COLLAPSIBLE SHIPPING COOLER

Abstract

Systems and methods for a collapsible shipping cooler are described herein. The shipping cooler can be changeable between an expanded configuration and a collapsed configuration. The shipping cooler can comprise a base, a collapsible insulation assembly positioned partially within the base, a collapsible body coupled to the base, at least one divider configured to couple to the collapsible body, and a lid coupled to the collapsible body opposite the base. The collapsible insulation assembly can comprise a set of insulation walls that are at least partially movable and an inner chamber within the set of insulated walls. The collapsible body can be positioned around a portion of the collapsible insulation assembly when in the expanded configuration. The at least one divider can removably couple to one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the shipping cooler is in the expanded configuration.

Description

CROSS REFERENCES TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 62/564,904, which is herein incorporated by reference in its entirety.

TECHNICAL FIELD

This disclosure relates generally to reusable and collapsible shipping coolers.

BACKGROUND

Many customers of retail or grocery stores now desire the convenience of having their orders delivered to their homes and/or picking up their already-collected orders at a designated area of the store or another designated location. These orders are often made online by the customers using a website or mobile application for the store, and can include frozen and/or refrigerated items. Conventional shipping boxes and conventional coolers, however, can be inefficient in terms of storage space requirements, reusability, and ability to keep products in a preferred temperature range.

BRIEF DESCRIPTION OF THE DRAWINGS

To facilitate further description of the embodiments, the following drawings are provided in which:

FIG. 1A illustrates a perspective view of a cooler apparatus in an expanded configuration, according to an embodiment;

FIG. 1B illustrates a perspective view of the cooler apparatus of FIG. 1A collapsing from the expanded configuration to a collapsed configuration, or vice versa, according to an embodiment;

FIG. 1C illustrates a perspective view of the cooler apparatus of FIG. 1A in the collapsed configuration, according to an embodiment;

FIG. 2A illustrates a front top view of the cooler apparatus of FIG. 1A in the expanded configuration with the lid open and a seal covering the inner chamber, according to an embodiment;

FIG. 2B illustrates a front top view of the cooler apparatus of FIG. 1A in the expanded configuration with the lid open and without the seal covering the inner chamber, according to an embodiment;

FIG. 2C illustrates a front top view of the cooler apparatus of FIG. 1A in the expanded configuration with the lid open and a divider being removed from the inner chamber, according to an embodiment;

FIG. 2D illustrates a front top view of the cooler apparatus of FIG. 1A in the expanded configuration with the lid open and an insulated wall of a collapsible insulation assembly being folded inward, according to an embodiment;

FIG. 3A illustrates a side view of the cooler apparatus of FIG. 1A in the expanded configuration, according to an embodiments;

FIG. 3B illustrates a side cross-sectional view of the cooler apparatus of FIG. 3A in the expanded configuration, according to an embodiment;

FIG. 3C illustrates a side cross-sectional view of the cooler apparatus of FIG. 3A in the collapsed configuration, according to an embodiment;

FIG. 4A illustrates a perspective view of a collapsible insulation assembly with a partial cutout view of insulated walls, according to an embodiment;

FIG. 4B illustrates a perspective view of the collapsible insulation assembly of FIG. 4A with a first insulated wall folded to a collapsed configuration, a second insulated wall moving from an expanded configuration to the collapsed configuration, and a third insulated wall and a fourth insulated wall in the expanded configuration, according to an embodiment;

FIG. 4C illustrates a perspective view of the collapsible insulation assembly of FIG. 4A with four insulated walls folded to the collapsed configuration, according to an embodiment;

FIG. 5A illustrates a perspective view of the divider of FIG. 2C, according to an embodiment;

FIGS. 5B and 5C illustrate cross-sectional views of the divider of FIG. 2C being coupled to an insulated wall, according to an embodiment;

FIG. 6 illustrates an exploded view of the cooler apparatus of FIG. 1A, according to an embodiment;

FIGS. 7A and 7B illustrate a top view of the cooler apparatus of FIG. 1A in the collapsed configuration, according to an embodiment;

FIG. 8A illustrates a perspective view of the collapsible insulation assembly of FIG. 4A being removed from a base and a collapsible body of the cooler apparatus of FIG. 1A, according to an embodiment;

FIG. 8B illustrates a perspective view of a set of collapsible insulation assemblies being washed in a washer; and

FIG. 9 is a flowchart of a method for providing a cooler apparatus, according to an embodiment; and

FIG. 10 is a flowchart of a method for assembling a cooler apparatus.

For simplicity and clarity of illustration, the drawing figures illustrate the general manner of construction, and descriptions and details of well-known features and techniques may be omitted to avoid unnecessarily obscuring the present disclosure. Additionally, elements in the drawing figures are not necessarily drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of embodiments of the present disclosure. The same reference numerals in different figures denote the same elements.

The terms “first,” “second,” “third,” “fourth,” and the like in the description and in the claims, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms “include,” and “have,” and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, device, or apparatus that comprises a list of elements is not necessarily limited to those elements, but may include other elements not expressly listed or inherent to such process, method, system, article, device, or apparatus.

The terms “left,” “right,” “front,” “back,” “top,” “bottom,” “over,” “under,” and the like in the description and in the claims, if any, are used for descriptive purposes and not necessarily for describing permanent relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the apparatus, methods, and/or articles of manufacture described herein are, for example, capable of operation in other orientations than those illustrated or otherwise described herein.

The terms “couple,” “coupled,” “couples,” “coupling,” and the like should be broadly understood and refer to connecting two or more elements mechanically and/or otherwise. Two or more electrical elements may be electrically coupled together, but not be mechanically or otherwise coupled together. Coupling may be for any length of time, e.g., permanent or semi-permanent or only for an instant. “Electrical coupling” and the like should be broadly understood and include electrical coupling of all types. The absence of the word “removably,” “removable,” and the like near the word “coupled,” and the like does not mean that the coupling, etc. in question is or is not removable.

As defined herein, two or more elements are “integral” if they are comprised of the same piece of material. As defined herein, two or more elements are “non-integral” if each is comprised of a different piece of material.

As defined herein, “real-time” can, in some embodiments, be defined with respect to operations carried out as soon as practically possible upon occurrence of a triggering event. A triggering event can include receipt of data necessary to execute a task or to otherwise process information. Because of delays inherent in transmission and/or in computing speeds, the term “real time” encompasses operations that occur in “near” real time or somewhat delayed from a triggering event. In a number of embodiments, “real time” can mean real time less a time delay for processing (e.g., determining) and/or transmitting data. The particular time delay can vary depending on the type and/or amount of the data, the processing speeds of the hardware, the transmission capability of the communication hardware, the transmission distance, etc. However, in many embodiments, the time delay can be less than approximately one second, two seconds, five seconds, or ten seconds.

As defined herein, “approximately” can, in some embodiments, mean within plus or minus ten percent of the stated value. In other embodiments, “approximately” can mean within plus or minus five percent of the stated value. In further embodiments, “approximately” can mean within plus or minus three percent of the stated value. In yet other embodiments, “approximately” can mean within plus or minus one percent of the stated value.

DESCRIPTION OF EXAMPLES OF EMBODIMENTS

A number of embodiments can include a cooler apparatus. The cooler apparatus can comprise a base. The cooler apparatus can further comprise a collapsible insulation assembly. The collapsible insulation assembly can comprise (1) a first insulation portion positioned within the base when the cooler apparatus is in an expanded configuration and a collapsed configuration, (2) a second insulation portion proximate the first insulation portion, (3) a set of insulated walls that are at least partially movable, and (4) an inner chamber within the set of insulated walls. The cooler apparatus can further comprise a collapsible body coupled to the base and configured to be positioned around the second insulation portion of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration. The cooler apparatus can further comprise at least one divider configured to removably couple to one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration. The at least one divider can divide the inner chamber of the collapsible insulation assembly into at least a first inner chamber and a second inner chamber when removably coupled to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration. The cooler apparatus can further comprise a lid coupled to the collapsible body opposite the base when the cooler apparatus is in the expanded configuration and the collapsed configuration.

