MULTI-SEGMENT INSTRUMENT LINE FOR INSTRUMENT IN DRILL STRING
A drilling system and method for deploying an instrument in a drill string in a wellbore. The method includes receiving an active instrument line through a drilling device and into the drill string, the active instrument line being connected to the instrument via a shallow connection, the instrument and the shallow connection being in the drill string. The method also includes lowering the active instrument line until a lower connection thereof reaches a predetermined depth, disconnecting the active instrument line from the shallow connection at the predetermined depth, and removing the active instrument line from the drill string, while the instrument remains in the drill string. The method further includes connecting a first interconnected line to the shallow connection in the drill string and to the active instrument line, and lowering the active instrument line, the first interconnected line, and the instrument in the drill string.
This application claims priority to U.S. Provisional Application having Ser. No. 62/146,731, which was filed on Apr. 13, 2015, and to U.S. Provisional Application having Ser. No. 62/147156, which was filed on Apr. 14, 2015. Each of these priority provisional applications is incorporated by reference herein in its entirety.
BACKGROUNDDuring drilling, information is sometimes transmitted to the surface from instruments within the wellbore, and/or from the surface to downhole instruments. For example, signals may be transmitted to or from measurement-while-drilling (MWD) equipment, logging-while-drilling (LWD) equipment, steering equipment, or other equipment. Such information may assist operators in the task of efficiently drilling a wellbore by providing information related to tool-face orientation and/or formation composition, and allowing commands and configuration of the downhole instruments, among other possible uses.
Further, wireline logging processes may be employed to collect information related to drill-string characteristics, including tool-face orientation, e.g., using a gyroscope. Additionally, “free-point indication” may be determined, facilitating locating a stuck point along the drill string. Wireline logging processes may be performed with the wireline logging tool installed inside the bore of the drill string.
The drill string may extend thousands of feet, and transmitting data from MWD equipment over this distance, below the surface, may present challenges. One way such transmission has been effected is through the use of mud-pulse telemetry; however, in mud-pulse telemetry, the signal-to-noise ratio and the transmission rates are generally low. Electromagnetic (“e-mag”) signal transmission has also been employed. However, the effectiveness of this type of signal transmission depends partially on the formation properties. If, for example, the wellbore penetrates a salt layer, the electromagnetic transmissions may be unable to reach the surface.
Various other types of downhole communication have also been proposed and/or implemented. Wired drill pipe, for example, has been proposed, and has the potential to obviate the challenges experienced with wireless signal transmission. However, because each pipe includes a wire connector that is prone to failure, if one connector in one pipe among the potentially thousands of pipes fails, the entire assembly can be rendered inoperative. Furthermore, inductive coupling may be used in the pipe connectors; however, this may lead to signal attenuation at each connector pair. Accordingly, data repeaters are sometimes employed in the drill pipe. However, the combination of a large number of connectors and repeaters along the drill string increases cost and complexity of the drill string, while reducing reliability. Moreover, when a component does fail, it may be difficult to locate due to the number of failure-prone components available, and the drill string is typically removed to locate the failure, resulting in costly lost time.
SUMMARYEmbodiments of the disclosure may provide a method for deploying an instrument in a drill string in a wellbore. The method includes receiving an active instrument line through a drilling device and into the drill string, the active instrument line being connected to the instrument via a shallow connection, the instrument and the shallow connection being in the drill string. The method also includes lowering the active instrument line until a lower connection thereof reaches a predetermined depth, disconnecting the active instrument line from the shallow connection at the predetermined depth, and removing the active instrument line from the drill string, while the instrument remains in the drill string. The method further includes connecting a first interconnected line to the shallow connection in the drill string and to the active instrument line, and lowering the active instrument line, the first interconnected line, and the instrument in the drill string.
Embodiments of the disclosure may also provide a drilling system including a drilling device, a drill string coupled to the drilling device and extending into a wellbore, an instrument located in the drill string, the instrument being configured to generate one or more signals, and an active instrument line configured to extend into the drill string. The active instrument line is configured to transmit the one or more signals. The system may further include an interconnected line configured to be positioned in the drill string. The interconnected line includes an upper connector and a lower connector. The upper and lower connectors are each configured to form a junction with another connector in the drill string. The junction is disconnectable within the drill string, and the one or more interconnected lines are configured to transmit the one or more signals.
