an assembled joint 1. The lower cheek 31, the downwards protruding heal 22 and the maneuvering leg 43 are further designed so that the outermost portion of the maneuvering leg 43 is held in place by the downwards protruding heel 22 and the lower cheek 31 when the joint is assembled.
The invention is not limited by the embodiments shown as they can be varied in different ways within the scope of the invention. It is, for example, possible to use the different embodiments described in combination so that two opposite edges are provided with a joint selected from the herein described embodiments while the remaining edges are provided with another type of joint.
Claims
1. A set of floor panels, wherein the set comprises a first floor panel and a second floor panel;
- wherein the first and the second floor panel comprise a top side, an underside and a core, and are provided with a joint;
- wherein the joint comprises a first edge of the first floor panel and a second edge of the second floor panel;
- wherein the first edge is provided with a distal edge and a downwards protruding heel, the distal edge being provided with a first upper joining edge;
- wherein the second edge is provided with a lower cheek comprising a distal end at which an upwards protruding lower cheek heel is arranged, and a second upper joining edge, the lower cheek protruding distally beyond the second upper joining edge;
- wherein the joint is further provided with a separate locking element with a locking tongue, and a locking groove;
- wherein the first and the second edge are configured such that the first edge can be joined with the second edge by a vertical motion of the first edge relative to the second edge;
- wherein a movement of the locking tongue is realized during said vertical motion, the locking tongue thereby engaging the locking groove;
- wherein the lower cheek is made in one piece with the core of the second floor panel; and
- wherein at least the top side of the second floor panel is provided with a chamfered surface at the second edge.
2. The set of floor panels of claim 1, wherein the chamfered surface adjoins the second upper joining edge.
3. The set of floor panels of claim 1, wherein the chamfered surface is substantially planar.
4. The set of floor panels of claim 1, wherein the separate locking element, in an assembled condition of the first and the second edge, provides a locking between the first and the second edge in a direction perpendicular to the top side.
5. The set of floor panels of claim 1, wherein the lower cheek heel comprises a front face and the downwards protruding heel comprises a rear face; and wherein the front face interacts with the rear face in an assembled condition of the first and the second edge, thereby locking the first and the second edge in a direction parallel to the top side and perpendicular to the first and the second edge.
6. The set of floor panels of claim 5, wherein the front face interacts with the rear face in the assembled condition, thereby urging the first and the second upper joining edge together.
7. The set of floor panels of claim 1, wherein the separate locking element is made of a thermoplastic material.
8. The set of floor panels of claim 1, wherein the top side of the first floor panel is provided with a chamfered surface at the first edge.
9. The set of floor panels of claim 1, wherein the movement of the locking tongue is realized by a resilient action.
10. The set of floor panels of claim 9, wherein the locking tongue, during said vertical motion, is rotated around a pivot point.
11. The set of floor panels of claim 1, wherein the set comprises a third floor panel; wherein the first and the third floor panel are provided with another joint, the other joint comprising a third edge of the first floor panel and a fourth edge of the third floor panel; and wherein the other joint is of a different type than the joint of the first and the second floor panel.
12. The set of floor panels of claim 11, wherein said other joint is a click joint.
13. A set of floor panels, wherein the set comprises a first floor panel and a second floor panel;
- wherein the first and the second floor panel comprise a top side, an underside and a core, and are provided with a joint;
- wherein the joint comprises a first edge of the first floor panel and a second edge of the second floor panel;
- wherein the first edge is provided with a distal edge and a downwards protruding heel, the distal edge being provided with a first upper joining edge beneath which a groove is arranged;
- wherein the second edge is provided with a lower cheek comprising a distal end at which an upwards protruding lower cheek heel is arranged, and a second upper joining edge beneath which an undercut is arranged, said undercut creating a space;
- wherein the lower cheek protrudes distally beyond the second upper joining edge;
- wherein a locking element is arranged in the space created by the undercut, the locking element comprising a locking tongue;
- wherein the first and the second edge are configured such that the first edge can be joined with the second edge by a vertical motion of the first edge relative to the second edge;
- wherein a movement of the locking tongue is realized during said vertical motion, the locking tongue thereby engaging the groove; and
- wherein at least the top side of the second floor panel is provided with a chamfered surface at the second edge.
14. The set of floor panels of claim 13, wherein the chamfered surface adjoins the second upper joining edge.
15. The set of floor panels of claim 13, wherein the chamfered surface is substantially planar.
16. The set of floor panels of claim 13, wherein the locking element, in an assembled condition of the first and the second edge, provides a locking between the first and the second edge in a direction perpendicular to the top side.
17. The set of floor panels of claim 13, wherein the lower cheek heel comprises a front face and the downwards protruding heel comprises a rear face; and wherein the front face interacts with the rear face in an assembled condition of the first and the second edge, thereby locking the first and the second edge in a direction parallel to the top side and perpendicular to the first and the second edge.
18. The set of floor panels of claim 17, wherein the front face interacts with the rear face in the assembled condition, thereby urging the first and the second upper joining edge together.
19. The set of floor panels of claim 13, wherein the separate locking element is made of a thermoplastic material.
20. The set of floor panels of claim 13, wherein the top side of the first floor panel is provided with a chamfered surface at the first edge.
21. The set of floor panels of claim 13, wherein the movement of the locking tongue is realized by a resilient action.
22. The set of floor panels of claim 21, wherein the locking tongue, during said vertical motion, is rotated around a pivot point.
23. The set of floor panels of claim 13, wherein the set comprises a third floor panel; wherein the first and the third floor panel are provided with another joint, the other joint comprising a third edge of the first floor panel and a fourth edge of the third floor panel; and wherein the other joint is of a different type than the joint of the first and the second floor panel.
24. The set of floor panels of claim 23, wherein said other joint is a click joint.
Type: Application
Filed: Sep 3, 2015
Publication Date: Mar 10, 2016
Inventor: Nils-Erik Engstrom (Trelleborg)
Application Number: 14/844,877