FOLDED STACK OF TISSUES
The present invention provides a pack of tissues including multiple tissues arranged in a stack and a dispenser including a dispensing orifice enclosing the stack. At least a portion of the tissues are folded so as to have a leading edge contacting the upper surface of a center panel and a trailing edge contacting the bottom surface of the center panel. The tissues are interfolded such as to have a portion of the leading edge of a first, or preceding, tissue overlap the leading edge of a second, or succeeding tissue. In this manner, the leading edge of the first tissue terminates at a first vertical axis and the leading edge of the second tissue terminates at a second vertical axis where the distance between the first and second vertical axis is greater than 0.
Some disposable sheet dispensers have been designed where the dispensing opening is a narrow slot or a slit. Such openings are well-suited to presenting tissue sheets for sequential removal. In some applications, however, it is sometimes difficult to remove the initial sheet from the stack when a narrow opening is present. For instance, the narrow opening can interfere with the ability of the user to grab the leading edge of the first sheet if the leading edge is located in a position that is not adjacent to the opening. Additionally the second sheet in the stack may be selected prior to the first sheet if its leading edge is in the vicinity of the opening resulting in a double sheet pull.
Another factor that is important in sheet dispensing is the height of the sheet that has been dispensed relative to the top surface of the package. Some sheet fold and interfold configurations present an exposed sheet that has an exposed sheet height which is too short which may result in sheet fallback into the package, increase the possibility of sheet tearing, or be too short to properly grasp it for proper dispensing. Alternately some sheet fold and interfold configurations present an exposed sheet that has an exposed sheet height which is too tall which may result in streaming or double pulls or too much of the sheet exposed to the elements. Streaming occurs when the user pulls the top sheet out, and the subsequent sheet or sheets are also withdrawn without the separation of the following sheet or sheets. In addition the appearance of the height of the exposed portion of the pulled sheet is preferred by consumers if it is in the range where it is not too short or too tall.
Another issue related to sheet folding and interfold configuration is package fill. For economy it is desirable for the stack of sheets to have the same thickness across the lateral width of the stack. That is, if there are one or more regions across the lateral direction of the stack that have fewer sheets it will result in concave unfilled regions which require additional packaging materials to enclose the stack. In addition the region with fewer sheets is less stiff, less stable and more likely to deform during use resulting in a package that may become misshapen. In an alternate configuration if there are one or more regions across the lateral direction of the stack that have more sheets it will result in convex overfilled regions which also require additional packaging materials to enclose the stack. The convex overfilled regions will also result in an unacceptable package presentation.
SUMMARY OF THE DISCLOSUREThe present invention now provides a folded stack of tissues having improved dispensing and more particularly a pop-up style dispensing that exposes only a portion of the sheet, such as less than half the sheet's width and more preferably less than about a quarter of the sheet's width and still more preferably less than a third of the sheet's width, compared to conventional fold patterns which expose about half the sheet's width when dispensed. This not only protects more of the sheet when dispensed, but also makes the tissue well suited for dispensing from containers with a reclosable orifice as less sheet is protruding from the container.
Another advantage of the present tissue product is that it provides a relatively compact stack of tissues having a substantially uniform stack height making it particularly well suited for dispensing from small or compact dispensers, such as dispensers containing fewer than about 50 tissue products, such as from about 10 to about 50, and having an upper surface area of less than about 250 cm2 and more preferably less than about 220 cm2.
Accordingly, in one aspect the present invention provides a pack of tissues including multiple tissues arranged in a stack and a dispenser enclosing the stack. The dispenser includes a dispensing orifice. At least a portion of the tissues in the stack are folded so as to include a leading edge contacting the upper surface of a center panel and a trailing edge contacting the bottom surface of the center panel. At least a portion of the tissues in the stack are interfolded such as to have a portion of the leading edge of a first, or preceding, tissue to overlap the leading edge of a second, or succeeding tissue. In this manner, the leading edge of the first tissue terminates at a first vertical axis and the leading edge of the second tissue terminates at a second vertical axis where there is a distance between the first and the second vertical axis that is greater than 0.
