SHOE HAVING SHOE SOLE WITH DIVIDED FOREFOOT PORTION

A main sole includes a toe-side first portion, a second portion arranged posterior to the first portion, and a third portion on a rear end side; and a first divide portion is defined by a first inclined surface extending in an upper-front diagonal direction at a rear surface of the first portion and a second inclined surface extending in an upper front diagonal direction at a front surface of the second portion.

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Description
TECHNICAL FIELD

The present invention relates to a shoe having a shoe sole with a divided forefoot portion.

BACKGROUND ART

Shoes allowing users to run with a barefoot feel have recently been gaining popularity among some fans. These shoes are made to pursue a barefoot feel.

A shoe sole is required to have various functions such as a flexible property and a shock-absorbing property. As one such flexible property, a shoe sole is required to flex in response to flexion of MP (metatarsal phalangeal) joints and IP (interphalangeal) joints of the forefoot section.

CITATION LIST Patent Literature

First Patent Document: JP3,119,977U (front page)

Second Patent Document: JP2007-89734A (front page)

Third Patent Document: JP2000-197503A (front page)

Fourth Patent Document: JP11-123101A (front page)

Fifth Patent Document: JP2001-70004A (front page)

Sixth Patent Document: JP2010-504839W (front page)

Seventh Patent Document: WO2013/168259A1 (front page)

SUMMARY OF INVENTION

JP3,119,977U discloses a shoe that aims at accommodating changes in the foot length during walk. This prior technique discloses grooves that allow for flexion at two locations in the front half of the shoe sole.

With this prior technique, the upper is provided with an axis of flexion so that the insole stretches upon flexion.

However, the lengths of toes and the joint heights of humans vary significantly. With the prior technique, the axis of flexion is provided at a particular position of the upper, and the center of flexion of the foot of the wearer often does not coincide with the axis of flexion.

Moreover, the axis of flexion is arranged at a high position away from the upper surface of the shoe sole. Therefore, the insole needs to stretch significantly upon flexion, which will be a resistance against flexion.

Moreover, it is not easy to precisely position a midsole and an outsole, which are divided into three parts in the front-rear direction, with respect to the upper. Therefore, the performance is likely to vary from one product to another.

It is an object of the present invention to provide a shoe that easily flexes in response to flexion of joints in the forefoot section while running barefoot and whose performance is unlikely to vary from one product to another.

WO2013/168259A1 proposes a shoe allowing the user to run without stress while maintaining its shock-absorbing property. This shoe is expected to suppress pronation of the heel portion occurring during the landing period while running, while maintaining its shock-absorbing property.

However, this prior technique is not a proposal that pursues a barefoot feel. Therefore, it is not possible to realize barefoot-running joint movements.

Therefore, it is another object of the present invention to provide a shoe that realizes joint movements close to barefoot-running joint movements while realizing a better shock-absorbing property than when running barefoot.

One aspect of the present invention is directed to a shoe including an upper 3 wrapping around an instep of a foot, an insole 4 being continuous with the upper 3 and covering a sole of the foot, and a main sole MS covering the insole 4 from below and supporting the sole of the foot, wherein:

    • the main sole MS includes a toe-side first portion 11, and a second portion 12 arranged posterior DB to the first portion 11;
    • a rear surface of the first portion 11 includes one inclined surface 11F extending in an upper-front diagonal direction;
    • a front surface of the second portion 12 includes another inclined surface 12F extending in the upper-front diagonal direction;
    • the one inclined surface 11F of the first portion 11 and the other inclined surface 12F of the second portion 12 together define a first divide portion D1 at which the surfaces 11F, 12F are in contact with each other or are capable of contacting each other;
    • a bridging portion 5F is provided, wherein the bridging portion 5F is provided so as to bridge between the first portion 11 and the second portion 12 across the first divide portion D1, and the bridging portion 5F connects between the first portion 11 and the second portion 12 so that the other inclined surface 12F of the second portion 12 is rotatable relative to the one inclined surface 11F of the first portion 11;
    • a part of the bridging portion 5F is arranged between the insole 4 and the first portion 11; and
    • another part of the bridging portion 5F is arranged between the insole 4 and the second portion 12.

In this aspect, the bridging portion 5F that connects between the first portion 11 and the second portion 12 is arranged between the insole 4 and the first portion 11 and is arranged between the insole 4 and the second portion 12. Therefore, the first portion 11 and the second portion 12, which are connected together via the bridging portion 5F, can easily be positioned with respect to each other. This as a result improves the positioning precision between the main sole MS and the upper 3, and the performance will be unlikely to vary from one product to another.

When transitioning from foot-flat to heel-rise, the second inclined surface 12F of the second portion 12 rotates at the first divide portion D1. Herein, the second inclined surface 12F extends in an upper-front diagonal direction, and the second portion 12 will therefore rotate upward smoothly without being jammed between the road surface and the first portion 11. As a result, the MP joints will flex smoothly, thereby realizing a running feel that is close to a barefoot feel.

At heel-rise, the rear end portion of the first portion 11 receives a large compressive load applied thereto at the heads of the metatarsal bones. Such a load will be easily supported by the first portion 11 as the inclined surface 11F of the first portion 11 extends in an upper-front diagonal direction.

As used in the present specification, inclined surfaces being in contact with each other means that at least a portion of one inclined surface is in contact with at least a portion of the other inclined surface when not worn. In this case, the load of the forefoot section when worn can easily be supported by the main sole MS.

On the other hand, inclined surfaces being capable of contacting each other means that during the transition from heel-contact to heel-rise when worn, preferably at least at the stationary standing position ((load/shoe size)=1 kgf/cm), at least a portion of one inclined surface is in contact with at least a portion of the other inclined surface. In this case, the minimum value of the distance between these surfaces when not worn is preferably greater than 0.0 mm and less than 2.0 mm, and more preferably less than 1.0 mm, and most preferably less than 0.5 mm.