The foregoing summary is not intended to be exhaustive, but is provided merely to introduce a subset of the aspects of the present disclosure. These and other aspects are presented in greater detail below.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present teachings and together with the description, serve to explain the principles of the present teachings. In the figures:
Reference will now be made in detail to specific embodiments illustrated in the accompanying drawings and figures. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known methods, procedures, components, circuits, and networks have not been described in detail so as not to unnecessarily obscure aspects of the embodiments.
It will also be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first object could be termed a second object or step, and, similarly, a second object could be termed a first object or step, without departing from the scope of the present disclosure.
The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used in the description of the invention and the appended claims, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term “and/or” as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. It will be further understood that the terms “includes,” “including,” “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof Further, as used herein, the term “if” may be construed to mean “when” or “upon” or “in response to determining” or “in response to detecting,” depending on the context.
The drilling rig system 100 may also include a rig floor 108, from which a support structure (e.g., including a mast) 110 may extend. A slips assembly 109 may be disposed at the rig floor 108, and may be configured to engage the drill string 104 so as to enable a new stand of tubulars to be added to the drill string 104 via the drilling apparatus 102.
A crown block 112 may be coupled to the support structure 110. Further, a drawworks 114 may be coupled to the rig floor 108. A drill line 116 may extend between the drawworks 114 and the crown block 112, and may be received through the sheaves of the travelling block 105. Accordingly, the position of the drilling apparatus 102 may be changed (e.g., raised or lowered) by spooling or unspooling the drilling line 116 from the drawworks 114, e.g., by rotation of the drawworks 114.
The drilling rig system 100 may also include an active instrument line 120, which may be received through the drilling apparatus 102 and into the drill string 104. The active instrument line 120 may be spooled on an instrument line spool or “primary” winch 122, and may be received at least partially around a line sheave 124, between the primary winch 122 and the drilling apparatus 102. In an embodiment, the primary winch 122 may be coupled to the rig floor 108 as shown, but in other embodiments, may be positioned anywhere on the drilling rig system 100 or in proximity thereto. In the embodiment shown in
The active instrument line 120 may be connected to a downhole instrument, which may be deployed into the interior of the drill string 104, as will be described in greater detail below. The instrument may generate signals, e.g., related to measurements taken by sensors thereof, which may be communicated to surface equipment (e.g., a controller 128) via the active instrument line 120, and, in some embodiments, without including wires formed as part of the drill string 104 itself. In an embodiment, the position of the downhole instrument may be changed (e.g., raised or lowered) by spooling or unspooling the active instrument line 120 from the primary winch 122. The downhole instrument may be any type of instrument, such as a logging device, geophone, acoustic receiver, torque sensor, and/or the like.
The drilling apparatus 102 may further include a drilling device 138, e.g., a top drive. The drilling device 138 may include a housing 139 and a shaft 140, which may be coupled to and extend out of the housing 139. In particular, the shaft 140 may be rotatably coupled to the housing 139 via a thrust bearing 163 . The shaft 140 may be driven to rotate by a motor 150, which may be coupled to and/or disposed within the housing 139. Further, the shaft 140 may be connected to the drill string 104, such that rotation of the shaft 140 may cause the drill string 104 to rotate. By such connection between the shaft 140 and the drill string 104, at least a portion of the weight of the drill string 104 may be supported by the housing 139, which transmits the weight to the rig floor 108 via the crown block 112 and the support structure 110, as well as the drawworks 114. The drilling device 138 may also include one or more rollers 144 (four are shown) or slide guides, which may transmit reactionary torque loads to the support structure 110. The housing 139 may further include an entry port 146, through which the active instrument line 120 and the instrument 300 may be received.
Further, the drilling apparatus 102 may include a sealing device 152, through which the active instrument line 120 and the instrument may be received into the entry port 146. The sealing device 152 may be coupled to the housing 139 of the drilling device 138, and may be movable therewith. The sealing device 152 may have (e.g., be able to be operated in) at least three configurations. In an open configuration, the sealing device 152 may be configured to receive the instrument therethrough. In a first sealed configuration (illustrated in
The different configurations may be reached based on a position of an annular “preventer” or seal 180 of the sealing device 152. In an embodiment, the sealing device 152 may also include one or more rams (two shown: 181, 182). The annular seal 180 may be movable in response to a command, e.g., radially inwards and outwards. Accordingly, the annular seal 180 may be moved outwards to receive the active instrument line 120 and inwards to seal the entry port 146. The ram 181 may be a pipe ram, and the ram 182 may be a blind ram. Further, a line-pusher 165 may include two or more tracks or “wheels” 184, 185, which may be moved to move the active instrument line 120 through the entry port 146.
