Hydraulic Valve Arrangement for Blowout Preventer
A blowout preventer control system includes a valve block having a solenoid valve face and a hydraulic valve face. Solenoid valve cavities extend into the valve block front the solenoid valve face, each solenoid valve cavity containing an electrically actuated solenoid valve. Hydraulic valve cavities extend into the valve block from the hydraulic valve face, each containing a hydraulic valve. A solenoid valve supply passage in the valve block joins each of the solenoid valve cavities. A solenoid valve pilot passage in the valve block extends from one of the solenoid valve cavities to tine of the hydraulic valves. A hydraulic valve supply passage in the valve block joins each of the hydraulic valve cavities. A hydraulic valve outlet passage extends from each of the hydraulic valve cavities out of the valve block.
This application claims priority to provisional application 62/093,200, filed Dec. 17, 2014.
FIELD OF THE DISCLOSUREThis application concerns oil and gas well drilling blowout preventers, and in particular to a mounting arrangement for solenoid valves and hydraulic valves.
BACKGROUNDOffshore drilling operations require a blowout preventer connected with the drilling riser to control well pressure. A typical subsea blowout preventer (“BOP”) has many components, such as one or more annular blowout preventers, several pipe rams, connectors for connecting to wellhead equipment, and a quick release connector for releasing an upper portion of the BOP and the drilling riser from a lower portion in the event of an emergency. Most of these components, also referred as functions, are hydraulically actuated.
The BOP has a control system, also referral to as a multiplex or MUX pod layout, to control these various functions by supplying hydraulic fluid pressure to perform the particular function. The control system has hydraulic valves, called SPM (sub plate manifold) valves, that supply hydraulic fluid pressure to the various BOP components. The control system has solenoid valves, that when receiving on electrical signal, send a hydraulic pilot signal to one of the hydraulic valves.
In typical applications, the cap portions of the hydraulic valves may require threading to a valve body, which can cause cross threading and galling. In addition, there can be overlapping external tubing runs that connect to each individual pilot line, making some hydraulic valves difficult to access. Some prior art arrangements require removal or repositioning of the external tubing to access the hydraulic valve of interest tor purposes of replacing or repairing the valve. Fittings of external tubing typically have a limited lime they can be removed and fitted, and they may leak if tightened incorrectly.
SUMMARYA blowout preventer control system includes a valve block having a hydraulic valve face. An electrically actuated solenoid valve secures to the valve block. A hydraulic valve cavity extends into the valve block from the hydraulic valve face. A hydraulic valve fit, at least partially within the hydraulic valve cavity. A hydraulic valve cap secures to the hydraulic valve face, covering the hydraulic valve cavity. The cap has a piston chamber that sealingly receives the piston. A solenoid valve pilot passage in communication with the solenoid valve has a valve block portion in the valve block that extends to the hydraulic valve face. The pilot passage has a cap portion within a side wall of the cap that sealingly joins the valve block portion of the pilot passage and leads to the piston chamber. A hydraulic pilot signal from the solenoid valve to the hydraulic valve moves the hydraulic valve when the solenoid valve is electrically actuated.
The valve block may also have a solenoid valve face. A solenoid valve cavity extends into the valve block from the solenoid valve face. The solenoid valve is mounted in the solenoid valve cavity. The valve block portion of the pilot passage has an inner end that joins the solenoid valve cavity. A solenoid valve supply passage may extend within the valve block to the solenoid valve cavity.
A hydraulic valve supply passage extends within the valve block to the hydraulic valve cavity. A hydraulic valve outlet passage extends within the valve block hydraulic valve cavity. Movement of the hydraulic valve in one direction selectively opens the hydraulic valve supply passage to the hydraulic valve outlet passage.
The valve blink may have a plurality of solenoid valve cavities, each extending into the valve block from the solenoid valve face. The valve block may have a plurality of hydraulic valve cavities, each extending into the valve block from the hydraulic valve face. Each of the caps of the hydraulic valves may he secured by a plurality of fasteners to the hydraulic valve face.
In one embodiment, the solenoid valve cavities are located side-by-side along a length of the valve block. The solenoid valve supply passage extends lengthwise within the valve block. The hydraulic valve cavities are located side-by-side along a length of the valve block. The hydraulic valve supply passage extends lengthwise within the valve block. The hydraulic valve supply passage may be parallel with the solenoid valve supply passage.
