BALLISTIC RESISTANT OFFICE CUBICLE PANEL
Provided are free-standing and interlocking partitions that appear to resemble commercially-available cloth-covered cubicle partitions, but the core of each partition is a panel fabricated to render the partition bullet resistant. The panels and partitions are optimized for use as ballistic-resistant office partitions and cubicles for offices, schools and other business environments.
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This application claims benefit to U.S. provisional patent application 62/401,574, filed Sep. 29, 2016, which is incorporated by reference in its entirety.
BACKGROUND OF THE INVENTION Field of the InventionThe present invention relates to ballistic-resistant panels comprising ballistic-resistant cloth impregnated suitable for use, for example, as partitions for office cubicles.
Description of Related ArtRecent episodes of bullet discharge or bomb explosion entering or from within schools and places of business, especially offices or office-like environments, including armed forces recruiting centers and post offices, have focused attention on ways to protect students, teachers, armed forces recruiters, military personnel, postal workers, employees and other occupants of schools, offices and other places of business from ballistic projectiles such as bullets and shrapnel. While more traditional ballistic protection might provide adequate personnel protection, it can be ill-suited for an office or school environment. Such traditional protection can include individual body armor, steel armor plating and reinforced masonry, but the discomfort and cost of body armor and the expense associated with purchasing and installing armor plating or special masonry can prohibit installation or continual use.
Modern offices and office-like environments, and administrative areas of schools and universities, rather than rather than predominately having fully-enclosed individual offices, now frequently employ an open office model, which comprises a large room divided by partitions into individual cubicles and common space, which may be outfitted with a reception area, conference table, photocopier, coffee machine or the like. The cubicles and much of the defined space within the large room typically is created, and separated from adjacent cubicles and common space, by a plurality of free-standing, attached or interlocking partitions, the top edge of which may be some distance below the ceiling of the room. The bottom edge of each partition typically rests on the floor or is a small distance above the floor. One or more partitions may be interconnected linearly or at angles, frequently at right angles. Three or four partitions interconnected at right angles form a common office cubicle. Each partition comprises of one or more panels plus accessories for interconnecting partitions linearly or at right angles or at other angles. Partitions and accessories that stabilize or interconnect panels or partitions in an upright orientation are widely available from office supply stores such as STAPLES®, OFFICE DEPOT® and specialty office designers and outfitters.
Partitions designed for office use often are covered with a textile, but the core of each partition typically consists of wood or corrugated cardboard panels surrounded by wooden or metal framing. Such partition construction does not provide sufficient protection from penetration of a ballistic projectile.
As described more fully and claimed herein, the present inventors have developed a system of free-standing and connecting partitions that provides protection from ballistic projectiles. The partitions are similar in appearance to existing cloth-covered cubicle partitions, but the core of each partition is a panel fabricated of multiple layers of ballistic-resistant cloth, preferably ballistic-grade fiberglass cloth, impregnated with a resin, preferably thermoset polyester resin, and compressed into flat rigid sheets. These rigid sheets of the preferred embodiment comply with Underwriters Laboratory (“UL”) 752 Level 8 bullet resistance rating.
Ballistic-resistant panels are known in the art. U.S. Pat. Pub. 2016/0242547 to Isquith discloses furniture, including an office partition, that incorporates a rigid, laminated ballistic-resistant barrier. The barrier appears to consist of multiple layers of aramid, fiberglass or ultra-high density polyethylene fibers. The reference does not disclose any means by which the layers of ballistic-resistant cloth are laminated to render the panels rigid. Nor are other materials or methods disclosed to achieve lamination; only the ballistic-resistant cloth itself is disclosed. The reference does not disclose the present invention of an office panel or a partition having a core of multiple layers of ballistic-resistant cloth impregnated with a thermoset resin and compressed into flat rigid sheets.