The entry port 146 may communicate with an interior 160 of the shaft 140, e.g., via a conduit 161 within the housing 139. The shaft 140 may be rotatably coupled to the conduit 161 via swivel 164, as shown. Accordingly, the active instrument line 120, when received through the entry port 146, may proceed through the conduit 161 and into the shaft 140, and then into the drill string 104.
The drilling device 138 may also receive a flow of drilling mud via a mud conduit 162. The mud conduit 162 may communicate with the conduit 161 within the housing 139, and thus the mud conduit 162 may be in fluid communication with the entry port 146, as well as the interior 160 of the shaft 140 and the drill string 104. The sealing device 152 may serve to prevent mud flow up through the entry port 146 in either or both of the first and second configurations thereof.
The drilling apparatus 102 may further include a line-pusher 165. The line-pusher 165 may be configured to apply a downwardly-directed force on the active instrument line 120, which may cause the active instrument line 120 to be directed downward, through the sealing device 152, the entry port 146, the conduit 162, the interior 160 of the shaft 140, and through at least a portion of the drill string 104, so as to deploy the instrument (see, e.g.,
The line-pusher 165 may be employed to overcome initial fluid resistance provided by the drilling mud coursing through the mud conduit 162, as well as the friction between the instrument line 120, the interconnected line 202 and the instrument 300 with the internal bore of the drill string 104 when these components are moved axially inside the bore of the drill string 104 . Further, the line-pusher 165 may provide for rapid deployment of the active instrument line 120 through the drill string 104, e.g., at a similar rate, or even faster than, the velocity of the drilling mud therein, and thus the line-pusher 165 may overcome drag forces of the instrument and the drilling line 116 in contact with the mud.
The line-pusher 165 may also be used to retract the active instrument line 120 and the instrument out of the drill string 104, e.g., by reversing direction and pushing the active instrument line 120 upwards, away from the entry port 146. The retracted active instrument line 120 may thus be spooled on winch 122, e.g., with minimum pull force by the winch 122.
In an embodiment, the line-pusher 165 may include two or more tracks or “caterpillars” as shown, which may engage and move the active instrument line 120 into and/or out of the entry port 146. The tracks may include links, rollers, or any other structure capable of engaging the active instrument line 120 and, e.g., through the friction created by such an engagement, force the active instrument line 120 downwards into the entry port 146, or to push the instrument line 120 upwards, out of the entry port 146.
The drilling apparatus 102 may also include a pivotable guide 170, through which the active instrument line 120 may be received. The pivotable guide 170 may be positioned, as proceeding along the line 120, between the line sheave 124 and the line-pusher 165. The pivotable guide 170 may be movable across a range of positions, for example, between a first position, shown with solid lines, and a second position, shown with dashed lines. In the first position, the pivotable guide 170 may direct the active instrument line 120 toward the entry port 146 to avoid the sheaves of the crown block 112 and between the sheaves of the travelling block 105 and. In the second position, the pivotable guide 170 may direct the active instrument line 120 away from the entry port 146. For example, the second position may be employed when the active instrument line 120 is directed towards the rig floor 108 so that the operator can manipulate the instrument line 120 and/or the instrument connected thereto, e.g., to connect the instrument on the instrument line 120. Then the instrument can be raised above the travelling block 105, guided by the pivotable guide 170 in the second position. Similar usage of the pivotable guide 170 may be considered for the removal of the instrument from the active instrument line 120.
In the illustrated embodiment, the shaft 140 is connected to a gear 190, which meshes with a gear 192 that is connected to a motor shaft 194. The motor shaft 194 is rotated by the motor 150, and such rotation is transmitted to the shaft 140 via the meshing gears 190, 192. In this embodiment, the motor 150 is coupled to the housing 139 using motor mounts 196. The gear 192 and motor shaft 194 are guided via the mounts 196 supporting bearings.
In addition to the active instrument line 120 and primary winch 122, the drilling rig system 100 may include one or more secondary winches (one shown: 200), which may spool and unspool an interconnected line 202. The interconnected line 202 may include an upper connection 204, and may, although it is not visible in this view, also include a lower junction. The upper connection 204 may include a fishing head and the lower junction may include a fishing tool as described below with reference to
For example, the interconnected line 202 may be deployed when the drilling device 138 is disconnected from the drill string 104, e.g., when adding a new stand of one or more drill pipes, as will be described in greater detail below. Prior to disconnecting the drilling device 138 from the drill string 104, the active instrument line 120 may be removed from the drill string 104 by the primary winch 122; the lower extremity of the active instrument line may be kept inside shaft 140 of the drilling apparatus 102. Further, the drill string 104 may be supported by the slips assembly 109 at the rig floor 108, or elsewhere, so as to allow the drilling device 138 to be disconnected therefrom and allow entry into the drill string 104.