The valve block has a back on an opposite side from the hydraulic valve face. In the example shown, each of the hydraulic valve outlet passages extends from one of the hydraulic valve cavities to the back.
In one embodiment, the valve block has two ends facing in opposite direction. The solenoid valve supply passage has an inlet at one of the ends. The hydraulic valve supply passage has an inlet at one of the ends.
So that the manner in which the features, advantages and objects of the disclosure, as well as others which will become apparent, are attained and can be understood in more detail, more particular description of the disclosure briefly summarized above may be had by reference to the embodiment thereof which is illustrated in the appended drawings, which drawings form a part of this specification. It is to be noted, however, that the drawings illustrate only a preferred embodiment of the disclosure and is therefore not to be considered limiting of its scope as the disclosure may admit to other equally effective embodiments.
The methods and systems of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown, the methods and systems of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout.
Control system 11 includes a supporting frame 13, which may be of various configurations. Several control modules 15 mount to frame 13. In this example.
Each control module 15 has a number of hydraulic valves 17, commonly called SPM (sub plate mounted) valves. Each hydraulic valve 17 controls hydraulic fluid flow to one of the components of the blowout preventer to perform one of the functions. Each control module 15 has a number of solenoid valves 19, each of which controls one of the hydraulic valves 17. Solenoid valves 19 are electrically actuated and deliver hydraulic pilot signals to the hydraulic valves 17.
Control system 11 has two subsea electronics modules (SEM) 25, each mounted to a receptacle 27 that may be connected to frame 13. Each SEM 25 has electronic circuitry to send signals to the various solenoid valves 19. SEMs 25 are redundant with each other. Further, typically all of the control modules 15 are redundant with another control module 15.
Referring to
Each hydraulic valve 17 has a separate cap 35 with a flange 37 and a cylindrical portion 39 extending outward from flange 37. Fasteners 41 extend through each flange 37 to secure hydraulic valve caps 35 side-by-side to hydraulic valve face 31. Each solenoid valve 19 has a separate cover 43 that secures with fasteners to solenoid valve face 33.
Referring to
Solenoid valve face 33 has a row of solenoid valve cavities 49 (one shown in
A solenoid valve supply passage 51 extends lengthwise through valve block 29, intersecting the lower end of each of the solenoid valve cavities 49. Solenoid valve supply passage 51 joins each of the solenoid valve cavities 49 together. Solenoid valve supply passage 51 has an inlet 53 (
Hydraulic valve face 31 has a row of hydraulic valve cavities 55 (one shown in
A hydraulic valve supply passage 57 extends lengthwise through valve block 29, intersecting a lower side of each of the hydraulic valve cavities 55. Hydraulic valve supply passage 57 joins each of the hydraulic valve cavities 55 together. Hydraulic valve supply passage 57 has an inlet 58 (
A separate hydraulic valve millet passage 59 extends from each hydraulic valve cavity 55 to valve block back 45. Hydraulic valve outlet passages 59 are parallel with each other and generally perpendicular to hydraulic valve supply passage 57. A hydraulic line (not shown) connects each hydraulic valve outlet passage 59 to a component of the BOP to perform a function. When one of the solenoid valves 19 hydraulically signals one of the hydraulic valves 17, the hydraulic valve 17 will move to an open position, providing hydraulic fluid from hydraulic valve supply passage 57 to one of the hydraulic valve outlet passages 59. In an alternate embodiment, when solenoid valve 19 is de-energized, fluid pressure at the component BOP function may exit from hydraulic valve outlet passage 59 through a vent port (not shown) located on valve block 29.
A separate pilot passage 61 extends from each solenoid valve cavity 49 to one of the hydraulic valve cavities 55. Each pilot passage 61 has an inner or valve block portion 61a that extends from solenoid valve cavity 49 to hydraulic valve face 31. Each pilot passage 61 has an outer or cap portion 61b that mates with pilot passage inner portion 61a and extends within a side wall of hydraulic valve cap 35. In this embodiment, the side wall of each hydraulic valve cap 35 has a ridge 63 (shown also in
In this embodiment, hydraulic valve 17 includes a stationary cage 67 located in hydraulic valve cavity 55. An outer annulus seal 69 seals cage 67 to the cylindrical inner wall surface of hydraulic valve cavity 55., Cage 67 has a plurality of apertures or ports 71 formed therein that register with hydraulic valve supply passage 57. Cage 67 has a rearward end that abuts and seals against a back end seat 73 that surrounds the entrance of hydraulic valve outlet passage 59. Cage 67 has an opposite end that abuts and seals against a forward end seat 75.