U.S. Pat. Pub. 2015/0096479 to McCarthy et al. discloses panels consisting of a honeycomb core between two layers of anti-ballistic material described in paragraph [0051] as “fiberglass or other materials known in the art or developed in the future”. Optionally, a fabric or wooden veneer may be placed over the ballistic layers. The panel is illustrated in
U.S. Pat. Pub. 2005/0257479 to Nygren et al. discloses two specific interlocking panel shapes that, when assembled into any of a variety of combinations, are useful as military combat shelters. The reference discloses in paragraph [0023] “reinforcing fiber bonded in a matrix of a thermoset or thermoplastic polymeric material.” The fiber may comprise essentially aramide fiber, fiberglass or polyethylene fiber, and the matrix material may be a phenolic or epoxy resin. The Nygren reference does not disclose the use of a ballistic-resistant panel as a partition or cubicle component for protection of persons in an office or other business or school environment. While Nygren relevantly discloses the concept of reinforcing fiber cloth bonded in a thermoset polymer matrix that may be in sheet form, the reference does not disclose multiple layers of ballistic-grade fiberglass cloth impregnated with a thermoset polyester resin formed and compressed under heating to yield a rigid sheet having a specific ballistic resistance. Rather, the reference teaches the shapes required and assembly of the inventive anti-ballistic shelter. The reference does not teach, suggest or enable the anti-ballistic panels having the properties required of the present invention.
U.S. Pat. Pub. 2017/0219316 to Peters et al. teaches ballistic-resistant shelters, furniture, umbrellas, room dividers and the like. The room dividers, which might be construed as similar to the panels and partitions taught herein, are shown especially in
The present invention discloses a partition and a system of partitions optimized for application as room dividers and cubicles in an office, office-like or school setting. Each panel is configured to provide bullet resistance at UL752 Level 8. To achieve this level of protection, the partition comprises a ballistic-resistant panel fabricated from multiple layers of resin-impregnated fiberglass cloth, preferably woven roving ballistic grade fiberglass cloth impregnated with a thermoset polyester resin, that is compressed and heated into a substantially flat, rigid sheet. The panels may be 1/16 inches to 3 inches thick, and at least about 1 7/16 inches thick for UL752 Level 8 protection, and, for the 1 7/16 inch panels, weigh about 15 pounds per square foot. The panels may be machined with ordinary saws, drills, routers and the like, although water jets and abrasive machine tools may be preferred.
The resin and ballistic-resistant cloth panels are of a non-ricochet type. The resin-impregnated cloth permits the capture and retention of an attacking projectile, thereby decreasing the potential for a random injury or lateral penetration. Because the bullet-resisting material allows the ballistic projectile to be absorbed into the material; bullet fragmentation, bullet ricochet, and spalling of the bullet-resistant panel is reduced or eliminated.
The partition design is a multi-layer system incorporating a bullet-resistant panel bounded by two layers of sheathing, which may be a tack-retaining material such as polyisocyanurate foam or cork sheeting. The bullet resistant layers of the panel may overlap, eliminating a need for back-up strips (battens) to cover joints between abutted layers. The bullet-resistant and sheathing layers may be hidden from view by a covering, which usually is textile.
Additional features of the bullet-resistant panels and the partition system can include foot assemblies for upright stability, trim, braces and the like. Advantages of the invention are disclosed in greater detail below and will be apparent to those skilled in the art from the description and drawings in conjunction with the claims, or will be recognized by practicing the invention as disclosed.
Free-standing and interlocking bullet-resistant partitions of the invention especially are suitable for use in offices as cubicles and for defining spaces. A partition 1 of
The bullet-resistant panel 2 shown in edge-view in
Panels may be shaped, reduced in size, machined or perforated using a water jet. Abrasive diamond tools also are suitable for machining panels. Surprisingly, it was discovered that ordinary hand and power tools without specially hardened or abrasive cutting surfaces also may be used to saw, shape or drill panels.