In another aspect the invention provides a stack of S-folded tissues interleaved with one another so as to provide a stack having a first end, a middle and a second end, where the stack height is substantially uniform between the first end, the middle and the second end. In such embodiments the number of folded sheets occurring at the first, middle and second ends is generally equal.
In still another aspect the invention provides a stack of folded tissues sheets comprising a plurality of S-folded tissue sheets, the first S-folded sheet has a first leading edge terminating at a first vertical axis and a first trailing edge and second S-folded tissue sheet having a second leading edge terminating at a second vertical axis and a second trailing edge, the first and the second S-folded tissues interleaved with one another such that the first and the second leading edges overlap and that the distance between the first and the second vertical axis is greater than 0.
In yet another aspect the invention provides a package of tissues comprising a dispenser having a dispensing orifice and a stack of tissues disposed within the external container, wherein the stack comprises a first S-folded tissue sheet having a first leading edge terminating at a first vertical axis and a first trailing edge and a second S-folded tissue sheet having a second leading edge terminating at a second vertical axis and a second trailing edge, the first and the second S-folded tissues interleaved with one another such that the first and the second leading edges overlap and wherein the distance between the first and the second vertical axis is greater than 0.
Generally, the present invention is directed to the storage and dispensing of fibrous webs and more particularly tissue products. Tissue products useful in the present invention may include dry and wet wiping products and may comprise one or more fibrous webs or plies, where multiple plies are arranged in facing arrangement with one another. For storage and dispensing the tissue products may be folded, stacked and packaged in a dispensing container having an opening, slot or dispensing orifice in vertical alignment with the folded edges of the tissues. In some instances, the edges of tissue products within the stack are interleaved so that upon withdrawal of one tissue from the stack the edge of the next succeeding tissue is automatically brought through the dispensing opening so as to be readily available when it is desired to withdraw the next tissue.
Turning now to
With further reference to
The folded tissue 10 is completed by folding the bottom panel 18 along a second fold line 15, which is generally substantially parallel to the first fold line 13, to create a trailing edge 19. The bottom panel 18 is folded over towards the midpoint (M) of the center panel 14 and brought into facing arrangement with the bottom surface 12 of the center panel 14. When folded the first 13 and second 15 fold lines are generally parallel to one another, while the leading 17 and trailing 19 edges are generally parallel to one another.
In the illustrated embodiment the width (w) of the folded product 10 is approximately half of the unfolded sheet and the first 17 and the second 19 leading edges are spaced apart from one another some distance (d). In a particularly preferred embodiment, such as that illustrated in
With further reference to
The foregoing fold pattern is often referred to in the art as an S-fold pattern and results in a folded tissue sheet comprising a leading edge and a trailing edge with the leading edge often being dispensed when the tissue is pulled out of a dispenser. The trailing edge then terminates the dispensing of the tissue.
For storage and dispensing single tissue sheets may be stacked together to form a stack of tissues. A stack may comprise any number of tissues. For example, in certain embodiments the stack may comprise from about 5 to about 100 individual tissue products and more preferably from about 10 to about 50 and still more preferably from about 15 to about 40 tissue products. When referenced herein, the upper most tissue product in a stack is generally referred to as the nth tissue, while the subsequent abutting tissue in the stack is referred to as the n+1 tissue and so on.
Preferably all of the tissue products within a stack are folded. In certain preferred embodiments all of the sheets within a stack are folded in the same fold configuration. In other embodiments, the stack may comprise S-folded tissues as described here-in, as well as tissues folded in another configuration, such as C-folded, V-folded or Z-folded. For example, in one embodiment the nth through n+10 tissues are S-folded tissues and the n+11 through n+25 are folded in a different manner than the nth through n+10 tissues. While individual tissue products or even significant portions of the stack may be folded differently for improved dispensing, or to create a starter sheet(s), or for another purpose, in a particularly preferred embodiment at least the nth and n+1 tissues in a stack are S-folded as described herein.