A movable spool 77 is located in cage 67 and is scaled by an inner annulus seal 78. Spool 77 strokes relative to cage 67 between the closed position shown and an open position. In the closed position, which is shown, a forward end of spool 77 seals against forward cad seat 75. The closed position blocks flow of hydraulic fluid from hydraulic valve supply passage 57 into the interior of spool 77. In the open position, spool 77 abuts and seals against back end seat 73. Hydraulic fluid flows from hydraulic valve supply passage 57 through cage ports 71, into spool 77 and out hydraulic valve outlet 59.
A stem 79 connects to spool 77 to move spool 77. Stem 79 extends forward from spool 77 into cap piston chamber 65. Stem 77 has a piston 81 on its forward end within cap piston chamber 65. One or more concentric coil springs 83 (two shown) surround stent 79 and urge spool 77 toward the closed position. A spring housing 85 surrounds a part of spring 83 and has threads 86 that secure to threads in hydraulic valve cavity 55. Spring housing 85 also secures a spring rearward retainer 87 against forward seat 75. A spring forward retainer 89 secures to stem 79 for movement therewith. Stem 79 will slide relative to spring rearward retainer 87 and forward seat 75. When solenoid valve 19 is de-energized, spring 83 returns hydraulic valve 17 to the normal position.
In operation, an operator on the drilling rig sends a signal to one of the control pods 25, which in response, sends an electrical signal to one of the solenoid valve 19. The solenoid valve 19 shifts, opening solenoid valve supply passage 51 to pilot passage 61. Hydraulic fluid flows from solenoid valve supply passage 51 through pilot passage 61 to piston chamber 65. Piston 81 moves stem 79 and spool 77 from (he closed position shown in
If a vent passage arrangement (not shown) is used, when solenoid valve 19 is de-energized, pilot passage 61 opens to the vent passage (not shown). Hydraulic fluid would then flow through piston chamber 65 through pilot passage 61 and out the vent passage. Spring 83 moves stem 79 and spool 77 from the open position to the closed position, with spool 77 abutting front end seat 75. Hydraulic fluid pressure then travels from hydraulic outlet 59 to the hydraulic valve vent passage (not shown), releasing pressure from a component of the BOP.
The internal passages of valve module disclosed in one of the embodiments eliminate the need for external tubing to provide pilot pressure to the hydraulic valves. Some embodiments of the disclosure include a bolt-on installation method for the hydraulic valve caps, which will make the assembly easier than prior art types that require rotation of a cap to secure threads. The face mounted cap eliminates the problem of cross threading and galling caused by mis-threading the assembly during makeup of the assembly. The embodiments described and shown herein eliminate or reduce the need for an operator to remove components from the system to access the hydraulic valves. For example, the design of the present disclosure can improve access by eliminating the tubing in front of the hydraulic valves and the fittings. The resulting clear access to the hydraulic valves will make it easier to detect leaks, conduct maintenance and repairs, and/or replace valves. The embodiments of the disclosure will also eliminate the need to re-tighten fittings that may otherwise result in leaks. In addition, the overall reduction in the number of components in the system leads to an increase in reliability, which is advantageous.
It is to be understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation. 1. A blowout preventer control system, comprising:
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- a valve block having a hydraulic valve face;
- an electrically actuated solenoid valve secured to the valve block;
- a hydraulic valve cavity extending into the valve block from the hydraulic valve face;
- a hydraulic valve at least partially within the hydraulic valve cavity;
- a hydraulic valve cap secured to the hydraulic valve face covering the valve cavity; and
- a solenoid valve pilot passage in communication with the solenoid valve and having a valve block portion in the valve block that extends to the hydraulic valve face, the pilot passage having a cap portion within a side wall of the cap that sealingly joins the valve block portion of the pilot passage and leads to the hydraulic valve to communicate a hydraulic pilot signal from the solenoid valve to move the hydraulic valve when the solenoid valve is electrically actuated.