In some embodiments, the active instrument line 120 and/or the interconnected line 202 may be or include a metallic line with one or more internal wires therein (e.g., electrical or fiber optic wires) for communication and/or transmission of power. The lines 120, 202 may have a diameter from approximately 1/16 inch (1.5 mm) to approximately 1 inch (2.5 cm) or from approximately ⅛ inch (3.0 mm) to approximately ½ inch (1.3 cm). The lines 120, 202 may transmit signals to and from one or more instruments or other devices coupled thereto. The lines 120, 202 may transmit power to and from one or more instruments or other devices coupled thereto. In some embodiments, the Euler buckling length of the lines 120, 202 may be more than 10 feet (3.1 m) at the bottom of the lines 120, 202. The lines 120, 202 may thus not pack within the bore of the drill string when released from connection with the surface. In particular, the line 120,202 may not pack within the bore of the drill string 104, thereby facilitating re-connection or fishing in the drill string 104.
Further, the lines 120, 202 may have a resistance to torque, to constrain the twist angle when torque is applied over its length. The lines 120, 202 may also have a smooth outer surface or approximately smooth outer surface, thus reducing friction in the rotating drill string 104 and/or in the sealing device 152.
The lines 120, 202 may be configured to transmit measurement data (e.g. signals) generated by an instrument. For example, lines 120, 202 may transmit logged data to the rig. One or more downhole instruments, delivered by the lines 120, 202, may be any type of instrument, such as a wireline logging tool or a connecting system which may ensure a connection to a logging-while-drilling (“LWD”) tool, a measurement-while-drilling (“MWD”) tool, including a geophone, an acoustic receiver, an electrical electrode, a navigation sensor package, a torque sensor, and/or the like. The downhole instrument may be configured to obtain measurements in the wellbore 106, and the measurements may be or include current measurements, voltage differential measurements, rotational measurements (e.g., local instantaneous RPM of the drill string 104), radial and axial shocks, local elastic deformation measurements (e.g., axial and torsion), steel acoustic transmission measurements (e.g., “CBL-type”), navigation data based either on gravity accelerometers, magnetometers or gyroscope and the like. In addition, the downhole instrument 300 may include two set of anchoring systems. With such anchoring systems, the instrument 300 may serve as a “wireline free-point indicator” or may perform measurements of current or voltage difference along the drill-string, as well as vibration monitoring of the drill string 104. In another example, the active instrument line 120 may be used to recover mud pulse telemetry data or electromagnetic telemetry data from a measurement-while-drilling tool.
In another application, the lines 120, 220 may be used to transmit data, information or commands or settings form the surface to the downhole tool or an MWD and LWD tool. Further, in some embodiments, the lines 120, 202 may have approximately equal lengths, e.g., from about 750 feet (about 230 m) to about 6000 feet (about 1830 m), e.g., about 1330 feet (about 405 m).
The method 250 may begin by receiving the active instrument line 120 through the entry port 146 formed in the drilling apparatus 102, as at 251. For example, the active instrument line 120 may be lowered through the entry port 146, through the drilling apparatus 102, and into the drill string 104. Before or after such lowering of the active instrument line 120, the active instrument line 120 may be connected to an instrument 300 (
The upper extremity of the instrument 300 may be equipped with a fishing head, which may be directly connected to (e.g., form a part of) the instrument line 120. Furthermore, a swivel and an anchor may be installed above the instrument 300, e.g., as part of a junction module. An embodiment of such a junction module is described below, with reference to
The active instrument line 120 and the instrument 300 may then be received into the drill string 104. Thereafter, the method 250 may also include lowering the active instrument line 120 and the instrument 300 until the lower extent of the active instrument line 120 reaches a predetermined depth D1, as at 254. The depth D1 may be chosen according to a variety of factors. One such factor may include the time available to insert or retrieve the active instrument line 120 through the entry port 146 before the addition and the removal of stand of drill pipe. This may be compared with the time to drill the corresponding length of the stand of drill pipe, as well as the time to perform the addition or removal of drill pipe form the drill sting 104.