To ensure proper dispensing adjacent tissues are interleaved with one another. In this manner at least a portion of adjacent tissues overlap one another. When interleaved tissue sheets are packaged in a dispenser and the user removes the upper most tissue sheet from the stack the subsequent sheet will be exposed and have its upper edge available to be grasped by the user. Preferably adjacent sheets in a stack are interleaved with one another by overlapping the trailing edge of a first sheet with the leading edge of a second sheet. A particularly preferred interfolding pattern is illustrated in
While it is generally desirable to interleave adjacent sheets by overlapping them with one another, the present invention provides the nth and n+1 tissues S-folded and interfolded with one another such that the leading edges overlap one another. That is, for two interfolded tissues 20, 21 the first leading edge 22a terminates at a first vertical axis A and the second leading edge 22b terminates at a second vertical axis A2 where there is a distance 23 between A and A2, as referred to as an edge overlap 23. As further illustrated in
Accordingly, in a particularly preferred embodiment, such as that illustrated in
The fold and interfolding patterns of the present invention are shown in more detail in the stack of tissues 26 illustrated in
Although the edge overlap is substantially equal throughout the illustrated stack, the invention is not so limited. For example, the edge overlap may vary between the two upper most tissues in a stack compared to the bottom two tissues. In other embodiments the upper most tissues in a stack, such as the nth through n+10 tissues may have an edge overlap, while the bottom most tissues in the stack, such as the n+11 through n+24 tissues may not have an edge overlap.
The distance between the leading edges of adjacent tissue sheets in a stack, i.e., the edge overlap, may vary depending on the width of the folded tissue product, as well as the type of dispenser, the dispensing orifice and other factors. In certain embodiments, a tissue sheet having dimensions of 208×213 mm may be S-folded into a folded tissue product having dimensions of 208×106.5 mm and two such folded tissue products may be interleaved such that their leading edges form an edge overlap of about 2 to about 20 mm and more preferably from about 5 to about 10 mm. All distances are measured when the tissue sheets are folded, stacked and have not been dispensed.
With further reference to
While not wishing to be bound by theory, folding and interfolding tissue sheets in this manner improves dispensing and provides a stack 26 having first 32 and second 34 ends comprising the same number of sheets and the stack 26 having a first height H1, a second height H2 and a third height H3 that are substantially similar. Conversely, overlapping the leading edges of adjacent sheets would result in the stack having a convex region located in the area where the edges overlapped. In other embodiments, the invention provides a stack of tissues having a first end having a first height H1, generally measured about 1 cm from the first end of the tissue stack, a middle having a second height H2, generally measured at the midpoint of the tissue stack, and a second end having a third height H3, generally measured about 1 cm from the second end of the tissue stack opposite of the first end, where H1, H2 and H3 are substantially equal.
One skilled in the art will appreciate that stack height is the vertical measurement, taken from a horizontal reference plane, of the plurality of tissues sheets as it lays unrestrained on the horizontal reference surface. It is to be recognized that the same size and number of tissues comprising the plurality may have different heights depending upon the folding pattern, the caliper of the tissues, interleaved pattern, etc., used to place one tissue in proximity to the next tissue in the plurality. In those embodiments where H1, H2 and H3 are substantially equal there may be slight variations in the heights, such as less than about 5 percent and more preferably less than about 2 percent.