The second aspect of the present invention is directed to a shoe including an upper 3 wrapping around an instep of a foot, an insole 4 being continuous with the upper 3 and covering a sole of the foot, and a main sole MS covering the insole 4 from below and supporting the sole of the foot, wherein:

    • the main sole MS includes a toe-side first portion 11, a second portion 12 arranged posterior DB to the first portion, and a third portion 13 on a rear end side;
    • a rear surface of the first portion 11 includes a first inclined surface 11F extending in an upper-front diagonal direction, and a front surface of the second portion 12 includes a second inclined surface 12F extending in the upper-front diagonal direction;
    • the first inclined surface 11F and the second inclined surface 12F together define a first divide portion D1 at which the surfaces 11F, 12F are in contact with each other or are capable of contacting each other;
    • a rear surface of the second portion 12 includes a third inclined surface 12B extending in an upper-rear diagonal direction, and a front surface of the third portion 13 includes a fourth inclined surface 13B extending in the upper-rear diagonal direction; and
    • the third inclined surface 12B and the fourth inclined surface 13B together define a second divide portion D2 at which the surfaces 12B, 13B are in contact with each other or are capable of contacting each other.

In this aspect, during the period of transitioning from heel-contact, where only the heel contacts the ground, to foot-flat, where the sole of the foot entirely contacts the ground, the second portion 12 and the third portion 13 can rotate relative to each other with the second divide portion D2 therebetween. This rotation will likely allow rotation of the subtalar joint STJ and the midtarsal joint MTJ of the foot.

On the other hand, during the period of transitioning from foot-flat to heel-rise, it will allow smooth flexion of the MP joints as described above.

Thus, the divided main sole MS allows flexion and rotation of various joints. As a result, one is likely to enjoy a running feel that is close to a barefoot feel.

Note that the third and fourth inclined surfaces 12B, 13B of the second divide portion D2 extend in an upper-rear diagonal direction, and the third portion 13, which receives the load immediately after landing, therefore has a shape that flares downward. Therefore, the load will be easily supported by the third portion 13.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a medial side view showing a shoe according to one embodiment of the present invention.

FIG. 2 is a lateral side view showing the same. Note that in FIG. 1 and FIG. 2, areas where mesh fabric is exposed is dotted.

FIG. 3 is a perspective view showing a shoe sole as seen from the bottom surface side.

FIG. 4 shows a bottom surface of the shoe sole.

FIG. 5 is a plan view showing a midsole.

FIG. 6A, FIG. 6B, FIG. 6C, FIG. 6D, FIG. 6E, FIG. 6F and FIG. 6G are cross-sectional views taken along respective lines shown in FIG. 4.

FIG. 7 is an exploded perspective view of a midsole showing a first portion to a third portion separated from each other.

FIG. 8 is an exploded perspective view showing an insole separated from a main sole. Note that in FIG. 8, the surface of the paddle is dotted.

FIG. 9 is a lateral side view showing the shoe at heel-rise.

FIG. 10 is a lateral side view showing the shoe at heel-contact.

FIG. 11A, FIG. 11B and FIG. 11C are a medial side view, a plan view and a lateral side view, respectively, showing the foot bone structure.

FIG. 12A and FIG. 12B are a back view and a perspective view of a worn shoe showing pronation and internal (medial) rotation of the foot, respectively.

FIG. 13A, FIG. 13B, FIG. 13C, FIG. 13D and FIG. 13E are schematic lateral side views showing respective test samples. Note that in these figures, flexible portions are dotted.

FIG. 14A, FIG. 14B and FIG. 14C are graphs showing test results.

FIG. 15A, FIG. 15B and FIG. 15C are graphs showing test results.

FIG. 16 is a lateral side view showing a shoe according to an alternative embodiment.

FIG. 17A, FIG. 17B, FIG. 17C, FIG. 17D, FIG. 17E, FIG. 17F and FIG. 17G are cross-sectional views showing other alternative embodiments.

 DESCRIPTION OF EMBODIMENTS

In each of the aspects above, it is preferred that the bridging portion 5F is formed from a plate-shaped member that is separate (a different member) from the main sole MS.

In this preferred example, it will be easier to manufacture the shoe sole as compared with a case where the bridging portion 5F is formed from the main sole MS.

In each of the aspects above, it is more preferred that the shoe further includes first and second engagement portions 11E and 12E for positioning the bridging portion 5F with respect to the main sole MS, wherein the first engagement portion 11E is formed on an upper surface of the first portion 11, and the second engagement portion 12E is formed on an upper surface of the second portion 12.

In this case, the bridging portion 5F can easily be positioned with respect to the first portion 11 and the second portion 12. As a result, the positioning precision between the first portion 11 and the second portion 12 will further improve.

More preferably, the first portion 11 defines a first depression and the second portion 12 defines a second depression; the bridging portion 5F fits into the first depression and the second depression; and the first depression forms the first engagement portion 11E and the second depression forms the second engagement portion 12E.

In this case, the bridging portion 5F fits in the depressions of the first portion 11 and the second portion 12, and it is therefore easy to position the bridging portion 5F. As a result, the positioning precision between the first portion 11 and the second portion 12 will further improve.

In each of the aspects above, an elastic modulus of the bridging portion 5F is equal to or greater than an elastic modulus of the insole 4.

In this case, the bridging portion 5F having a large elastic modulus (Young's modulus) will suppress the inadvertent upward warping of the first portion 11.

In each of the aspects above, it is preferred that the first divide portion D1 has a shape that is protruding toward a front direction DF as seen in a plan view.

The first divide portion D1 having such a protruding shape improves the positioning precision between the first portion 11 and the second portion 12.

In each of the aspects above, it is preferred that the bridging portion 5F defines a through hole 511, the through hole 511 being arranged so as to extend from the first portion 11 to the second portion 12.

In such a case, the main sole MS can easily flex at the bridging portion 5F.