Each ballistic-resistant panel may be about 1/16 to 3 inches thick, preferably about ½ to 2 inches thick, more preferably about 1¼ to 1¾ inches thick, even more preferably about 1⅜ to 1½ inches thick, and most preferably about 1 7/16 inches thick. Each panel weighs about 0.5 to 31 pounds per square foot, preferably about 3 to 25 pounds per square foot, more preferably about 12 to 19 pounds per square foot, more preferably about 14 to 16 pounds per square foot, and most preferably about 14.9 to 15.1 pounds per square foot. It may be important to note that panels less than 1 7/16 inches thick would exhibit reduced, if not insufficient, anti-ballistic properties, sufficiency contingent on the level of ballistic protection required. Panels may be constructed to conform to common commercial cubicle panel sizes, including traditional panel heights of about 42 inches or 66 inches and widths of about 36 inches, 48 inches or 60 inches (ProPanel Office Panel Series) or other useful sizes, including, for example, panel heights of about 40 inches or 48 inches, and panel widths of about 24 inches, 30 inches, 72 inches, 84 inches, 96 inches or 100 inches. Panels can be overlapped and partitions can be joined together to comply with any practical dimension specification and configuration suitable for the prescribed purpose. Partitions may be supplied predrilled or drilled on-site to accept bolts for joining partitions or attaching the partitions, for example, to foot assemblies and to other accessories.
The bullet-resistant fiberglass panels of the invention defeat a projectile through two physical phenomena when the panel is impacted by the projectile. The first is the blunting and dispersion of the energy of the projectile. This occurs when the bullet strikes the hard surface of the bullet-resistant fiberglass panel. The hard face of the panel blunts the leading edge of the projectile causing the impact area to spread exponentially, while also dispersing the force or energy of the projectile.
Delamination is the second phenomenon of projectile impact on the ballistic-resistant fiberglass panel. Once the blunted bullet begins to enter the panel, the force of entry causes the layers of the panel to delaminate. The process of delamination both absorbs and disperses the energy of the entering bullet across the area of delamination. This dispersal creates a virtual trap that decelerates the projectile to a stop by absorption of projectile energy by the panel.
The bullet-resistant panels of the invention are of a non-ricochet type. The panel material tends to capture and retain an entering projectile and decrease the potential for a random or lateral-penetration ricochet injury. Further, because the bullet-resistant material entraps and entrains the bullet, fragmentation does not occur. Fragmentation takes place when a projectile penetrates a material, such as steel, and can produce shrapnel. The shrapnel consists largely of airborne pieces of the fragmenting projectile or the material impacted by the projectile. The bullet-resistant fiberglass panels are non-spalling, because the multi-laminar construct combination of woven roving fiberglass and binding resin inhibits lateral fracturing during ballistic impact. The UL752 Level 8 bullet resistance rating requires “no spalling of material on the protected side of the test sample.” The panels of the invention comply with this standard.
According to UL752 Level 8 bullet resistance requirements, the panels and partitions are constructed to withstand five shots from a 7.62 mm NATO rifle within a 4½ inch square placed within a one square foot panel. The panels are designed and assembled to protect from ballistic penetration in additional ways, as well. The panels preferably are assembled from panels joined with an overlap, preferably of about 2 inches, to eliminate open voids and seams and provide complete ballistic coverage. Connections or joints between partitions meeting at an angle, preferably a right angle, are overlapped to provide coverage without voids.
One or more sheets of sheathing 3 of
The sheathing, alternatively, may comprise chalkboard or whiteboard, the use of either of which to provide a writing surface would obviate the need to cover over of this alternative sheathing.
Tack-retention can be desirable in an office or school environment for posting memos, hanging pictures and the like. Polyisocyanurate foam, as well as corkboard, have the ability to retain tacks after repeated insertions into the same tack hole. Tack-retaining sheathing may or may not be covered with the covering at the user's discretion. While the preferred sheathing might not be self-healing, CI MAX® Silver polyisocyanurate foam sheathing provided the best grip for retaining push-pins and related fasteners. This material is high efficiency rigid foam sheathing that has passed ASTM E84, Test for Surface Burning Characteristics of Building Materials. This polyisocyanurate foam sheathing has been tested to ASTM E96 for Water Absorption standards, therefore is a water, mold, and mildew resistant material. This material meets CFC and HCFC-free specification requirements, so does not vent, posing no known health risk or hazard. The term “tack-retaining” refers herein to a material that readily and reversibly retains a short, sharp, broad-headed nail or the like while vertically oriented. A tack may include, but is not limited to, a thumbtack, a pushpin, a pin, and a staple.