When a new stand of drill pipe is to be added, the drilling apparatus 102 is disconnected from the drill string 104, in order to receive the new stand therebetween. Before, during, or after initially disconnecting the drilling apparatus 102, the active instrument line 120 may be removed from the drill string 104 and into the drilling apparatus 102, such that the new stand may be added without being impeded by the presence of the active instrument line 120. The active instrument line 120 may then be lowered back through the drill string 104, through the new stand first. Based on the time required to spool the active line 120 onto the winch 122, the operator and/or system may anticipate the spooling process in relation to the drilling process, so as to limit the waiting period to finish the spooling of the active instrument line 120 onto the winch 122 when ready to add a new stand. This anticipated time is minimized by increasing the speed for retrieving the active instrument line 120 out of the drill string 104.
The retrieval of the active instrument line 120 may overlap with some operations used to prepare the addition the new stand of drill pipe, for example, such operations may include setting the drill string in slips, breaking the torque between the drill string 104 and shaft 140 of the drilling apparatus 102, unscrewing the threads on the shaft 140 from the drill string 104, etc. When the new stand of drill pipe has been added in the drill string 104, the active instrument line 120 may then be lowered in the drill sting 104 to allow connection to and operation of the instrument 300 at its predetermined depth. The lowering of the active instrument line 120 may start when some operations related to the addition of the new stand of drill-pipe are still in progress (e.g., engaging the threads and applying the make-up torque over the new tubular connection).
The time during which the instrument 300 is out of position or when not connected to the controller 128 may be “blind” time, during which the instrument 300 may not provide meaningful information. In order to avoid such blind time and/or impeding the drilling process, the length of the active instrument line 120 may be constrained, such that the active instrument line 120 extends to the depth D1, which may be a portion of the depth to which the instrument 300 may eventually be positioned. The length of the active instrument line 120 may thus be a function of the speed of the primary winch 122 and the time it takes to perform some tasks for the addition of a new stand to the drill string. For example, the depth D1 may be a depth between about 750 feet (230 m) and about 4000 feet (1220 m), e.g., about 1330 feet (405 m). In some embodiments, the depth D1 may be about 6000 feet (1830 m) or more.
Referring now additionally to
With continuing reference to
The drilling process can be started and/or continued, as at 260. At some point, e.g., when the drilling device 138 nears the rig floor 108, it may be determined that another drill pipe (or stand of drill pipes) may be added to the drill string 104, as at 262. Accordingly, the status anchor of the shallow connection (e.g., part of the upper connector 302) is verified. The anchor of the shallow connection may then be activated (if not activated yet), as at 264, to support the weight of the anchor some equipment below the anchor such as potentially the instrument 300 hanging and the instrument line 120 or even later an interconnected line 202. The anchor of the connection/connector may be activated in response to a signal from the drilling rig system 100, prior to disconnecting the upper and lower connectors 302, 304. At least some (e.g., each) of the connectors for the various lines discussed herein may, in various embodiments, include such anchors. One example of an anchor will be described below. Thus, the equipment below the anchor such as the instrument 300 hanging and the instrument line 120 and/or an interconnected line 202 may generally remain in place in the drill string 104 after such disconnection (as shown in
The method 250 may then proceed to removing the active instrument line 120 from the drill string 104, as at 266. For example, the lower connector 304 may be raised to a position inside of the drilling apparatus 102, as shown in
The method 250 may then include determining whether the active instrument line 120 is long enough to reconnect to the upper connector 302 in the drill string 104, so as to re-form the shallow connection therewith, as at 270. The instrument 300, however, may be installed deep in the drill string 104, e.g., beyond the reach of the active instrument line 120 after the addition of the new stand of drill pipe. Accordingly, one or more “interconnected” lines 306, as shown in
The length of the interconnected line 306 may be between about 1330 feet (about 407 m) and about 6000 feet (about 1830 m), e.g., about 4000 ft. The active instrument line 120 may be slightly longer than the interconnected line 306. In an embodiment, the active instrument line 120 may be formed from several, e.g., three instrument line segments 120A, 120B, 120C (approximately slightly more than 1330 feet), connected end-to-end at connectors 299A, 299B (
The length of the inserted part of the active instrument line 120 may increase with every addition of a stand of drill pipe to the drill string 104. This may allow operation with the shortest-available active instrument line 120, with a line 120 of one segment 120A being employed, until its full length is inserted in the drill string 104. Then a second segment 120B of the active instrument line 120 is added in the drill string 104, then 120C, etc. Accordingly, two (or more) short instrument lines may be added from the winch 200-1. When the winch 200 (or 200-1 or 200-2) has transferred its line into the drill string 104, the winch 122 may be reloaded with one or more additional short active instrument line(s).