In each of the aspects above, it is preferred that a width 5W of the bridging portion 5F at the first divide portion D1 is set to be 25% to 100% of a width W of the main sole MS in (corresponding to) the first divide portion D1.

The bridging portion 5F having a large width 5W improves the positioning precision.

In each of the aspects above, it is preferred that a thickness of the bridging portion 5F is set to be 0.1 mm to 5.0 mm.

In this case, the bridging portion 5F being thin contributes to maintaining a light weight, and awkwardness is unlikely to be felt on the sole of the foot.

In each of the aspects above, it is preferred that a position of a medial edge 1M of an upper end of the first divide portion D1 is set in a range of 65% to 75% from a rear end 1B of the main sole MS, with respect to a maximum length Lm from a front end 1F to the rear end 1B of the main sole MS, along a center axis S extending in a front-rear direction FB of the main sole MS; and

    • a position of a lateral edge 1L of the upper end of the first divide portion D1 is set in a range of 60% to 70% from the rear end 1B of the main sole MS, with respect to the maximum length Lm of the main sole MS, along the center axis S of the main sole MS.

In this case, the first divide portion D1 is likely to extend along a virtual line that connects together the heads of the metatarsal bones, as seen in a plan view.

In each of the aspects above, it is preferred that a line obtained by aligning (tracing) an upper end of the first divide portion D1 with a width direction DW of the main sole MS is adapted to be arranged posterior DB to metatarsal phalangeal joints MP of a first toe B1 to a fifth toe B5 and is adapted to be arranged anterior DF to bases B11, B51 of first to fifth metatarsal bones.

In this case, the first divide portion D1 is more likely to extend along the virtual line.

In each of the aspects above, it is preferred that the first portion 11 is continuous without being divided from the first divide portion D1 to a tip of the main sole MS.

In this case, it is possible to prevent the bending feel at the toe from being discontinuous.

More preferably, the first portion 11 defines a groove 11G, the groove 11G being shallower than a depth of the first divide portion D1 and extending in a width direction DW of the main sole MS.

In this case, it is possible to realize smooth flexion of interphalangeal joints whose angle of flexion is smaller than that of MP joints.

In each of the aspects above, it is preferred that the main sole MS includes an outsole 2 to be in contact with a road surface and a midsole 1 arranged on the outsole 2; and

    • the midsole 1 and the outsole 2 are each divided into parts in a front-rear direction at the first divide portion D1.

The above-described advantages are likely to be realized as the midsole 1 and the outsole 2 are each divided at the first divide portion D 1.

In the first aspect, it is preferred that the main sole MS includes a third portion 13 arranged posterior DB to the second portion 12;

    • a rear surface of second portion 12 and a front surface of third portion 13 respectively include other inclined surfaces 12B, 13B each extending in an upper-rear diagonal direction; and
    • the inclined surface 12B of the second portion 12 and the inclined surface 13B of the third portion 13 together define a second divide portion D2 at which the surfaces 12B, 13B are in contact with each other or are capable of contacting each other.

In this case, it is possible to more easily realize a feel that is close to barefoot running, as described above.

In each of the aspects above, it is preferred that the upper 3 includes a reinforcement portion 36 obtained by reinforcing a midfoot portion of a side surface 31, 32 extending below (downward of) a wearing opening (topline) 39, through which the foot is inserted; and

    • a flexible portion 35 obtained by forming a forefoot portion of a side surface extending above (upward of) the first divide portion D1 so that the flexible portion 35 is more flexible than the reinforcement portion 36 so as to allow for rotation of the second portion 12 while the inclined surface 12F of the second portion 12 moves in the upper-front diagonal direction.

In this case, the flexible portion 35 of the upper 3 improves the degree of freedom in the flexion of the main sole MS at the first divide portion D1. The flexible portion 35 allows the inclined surface 12F of the second portion 12 to rotate while moving diagonally. Therefore, the first divide portion D1 will flex in accordance with the individual differences between wearers.

On the other hand, the middle foot portion of the upper 3 includes the reinforcement portion 36 whose rigidity is greater than that of the flexible portion 35, and the function of the upper 3 of stably wrapping around the foot is unlikely to be lost.

Any feature illustrated and/or depicted in conjunction with one of the aforementioned aspects or the following embodiments may be used in the same or similar form in one or more of the other aspects or other embodiments, and/or may be used in combination with, or in place of, any feature of the other aspects or embodiments.

EMBODIMENTS

The present invention will be understood more clearly from the following description of preferred embodiments taken in conjunction with the accompanying drawings. Note however that the embodiments and the drawings are merely illustrative and should not be taken to define the scope of the present invention. The scope of the present invention shall be defined only by the appended claims. In the accompanying drawings, like reference numerals denote like components throughout the plurality of figures.

Embodiment 1 of the present invention will now be described with reference to FIG. 1 to FIG. 10.

The present embodiment is directed to a shoe sole of a shoe for running or walking, for example.

A main sole MS shown in FIG. 1 includes a rubber-made outsole 2 and a resin-made midsole 1. An upper 3 wrapping around the instep of the foot is provided over the main sole MS.

The midsole 1 includes a midsole body made of a resin-made foamed material such as EVA, for example, and may further include a reinforcement device. The term “made of resin” means that a resin component such as a thermoplastic component is contained, and may include any other suitable component. A paddle 5 of FIG. 8 made of a high-resilience material, for example, is provided on the upper surface of the midsole 1.

The outsole 2 of FIG. 1 is a tread sole having a higher abrasion resistance than the foamed material of the midsole body, and typically has a higher hardness than the foamed material of the midsole body. Note that the term “made of rubber” means that it contains a natural rubber component or a synthetic rubber component, and it may contain any other component.

As shown in FIG. 3 to FIG. 5, the midsole 1 of the present embodiment and the insole 4 of FIG. 8 generally cover the entire surface of the sole of the foot. On the other hand, as shown in FIG. 1 and FIG. 2, the outsole 2 is attached to the lower surface of the midsole 1 and partially covers the sole of the foot. That is, the main sole MS of FIG. 8 including the midsole 1 and the outsole 2 covers the insole 4 from below and supports the sole of the foot.