Claims
2. The system according to claim 1, wherein:
- the valve block has a solenoid valve face;
- a solenoid valve cavity extends into the valve block from the solenoid valve face;
- the solenoid valve is mounted in the solenoid valve cavity; and
- the valve block portion of the pilot passage has an inner end that joins the solenoid valve cavity.
3. The control system according to claim 1, wherein:
- a hydraulic valve supply passage extends within the valve block to the hydraulic valve cavity;
- a hydraulic valve outlet passage extends within the valve block hydraulic valve cavity; and
- movement of the hydraulic valve in one direction selectively opens the hydraulic valve supply passage to the hydraulic valve outlet passage.
4. The system according to claim 1, wherein:
- the valve block has a solenoid valve face;
- a solenoid valve cavity extends into the valve block from the solenoid valve face;
- the solenoid valve is mounted in the solenoid valve cavity;
- the valve block portion of the pilot passage has an inner end that joins the solenoid valve cavity;
- a solenoid valve supply passage extends within the valve block to the solenoid valve cavity; and
- actuation of the solenoid valve causes hydraulic fluid to flow from the solenoid valve supply passage into the pilot passage.
5. The control system according to claim 1, wherein:
- a hydraulic valve supply passage extends within the valve block to the hydraulic valve cavity;
- a hydraulic valve outlet passage extends within the valve block hydraulic valve cavity;
- the valve block has a solenoid valve face;
- a solenoid valve cavity extends into the valve block from the solenoid valve face;
- the solenoid valve is mounted in the solenoid valve cavity;
- the valve block portion of the pilot passage has an inner end that joins the solenoid valve cavity; and
- a solenoid valve supply passage extends within the valve block to the solenoid valve cavity.
6. A blowout preventer control system, comprising;
- a valve block having a solenoid valve face and a hydraulic valve face;
- a plurality of solenoid valve cavities extending into the valve block from the solenoid valve face;
- a plurality of electrically actuated solenoid valves, each secured within one of the solenoid valve cavities;
- a plurality of hydraulic valve cavities extending into the valve block from the hydraulic valve face;
- a plurality of hydraulic valves, each secured within one of the hydraulic valve cavities;
- a solenoid valve supply passage in the valve block that joins each of the solenoid valve cavities and provides a pilot supply of hydraulic fluid to each of the solenoid valves;
- a plurality of solenoid valve pilot passages in the valve block, each extending from one of the solenoid valve cavities to one of the hydraulic valves to provide a hydraulic pilot signal to one of the hydraulic valves when one of the solenoid valves is electrically actuated;
- a hydraulic valve supply passage in the valve block that joins each of the hydraulic valve cavities and provides a hydraulic fluid supply to each of the hydraulic valves; and
- a plurality of hydraulic valve outlet passages, each extending from one of the hydraulic valve cavities out of the valve block, to flow hydraulic fluid from the hydraulic valve supply passage out one of the hydraulic valve outlet passages when said one of use hydraulic valves receives one of the pilot signals.
7. The system according to claim wherein:
- each of the hydraulic valves has an inner portion located within one of the hydraulic valve cavities and an outer portion protruding outward from the valve block; and wherein the system further comprises:
- a cap secured to the hydraulic valve face and enclosing the outer portion of one of the hydraulic valves; wherein
- each of the pilot passages has a valve block portion in the valve block and a cap portion in a side wall of the cap; and
- the valve block portion of each of the pilot passages sealingly registers with the cap portion of one of the pilot passage at the hydraulic valve face.
8. The system according to claim 4 wherein:
- each of the hydraulic valves has an inner portion located within one of the hydraulic valve cavities and an outer portion protruding outward from the valve block; and wherein the system further comprises;
- a plurality of caps, each secured by a plurality of fasteners to the hydraulic valve face and enclosing the outer portion of one of the hydraulic valves; wherein
- each of the pilot passages has a valve block portion in the valve block and a cap portion in a side wall of one of the caps; and
- the valve block portion of each of the pilot passages sealingly registers with the cap portion of one of the pilot passage at the hydraulic valve face.