If the depth D1 is sufficiently shallow in comparison to the length of the active instrument line 120, the lower connector 304 may reach the upper connector 302 after the addition of the new stand of drill pipe. An additional stand of drill pipe may then be inserted between the top of the drill string 104 (maintained in the slips assembly 109) and the drilling device 138, as at 272. Once the new stand of drill pipe is made up to the drill string 104 and the drilling device 138, the lower connector 304 of the active instrument line 120 may be lowered through the drill string 104 and reconnected onto the upper connector 302, as at 274. The method 250 may then return to acquiring/transmitting data using the instrument 300.
In the case that the active instrument line 120 is not long enough to make the shallower connection (e.g., connect with the upper-most connector, in this case, connector 302), at block 278, the drill string 104 may be opened for access thereto by lifting the drilling device 138, which was disconnected at block 268, away from the drill string 104, e.g., while the drill string 104 is supported at the rig floor 108 using the slips assembly 109.
With additional reference to
The active instrument line 120 may then be unspooled to allow the connection of its lower connector 304 onto the upper connector 310 of the first interconnected line 306, as at 284. This is shown in
The upper connector 310 of the first interconnected line 306, once the first interconnected line 304 is connected to the instrument connector 302, may thus serve as the shallow connection. Accordingly, the method 250 may return to block 258, such that the use and lowering of the instrument 300 via the short active instrument line 120 may repeat. When the shallow connection again reaches the predetermined depth D1, a third interconnected line may be connected therewith, with the process repeating with additional interconnected lines, for as far as the instrument 300 is to be deployed. In some embodiments, the method 250 may facilitate maintaining the instrument 300 at a predefined distance from the drill bit 700; however, other logic for instrument positioning may be considered.
Further, when a stand of drill pipe is added or removed from the drill string 104, the active instrument line 120 may be moved by the winch 122 and the line-pusher 165 through the entry port 146. As this line is short, the spooling time is also relatively short, reducing blind time and non-productive time (NPT).
In some embodiments, the instrument 300, the active instrument line 120, and any interconnected line(s) may be un-anchored from the drill string 104, by sending a signal to the appropriate junction modules (connectors). The instrument 300, active instrument line 120, and any interconnected lines 306 may then be removed from the drill string 104 as a single unit. This assembly of components may also be re-anchored at a new axial position in the drill string 104, e.g., in response to commands sent to the appropriate junction module(s) (connectors).
In some embodiments, an upper part of the system may be retrieved from the drill string 104, while a lower part remains therein. This may be effected by un-anchoring the upper part of the system, which allows the upper part of the system to be removed from the drill string 104 while leaving the drill sting 104 within the well. Accordingly, a malfunctioning or failing component may be removed from the drill string 104 without calling for removal of the full assembly. Once the inoperative component is located and repaired or replaced, the removed, upper part of the system may be lowered back into the drill string 104 and into connection with the lower part of the system.
As mentioned above, certain embodiments of the foregoing method 250 may rely on the connectors forming junctions within the drill string 104 during deployment, and being able to decouple when desired and anchor within the drill string 104.
The junction module 800 may include a swivel 810 coupled to a lower portion of the upper section 802. The swivel 810 may be positioned between the upper section 802 and the electronics section 812. The swivel 810 may allow the junction module 800 to rotate while sections of the instrument line, connected to the junction module, do not rotate. This may allow the junction module 800 to rotate with the drill string 104.
The swivel 810 may also support the axial load generated by the junction module 800 or sections of the instrument line. For example, the swivel 810 may include thrust bearing 814. The swivel 810 may also include lubrication 816 (e.g. oil) within a cavity of the swivel 810 and surround the thrust bearing 814. The swivel 810 may also include rotary connection 818. The rotary connection 818 may allow for transmission of signal and/or power transmission for each wire in the instrument line and for grounding the tubing. For example, the rotary connection 818 may be rotary contact or a rotary split transformer.
The electronics section 812 may include any electronics or electrical components requirement during the operations. The electronics section 812 may be sealed against the down-hole pressure to allow the operations of the electronics or electrical components, for example, approximately atmospheric pressure. For example, the electronics section 812 may include logging tools, MWD telemetry tools (described above), control modules, communication devices, and the like. For example, the electronics section 812 may also include a network node. The network node may be used to decode and re-encode in one or two directions, for example, data transmitted downhole from the surface and/or data received from instruments in the wellbore 106 and transmitted to the surface. Data collected from LWD/MWD type measurements within the electronics section may also be added to the data transmitted by the network node. For example, data from an accelerometer or a magnetometer (e.g., for rotation) may be added to the data that is decoded or re-encoded. In another example, data relating to pipe stretch and twist may be added to the data that is decoded or re-encoded. The electronics section 812 may also include a power source 820. The power source 820 may be any type of power source such as a battery, a rechargeable battery, and the like. For example, the power may be supplied through the instrument line to charge the power source and provide power to the electronics section 812 and other components in the wellbore 106, for example, the BHA. The power source may provide power if the junction module 800 is disconnected from the surface.