The insole 4 of FIG. 8 and FIG. 6B to FIG. 6G is continuous with the upper 3 of FIG. 2. The upper 3 is shaped so as to wrap around the instep of the foot. Note that the shoe may include a shoelace for fitting the upper 3 to the foot.

The main sole MS is divided into a toe-side first portion 11, a second portion (rear portion) 12 arranged posterior DB to the first portion, and a third portion 13 (rear end portion) on the rear end side.

The rear surface of the first portion 11 includes a first inclined surface 11F extending in an upper-front diagonal direction. The front surface of the second portion 12 includes a second inclined surface 12F extending in an upper-front diagonal direction. The first inclined surface 11F and the second inclined surface 12F together define a first divide portion D1 at which the surfaces 11F, 12F are in contact with each other or are capable of contacting each other.

The rear surface of the second portion 12 includes a third inclined surface 12B extending in an upper-rear diagonal direction.

The front surface of the third portion 13 includes a fourth inclined surface 13B extending in an upper-rear diagonal direction. The third inclined surface 12B and the fourth inclined surface 13B together define a second divide portion D2 at which the surfaces 12B, 13B are in contact with each other or are capable of contacting each other.

The midsole 1 and the outsole 2 are each divided into parts in a front-rear direction at the first and second divide portions D1, D2 (see FIG. 7).

As shown in FIG. 9, the second inclined surface 12F of the second portion 12 is configured so that it can rotate relative to the first inclined surface 11F of the first portion 11 in such a manner that the lower portion of the first divide portion D1 opens. As shown in FIG. 10, the fourth inclined surface 13B of the third portion 13 is configured so that it can rotate relative to the third inclined surface 12B of the second portion 12 in such a manner that the lower portion of the second divide portion D2 opens.

In FIG. 5, the position of the medial edge 1M of the upper end of the first divide portion D1 is set in the range of 65% to 75%, from the rear end 1B of the main sole MS, of the maximum length Lm from the front end 1F to the rear end 1B of the main sole MS, along the center axis S (FIG. 4) extending in the front-rear direction FB of the main sole MS.

The position of the lateral edge 1L of the upper end of the first divide portion D1 is set in the range of 60% to 70%, from the rear end 1B of the main sole MS, of the maximum length Lm of the main sole MS, along the center axis S of the main sole MS.

With the first divide portion D1 set in such a range, the line obtained by aligning the upper end of the first divide portion D1 with the width direction DW of the main sole MS is arranged posterior DB to the metatarsal phalangeal joints MP of the first toe B1 to the fifth toe B5 and is arranged anterior DF to the bases B11, B51 of the first to fifth metatarsal bones B1, B5. More preferably, the line is arranged posterior DB to the heads B12, B52 of the metatarsal bones. Note that the base refers to a portion of each bone that is close to a joint posterior thereto and that is slightly expanding to a greater thickness, and it is referred to also as the proximal head. On the other hand, the head refers to a portion of each bone that is close to a joint anterior thereto and that is slightly expanding to a greater thickness, and it is referred to also as the distal head.

In FIG. 4, the first divide portion D1 has a shape that is protruding toward the front direction DF as seen in a plan view. On the other hand, the second divide portion D2 has a shape that is protruding toward the rear direction DB as seen in a plan view.

In the present embodiment, the first portion 11 is continuous without being divided from the first divide portion D1 to the tip of the main sole MS. The first portion 11 defines a groove 11G, the groove 11G of FIG. 1 being shallower than the depth of the first divide portion D1 and extending in the width direction DW of the main sole MS of FIG. 4.

The second portion (rear portion) 12 extends toward the front direction DF from the rear surface. The second portion 12 defines a groove 12G anterior DF to the rear surface. The groove 12G is shallower than the depth of the second divide portion D2 (FIG. 1) and extends in the width direction W of the main sole MS.

Next, the paddle 5 of FIG. 8 will be described.

The paddle 5 is formed from a member different from the main sole MS. The elastic modulus of the paddle 5 is greater than or equal to the elastic modulus of the insole 4 and, more preferably, greater than the elastic modulus of the insole 4. The paddle 5 is formed from a resin-made flat plate having a thickness of 0.1 mm to 5.0 mm, more preferably 0.5 mm to 1.5 mm.

The paddle 5 is arranged so as to extend across the first to third portions 11 to 13. The paddle 5 is sandwiched between the upper surface of the midsole 1 and the lower surface of the insole 4. The paddle 5 includes a bridging portion 5F on the forefoot side, and a bridging portion 5B on the rear foot side.

A portion of the bridging portion 5F on the forefoot side of FIG. 8 is arranged between the insole 4 and the first portion 11. On the other hand, another portion of the bridging portion 5F is arranged between the insole 4 and the second portion 12.

A portion of the bridging portion 5B on the rear foot side is arranged between the insole 4 and the second portion 12. On the other hand, another portion of the bridging portion 5B is arranged between the insole 4 and the third portion 13.

In order for the bridging portion 5F on the forefoot side of FIG. 8 to be positioned with respect to the main sole MS, the first engagement portion 11E is formed on the upper surface of the first portion 11 and the second engagement portion 12E is formed on the upper surface of the second portion 12. The first portion 11 and the second portion 12 of FIG. 7 define the first depression and the second depression, respectively, into which the bridging portion 5F (FIG. 8) fits, wherein the first depression and the second depression form the first and second engagement portions 11E and 12E, respectively.

In order for the bridging portion 5B on the rear foot side of FIG. 8 to be positioned with respect to the main sole MS, the second engagement portion 12E is formed on the upper surface of the second portion 12 and the third engagement portion 13E is formed on the upper surface of the third portion 13. The second portion 12 and the third portion 13 of FIG. 7 each define a depression into which the bridging portion 5B (FIG. 8) fits, wherein the depressions form the respective engagement portions 11E, 12E.