Each individual tissue within the stack is S-folded, however, the invention is not so limited as discussed above. In addition to the illustrated S-folded tissue products the stack may comprise tissue products that are Z-folded, C-folded or V-folded. However, where the upper most folded tissue in a stack, i.e., the tissue closest to the dispensing orifice prior to any tissues being dispensed from the stack, is designated as the nth tissue and the next tissue lying thereunder is the n+1 tissue, it is desirable that both the nth and the n+1 tissue are S-folded. Further, as illustrated in
In other embodiments the surface area of the overlapping edge area of two adjacent tissues in the stack is different than the surface area of the overlapping edge area of two other adjacent tissues in the stack. For example, the nth and n+1 tissues may have an edge overlap having a first area, while the n+2 and n+3 may have an edge overlap having a second area, where the first and second areas are different. The difference in the area of the overlap may be created by differences in width of the overlapping edges (illustrated as 23 in
In one embodiment all of the tissues in a stack have the same overlap area, such as an overlap area of at least about 4 cm2 and more preferably from about 10 to about 45 cm2 and still more preferably from about 10 to about 20 cm2. In another embodiment the nth and n+1 tissues have an overlap area from about 10 to about 20 cm2, while the n+23 and n+24 tissues have an overlap area from about 10 to about 20 cm2.
Stacks of interfolded tissues are generally stored and dispensed from a dispenser. Suitable dispensers are well known in the art and may include both flexible and rigid dispensers. The tissue stack disclosed herein is particularly well suited for dispensing from flexible dispensers and more particularly small flexible dispensers having a generally rectangular shape with a length less than about 25 cm, such as from about 10 to about 25 cm and a width less than about 15 cm, such as from about 10 to about 15 cm. Flexible dispensers may comprise polypropylene, nylon or other flexible polymeric material.
Regardless of its construction, the dispenser comprises a dispensing orifice and in certain embodiments may comprise a lid covering the dispensing orifice. The lid may be disposable or may be resealable. The dispensing orifice through which the enclosed tissues are dispensed from the carton can have a variety of forms and dimensions. For example, the orifice shape may be round, square, ovoid, triangular or rectangular. In other embodiments the orifice may be a simple slit having a relatively small width relative to its length. Regardless of the specific shape of the orifice, the orifice will generally have a length and a width. The length is the maximum dimension of the dispensing orifice in a direction that is substantially parallel to the leading edge of a tissue to be dispensed. The width of the orifice is the maximum dimension of the orifice in a direction orthogonal to the length of the orifices.
In a particularly preferred embodiment the orifice is a simple slit having a length that is substantially parallel to the length of the tissue stack disposed within the dispenser. The length of the slit is generally measured as the distance between a first end of the slit and the second end of the slit. The slit may have a length that is equal to the length of the stack of tissues, less than the length of the stack of tissue or greater than length of the stack of tissues. For example, in one embodiment the length of the orifice is less than the length of the stack of tissues, such as about 70 to about 98 percent of the length of the stack of tissues.
The dispenser generally may be made from any suitable material and may be either rigid or flexible. Particularly preferred dispensers are those formed from flexible materials. For example, in one embodiment, the dispenser may comprise a flexible packet produced from a continuous wall of film which is formed into discrete packets having fin seals along the center bottom of the packet and end seals. The seals can be effected either sonically or thermally as desired. Suitable materials for forming flexible dispensers are well known in the art and include polypropylene, polyethylene, PVA, EVA and nylon. As used herein the term “flexible” it is meant that the film out of which the dispenser is constructed will offer minimal resistance to bending and will tend to conform or deform in the presence of externally applied forces.
One embodiment of a dispenser useful in the present invention is illustrated in
Turning now to
The upper most tissue 80 in the stack 90 is illustrated as being partially dispensed through the orifice 60 centered about a vertical axis (hereinafter referred to as the orifice vertical axis). A sufficient amount of the first sheet 80 has been dispensed such that the leading edge 81b of the second sheet 82 has been dispensed through the orifice 80. Dispensing in this manner is accomplished in part by the overlapping of the leading edges of the nth and the n+1 S-folded sheets, as described above.
Once the first two sheets 80, 82 are dispensed the leading edge 81c of the third sheet 84 (the n+2 sheet) will lie adjacent to the orifice 60 vertical axis and will be presented through the orifice 60 to be grasped by a user and dispensed. When the n+2 sheet 84 is sufficiently dispensed the leading edge 81d of the n+3 sheet 86 will be drawn through the orifice 60 and will be partially dispensed for use by the user.