Various embodiments include a method. The method can include providing a base. The method also can include providing a collapsible insulation assembly. The collapsible insulation assembly can comprise (1) a first insulation portion positioned within the base when the cooler apparatus is in an expanded configuration and a collapsed configuration, (2) a second insulation portion proximate the first insulation portion, (3) a set of insulated walls that are at least partially movable, and (4) an inner chamber within the set of insulated walls. The method also can include providing a collapsible body covering configured to couple to the base and configured to be positioned around a second insulation portion of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration. The method also can include coupling a collapsible body frame to the collapsible body covering. The method also can include providing at least one divider configured to removably couple to one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration. The at least one divider can divide the inner chamber of the collapsible insulation assembly into at least a first inner chamber and a second inner chamber when removably coupled to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration. The method also can include providing a lid configured to couple to the collapsible body frame opposite the base when the cooler apparatus is in both the expanded configuration and the collapsed configuration.

Various embodiments include a method of assembling a cooler apparatus. The method can include inserting a first insulation portion of a collapsible insulation assembly into a base. The first insulation portion can be positioned within the base when the cooler apparatus is in an expanded configuration and a collapsed configuration. The collapsible insulation assembly can comprise a second insulation portion proximate the first insulation portion, a set of insulated walls that are at least partially movable, and an inner chamber within the set of insulate walls. The method also can include coupling a collapsible body toward the base. The collapsible body can be configured to be positioned around a second insulation portion of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration. The method also can include removably coupling at least one divider to one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration. The at least one divider can divide the inner chamber of the collapsible insulation assembly into at least a first inner chamber and a second inner chamber when removably coupled to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration. The method also can include coupling a lid to the collapsible body opposite the base.

Many customers of retail or grocery stores now desire the convenience of having their orders delivered to their homes and/or picking up their already-collected orders at a designated area of the store or another designated location. These orders are often made online by the customers using a website or mobile application for the store and can include frozen and/or refrigerated items. Conventional shipping boxes and conventional coolers, however, can be inefficient in terms of storage space requirements, reusability, and ability to keep products in a preferred temperature range.

Described herein are various embodiments of a cooler apparatus configured to be a reusable and collapsible shipping cooler. One or more embodiments of the reusable and collapsible shipping cooler described herein can be used in shipment of online orders comprising items that do not need to be cooled, along with frozen and/or chilled items, from one or more fulfillment centers or distribution centers to a customer. Moreover, one or more embodiments of the reusable and collapsible shipping cooler described herein also can be used for pickup and/or delivery of an online order from a brick and mortar store, such as but not limited to a grocery store.

As shall be shown in greater detail in the figures and described in greater detail in the descriptions provided herein, an online order comprising frozen and/or chilled items can be placed in one or more inner chambers of a cooler apparatus in an expanded configuration. Once the online order is placed in the cooler apparatus, the cooler apparatus can be shipped to the customer, delivered to the customer, and/or arranged for pickup by the customer. As shall be described in greater detail below, one or more embodiments of the cooler apparatus are configured to efficiently and effectively keep frozen items frozen and chilled items chilled. After the customer has removed the items of the online order from the cooler apparatus, the customer can quickly and easily collapse the cooler apparatus to a collapsed configuration. In the collapsed configuration, the cooler apparatus requires less space, and is thus more efficient for shipping and handling. With the cooler apparatus in the collapsed configuration, the customer can return the cooler apparatus to the retailer for future use by leaving the cooler apparatus at the door of the customer's home awaiting pickup for delivery back to the retailer, dropping the cooler apparatus off at a designated third-party location such as a shipping store, and/or dropping the cooler apparatus off at a brick and mortar store of the retailer.

Turning to the drawings, FIGS. 1A-1C illustrate an exemplary embodiment of a cooler apparatus 100 in various configurations. As noted above, in many embodiments, cooler apparatus 100 can comprise a collapsible shipping cooler that is movable between an expanded configuration and a collapsed configuration. Referring more specifically to FIGS. 1A-1C, FIG. 1A illustrates cooler apparatus 100 in the expanded configuration, FIG. 1C illustrates cooler apparatus 100 in the collapsed configuration, and FIG. 1B illustrates cooler apparatus 100 as it is being collapsed from the expanded configuration shown in FIG. 1A to the collapsed configuration in FIG. 1C, or vice versa.

As illustrated in the exemplary embodiment shown in FIG. 1A, in many embodiments, cooler apparatus 100 can comprise a base 110, a collapsible body 120 coupled to base 110, and a lid 140 coupled to collapsible body 120 opposite base 110. In some embodiments, collapsible body 120 can be removably or detachably coupled to base 110, and lid 140 can be removably or detachably coupled to collapsible body 120. More particularly, in some embodiments, collapsible body 120 can comprise a frame 126, and frame 126 can be coupled to lid 140. Although not shown in FIG. 1A, in some embodiments, collapsible body 120 can further comprise an additional frame coupling collapsible body 120 to base 110. In some embodiments, frame 126 can be substantially rigid to support the weight of lid 140 regardless of whether cooler apparatus 100 is in the expanded or collapsed configuration and to support and keep flat a removable seal 202 (FIG. 2A).

In many embodiments of cooler apparatus 100, collapsible body 120 can comprise an outer fabric layer with an inner polycarbonate material. Furthermore, in many embodiments, collapsible body 120 can comprise a set of body walls. In some embodiments, the set of body walls can comprise, but is not limited to four body walls. In other embodiments, the set of body walls can comprise three body walls, four body walls, five body walls, six body walls, and so on. In some more particular embodiments, the set of body walls can comprise two first opposing body walls 130 and two second opposing body walls 135. Each body wall of the set of body walls can extend from a first end 121 of collapsible body 120 to a second end 122 of collapsible body 120.

In many embodiments of cooler apparatus 100, each first opposing body wall 130 can comprise a first body portion 131 and a second body portion 132. A central hinge 124 can be positioned between first body portion 131 and second body portion 132 of each first opposing body wall 130. As illustrated in the exemplary embodiment of FIG. 1A, first body portion 131 and second body portion 132 of each first opposing body wall 130 are substantially planar with one another when cooler apparatus 100 is in the expanded configuration. Central hinge 124 allows each first opposing body wall 130 to collapse or fold onto itself. For example, when cooler apparatus 100 is transitioned from the expanded configuration to the collapsed configuration, as illustrated in the exemplary embodiment of FIG. 1B, outer surfaces of first body portion 131 and second body portion 132 of first opposing body wall 130 are drawn closer to one another as cooler apparatus 100 is transitioned from the expanded configuration to the collapsed configuration. When cooler apparatus 100 is in the collapsed configuration, as shown in the exemplary embodiment of FIG. 1C, the outer surface of first body portion 131 and the outer surface second body portion 132 of first opposing body wall 130 interface one another.

In many embodiments of cooler apparatus 100, each second opposing body wall 135 can comprise a first body portion 136 and a second body portion 137. Central hinge 124 can be positioned between first body portion 136 and second body portion 137 of each second opposing body wall 135. Moreover, first body portion 136 and second body portion 137 of each second opposing body wall 135 can comprise one or more angled hinges 134. For example, each angled hinge 134 of first body portion 136 can extend from first body end 121 to central hinge 124, and each angled hinge 134 of first body portion 136 is not parallel to central hinge 124 when cooler apparatus 100 is in the expanded configuration. In the non-limiting embodiment shown in FIG. 1A, first body portion 136 comprises two angled hinges 134. In many embodiments, angle hinges 134 can be positioned between panels of first body portion 136. For example, first body portion 136 can comprise a central panel 138 positioned between two side panels 139, with a different one of angled hinges 134 separating each of side panels 139 from central panel 138. Central panel 138 can, in some embodiments, extend from first body end 121 to central hinge 124. Angled hinges 134 of first body portion 136 allow each first opposing body wall 130 to collapse or fold onto itself. For example, when cooler apparatus 100 is transitioned from the expanded configuration to the collapsed configuration, as illustrated in the exemplary embodiment of FIG. 1B, outer surfaces of side panels 139 of first body portion 136 are drawn closer to central panel 138 of first body portion 136. When cooler apparatus 100 is in the collapsed configuration, as shown in the exemplary embodiment of FIG. 1C, outer surfaces of side panels 139 of first body portion 136 interface central panel 138 of first body portion 136.