In FIG. 5, the widths 5Wf, Wb of the bridging portions 5F, 5B of the first and second divide portions D1, D2 are each set to be 25% to 100% of the width W of the main sole MS.

In FIG. 8, the bridging portions 5F, 5B define a plurality of through holes 511. The through holes 511 on the forefoot side are arranged so as to extend from the first portion 11 to the second portion 12. The through holes 511 on the rear foot side are arranged so as to extend from the second portion 12 to the third portion 13.

Note that it is preferred that the through holes 511 on the rear foot side are so structured that the third portion 13 can easily be displaced in the width direction DW.

The bridging portion 5F on the forefoot side of FIG. 8 is provided so as to bridge between the first portion 11 and the second portion 12 across the first divide portion D1, and the bridging portion 5F connects between the first portion 11 and the second portion 12 so that the inclined surface 12F of the second portion 12 is rotatable relative to the inclined surface 11F of the first portion 11, as shown in FIG. 9.

The bridging portion 5B on the rear foot side of FIG. 8 is provided so as to bridge between the second portion 12 and the third portion 13 across the second divide portion D2, and the bridging portion 5B connects between the second portion 12 and the third portion 13 so that the inclined surface 12B of the second portion 12 is rotatable relative to the inclined surface 13B of the third portion, as shown in FIG. 10.

In FIG. 4, the second divide portion D2 includes a diagonal portion 131 that extends toward the lateral side in a diagonal forward direction DF from a central portion 13C between the medial side and the lateral side. The angle α formed between a virtual transverse (horizontal) line VL that is perpendicular to the center axis S extending in the front-rear direction FD of the main sole MS and the diagonal portion 131 of the second divide portion D2 is set in a range of 10° to 40°.

The medial edge 1M of the second divide portion D2 is arranged posterior DB to the lateral edge 1L of the second divide portion D2.

In the rear foot portion, a medial side surface 31 of the upper 3 of FIG. 1 includes a medial-side high rigidity portion 3111 and a medial-side flexible portion 31S that is more flexible than the medial-side high rigidity portion 3111, which are separated from each other in the front-rear direction. A lateral side surface 32 of the upper 3 of FIG. 2 includes a lateral-side high rigidity portion 3211 and a lateral-side flexible portion 32S that is more flexible than the lateral-side high rigidity portion 3211.

The front edge portion of the medial-side high rigidity portion 3111 and/or the medial-side flexible portion 31S of FIG. 1 extend in an upper-rear diagonal direction from the upper end portion of the medial edge 1M of the second divide portion D2. The front edge portion of the lateral-side high rigidity portion 3211 and/or the lateral-side flexible portion 32S of FIG. 2 extend in an upper-rear diagonal direction from the upper end portion of the lateral edge 1L of the second divide portion D2. Note that the term “from the upper end portion” means from the upper end or a vicinity thereof.

The high rigidity portions may each be formed from a synthetic-resin plate, for example. The low rigidity portions may each be formed from a fabric (cloth) such as a mesh fabric, a knit fabric, a woven fabric or a non-woven fabric, for example.

A plurality of strip-shaped restraining members 34M are arranged on the medial-side flexible portion 31S of FIG. 1 for restraining the stretch of the medial-side flexible portion 31S in the front-rear direction FB. Another plurality of strip-shaped restraining members 34L are arranged on the lateral-side flexible portion 32S of FIG. 2 for restraining the stretch of the lateral-side flexible portion 32S in the front-rear direction FD.

The restraining members may be a comb-shaped thin film bonded or welded (including transfer printing) on the surface of the mesh fabric.

In the forefoot portion, including directly above the first divide portion D1, the flexible portion 35 of the upper 3 is formed from a low rigidity material, e.g., a cloth-like fabric such as a mesh fabric, a knit fabric, a woven fabric or a non-woven fabric, for example. The flexible portion 35 as described above allows the inclined surface 12F of the second portion 12 to rotate while moving in an upper-front diagonal direction as shown in FIG. 9.

Next, a part of a shoe manufacturing process will be described.

As shown in FIG. 8, the paddle 5 is adapted to the engagement portions 11E to 13E, which are depressions in the first, second and third portions 11 to 13, thereby attaching (bonding) the paddle 5 to the upper surface of the midsole 1. Thus, the first portion 11 and the second portion 12 are positioned with respect to each other, and the second portion 12 and the third portion 13 are positioned with respect to each other.

The midsole 1, which is made integral by means of the paddle 5, is bonded to the reverse surface of the insole 4, which is integral with the upper 3 (not shown; FIG. 1). At this point, although the insole 4 and the upper 3 are surrounded by a last well known in the art, the midsole 1 is not divided in the front-rear direction as described above so that the midsole 1 can easily be positioned with respect to the insole 4 at the time of bonding.

Next, the behavior of the forefoot portion of the shoe while running will be described.

When not worn (FIG. 2), the first inclined surface 11F and the second inclined surface 12F of the first divide portion D1 are partly in contact with each other, and there may be a slight gap between the first inclined surface 11F and the second inclined surface 12F of the first divide portion D1 due to manufacturing errors. However, at the standstill position with the shoe on or at foot-flat while running, the first inclined surface 11F and the second inclined surface 12F contact each other with a strong pressure due to compressive deformation of the midsole 1, etc. Therefore, it will be possible to stably support the foot.

At heel-rise, the upper 3 and the main sole MS flex as shown in FIG. 9, and the second portion 12 is displaced so as to rotate relative to the first portion 11. As described above, the midsole 1 is attached to the upper 3 via the paddle 5 (FIG. 8). Therefore, the second portion 12 rotates, relative to the first portion 11, about the vicinity of the upper end of the first divide portion D1.