With further reference to
Regardless of whether all or only a few of the sheets are folded and interleaved so as to have the foregoing alternating pattern, it is generally desirable for the leading edge of the sheet to be disposed some distance away from the vertical axis defining the midpoint of the orifice's width. However, the leading edge should not be so far removed from the orifice's central vertical axis so as to be out of reach of a user in use. Thus, in certain embodiments, it may be desirable to arrange the leading edge of the tissue such that the vertical axis defining the leading edge (shown in
While various folded, stacked and packaged tissue products have been described in detail with respect to the specific embodiments thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing, may readily conceive of alterations to, variations of, and equivalents to these embodiments. Accordingly, the scope of the present invention should be assessed as that of the appended claims and any equivalents thereto and the foregoing embodiments:
In a first embodiment the present invention provides a stack of interleaved tissue sheets comprising a first S-folded tissue sheet having a first leading edge terminating at a first vertical axis and a first trailing edge, and a second S-folded tissue sheet having a second leading edge terminating at a second vertical axis and a second trailing edge, wherein the first and the second S-folded tissues are interleaved with one another such that the first and the second leading edges overlap such that the distance between the first and the second vertical axis is greater than 0.
In a second embodiment the present invention provides the stack of the first embodiment wherein the distance between the first and the second vertical axis is from about 2 to about 20 mm and more preferably from about 5 to about 10 mm.
In a third embodiment the present invention provides the stack of the first or the second embodiments wherein the first and the second S-folded tissue sheets comprising a tissue sheet having a length and a width, a top panel folded along a first fold line and terminating at the first leading edge, and a bottom panel folded along a second fold line and terminating at a the trailing edge, wherein the top and bottom panels have substantially equal widths.
In a fourth embodiment the present invention provides the stack of the third embodiment wherein the distance between the first and the second vertical axis is from about 70 to about 98 percent of the width of the top panel and bottom panels and more preferably from about 80 to about 95 percent.
In a fifth embodiment the present invention provides the stack of any one of the first through the fourth embodiments wherein the folded tissue sheet has a length that is greater than its width.
In a sixth embodiment the present invention provides the stack of any one of the first through the fifth embodiments wherein the first trailing edge terminates at the first vertical axis and the second trailing edge terminates at the second vertical axis.
In a seventh embodiment the present invention provides the stack of any one of the first through the sixth embodiments wherein the stack has a first end, a middle and a second end, wherein the first end, the middle and the second end comprise an equal number of tissue sheets.
In an eighth embodiment the present invention provides the stack of any one of the first through the seventh embodiments wherein the stack has a first end, a middle and a second end and wherein the stack height of the first end, the middle and the second end is substantially equal.
In a ninth embodiment the present invention provides the stack of any one of the first through the eighth embodiments further comprising interleaved folded tissues sheets wherein the tissue sheets are V-, Z- or C-folded.
In a tenth embodiment the present invention provides the stack of any one of the first through the ninth embodiments further comprising a third tissue sheet having a third leading edge and a fourth sheet having a fourth leading edge wherein the third leading edge and the fourth leading edge overlap one another.
In an eleventh embodiment the present invention provides the stack of the tenth embodiment wherein the third sheet has a third leading edge terminating at the first vertical axis and the fourth sheet has a fourth leading edge terminating at the second vertical axis.
In a twelfth embodiment the present invention provides the stack of the tenth embodiment wherein the third and the fourth tissue sheets are S-folded.
Claims
1. A stack of interleaved tissue sheets comprising:
- a. a first S-folded tissue sheet having a first unfolded leading edge terminating at a first vertical axis and a first trailing edge, and;
- b. a second S-folded tissue sheet having a second unfolded leading edge terminating at a second vertical axis and a second trailing edge,
- wherein the first and the second S-folded tissues are interleaved with one another such that the first and the second unfolded leading edges overlap such that the distance between the first and the second vertical axis is greater than 0.