Similarly, each angled hinge 134 of second body portion 137 can extend from first body end 122 to central hinge 124, and each angled hinge 134 of second body portion 137 is not parallel to central hinge 124 when cooler apparatus 100 is in the expanded configuration. In the non-limiting embodiment shown in FIG. 1A, second body portion 137 comprises two angled hinges 134. In many embodiments, angled hinges 134 can be positioned between panels of second body portion 137. For example, second body portion 137 can comprise a central panel 148 positioned between two side panels 149, with a different one of angled hinges 134 separating each of side panels 149 from central panel 148. Central panel 148 can, in some embodiments, extend from second body end 122 to central hinge 124. Angled hinges 134 of second body portion 135 allow each second opposing body wall 135 to collapse or fold onto itself. For example, when cooler apparatus 100 is transitioned from the expanded configuration to the collapsed configuration, as illustrated in the exemplary embodiment of FIG. 1B, outer surfaces of side panels 149 of second body portion 135 are drawn closer to central panel 148 of second body portion 135. When cooler apparatus 100 is in the collapsed configuration, as shown in the exemplary embodiment of FIG. 1C, outer surfaces of side panels 149 of second body portion 135 interface central panel 148 of second body portion 135.

While the exemplary embodiment shown in FIG. 1A comprises two angled hinges on each of first body portion 136 and second body portion 137, other embodiments are contemplated with one angled hinge or three or more angled hinges on each of first body portion 136 and second body portion 137. In many embodiments, central hinge 124 and each angled hinge 134 can comprise any hinge configured to two adjacent portions or panels, such as but not limited to a fabric hinge. In some embodiments, central hinge 124 and each angled hinge 128 can comprise the outer fabric or material covering the set of body walls. In a particular embodiment, any of the hinges on cooler apparatus 100 can comprise a thermoplastic polyurethane (TPU) soft hinge external to cooler apparatus 100 and removably couple to cooler apparatus 100, for example, with screws.

Many embodiments of collapsible body 120 can comprise at least one handle 164. Handle 164 can be coupled to any portion of any body wall of the set of body walls. In FIG. 1A, handle 164 is coupled to first body portion 131 of first opposing body wall 130. In many embodiments, collapsible body 120 can comprise multiple handles such as handle 164. For example, in some embodiments (not shown in FIG. 1A), handle 164 can be coupled to second body portion 132 of first opposing body wall 130, first body portion 136 of second opposing body wall 135, and/or second body portion 137 of second opposing body wall 135.

In many embodiments of cooler apparatus 100, lid 140 can be coupled to collapsible body 120. In certain embodiments, lid 140 can be hingedly or pivotally coupled to collapsible body 120. More particularly, in some embodiments, lid 140 can be hingedly coupled to frame 126 of collapsible body 120. Lid 140 can be hingedly coupled to collapsible body 120 with any hinge described herein or otherwise known in the art. In other embodiments, lid 140 can be removably or detachably coupled to collapsible body 120. For example, in some embodiments, a portion of collapsible body 120 can slide into a recess of lid 140 to removably couple lid 140 to collapsible body 120. More particularly, in some embodiments, a portion of frame 126 of collapsible body 120 can slide into a recess at an underside or bottom of lid 140 to removably couple lid 140 to collapsible body 120.

In many embodiments of cooler apparatus 100, lid 140 can comprise a replaceable covering 142 or “skin” on an outer surface of lid 140. In some embodiments, replaceable covering 142 can comprise a replaceable fabric. Replaceable covering 142 for lid 140 allows for extended use of a lid chassis 244 (FIG. 2A). In many embodiments, lid 140 can further comprise label 150 that is pivotally, slidably, or otherwise moveably coupled to lid 140 (as described in greater detail in relation to FIGS. 7A and 7B).

Many embodiments of lid 140 can further comprise a top handle 162. Top handle 162 can be coupled to lid 140 such that (1) when not in use, top handle 162 is flush against lid 140 to minimize catch points, and (2) when in use and pulled away from lid 140, there is sufficient room for a user to put his/her hand underneath a portion of top handle 162. For example, top handle 162 can be coupled to lid 140 at two opposing ends of top handle 162. Each opposing end of top handle 162 can be movably coupled to lid 140 to allow top handle 162 to, while coupled to lid 140, lay flush against lid 140 and also be pulled away from lid 140.

In many embodiments of cooler apparatus 100, lid 140 can comprise a lid coupling 166. Lid coupling 166 can comprise any coupling configured to couple to base coupling 168. In the exemplary embodiment shown in FIG. 1A, lid coupling 166 comprises a buckle hook configured to couple to a buckle catch of base coupling 168 when cooler apparatus 100 is in the collapsed configuration such that top handle 162 can be used to carry cooler apparatus 100 in the collapsed configuration without lid 140 becoming separated from the rest of cooler apparatus 100. Some embodiments of cooler apparatus 100 can comprise a second base coupling at the top of first body portion 131 so that lid coupling 166 can couple the buckle catch of the second base coupling when cooler apparatus 100 is in the expanded configuration such that top handle 162 can be used to such that top handle 162 can be used to carry cooler apparatus 100 in the expanded configuration without lid 140 becoming separated from the rest of cooler apparatus 100. In the same or different embodiments, of cooler apparatus 100 can comprise multiple ones of each of lid coupling 166, base coupling 168, and second base coupling. Other embodiments of cooler apparatus 100 can comprise other couplings, such as but not limited to straps, belts, hook and loop fastening material, and so on. In some embodiments, cooler apparatus 100 can comprise a lid release button 170 configured to release or unlock the lid when pressed.

In many embodiments of cooler apparatus 100, base 110 can comprise base coupling 168. Base coupling 168 can comprise any coupling configured to couple to lid coupling 166. In the exemplary embodiment shown in FIG. 1A, base coupling 168 comprises a buckle catch configured to couple to a buckle hook of lid 140 when cooler apparatus 100 is in the collapsed configuration. As noted above, other embodiments of cooler apparatus 100 can comprise other couplings, such as but not limited to straps, belts, hook and loop fastening material, and so on.

In many embodiments of cooler apparatus 100, base 110 can comprise a replaceable covering 112 or “skin” on an outer surface of base 110. In some embodiments, replaceable covering 112 can comprise a fabric replaceable covering 112. Replaceable covering 112 for base 110 allows for extended use of base chassis 306 (FIG. 3B).

Although not shown in FIG. 1A, many embodiments of base 110 can further comprise a base handle. The base handle can be coupled to base 110 such that (1) when not in use, the base handle is flush against base 110 to minimize catch points, and (2) when in use and pulled away from base 110, there is sufficient room for a user to put his/her hand underneath a portion of the base handle. For example, the base handle can be coupled to base 110 at two opposing ends of the base handle. Each opposing end of the base handle can be movably coupled to lid 140 to allow the base handle to, while coupled to base 110, lay flush against base 110 and also be pulled away from base 110.

Turning to FIG. 1B, which illustrates an exemplary embodiment cooler apparatus 100 as cooler apparatus 100 is transitioned from the expanded configuration shown in FIG. 1A to the collapsed configuration shown in FIG. 1C, or vice versa. In many embodiments, cooler apparatus 100 can be changeable from the expanded configuration to the collapsed configuration by pushing the two second opposing body walls 135 of collapsible body 120 inward. As first body portion 131 and second body portion 132 of first body walls 130 pivot closer to one another about central hinge 124, as side panels 139 pivot closer to central panel 138 about angled hinges 134, and as side panels 149 pivot closer to central panel 148 about angled hinges 134, lid 140 moves closer to base 110.

Turning to the next figure, FIG. 1C illustrates an exemplary embodiment of cooler apparatus 100 in the collapsed configuration. In some embodiments, frame 126 separates lid 140 from base 110 when cooler apparatus 100 is in the collapsed configuration. In the collapsed configuration, lid coupling 166 can removably couple to base coupling 168 to couple lid 140 to base 110 in the collapsed configuration.