The junction module 800 may include an anchor section 822. The anchor section 822 may be configured to anchor the junction module 800 (and any attached sections of instrument line) to an interior of the drill string 104. The anchor section 822 may include one or more articulated anchors 824, one or more solenoids 826, and one or more biasing members 828. The articulated anchors 824 may be configured to expand radially-outward and engage with the interior surface of the drill string 104. The solenoids 826 may be configured to cause the articulated anchors 824 to expand or contract by moving the instrument axially in the bore of the drill-sting 104, and lock the articulated anchors 824 in a position. The biasing member 828, for example, bow springs, may provide force radially-outward on the articulated anchors 824. The articulate anchor has such bidirectional design so that when the junction module 800 moves axially in the bore of the drill string, the anchor (when not set and not locked by the solenoid) may retract when the extremity of the anchor enters in contact with a change of dimeter in the drill-sting (such as shoulder or change of bore in the drill-pipe tool-joint).
The junction module 800 may include a lower section 830. The lower section 830 can include an inductive coupler 832 (female part) and one or more grabbing fingers 834. The inductive coupler 832 can be configured to inductively transfer signal and/or power to and from the junction module 800. The grabbing fingers 834 can be configured to provide connection point for the lower end of the junction module 800. For example, the fishing neck 806 may provide a connection point for fishing tools, instrument lines, junction modules, and the like.
While described above as having a “male” connection in the upper end of the junction module 800 and a “female” connection as the lower end of the junction module 800, the junction module 800 may have “female” connection in the upper end of the junction module 800 and a “male” connection as the lower end of the junction module 800.
In examples described above, the junction module 800 may be decoupled from the instrument line 120. This may be done via network control or slick-line mechanical techniques. Once decoupled, the instrument line 120 may be retrieved at the pipe connection.
The communication line and the junction module may form or include a network with a repeater. This may be a similar configuration as the multiple sections of the communication line discussed above. There may be a continuous data-latch to measuring-while-drilling and logging-while-drilling. This may enable the detection of faults in the network.
The locating module 1100 or 1130 may be designed as part of the drill string 104. The junction module 800 may be configured to latch or couple into the locating module. A different section of the instrument line may “hang” from the bottom of the network module. A “coiled pig tail” may be positioned at the lower end of each section of the instrument line. The pig tail may be a coil and/or spring that account for the mismatch in length between the instrument line and the distance between successive locating modules of the drill string. When using locating module 1100 or 1130, the bore of the locating module may be larger than the bore of the drill sting 104. This provides more annular space between the junction module 800 and the bore of the locating module 1100 or 1130 so that the mud flow does not have too high velocity and floor erosion is limited.
In some embodiments, the methods of the present disclosure may be executed by a computing system.
A processor may include a microprocessor, microcontroller, processor module or subsystem, programmable integrated circuit, programmable gate array, or another control or computing device.
The storage media 1206 may be implemented as one or more computer-readable or machine-readable storage media. Note that while in the example embodiment of
In some embodiments, the computing system 1200 contains one or more telemetry module(s) 1208. In the example of computing system 1200, computer system 1201A includes the telemetry module 1208. In some embodiments, a single telemetry module may be used to perform some or all aspects of one or more embodiments of the methods disclosed herein. In alternate embodiments, a plurality of telemetry modules may be used to perform some or all aspects of methods herein.
The computing system 1200 is one example of a computing system; in other examples, the computing system 1200 may have more or fewer components than shown, may combine additional components not depicted in the example embodiment of
Further, the steps in the processing methods described herein may be implemented by running one or more functional modules in information processing apparatus such as general purpose processors or application specific chips, such as ASICs, FPGAs, PLDs, or other appropriate devices. These modules, combinations of these modules, and/or their combination with general hardware are all included within the scope of protection of the invention.
The foregoing description, for purpose of explanation, has been described with reference to specific embodiments. However, the illustrative discussions above are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in view of the above teachings. Moreover, the order in which the elements of the methods described herein are illustrate and described may be re-arranged, and/or two or more elements may occur simultaneously. The embodiments were chosen and described in order to best explain the principals of the invention and its practical applications, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated.