On the other hand, although the forefoot portion of the upper 3 is compressed, the flexible portion 35 of the upper 3 directly above, and anterior/posterior to, the first divide portion D1 of the present embodiment is formed from a flexible material such as a mesh fabric described above, for example, and the flexible portion 35 can easily be creased 35W, thereby making it unlikely that the rotation is inhibited. For example, the flexible portion 35 has no defined center of flexion, and therefore the inclined surface 12F of the second portion 12 rotates while moving in the upper-front diagonal direction in accordance with the flexion of the foot.

Next, the structure of the rear foot section of a human will be described briefly with reference to FIG. 11A to FIG. 12B.

As shown in FIG. 11A to FIG. 11C, the subtalar joint (STJ) and the midtarsal joint (MTJ) exist below the ankle. These joints STJ and MTJ can rotate about the axis Ss and the axis Sm, respectively. These axes Ss and Sm are orthogonal to intersecting planes Bs, Bm. The intersecting planes Bs, Bm are inclined planes that are inclined by about 42° and 15° with respect to the vertical plane in FIG. 11A and FIG. 11C. The intersecting planes Bs, Bm are also inclined planes that are inclined by about 20° and 9° with respect to the longitudinal axis of the foot in FIG. 11B.

Considering the angles of the intersecting planes, the angle α2 formed between the inclined surfaces 12B, 13B of the second divide portion D2 of FIG. 2 and the vertical plane is preferably about 5° to 45° on the lateral side of the foot, more preferably about 10° to 40°, and most preferably about 15° to 35°.

On the other hand, the angle α1 between the inclined surfaces 12F, 13F of the first divide portion D1 of FIG. 2 and the vertical plane is preferably about 20° to 70° on the lateral side of the foot, more preferably about 25° to 65°, and most preferably about 30° to 60°.

Next, the mechanism of the pronation occurring while running will be described briefly.

After landing while running, first, the joint STJ of FIG. 11A to FIG. 11C rotates, and the heel thereby pronates as shown in FIG. 12A. Then, the joint MTJ rotates in conjunction with the rotation of the joint STJ of FIG. 11A to FIG. 11C, and the lower leg thereby medially rotates as shown in FIG. 12B. Thus, pronation occurs. In order to realize movements of joints that are close to barefoot running, it is believed that there is a need for a shoe structure that allows, without inhibiting, the action of the joints STJ, MTJ, the pronation and the internal rotation.

Next, the behavior of the rear foot portion of the foot while running will be described.

In the main sole MS of the embodiment of FIG. 1, the second divide portion D2 of the rear foot section extends in an upper-rear diagonal direction, the second divide portion D2 of FIG. 5 includes the diagonal portion 131 on the lateral side. Therefore, immediately after landing such as first strike of FIG. 10, the lower portion of the second divide portion D2 is displaced so as to open, and it is unlikely to inhibit the action of the joints STJ, MTJ of FIG. 11A to FIG. 11C, the pronation of FIG. 12A and the internal rotation of FIG. 12B. Therefore, it is likely to realize an action of pronation that is proximate to that during barefoot running.

On the other hand, immediately after landing, a large impact load is applied to the third portion 13 of FIG. 10. However, at the second divide portion D2, the third portion 13 and the second portion 12 are in contact with each other and are separated from each other. Therefore, the third portion 13, which is separated from the second portion 12, will easily deform after landing. Therefore, a good shock-absorbing property will be realized.

During the transition from heel-contact of FIG. 10 to foot-flat of FIG. 2, the second portion 12 is in contact with the third portion 13. Therefore, the transition will go smoothly. Thus, it is likely that movements of joints during barefoot running will be realized.

Immediately after landing as shown in FIG. 10, the main sole MS flexes, and the third portion 13 is displaced so as to rotate relative to the second portion 12. As described above, the midsole 1 is attached to the upper 3 via the paddle 5 (FIG. 8). Therefore, the third portion 13 rotates, relative to the second portion 12, about the vicinity of the upper end of the second divide portion D2.

On the other hand, as can be seen from a comparison between FIG. 2 and FIG. 10, at heel-contact immediately after landing, an area of the upper 3 that is in an upper-rear diagonal direction of the second divide portion D2 is compressed as the third portion rotates relative to the second portion 12. Since the upper 3 of the present embodiment includes the flexible portions 32S, 31S (FIG. 1), the flexible portions 32S, 31S (FIG. 1) of FIG. 2 will easily contract (creating creases) as shown in FIG. 10. Thus, the rotation at the second divide portion D2 is unlikely to be inhibited.

At heel-rise of FIG. 9, the heel of the foot is likely to rise inside the upper 3. In the present embodiment, while the flexible portions 32S, 31S (FIG. 1) are present, the restraining members 34L, 34M (FIG. 1) are provided on the flexible portions 32S, 31S (FIG. 1). Therefore, it is possible to restrain the stretch of the flexible portion of the upper 3 at heel-rise, and it is as a result possible to prevent the heel from rising inside the upper 3.

Next, a reference example and test examples will be illustrated in order to elucidate the advantageous effects of the present embodiment.

First, as a reference example, test sample T1 of FIG. 13A was provided that did not have the divide portions D1, D2. On the other hand, test samples T2 to T5 of FIG. 13B to FIG. 13E were provided as test examples.

In sample T2, the main sole MS is divided along a plane that is orthogonal to the axis Ss (FIG. 11A). In sample T3, the main sole MS is divided at four divide portions D1, D2, D11, D21 along planes that are orthogonal to the axis Ss (FIG. 11A) and the axis Sm (FIG. 11A). In samples T4 and T5, diagonal flexible portions 33S are provided on the medial side and the lateral side of the upper 3 so as to function in conjunction with the divide portions D1, D2 of samples T2 and T3. Note that sample T1 is not provided with the divide portions and the flexible portions.

A test experiment was conducted with one subject at a running speed of 4 min/km. Comparisons were made between running with shoes of FIG. 13A to FIG. 13E and running barefoot. The flexion/extension angle of the foot joint was measured while running, and the ground reaction force was measured in the front-rear direction and in the vertical direction.