Turning now to FIGS. 2A-2D, which illustrate an exemplary embodiment of cooler apparatus 100 with lid 140 open to show an inner chamber 230 of cooler apparatus 100. Turning specifically now to FIG. 2A, in many embodiments, cooler apparatus 100 can comprise removable seal 202, as noted above. Removable seal 202 can, in some embodiments comprise a removable plastic seal such as but not limited to a plastic membrane seal. In some embodiments, removable seal 202 can comprise a gas permeable seal. Removable seal 202 can be coupled to collapsible body 120. More particularly, removable seal 202 can be coupled to frame 126 of collapsible body 120. In some embodiments, removable seal 202 can be coupled to collapsible body 120 with an adhesive, shrink wrapping, and so forth. Removable seal 202 can be configured to be removed from collapsible body 120 by a user pealing removable seal 202 from collapsible body 120. As illustrated in FIG. 2A, removable seal 202 can, in some embodiments, be transparent or translucent.

Continuing in FIG. 2A, in many embodiments of cooler apparatus 100, lid 140 can comprise inner lid chassis 244, as noted above. Inner lid chassis 244 can be substantially rigid in some embodiments. For example, inner lid chassis 244 can be comprised of rigid plastic, metal, carbon fiber, and the like. A substantially rigid inner lid chassis is configured such that lid 140 does not collapse and remains stiff and/or straight at least under its own weight.

In many embodiments of cooler apparatus 100, lid 140 can further comprise an inner recess 242. Inner recess 242 can be positioned on a portion of lid 140 facing collapsible body 120 and inner chamber 250. In some embodiments, inner recess 242 is sized to receive a lid insulation 302 (FIG. 3B). Inner recess 242 also can, in some embodiments, be further sized to receive an access panel 308 (FIG. 3B). In some embodiments, an inner surface of inner recess 242 can comprise instructions for collapsing cooler apparatus 100, including instructions for collapsing collapsible body 120, dividers 130, and/or collapsible insulation assembly 210.

Turning now to FIG. 2B, with removable seal 202 removed, inner chamber 250 of cooler apparatus 100 can be more clearly visible. In many embodiments, cooler apparatus 100 can comprise collapsible insulation assembly 210 comprising inner chamber 250 and set of insulated walls 212. Each insulated wall of set of insulated walls 212 can comprise a pull tab 214. Pull tab 214 can be configured to allow a user to pull the insulated wall of set of insulated walls 212 to collapse a portion of collapsible insulation assembly 210. In some embodiments, each pull tab 214 can comprise a different number to indicate a sequential order in which a user should collapse the set of walls 212 when collapsing collapsible insulation assembly 210. In many embodiments, each insulated wall of set of insulated walls 212 can be insulated with any insulation material known in the art. For example, any insulation material referenced herein can comprise a vacuum insulated panels and/or expanded polyurethane foam.

In many embodiments of cooler apparatus 100, cooler apparatus 100 can further comprise one or more dividers 230 configured to removably couple to one or more insulated walls of set of insulated walls 212 when cooler apparatus 100 is in the expanded configuration. More particularly, each of dividers 230 can removably couple to an interior surface of one or more insulated walls of set of insulated walls 212 when cooler apparatus is in the expanded configuration.

In many embodiments of cooler apparatus 100, each of dividers 230 can comprise a divider hinge 238 positioned between a first divider portion 231 and a second divider portion 232. In some embodiments, divider 230 can be insulated with any insulation material known in the art. In more particular embodiments, first divider portion 231 can comprise a first insulated material or section, and second divider portion 232 can comprise a second insulated material or section separate from the first insulated material or section. Divider hinge 238 can comprise any hinge known in the art. In some embodiments, divider hinge 238 can comprise the outer fabric or material covering divider 230. Divider hinge 238 is configured to allow divider 230 to be movable between (1) a first configuration wherein first divider portion 231 and second divider portion 232 are substantially planar with one another and (2) a second configuration wherein first divider portion 231 interfaces second divider portion 232 (shown in FIG. 3C). In many embodiments divider 230 can comprise a divider pull tab 234. Divider pull tab 234 can be positioned proximate divider hinge 238 and can allow a user to more easily remove divider 230 from inner chamber 250. In many embodiments, divider pull tab 234 is positioned on a first side (e.g., top side) of divider 230, and divider hinge 238 is positioned on a second side (e.g., bottom side) of divider 230 opposite the first side of divider 230.

Turning now to FIG. 2C, which illustrates divider 230 as it is removed from inner chamber 250. As illustrated in FIG. 2C, divider 230 can collapse or fold onto itself. More specifically, some embodiments of divider 230 can fold such that first divider portion 231 interfaces second divider portion 232.

As further shown in FIG. 2C, many embodiments of cooler apparatus 100 can comprise a plurality of dividers. For example, as a first one of divider 230 is shown folded and being removed from inner chamber 250, a second one of divider 230 is shown coupled to collapsible insulation assembly 210 deeper within inner chamber 250.

Turning now to FIG. 2D, which illustrates an exemplary embodiment of cooler apparatus 100 as collapsible insulation assembly 210 is beginning to be collapsed. In many embodiments, set of insulated walls 212 of collapsible insulation assembly 210 can comprise at least four insulated walls. In the exemplary embodiment shown in FIG. 2D, collapsible insulation assembly 210 comprises a first insulated wall 281, a second insulated wall 282, a third insulated wall 283, and a fourth insulated wall 284. As previously noted, each insulated wall (281, 282, 283, and 284) can comprise a numbered tab 214 distal to base 110 when cooler apparatus 100 is in the expanded configuration to designate an order in which set of insulated walls 212 should be collapsed. For example, in FIG. 2D, first insulated wall 281 includes numbered tab 214 with a number “1” marked on the numbered tab 214, and is, thus, the first insulated wall that should be collapsed. More detail regarding the collapsing of collapsible insulation assembly 210 in provided in relation to FIGS. 4A-4C, below.

Turning now to FIGS. 3A-3C, which illustrate a side view of an exemplary embodiment of cooler apparatus 100 in the expanded configuration, and various cross-sectional views of cooler apparatus 100. Specifically, FIG. 3B illustrates a cross-sectional view of cooler apparatus 100 taken along line A-A of FIG. 3A, with cooler apparatus 100 in the expanded configuration.

In many embodiments of cooler apparatus 100, lid 140 can comprise lid insulation 302. Lid insulation 302 can be positioned within inner recess 242 of lid 140. In some embodiments, lid insulation 302 can comprise a dry ice packet, an ice packet, or any other cooled or frozen material packet. Lid insulation 302 is advantageously positioned at the top of cooler apparatus 100 because cold air naturally falls or sinks. Thus, the air cooled by lid insulation 302 will sink to cool not only a first inner chamber 351 proximate lid insulation 302, but also a second inner chamber 352, a third inner chamber 353, and so on, positioned below lid insulation 302 and first insulation chamber 351. In some embodiments, lid insulation 302 can be held within inner recess 242 by access panel 308. Access panel 308 can be detachably coupled to lid 140 by straps, hook and loop fastening material, and/or a pressure fit of access panel 308 within inner recess 242.

In many embodiments of cooler apparatus 100, collapsible insulation assembly 210 can comprise a first insulation portion 311 and a second insulation portion 312. As an example, second insulation portion 312 can comprise first insulated wall 281. First insulation portion 311 can be positioned within base 110 when cooler apparatus 100 is in the expanded configuration, as shown in FIG. 3B. Second insulation portion 312 is proximate first insulation portion 311 and can be located above first insulation portion 311 when cooler apparatus 100 is in an upright position. In many embodiments of cooler apparatus 100, collapsible body 120 is positioned around second insulation portion 312 when cooler apparatus 100 is in the expanded configuration, as shown in FIG. 3B.