Generally, both sides of each partition include the covering 4 of
In constructing a partition, the covering 4 may be pulled taught around the sheathing 3 and attached, preferably with adhesive-backed hook and loop fastener, such as VELCRO® brand hook and loop fastener, onto the sheathing. Adhesive-backed hook and loop fastener also may be applied to the bullet-resistant panels. The hook and loop fastener holds the materials in place and is covered by trim.
Partitions may be supported in an upright position using a foot assembly shown as 5 in
The foot assembly 5 of
The foot assembly design of
The foot assembly style shown in
Foot assemblies can be installed on each partition, although various foot assembly configurations are possible with various partition sizes and configurations. When integrated into an existing cubicle, foot assemblies provide additional support so that the partitions do not rely entirely upon joined partitions of the cubicle for stability. When a straight wall partition is assembled, if located against a wall, the foot assembly that would be closest to the wall can be removed to allow for the partition to be placed flush against the wall. Alternatively or in addition, the partition may be attached directly to the wall with screws or the like passing through holes drilled through the panel and into the wall, which allows removal of all foot assemblies. Each assembly comprises components so that no gap is present between the panels and the floor that otherwise may allow ballistic passage beneath an assembled partition.
Alternatively, a partition can be attached to a mobile base assembly allowing the partition to be moved. One such mobile base may consist of a bent structural strip brace that transversely attaches at its center to the lower edge of the panel. The brace is bent upward sufficiently away from its panel attachment points to allow placement of casters or other wheels near and beneath both ends of the strip brace, thereby allowing the partition to be rolled along the floor and stabilized in an upright position. It is important that the partition attached to the mobile base assembly remain close to the floor to prevent ballistic passage between the partition and the floor.
A variation of the mobile base assembly incorporates a lifting mechanism having a cam surface that is adapted to pivot between first and second positions, similar to the assembly disclosed in U.S. Pat. No. 6,109,625 to Hewitt. The first position corresponds to a pivot plate that pivots downwardly in relation to the mounting bracket to raise the partition so that partition can roll along a floor. The second position corresponds to the pivot plate that pivots upward in relation to the mounting bracket to lower the partition so that the partition rests on the floor preventing ballistic penetration between the partition and floor. Other mechanisms that impart optional partition mobility and stability may have been conceived or may be conceived in the future and are within the scope of the present invention.
Panel framing and corner stabilization are shown, respectively, in
The hardware used throughout the system consists of Grade 8 connecting screws and binding posts that rest flush against the trim. The overlapping panel and trim design provides seamless appearance to the cubicle system. The covered panels conceal the hardware leaving a decorative, non-industrial appearance.
The proposed trim 8 of
Panel and partition trim may be constructed of 6063-T5 aluminum extrusion, stainless steel extrusion, steel extrusion, nickel silver extrusions, or any suitable metal alloy that can be formed into a squared or sharp-cornered U-shape channel. The height of the extrusion preferably can vary from 1 inch to 5 inches, the width can be 2 inches to 4 inches, and the thickness can range between 0.4 inches to 0.3 inches. For a U-shaped channel, such as that shown as 8 in
Specified trim and connectors are designed not to interfere with the bullet-resisting capabilities of the panel. The tested trim and framing consisting of 1 inch aluminum absorbs and passes the fired rounds into to the attached bullet-resisting panels, thereby ensuring complete UL752 Level 8 ballistic protection throughout the system.
The foregoing description of certain exemplary embodiments has been presented for purposes of illustration and description. It is not intended to be exhaustive of, or to limit, the disclosure to the precise form disclosed, and modification and variations are possible in light of the teachings herein or may be acquired from practice of the disclosed embodiments. The embodiments shown and described to explain the principles of the inventions and its practical application to enable one skilled in the art to utilize various embodiments and with various modifications as are suited to the particular application contemplated. Accordingly, such modifications and embodiments are intended to be included within the scope of the disclosure. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiment without departing from the spirit of the present disclosure.