Then, the maximum propulsion force and the propulsion impulse (impulse product) were calculated from the angle and the ground reaction force in the front-rear direction. The values are shown in FIG. 14A and FIG. 14B. These graphs indicated that samples T2, T3, T4, T5 having the divide portions, as compared with barefoot and sample T1, required a greater maximum propulsion force and a greater propulsion impulse while running at the same speed.

FIG. 14C shows a comparison result for the work of the foot joint required for push-off. As can be seen from the figure, the amount of work is greater for samples T2, T3, T4, T5 provided with the divide portions than for barefoot and sample T1. It can be seen that this resulted in a greater load on the lower leg.

The reason for such results is assumed to be because the triceps of the lower leg, which are important for running, are used more due to the significant decrease in the rigidity of the main sole MS. Therefore, by running with these shoes on, one can expect a high effectiveness in training.

Then, the heel portion pronation angle β and the lower leg internal rotation angle γ of FIG. 12A and FIG. 12B were calculated from the flexion/extension angle. The results are shown in FIG. 15A and FIG. 15B. As a result of comparing the heel portion pronation angle β, it can be seen that sample T1 has a greater absolute value of the pronation angle β than barefoot, whereas samples T2, T3, T4, T5 have joint angles closer to barefoot running. As for the lower leg internal rotation angle γ, sample T1 has a smaller absolute value of the internal rotation angle γ than barefoot, whereas samples T2, T3, T4, T5 have joint angles closer to barefoot running.

Therefore, it can be seen that with the provision of the second divide portion D2 of FIG. 10, more preferably with the provision of the groove 12G and the flexible portions 32S, 31S (FIG. 1), it is possible to realize a shoe with which joint movements are closer to barefoot running.

Then, the value of the impact load was calculated by dividing the ground reaction force in the vertical direction by the unit time. The results are shown in FIG. 15C. It can be seen from the figure that samples T2, T3, T4, T5 have an equivalent shock-absorbing property to sample T1, and have a good shock-absorbing property with a smaller impact value than barefoot.

Samples T2 to T5 of FIG. 13B to FIG. 13E were produced by modifying the main sole MS and the upper 3 of existing shoes. Therefore, they do not have the paddle (FIG. 8).

A shoe of the present invention may have a structure like those of samples T2 to T5, or may have a structure of samples T2 to T5 with the paddle (FIG. 8) added thereto.

The bridging portions 5F, 5B of the paddle 5 of FIG. 8 may be separated from each other. However, the paddle 5 being continuous from the first portion 11 to the third portion 13 has a greater Young's modulus than the midsole 1, and will be useful as a reinforcement device of the second portion 12.

When the paddle 5 of FIG. 8 is provided, the through holes 511 do not need to be provided in the paddle 5. When the through holes 511 are provided, protruding portions may be formed on the upper surface of the midsole 1 so as to correspond to the through holes 511, so that the upper surface of the midsole 1 in the through holes 511 is set to be at about the same level (height) as the upper surface of the paddle 5.

As in the alternative example of FIG. 16, this shoe may be provided with grooves Gm arranged in a staggered pattern on the lower surface of the main sole MS and on the upper surface of the main sole MS.

FIG. 17A to FIG. 17D show alternative examples.

As shown in the examples of these figures, at the divide portions D1, D2, the sections 11, 12, 13 of the main sole may be in contact with each other via bridging portions 5F, 5B that are protruding downward. At the divide portions D1, D2, the bridging portions 5F, 5B may be such that the midsoles are not in direct contact with each other, but outsoles are in direct or indirect contact with each other.

FIG. 17E to FIG. 17G show other alternative examples.

In these figures, the upper surface of the midsole 1 is attached to the lower surface of the insole 4, and the paddle 5 (FIG. 8) is absent. In these cases, the midsoles 1 may be bound together in areas other than the divide portions D1, D2 via a bonded or welded attachment portion 19 that is dotted in the figure. That is, the midsole 1 may form the bridging portions 5F, 5B.

While preferred embodiments have been described above with reference to the drawings, various obvious changes and modifications will readily occur to those skilled in the art upon reading the present specification.

For example, the midsole may be provided with gel or pod-like shock-absorbing parts. The main sole may be formed solely from a flexible midsole-like material or solely from an outsole.

Thus, such changes and modifications are deemed to fall within the scope of the present invention.

INDUSTRIAL APPLICABILITY

The present invention is applicable to various shoes for running, walking, training, etc.

REFERENCE SIGNS LIST

1: Midsole, 2: Outsole

1B: Rear end, 1F: Front end, 1L: Lateral edge, 1M: Medial edge

11: First portion, 11E: First engagement portion, 11F: First inclined surface, 11G: Groove

12: Second portion, 12B: Third inclined surface, 12E: Second engagement portion, 12F: Second inclined surface, 12G: Groove

13: Third portion, 13B: Fourth inclined surface, 13C: Central portion,

13E: Engagement portion

131: Diagonal portion, 19: Attachment portion

3: Upper, 31: Medial side surface, 31H: Medial-side high rigidity portion, 31S: Medial-side flexible portion

32: Lateral side surface, 32H: Lateral-side high rigidity portion, 32S: Lateral-side flexible portion, 33S: Flexible portion

34L: Restraining member, 34M: Restraining member, 35: Flexible portion, 36: Reinforcement portion

39: Wearing opening

4: Insole

5: Paddle, 5B: (Second) bridging portion, 5F: (First) bridging portion, 5H: Through hole, 5W: Width