In many embodiments of cooler apparatus 100, at least one divider 230 can divide inner chamber 250 into a plurality of divided inner chambers when cooler apparatus 100 is in the expanded configuration, and the at least one divider 230 is in a first or expanded divider configuration. For example, in the non-limiting embodiment shown in FIG. 3B, cooler apparatus 100 comprises first divider 230 and second divider 230, both of which are in the first or expanded divider configuration, with first divider portion 231 and second divider portion 232 of each of first divider 230 and second divider 230 being substantially planar with one another. First divider 230 and second divider 230 shown in FIG. 3B divide inner chamber 250 into first inner chamber 351, second inner chamber 352, and third inner chamber 353. In use, an upper most inner chamber can be used for the items needing to remain at a lowest general temperature, due to proximity of the upper most inner chamber to lid insulation 302. For example, in the non-limiting embodiment shown in FIG. 3B, first inner chamber 351 can be used for frozen items, second inner chamber 352 can be used for chilled or refrigerated items, and third inner chamber 353 can be used for room temperature items. Thus, the frozen items in first inner chamber 351 are positioned closest to the cold or frozen material in lid insulation 302. As air that is cooled naturally drops, this cooled air can help to cool divider 230 and/or help to cool chilled items in second inner chamber 352 without using a fan or other mechanism to move the air within cooling apparatus 100. Additionally, frozen items in first inner chamber 351 can help to cool divider 230 to help keep chilled items in second inner chamber 351 chilled.

While the non-limiting embodiment of cooling apparatus 100 shown in FIG. 3B includes first divider 230 and second divider 230 dividing inner chamber into three divided inner chambers, other embodiments can comprise (1) no dividers and only a single inner chamber 250, (2) only a single divider 230 dividing inner chamber 250 into a first inner chamber 351 and a second inner chamber 352, or (3) three or more dividers 230 dividing inner chamber 250 into four or more separate inner chambers. As shall be described in greater detail below in relation to FIGS. 4A-4C and 5A-5C, some embodiments of collapsible insulation assembly 210 are adapted to allow a user to customize the number of dividers and the number of inner chambers within inner chamber 250 depending on the contents of an order.

Moreover in many embodiments, first inner chamber 351, second inner chamber 352, and third inner chamber 353 can be customized in size depending on contents of an order. That is, it may be necessary for first inner chamber 351 to be larger than second inner chamber 352 to accommodate a specific order. A user packing cooler apparatus 100 can determine at what height to couple first divider 230 and second divider 230 horizontally within inner chamber 250 to meet the special requirements of a particular order. Moreover, in some embodiments, one or more dividers can be positioned vertically within inner chamber 250. Dividers positioned vertically within inner chamber 250 can be an alternative to horizontally positioned dividers 230 (as shown in FIG. 3B), or can be an addition to horizontally positioned dividers 230.

In some embodiments, cooler apparatus 100 can optionally comprise a tracking system 390. Tracking system 390 can, in some embodiments, comprise one or more temperature sensors configured to determine, record, and/or transmit a temperature of the inner chamber. In embodiments comprising first inner chamber 351 and at least second inner chamber 352, tracking system 390 can determine, record, and/or transmit (1) a first temperature in first inner chamber 351, and (2) a second temperature in second inner chamber 352.

In some embodiments, tracking system 390 also can comprise a location tracking device configured to determine, record, and/or transmit a location of the cooler apparatus. Tracking system 390 also can, in some embodiments, comprise a communication device configured to wirelessly transmit any temperatures recorded and the location, as determined. In many embodiments, the communication device can transmit the temperatures and/or the location to a shipping company and/or a customer to whom the cooler is being delivered. The temperature sensors, the location tracking device, and the communication device of tracking system 390 can comprise any temperature sensors, location tracking devices, and the communication devices known in the art.

Continuing in FIG. 3B, in many embodiments of cooler apparatus 100, base 110 can comprise base chassis 306. Base chassis 306 can be substantially rigid in some embodiments. For example, base chassis 306 can be comprised of rigid plastic, metal, carbon fiber, and the like. A substantially rigid base chassis is configured such that base 110 does not collapse, remains stiff and/or straight under its own weight, and does not deform when cooler apparatus 100 is in the expanded configuration and is full of items from a retailer.

Turning now to FIG. 3C, which illustrates a cross-sectional view of cooler apparatus 100 taken along line A-A of FIG. 3A, but with cooler apparatus 100 in the collapsed configuration. In the collapsed configuration, first insulation portion 311 of collapsible insulation assembly 210 can remain positioned within base 110 when cooler apparatus 100 is in the collapsed configuration, as shown in FIG. 3C. Moreover, when first divider 230 and second divider 230 are in a second or collapsed divider configuration, multiple dividers can fit within the portion of inner chamber 250 that is defined by first insulation portion 311 of collapsible insulation assembly 210 positioned within base 110. For example, FIG. 3C illustrates first divider 230 and second divider 230 in the second or collapsed divider configuration and positioned within the portion of inner chamber 250 that is defined by first insulation portion 311 of collapsible insulation assembly 210. As further illustrated in FIG. 3C, when in the second or collapsed divider configuration, first divider portion 231 of first divider 230 and second divider 230 interfaces second divider portion 232 of first divider 230 and second divider 230.

FIG. 3C also illustrates collapsible insulation assembly 210 in the collapsed configuration. As shall be shown and described in greater detail in relation to FIGS. 4A-C, when in the collapsed configuration, each insulated wall of set of insulated walls 212 can be folded into inner chamber 250 that a portion of each insulated wall is substantially horizontal, instead of vertical as when cooler apparatus 100 and collapsible insulation assembly 210 are in the expanded configuration. In many embodiments, when each of first insulated wall 281, second insulated wall 282, third insulated wall 283, and fourth insulated wall 284 are in the collapsed configuration, none of first insulated wall 281, second insulated wall 282, third insulated wall 283, and fourth insulated wall 284 extend above base 110. Accordingly, when in the collapsed configuration, collapsible body 120 (FIGS. 3B & 3C) is no longer positioned around second portion 312 (FIG. 3B) of collapsible insulation assembly 210. Instead, when in the collapsed configuration, collapsible body 120 extends across cooler apparatus 100 and is positioned above all of collapsed collapsible insulation assembly 210.

Turning ahead in the drawings to FIGS. 4A-4C, which illustrate an exemplary embodiment of collapsible insulation assembly 210 at various configurations. Referring specifically to FIG. 4A, which illustrates a partial cutout view of an exemplary embodiment of collapsible insulation assembly 210 in the expanded position. In many embodiments, each insulated wall 281, 282, 283, and 284 of set of insulated walls 212 can comprise a first insulated wall portion 491 and a second insulated wall portion 492. Each first insulated wall portion 491 can be contiguous and/or integral with first insulation portion 311 of collapsible insulation assembly 210. First insulated wall portion 491 and second insulated wall portion 492 of each insulated wall of set of insulated walls 212 can be substantially planar with one another when cooler apparatus 100 is in the expanded configuration, as shown in FIG. 4A.

In many embodiments of collapsible insulation assembly 210, first insulated wall portion 491 and second insulated wall portion 492 of each insulated wall 281, 282, 283, and 284 can be separated from each other or otherwise divided by an insulation hinge. The insulation hinge of each insulated wall 281, 282, 283, and 284, however, can be positioned differently relative to the other insulation hinges on the set of walls 212. For example, the insulation hinge of each insulated wall 281, 282, 283, and 284 of set of insulated walls 212 can be offset from the insulation hinge of an adjacent insulated wall of set of insulated walls 212. Accordingly, first insulated wall portion 491 of each insulated wall 281, 282, 283, and 284 of set of insulated walls 212 is sized differently and/or has different dimensions than first insulated wall portion 491 of any other insulated wall 281, 282, 283, and 284 of set of insulated walls 212. Similarly, second insulated wall portion 492 of each insulated wall 281, 282, 283, and 284 of set of insulated walls 212 is sized differently and/or has different dimensions than second insulated wall portion 492 of any other insulated wall 281, 282, 283, and 284 of set of insulated walls 212.