Claims
1. A method for deploying an instrument in a drill string in a wellbore, comprising:
- receiving an active instrument line through a drilling device and into the drill string, the active instrument line being connected to the instrument via a shallow connection, the instrument and the shallow connection being in the drill string;
- lowering the active instrument line until a lower connection thereof reaches a predetermined depth;
- disconnecting the active instrument line from the shallow connection at the predetermined depth;
- removing the active instrument line from the drill string, wherein the instrument remains in the drill string;
- connecting a first interconnected line to the shallow connection in the drill string and to the active instrument line; and
- lowering the active instrument line, the first interconnected line, and the instrument in the drill string.
2. The method of claim 1, further comprising adding one or more segments to the active instrument line, to extend the active instrument line.
3. The method of claim 1, wherein lowering the active instrument line, the first interconnected line, and the instrument in the drill string comprises lowering the active instrument line until the active instrument line again reaches the predetermined depth.
4. The method of claim 3, further comprising:
- anchoring the shallow connection between the first interconnected line and the active line in the drill string;
- disconnecting the active instrument line from the first interconnected line after again lowering the active instrument line to the predetermined depth; and
- removing the active instrument line from the drill string, wherein the instrument and the first interconnected line remain in the drill string.
5. The method of claim 4, further comprising causing a junction module of the first interconnected line to anchor in the drill string prior to disconnecting the active instrument line from the first interconnected line.
6. The method of claim 4, further comprising connecting a second interconnected line to the first interconnected line in the drill string and to the active instrument line.
7. The method of claim 6, further comprising lowering the active instrument line to the predetermined depth after connecting the second interconnected line to the first interconnected line and the active instrument line.
8. The method of claim 1, further comprising:
- acquiring data using the instrument; and
- transmitting a signal representing the data, from the instrument, through the first interconnected line, the active instrument line, or both.
9. The method of claim 8, further comprising conducting one or more operations using the drill string while acquiring and transmitting the data.
10. A drilling system, comprising:
- a drilling device;
- a drill string coupled to the drilling device and extending into a wellbore;
- an instrument located in the drill string, the instrument being configured to generate one or more signals;
- an active instrument line configured to extend into the drill string, wherein the active instrument line is configured to transmit the one or more signals; and
- an interconnected line configured to be positioned in the drill string, wherein the interconnected line comprises an upper connector and a lower connector, wherein the upper and lower connectors are each configured to form a junction with another connector in the drill string, wherein the junction is disconnectable within the drill string, and wherein the one or more interconnected lines are configured to transmit the one or more signals.
11. The system of claim 10, wherein the drilling device comprises an entry port in communication within an interior of the drill string, the active instrument line being received through the entry port.
12. The system of claim 11, further comprising a sealing device connected to the drilling device and configured to seal with the active line received through the entry port.
13. The system of claim 11, wherein the active line comprises a lower connector configured to connect to the upper connector of one of the one or more interconnected lines, wherein the active instrument line is configured to receive the one or more signals from the instrument via the one of the one or more interconnected lines.
14. The system of claim 10, wherein the interconnected line is a first interconnected line, the system further comprising a second interconnected line having an upper connector that is connectable to the active line, and a lower connector that is connectable within the drill string to the upper connector of the first interconnected line.
15. The system of claim 10, further comprising a primary winch from which the active instrument line extends and a secondary winch from which the interconnected line extends.
16. The system of claim 15, further comprising a third winch, wherein the primary winch is configured to spool a first part of the active instrument line, the secondary winch is configured to spool the interconnected line, and the third winch is configured to spool a second part of the active line.
17. The system of claim 10, wherein the upper connector of the interconnected line comprises an anchor configured to maintain a position of the upper connector within the drill string.
18. The system of claim 17, wherein the instrument, the interconnect line and the active instrument line are configured to be un-anchored, moved axially as a single unit along the drill string, and re-anchored at another position therein.
19. The system of claim 17, wherein the instrument, the interconnected line, and the active instrument line are configured to be un-anchored from the drill string and removed from the drill string as a single unit, and reinstalled in the drill string, without removing the drill string form the wellbore.
20. The system of claim 17, wherein at least a part of the active instrument line, at least a part of the interconnected line, or both, are configured to be removed from the drill string while the instrument remains in the drill string and the drill string remains in the wellbore.
Type: Application
Filed: Apr 13, 2016
Publication Date: Oct 13, 2016
Inventor: Jacques Orban (Katy, TX)
Application Number: 15/098,049