2. The stack of interleaved tissue sheets of claim 1 wherein the distance between the first and the second vertical axis is from about 2 to about 20 mm.
3. The stack of interleaved tissue sheets of claim 1 wherein the first and the second S-folded tissue sheets comprising a tissue sheet having a length and a width, a top panel folded along a first fold line and terminating at the first leading edge, and a bottom panel folded along a second fold line and terminating at a the trailing edge, wherein the top and bottom panels have substantially equal widths.
4. The stack of interleaved tissue sheets of claim 3 wherein the distance between the first and the second vertical axis is from about 5 to about 10 mm.
5. The stack of interleaved tissue sheets of claim 3 wherein the folded tissue sheet length is greater than the width.
6. The stack of interleaved tissue sheets of claim 1 wherein the first trailing edge terminates at the first vertical axis and the second trailing edge terminates at the second vertical axis.
7. The stack of interleaved tissue sheets of claim 1 wherein the stack has a first end, a middle and a second end, wherein the first end, the middle and the second end comprise an equal number of tissue sheets.
8. The stack of interleaved tissue sheets of claim 1 wherein the stack has a first end, a middle and a second end and wherein the stack height of the first end, the middle and the second end is substantially equal.
9. The stack of interleaved tissue sheets of claim 1 wherein the second unfolded leading edge is disposed under and contacts the first unfolded leading edge.
10. The stack of interleaved tissue sheets of claim 1 further comprising a third tissue sheet disposed under the second S-folded tissue sheet and having a third leading edge and a fourth sheet disposed under the third tissue sheet and having a fourth leading edge wherein the third leading edge and the fourth leading edge overlap one another.
11. The stack of interleaved tissue sheets of claim 10 wherein the third sheet has a third leading edge terminating at the first vertical axis and the fourth sheet has a fourth leading edge terminating at the second vertical axis.
12. The stack of interleaved tissue sheets of claim 10 wherein the third and the fourth tissue sheets are S-folded.
13. The stack of interleaved tissue sheets of claim 10 wherein the third and the fourth tissue sheets further comprise a third trailing edge terminating at the first vertical axis and a fourth trailing edge terminating at the second vertical axis.
14. A package of tissues comprising a dispenser having a dispensing orifice and a stack of tissues disposed within the package, wherein the stack comprises a plurality of interleaved S-folded tissue sheets, each folded sheet comprising a center panel having a midpoint (M) a top panel having an unfolded leading edge and a bottom panel having an unfolded trailing edge, wherein the unfolded leading and trailing edges do not cross the midpoint (M) and are spaced away from the midpoint (M), and wherein a first S-folded tissue sheet has a first unfolded leading edge terminating at a first vertical axis and a second S-folded tissue sheet has a second unfolded leading edge terminating at a second vertical axis and wherein the distance between the first and the second vertical axis is greater than 0.
15. The pack of tissues of claim 14 wherein the stack of tissues has a width and a length and the dispensing orifice has a length, the length of the dispensing orifice being orientated parallel to the length of the stack of tissues and having a length that is from about 90 to about 98 percent of the length of the stack of tissues.
16. The pack of tissues of claim 14 wherein the orifice has a width and a length and a vertical axis bisecting the width and the unfolded leading edge of the upper most tissue in the stack of tissues crosses the vertical axis.
17. The pack of tissues of claim 16 wherein the n+1 tissue in the stack has a leading edge that crosses the vertical axis.
18. The pack of tissues of claim 16 wherein all of the tissues in the stack have an unfolded leading edge that crosses the vertical axis.
19. The pack of tissues of claim 14 wherein the distance between the first vertical axis and the orifice vertical axis is less than about 20 mm.
20. The pack of tissues of claim 14 wherein the overlapped first and second unfolded leading edges define an overlap area and wherein the overlap area is from about 10 to about 45 cm2.
Type: Application
Filed: Jan 25, 2016
Publication Date: Jan 31, 2019
Inventor: Jessica Annette Ives Dieringer (Menasha, WI)
Application Number: 16/069,443