FIG. 4A further illustrates the offset insulations hinges of collapsible insulation assembly 210. More particularly, first insulated wall 281 can comprise a first insulation hinge 481, second insulated wall 282 can comprise a second insulation hinge 482, third insulated wall 283 can comprise a third insulation hinge 483, and fourth insulated wall 284 can comprise a fourth insulation hinge 484. In the non-limiting embodiment shown in FIG. 4A, first insulation hinge 481 is positioned the lowest of any insulation hinges, or closest to a bottom 495 of collapsible insulation assembly 210. Second insulation hinge 482 can be further from bottom 495 of collapsible insulation assembly 210 than first insulation hinge 481, but closer to bottom 495 of collapsible insulation assembly 210 than third insulation hinge 483. Third insulation hinge 483 can be further from bottom 495 of collapsible insulation assembly 210 than second insulation hinge 482, but closer to bottom 495 of collapsible insulation assembly 210 than fourth insulation hinge 484. Fourth insulation hinge 484 can be further from bottom 495 than third insulation hinge 483. This staggered or offset configuration of insulation hinges of collapsible insulation assembly 210 allows second insulated wall portions 491 of each insulated wall 281, 282, 283, and 284 to be positioned at different levels horizontally within cooler apparatus 100 when each insulated wall 281, 282, 283, and 284 is folded from the expanded configuration to the collapsed configuration (shown in FIGS. 3C and 4C).

In some embodiments, each insulated wall 281, 282, 283, and 284 of set of insulated wall 212 can be insulated with any insulation material known in the art. In more particular embodiments of each insulated wall 281, 282, 283, and 284 of set of insulated walls 212, first insulated wall portion 491 can comprise a first insulated material or section, and second insulated wall portion 492 can comprise a second insulated material or section separate from the first insulated material or section. In other embodiments, first insulated wall portion 491 and second insulated wall portion 492 insulated wall 281, 282, 283, and 284 can comprise the same insulated material. Insulation hinges 481, 482, 483, and 484 can comprise any hinge known in the art. In some embodiments, insulation hinges 481, 482, 483, and 484 can comprise the outer fabric or material covering set of insulated walls 212.

Turning to FIG. 4B, which illustrates first insulated wall 481 folded to the collapsed configuration, second insulated wall 482 being folded from the expanded configuration to the collapsed configuration, and third insulated wall 483 and fourth insulated wall 484 in the expanded configuration. In some embodiments, second insulated wall portion 492 of first insulated wall 481 can be sized such that when first insulated wall 481 is folded to the collapsed position, a terminating end 496 (FIG. 4A) of second insulated wall portion 492 of first insulated wall 481 abuts first portion 491 of third insulated wall 283 (shown in FIG. 3B). In some embodiments, terminating end 496 of first insulated wall 481 can be removably coupled to opposing third insulated wall 483 when in the collapsed configuration. When removably coupled to opposing third insulated wall 283 in the collapsed configuration, second insulated wall portion 492 of first insulated wall 481 can support second insulated wall portion 492 of each of second insulated wall 282, third insulated wall 283, and fourth insulated wall 284. When in a collapsed position, folded dividers and/or lid insulation 302 (such as a dry ice compartment) can be positioned in the base and support the insulated walls in the collapsed configuration.

Moreover, in many embodiments of collapsible insulation assembly 210, widths of second insulated wall portions 492 of set of insulated walls 212 also can vary. For example second insulated wall portion 492 of first insulated wall 281 can be more narrow than second insulated portions 492 of second insulated wall 282, third insulated wall 283, and fourth insulated wall 284 to allow second insulated wall portion 492 of first insulated wall 281 to fit between second insulated wall 282 and third insulated wall 283 when second insulated wall portion 492 of first insulated wall 281 is moved from the expanded configuration to the collapsed configuration. In some embodiments, second insulated wall portion 492 of second insulated wall 282 and third insulated wall 283 can be substantially equal in width but less than a width of second insulated wall portion 492 of fourth insulated wall 284. In some embodiments, second insulated wall portion 492 of fourth insulated wall 484 can be greater in width than second insulated wall portion 492 of first insulated wall 281, second insulated wall 282, and third insulated wall 283.

Turning to FIG. 4C, which illustrates each of set of walls 212 folded to the collapsed configuration. When each of set of walls 212 are folded to the collapsed configuration, second insulated wall portions 492 of set of walls 212 can be substantially horizontal relative to horizontal bottom 495, while first insulated wall portions 491 remain substantially vertical relative to horizontal bottom 495.

Returning to FIGS. 4A and 4B, in many embodiments of collapsible insulation assembly 210, an interior wall of one or more insulated walls of set of insulated walls 212 can comprise a plurality of holes 450. Plurality of holes 450 can be positioned at a plurality of distances relative to bottom 495 of collapsible insulation assembly 210. In some embodiments, each insulated wall of set of walls 212 comprises two columns of plurality of holes 450. In other embodiments, only two opposing insulated walls of set of walls 212 comprise two columns of plurality of holes 450. Plurality of holes 450 allow dividers 230 to be coupled to one or more insulated walls of set of insulated walls 212 at customized or user-determined heights relative to bottom 495.

Turning now to FIG. 5A which illustrates divider 230 being coupled to an insulated wall of set of insulated walls 212. In many embodiments, divider 230 can be coupled to one or more insulated walls of set of insulated walls 212 with a coupling 510. In some embodiments, first divider portion 231 comprises one or more couplings 510, and second divider portion 232 comprises one or more couplings 510. Couplings 510 can be configured to removably couple divider 230 to one or more insulated walls of set of insulated walls 212 using at least a portion of plurality of holes 450. In many embodiments, divider hinge 238 is positioned downward or at a bottom side of divider 230 when coupling divider 230 to set of insulated walls 212 to allow central ends of first divider portion 231 and second divider portion 232 to abut one another (shown in FIG. 3B) and support items place on divider 230.

Turning now to FIGS. 5B and 5C, which illustrate a cross-sectional view of a non-limiting embodiment of coupling 510 in greater detail. In some embodiments, coupling 510 can comprise a biased pin 514. Biased pin 514 can be biased, in many embodiments, by a spring housed at least partially within coupling 510. The spring housed at least partially within coupling 510 can bias biased pin 514 outward of the housing of coupling 510. Referring specifically to FIG. 5B, when divider 230 contacts an interior surface 512 of an insulated wall of set of insulated walls 212, biased pin 514 is pushed further into a housing of coupling 510. Referring specifically to FIG. 5C, when biased pin 514 meets a hole of plurality of holes 450, the spring pushes biased pin 514 into hole 450 to engage biased pin 514 with the hole and removably couple divider 230 to the insulated wall of set of insulated walls 212. Divider 230 can be removed or uncoupled from the insulated wall of set of insulated walls 212 by pulling tab 234 (shown in FIG. 5A) upward.

Turning ahead in the drawings to FIG. 6, which illustrates an exploded view of an exemplary embodiment of cooler apparatus 100. Various parts of cooler apparatus 100 shown in the exploded view of FIG. 6 can be according any other embodiments described in greater detail above. In many embodiments, cooler apparatus 100 is configured in modular fashion such that individual parts can be serviced, fixed, and/or replaced to extend the life of cooler apparatus 100.

Turning ahead in the drawings to FIGS. 7A and 7B which illustrate top views of a portion of an exemplary embodiment of cooler apparatus 100. In some embodiments, cooler apparatus 100 can comprise label holder 150 that is hingedly, pivotally, slidably, or otherwise movably coupled to lid 140. Label holder 150 can be movable between a first position covering a first portion of lid 140 (shown in FIG. 7A) and a second position covering a second portion of lid 140 (shown in FIG. 7B). When in the first position, label holder 150 can leave a first message 701 (FIG. 7A) exposed on lid 140. For example, first message 701 (FIG. 7A) can indicate cooler apparatus 100 contains items from an order and/or is ready for a customer to pick up cooler apparatus 100. When in the second position, label holder can leave a second message 702 (FIG. 7B) exposed on lid 140. For example, second message 702 (FIG. 7B) can indicate cooler apparatus 100 has been emptied by the customer is ready to be picked up for return to a retailer or distributor.

Label holder 150 can be configured to hold a label comprising shipping information. For example, (1) when in the first position, label holder 150 can display delivery information for delivery to the customer, and (2) when in the second position, label holder 150 can display delivery information for return delivery of cooler apparatus to the distributor or retailer. The delivery information can include an address, phone number, and so on.