B1: First toe, B5: Fifth toe, Bc: Calcaneal bone

Bs, Bm: Intersecting plane

D1: First divide portion, D2: Second divide portion, D11, D21: Divide portion

DB: Posterior, DF: Anterior, DW: Width direction, FB: Front-rear direction

Lm: Maximum length

MP: Metatarsal phalangeal joint, MS: Main sole

STJ, MTJ: Joint

S: Center axis, Ss, Sm: Axis

V1: Transverse line

W, Wb: Width

α, β, γ: Angle

Claims

1. A shoe comprising: an upper configured to wrap around an instep of a foot; an insole being continuous with the upper and configured to cover a sole of the foot; and a main sole covering the insole from below and configured to support the sole of the foot, wherein:

the main sole includes a toe-side first portion, and a second portion arranged posterior to the first portion;
a rear surface of the first portion includes one inclined surface extending in an upper-front diagonal direction;
a front surface of the second portion includes another inclined surface extending in the upper-front diagonal direction;
the one inclined surface of the first portion and the other inclined surface of the second portion together define a first divide portion at which the surfaces are in contact with each other or are capable of contacting each other;
a bridging portion is provided, wherein the bridging portion is provided on the first portion and the second portion so as to bridge the first divide portion, and the bridging portion connects between the first portion and the second portion so that the other inclined surface of the second portion is rotatable relative to the one inclined surface of the first portion;
a part of the bridging portion is arranged between the insole and the first portion; and
another part of the bridging portion is arranged between the insole and the second portion.

2. The shoe according to claim 1, wherein the bridging portion is formed from a plate-shaped member that is separate from the main sole.

3. The shoe according to claim 2, further comprising a first engagement portion and a second engagement portion both for positioning the bridging portion with respect to the main sole, wherein the first engagement portion is formed on an upper surface of the first portion, and the second engagement portion is formed on an upper surface of the second portion.

4. The shoe according to claim 3, wherein the first portion and the second portion define a first depression and a second depression, respectively, into which the bridging portion fits, and the first depression and the second depression form the first engagement portion and the second engagement portion, respectively.

5. The shoe according to claim 2, to wherein an elastic modulus of the bridging portion is equal to or greater than an elastic modulus of the insole.

6. The shoe according to claim 2, wherein the first divide portion has a shape that is protruding toward a front direction as seen in a plan view.

7. The shoe according to claim 2, wherein the bridging portion defines a through hole, the through hole being arranged so as to extend from the first portion to the second portion.

8. The shoe according to claim 2, wherein a width of the bridging portion in the first divide portion is set to be 25% to 100% of a width of the main sole in the first divide portion.

9. The shoe according to claim 2, wherein a thickness of the bridging portion is set to be 0.1 mm to 5.0 mm.

10. The shoe according to claim 1, wherein:

a position of a medial edge of an upper end of the first divide portion is set in a range of 65% to 75% from a rear end of the main sole, with respect to a maximum length from a front end to the rear end of the main sole, along a center axis extending in a front-rear direction of the main sole; and
a position of a lateral edge of the upper end of the first divide portion is set in a range of 60% to 70% from the rear end of the main sole, with respect to the maximum length of the main sole, along the center axis of the main sole.

11. The shoe according to claim 1, wherein:

a line obtained by aligning an upper end of the first divide portion with a width direction of the main sole is adapted to be arranged posterior to metatarsal phalangeal joints of a first toe to a fifth toe and is adapted to be arranged anterior to bases of first to fifth metatarsal bones.

12. The shoe according to claim 1, wherein the first portion 11 is continuous without being divided from the first divide portion to a tip of the main sole.

13. The shoe according to claim 12, wherein the first portion defines a groove, the groove being shallower than a depth of the first divide portion and extending in a width direction of the main sole.

14. The shoe according to claim 1, wherein:

the main sole includes an outsole to be in contact with a road surface and a midsole arranged on the outsole; and
the midsole and the outsole are each divided into parts in a front-rear direction at the first divide portion.

15. The shoe according to claim 1, wherein:

the main sole includes a third portion arranged posterior to the second portion;
a rear surface of the second portion and a front surface of the third portion each include still another inclined surface extending in an upper-rear diagonal direction; and
the still other inclined surface of the second portion and the still other inclined surface of the third portion together define a second divide portion at which the still other surfaces are in contact with each other or are capable of contacting each other.

16. A shoe comprising: an upper configured to wrap around an instep of a foot; an insole being continuous with the upper and configured to cover a sole of the foot; and a main sole covering the insole from below and configured to support the sole of the foot, wherein:

the main sole includes a toe-side first portion, a second portion arranged posterior to the first portion, and a third portion on a rear end side;
a rear surface of the first portion comprises a first inclined surface extending in an upper-front diagonal direction, and a front surface of the second portion comprises a second inclined surface extending in the upper-front diagonal direction;
the first inclined surface and the second inclined surface together define a first divide portion at which the first inclined surface and the second inclined surface are in contact with each other or are capable of contacting each other;
a rear surface of the second portion comprises a third inclined surface extending in an upper-rear diagonal direction, and a front surface of the third portion comprises a fourth inclined surface extending in the upper-rear diagonal direction; and
the third inclined surface and the fourth inclined surface together define a second divide portion at which the third inclined surface and the forth inclined surface are in contact with each other or are capable of contacting each other.

17. The shoe according to claim 1, wherein the upper includes:

a reinforcement portion obtained by reinforcing a midfoot portion of a side surface extending below a wearing opening, configured so that the foot is inserted therethrough; and
a flexible portion obtained by forming a forefoot portion of a side surface extending above the first divide portion so that the flexible portion is more flexible than the reinforcement portion so as to allow for rotation of the second portion while the inclined surface of the second portion moves in the upper-front diagonal direction.
Patent History
Publication number: 20180199666
Type: Application
Filed: Jun 26, 2015
Publication Date: Jul 19, 2018
Inventors: Kenta Moriyasu (Kobe-Shi), Masaru Ichikawa (Kobe-shi), Daisuke Kokubu (Kobe-shi), Ken Sakamoto (Kobe-shi), Seiya Hayashi (Kobe-shi)
Application Number: 15/735,534
Classifications
International Classification: A43B 13/18 (20060101); A43B 13/16 (20060101); A43B 13/14 (20060101); A43B 23/02 (20060101); A43B 5/06 (20060101); A43B 3/00 (20060101);