Claims
1. A ballistic-resistant partition for installation in an offices, schools and other business environments, wherein the partition comprises
- a) at least one flat and rigid ballistic-resistant panel comprising multiple layers of ballistic-resistant cloth impregnated with thermoset polymer resin, wherein the impregnated cloth has been compressed to render the impregnated cloth rigid and to prevent penetration of a ballistic projectile;
- b) sheets of sheathing for each ballistic resistant panel, each sheet having about the same length and width as its corresponding ballistic-resistant panel, wherein each ballistic-resistant panel is positioned between at least two sheets of sheathing and wherein each sheet of sheathing optionally may be of a different material;
- c) an optional external covering which occludes external visibility of the panel and sheathing
- d) an angular or U-shaped metal or plastic trim surrounding the periphery of the panel, sheathing and optional covering, wherein the trim protects the covering that the trip occludes from abrasion and supplies a rigid point of attachment to the partition for an accessory such as a foot assembly, corner stabilization accessory or hardware for joining two or more partitions; and
- e) wherein the partition is installed so that a ballistic projectile cannot pass between the partition and a floor lying underneath the installed partition.
2. The ballistic-resistant partition of claim 1, wherein the bullet-resistant cloth is woven roving ballistic-grade fiberglass cloth and the thermoset polymer resin is thermoset polyester resin.
3. The ballistic-resistant partition of claim 2, wherein the sheathing is polyisocyanurate foam.
4. The ballistic-resistant partition of claim 3, wherein the panel is about 1 7/16 inches thick.
5. The ballistic-resistant partition of claim 4, wherein the penetration of a ballistic projectile is resisted at UL752 Level 8;
6. The ballistic-resistant partition of claim 1, wherein the trim comprises extruded aluminum.
7. The ballistic-resistant partition of claim 1, wherein the external covering is a polyester textile.
8. The ballistic-resistant partition of claim 1, wherein at least one sheet of sheathing is selected from the group consisting of cardboard, corkboard, chalkboard, whiteboard, plating, rigid plastic sheets, polystyrene foam and polyisocyanurate foam.
9. The ballistic-resistant partition of claim 1 covered on one side of its panel, wherein the opposite side is uncovered, optionally unsheathed, and the partition is attached to an existing building wall.
10. The ballistic-resistant partition of claim 1 further comprising a plurality of partitions, wherein the number, size and arrangement of each partition relative to the other partitions of the plurality is configured to the room into which the partitions are installed.
11. The ballistic-resistant partition of claim 1 further comprising four partitions joined at right angles to form a cubicle, wherein an entry opening into the cubicle is allowed by providing a shorter lateral length for one of the partitions than are the nominally identical later lengths of the other three partitions.
12. The ballistic-resistant partition of claim 1 further comprising a foot assembly selected from the group consisting of an angled pedestal style, a triangular style, a semicircular style, and an ovoid style.
13. The ballistic-resistant partition of claim 1 further comprising a leg-style support selected from the group consisting of a monopod support, a bipod support and an A-frame support.
14. The ballistic-resistant partition of claim 1 further comprising a mobile base assembly.
15. The ballistic-resistant partition of claim 14, wherein a component of the mobile base assembly passes underneath the partition.
16. A system of ballistic-resistant partitions comprising one or more pairs of partitions, wherein each pair consists of a first and a second partition joined at a right angle, wherein the right angle joint is formed by overlapping an end of the first partition with the side of the second partition adjacent an end of the second partition, thereby forming both internal and external right angles at the overlap, then securing the partitions together so that no space or void is present between the first and second partitions that would permit penetration of a ballistic projectile.
17. The system of claim 16, wherein trim placed over the joint creates an appearance that the joint is mitered.
18. The system of claim 16 further comprising one or more wheels which allow the partition to be rolled across a floor.
Type: Application
Filed: Sep 29, 2017
Publication Date: Apr 5, 2018
Applicant: Milspray LLC (Lakewood, NJ)
Inventors: Sheron A. Schley (Mount Holly, NJ), Rand K. Drozdowicz (Beachwood, NJ)
Application Number: 15/719,952