Turning now to FIG. 8A, which illustrates collapsible insulation assembly 210 being remove from an exemplary embodiment of cooler apparatus 100. In many embodiments, collapsible insulation assembly 210 can be unfastened and/or otherwise removed from cooler apparatus 100 for cleaning of collapsible insulation assembly 210. Turning now to FIG. 8B, which illustrates multiple ones of collapsible insulation assembly 210 being washed in a washer 800. In many embodiments, collapsible insulation assembly 210 can advantageously be removed from cooler apparatus 100 and washed upside down in a washer 800 to clean collapsible insulation assembly 210.

Turning ahead in the drawings, FIG. 9 illustrates a flow chart for a method 900, according to an embodiment. Method 900 is merely exemplary and is not limited to the embodiments presented herein. Method 900 can be employed in many different embodiments or examples not specifically depicted or described herein. In some embodiments, the activities of method 900 can be performed in the order presented. In other embodiments, the activities of method 900 can be performed in any suitable order. In still other embodiments, one or more of the activities of method 900 can be combined or skipped. In many embodiments, elements of cooler apparatus 100 (FIGS. 1-8) can be suitable for use in method 900 and/or one or more of the activities of method 900.

In many embodiments, method 900 can comprise an activity 902 of providing base 110. Base 110 can comprise any embodiments of base 110 described above. Method 900 can further comprise an activity 904 of providing collapsible insulation assembly 210. Collapsible insulation assembly 210 can comprise any embodiments of collapsible insulation assembly 210 described above.

Method 900 can further comprise an activity 906 of providing a collapsible body covering. Collapsible body covering can comprise any embodiments of collapsible body 120 described above. In more particular embodiments, activity 906 can comprise providing the collapsible body covering configured to couple to base 110 and configured to be positioned around second insulation portion 312 of collapsible insulation assembly 210 when cooler apparatus 100 is in the expanded configuration.

Method 900 can further comprise an activity 908 of coupling a collapsible body frame to the collapsible body covering. The collapsible body frame can comprise any embodiments of frame 126 described above. Method 900 can further comprise an activity 910 of providing at least one divider. The at least one divider can comprise any embodiments of divider 230 described above. Method 900 can further comprise an activity 912 of providing lid 140. Lid 140 can comprise any embodiments of lid 140 described above.

Turning ahead in the drawings, FIG. 10 illustrates a flow chart for a method 1000 of assembling cooler apparatus 100, according to an embodiment. Method 1000 is merely exemplary and is not limited to the embodiments presented herein. Method 1000 can be employed in many different embodiments or examples not specifically depicted or described herein. In some embodiments, the activities of method 1000 can be performed in the order presented. In other embodiments, the activities of method 1000 can be performed in any suitable order. In still other embodiments, one or more of the activities of method 1000 can be combined or skipped. In many embodiments, elements of cooler apparatus 100 (FIGS. 1-8) can be suitable for use in method 1000 and/or one or more of the activities of method 1000.

In many embodiments, method 1000 can comprise an activity 1005 of inserting a first insulation portion of a collapsible insulation assembly into a base. The first insulation portion can comprise any embodiments of first insulation portion 311 (FIGS. 3A-3C) described above, the collapsible insulation assembly can comprise any embodiments of collapsible insulation assembly 210 (FIGS. 2A-2D) described above, and the base can comprise any embodiments of base 110 (FIGS. 1A-1C) described above.

In many embodiments, method 1000 can further comprise an activity 1010 of a coupling collapsible body to the base. The collapsible body can comprise any embodiments of collapsible body 110 (FIGS. 1A-1C) described above.

In many embodiments, method 1000 can further comprise an activity 1015 of removably coupling at least one divider to one or more insulated walls of a set of insulated walls of the collapsible insulation assembly when cooler apparatus 100 is in the expanded configuration. The at least one divider can comprise any embodiments of divider 230 (FIGS. 2A-2D) described above, and the one or more insulated walls can comprise any embodiments of set of insulated walls 212 (FIGS. 2A-2D) described above.

In many embodiments, method 1000 can further comprise an activity 1020 of coupling a lid to the collapsible body opposite the base. The lid can comprise any embodiments of lid 140 described above.

Although systems and methods for a reusable and collapsible shipping cooler have been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes may be made without departing from the spirit or scope of the disclosure. Accordingly, the disclosure of embodiments is intended to be illustrative of the scope of the disclosure and is not intended to be limiting. It is intended that the scope of the disclosure shall be limited only to the extent required by the appended claims. For example, to one of ordinary skill in the art, it will be readily apparent that any element of FIGS. 1-10 may be modified, and that the foregoing discussion of certain of these embodiments does not necessarily represent a complete description of all possible embodiments. For example, one or more of the procedures, processes, or activities of FIGS. 9 and 10 may include different procedures, processes, and/or activities and be performed by many different devices and/or in many different orders.

All elements claimed in any particular claim are essential to the embodiment claimed in that particular claim. Consequently, replacement of one or more claimed elements constitutes reconstruction and not repair. Additionally, benefits, other advantages, and solutions to problems have been described with regard to specific embodiments. The benefits, advantages, solutions to problems, and any element or elements that may cause any benefit, advantage, or solution to occur or become more pronounced, however, are not to be construed as critical, required, or essential features or elements of any or all of the claims, unless such benefits, advantages, solutions, or elements are stated in such claim.

Moreover, embodiments and limitations disclosed herein are not dedicated to the public under the doctrine of dedication if the embodiments and/or limitations: (1) are not expressly claimed in the claims; and (2) are or are potentially equivalents of express elements and/or limitations in the claims under the doctrine of equivalents.

Claims

1. A cooler apparatus, comprising:

a base;

a collapsible insulation assembly comprising (1) a first insulation portion positioned within the base when the cooler apparatus is in an expanded configuration and a collapsed configuration, (2) a second insulation portion proximate the first insulation portion, (3) a set of insulated walls that are at least partially movable, and (4) an inner chamber within the set of insulated walls;

a collapsible body coupled to the base and configured to be positioned around the second insulation portion of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration;

at least one divider configured to removably couple to one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration, the at least one divider dividing the inner chamber of the collapsible insulation assembly into at least a first inner chamber and a second inner chamber when removably coupled to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration; and

a lid coupled to the collapsible body opposite the base when the cooler apparatus is in the expanded configuration and the collapsed configuration.

2. The cooler apparatus of claim 1, wherein:

each insulated wall of the set of insulated walls comprise a first insulated wall portion and a second insulated wall portion separated by an insulation hinge;

the first insulated wall portion and the second insulated wall portion of each insulated wall of the set of insulated walls are substantially planar with one another when the cooler apparatus is in the expanded configuration;

the second insulated wall portion of each insulated wall of the set of insulated walls is configured to be folded into the inner chamber when the cooler apparatus is in the collapsed configuration; and

the first insulated wall portion of each insulated wall of the set of insulated walls is sized differently than the first insulated wall portion of any other insulated wall of the set insulated walls such that the insulation hinge of each insulated wall of the set of insulated walls is offset from the insulation hinge of an adjacent insulated wall of the set of insulated walls.

3. The cooler apparatus of claim 1, wherein the collapsible body comprises:

a set of body walls, each body wall of the set of body walls (1) extending from a first end of the collapsible body to a second end of the collapsible body, and (2) comprising a first body portion and a second body portion, wherein the first body portion and the second body portion of each body wall of the set of body walls (a) are substantially planar with one another when the cooler apparatus is in the expanded configuration, and (b) interface one another on two first opposing body walls of the set of body walls when the cooler apparatus is in the collapsed configuration;

a central hinge on each body wall of the set of body walls positioned between the first body portion and the second body portion; and

one or more angled hinges on two second opposing body walls of the set of body walls, each angled hinge of the one or more angled hinges on each second opposing body wall of the two second opposing body walls (1) extending from one of the first body end or the second body end to the central hinge of the second opposing body wall and (2) being not parallel to the central hinge of the second opposing body wall when the cooler apparatus is in the expanded configuration.