9. The system according to claim 6, wherein;
- the solenoid valve cavities are side-by-side along a length of the valve block; and
- the solenoid valve supply passage extends lengthwise within the valve block.
10. The system according to claim 6, wherein:
- the hydraulic valve cavities are side-by-side along a length of the valve block; and
- the hydraulic valve supply passage extends lengthwise within the valve block.
11. The system according to claim 6, wherein:
- the solenoid valve cavities me side-by-side along a length of the valve block;
- the solenoid valve supply passage extends lengthwise within the valve block;
- the hydraulic valve cavities are side-by-side along a length of the valve block; and
- the hydraulic valve supply passage extends lengthwise within the valve block parallel wit the solenoid valve supply passage.
12. The control system according to claim 6, wherein;
- the valve block has a hack on an opposite side from the hydraulic valve face; and each of the hydraulic valve outlet passages extends from one of the hydraulic valve cavities to the back.
13. The control system according to claim 6, wherein;
- the valve block has two ends feeing in opposite direction;
- the solenoid valve supply passage has an inlet at one of the ends; and
- the hydraulic valve supply passage has an inlet atone of the ends.
14. A blowout preventer control system, comprising:
- a valve block laving a solenoid valve face and a hydraulic valve face;
- a plurality of solenoid valve cavities spaced side-by-side along a length of the valve block, each of the solenoid valve cavities extending into the valve block from the solenoid valve face;
- a plurality of electrically actuated solenoid valves, each secured within one of the solenoid valve cavities;
- a plurality of hydraulic valve cavities spaced side-by-side along a length of the valve block, each of the hydraulic valve cavities extending into the valve block from the hydraulic valve face;
- a plurality of hydraulic valves, each having an inner portion secured within one of the hydraulic valve cavities and an outer portion protruding from the hydraulic valve face, the outer portion having a piston;
- a plurality of hydraulic valve caps, each secured to the hydraulic valve face and having a piston chamber that sealingly receives the piston of one of the hydraulic valves;
- a solenoid valve supply passage in the valve block that joins each of the solenoid valve cavities and provides a pilot supply of hydraulic fluid to each of the solenoid valves;
- a plurality of solenoid valve pilot passages, each having a valve block portion in the valve block and extending from one of the solenoid valve cavities to the hydraulic valve face, each of the pilot passages having a cap portion extending within a side wall of one of the caps to one of the piston chambers:
- a hydraulic valve supply passage in the valve block that joins each of the hydraulic valve cavities and provides a hydraulic fluid supply to each of the hydraulic valves; and
- a plurality of hydraulic valve outlet passages, each extending from one of the hydraulic valve cavities out of the valve block, to flow hydraulic fluid from the hydraulic valve supply passage out one of the hydraulic valve outlet passages when said one of the hydraulic valves receives one of the pilot signals. 15. The system according to claim 14, wherein:
- the solenoid valve supply passage extends lengthwise within the valve block; and
- the hydraulic valve supply passage extends lengthwise within the valve block parallel with the solenoid valve supply passage. 16. The control system according to claim 14, wherein:
- the valve block has a back on an opposite side from the hydraulic valve face; and
- each of the hydraulic valve outlet passages extends from one of the hydraulic valve cavities to the back.
17. The control system according to claim 14, wherein:
- the valve block has two ends facing in opposite direction;
- the solenoid valve supply passage has an inlet at one of the ends; and
- the hydraulic valve supply passage has an inlet at one of the ends.
18. The control system according to claim 14, further comprising:
- a plurality of solenoid valve covers, each mounted to the solenoid valve face over one of the solenoid valves.
19. The control system according to claim 14, further comprising:
- a plurality of solenoid valve covers, each mounted to the solenoid valve face over one of the solenoid valves;
- a solenoid valve housing mounted to the solenoid valve face and enclosing the plurality of solenoid valve covers.
20. The control system according to claim 14 wherein the solenoid valve face and the hydraulic valve face are in planes perpendicular to each other.
Type: Application
Filed: Dec 16, 2015
Publication Date: Jun 23, 2016
Inventors: Daniel Carrera (Houston, TX), Alexander McAuley (Houston, TX), Zachary William Stewart (Houston, TX), Thomas David Beales (Houston, TX), Carl Gutierrez (Houston, TX)
Application Number: 14/971,305