4. The cooler apparatus of claim 1, wherein:

the at least one divider comprises a divider hinge positioned between a first divider portion and a second divider portion;

the at least one divider is movable between a first divider configuration and a second divider configuration;

when the cooler apparatus is in the expanded configuration and when the at least one divider is removably coupled to the one or more insulated walls of the set of insulated walls, (1) the at least one divider is in the first divider configuration, and (2) the first divider portion and the second divider portion are substantially planar with one another; and

when the cooler apparatus is in the collapsed configuration, (1) the at least one divider is in the second divider configuration, (2) the at least one divider fits within the inner chamber and within the base, and (3) the first divider portion interfaces the second divider portion when the at least one divider is in the second divider configuration.

5. The cooler apparatus of claim 1, wherein:

the one or more insulated walls of the set of insulated walls comprise a plurality of holes positioned at a plurality of distances from a bottom of the collapsible insulation assembly; and

the at least one divider comprises at least one biased pin, wherein the at least one biased pin is configured to engage with at least one hole of the plurality of holes on the one or more insulated walls of the set of insulated walls to (1) removably couple the at least one divider to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration and (2) divide the inner chamber of the collapsible insulation assembly into the at least the first inner chamber and the second inner chamber when the cooler apparatus is in the expanded configuration.

6. The cooler apparatus of claim 1, wherein the at least one divider comprises:

at least two insulated dividers configured to removably couple to the one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration, the at least two insulated dividers dividing the inner chamber of the collapsible insulation assembly into the first inner chamber, the second inner chamber, and a third inner chamber when the at least two insulated dividers are removably coupled to the one or more insulated walls of the set of insulated walls and when the cooler apparatus is in the expanded configuration.

7. The cooler apparatus of claim 1, wherein:

the collapsible body further comprises a frame, wherein the lid is coupled to the frame of the collapsible body;

the cooler apparatus further comprises: a removable plastic seal coupled to the frame, the removable plastic seal separating the lid from the inner chamber of the collapsible insulation assembly; a label holder hingedly coupled to an outer surface of the lid and movable between a first position covering a first portion of the lid and a second position covering a second portion of the lid; and a tracking system, the tracking system comprising: (1) one or more temperature sensors configured to determine and record a first temperature in the first inner chamber and a second temperature in the second inner chamber, (2) a location tracking device configured to determine and record a location of the cooler apparatus, and (3) a communication device configured to wirelessly transmit the first temperature, the second temperature, and the location;

each insulated wall of the set of insulated walls comprises a numbered tab distal to the base when the cooler apparatus is in the expanded configuration;

the at least one divider comprises (1) a divider hinge positioned between a first divider portion and a second divider portion, and (2) a pull tab positioned proximate the divider hinge;

the base is substantially rigid; and

the lid is substantially rigid.

8. A method, comprising:

providing a base;

providing a collapsible insulation assembly comprising (1) a first insulation portion positioned within the base when the cooler apparatus is in an expanded configuration and a collapsed configuration, (2) a second insulation portion proximate the first insulation portion, (3) a set of insulated walls that are at least partially movable, and (4) an inner chamber within the set of insulated walls;

providing a collapsible body covering configured to couple to the base and configured to be positioned around a second insulation portion of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration;

coupling a collapsible body frame to the collapsible body covering;

providing at least one divider configured to removably couple to one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration, the at least one divider dividing the inner chamber of the collapsible insulation assembly into at least a first inner chamber and a second inner chamber when removably coupled to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration; and

providing a lid configured to couple to the collapsible body frame opposite the base when the cooler apparatus is in both the expanded configuration and the collapsed configuration.

9. The method of claim 8, wherein:

the collapsible insulation assembly comprises a set of insulated walls, each insulated wall of the set of insulated walls comprising a first insulated wall portion and a second insulated wall portion separated by an insulation hinge;

the first insulated wall portion and the second insulated wall portion of each insulated wall of the set of insulated walls are substantially planar with one another when the cooler apparatus is in the expanded configuration;

the second insulated wall portion of each insulated wall of the set of insulated walls is configured to fold inwardly relative to the first insulated wall portion when the cooler apparatus is in the collapsed configuration; and

the first insulated wall portion of each insulated wall of the set of insulated walls is sized differently than the first insulated wall portion of any other insulated wall of the set insulated walls such that the insulation hinge of each insulated wall of the set of insulated walls is offset from the insulation hinge of an adjacent insulated wall of the set of insulated walls.

10. The method of claim 8, wherein the collapsible body covering comprises:

a set of body walls, each body wall of the set of body walls (1) extending from a first end of the collapsible body covering to a second end of the collapsible body covering, and (2) comprising a first body portion and a second body portion, wherein the first body portion and the second body portion of each body wall of the set of body walls (a) are substantially planar with one another when the cooler apparatus is in the expanded configuration, and (b) interface one another on two first opposing body walls of the set of body walls when the cooler apparatus is in the collapsed configuration;

a central hinge on each body wall of the set of body walls positioned between first body portion and the second body portion; and

one or more angled hinges on two second opposing body walls of the set of body walls, each angled hinge of the one or more angled hinges on each second opposing body wall of the two second opposing body walls (1) extending from one of the first body end or the second body end to the central hinge of the second opposing body wall and (2) being not parallel to the central hinge of the second opposing body wall when the cooler apparatus is in the expanded configuration.

11. The method of claim 8, wherein:

the at least one divider comprises a divider hinge positioned between a first divider portion and a second divider portion;

the at least one divider is movable between a first divider configuration and a second divider configuration;

when the cooler apparatus is in the expanded configuration and when the at least one divider is removably coupled to the one or more insulated walls of the set of insulated walls, (1) the at least one divider is in the first divider configuration, and (2) the first divider portion and the second divider portion are substantially planar with one another; and

when the cooler apparatus is in the collapsed configuration, (1) the at least one divider is in the second divider configuration, (2) the at least one divider fits within the inner chamber and within the base, and (3) the first divider portion interfaces the second divider portion when the at least one divider is in the second divider configuration.

12. The method of claim 8, wherein:

the one or more insulated walls of the set of insulated walls comprise a plurality of holes positioned at a plurality of distances from a bottom of the collapsible insulation assembly; and

the at least one divider comprises at least one biased pin, wherein the at least one biased pin is configured to engage with at least one hole of the plurality of holes on the one or more insulated walls of the set of insulated walls to (1) removably couple the at least one divider to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration and (2) divide the inner chamber of the collapsible insulation assembly into the at least the first inner chamber and the second inner chamber when the cooler apparatus is in the expanded configuration.

13. The method of claim 8, wherein the at least one divider comprises:

at least two insulated dividers configured to removably couple to the one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration, the at least two insulated dividers dividing the inner chamber of the collapsible insulation assembly into the first inner chamber, the second inner chamber, and a third inner chamber when the at least two insulated dividers are removably coupled to the one or more insulated walls of the set of insulated walls and when the cooler apparatus is in the expanded configuration.

14. The method of claim 8, wherein:

the method further comprises: providing a removable plastic seal configured to couple to the collapsible body frame, the removable plastic seal separating the lid from the inner chamber of the collapsible insulation assembly; providing a label holder configured to hingedly couple to an outer surface of the lid and movable between a first position covering a first portion of the lid and a second position covering a second portion of the lid; and providing a tracking system, the tracking system comprising: (1) one or more temperature sensors configured to determine and record a first temperature in the first inner chamber and a second temperature in the second inner chamber, (2) a location tracking device configured to determine and record a location of the cooler apparatus, and (3) a communication device configured to wirelessly transmit the first temperature, the second temperature, and the location;

each insulated wall of the set of insulated walls comprises a numbered tab distal to the base when the cooler apparatus is in the expanded configuration;

the at least one divider comprises (1) a divider hinge positioned between a first divider portion and a second divider portion, and (2) a pull tab positioned proximate the divider hinge;

the base is substantially rigid; and

the lid is substantially rigid.

15. A method of assembling a cooler apparatus, comprising:

inserting a first insulation portion of a collapsible insulation assembly into a base, wherein (1) the first insulation portion is positioned within the base when the cooler apparatus is in an expanded configuration and a collapsed configuration, and (2) the collapsible insulation assembly comprises a second insulation portion proximate the first insulation portion, a set of insulated walls that are at least partially movable, and an inner chamber within the set of insulate walls;

coupling a collapsible body toward the base, the collapsible body configured to be positioned around a second insulation portion of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration;

removably coupling at least one divider to one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the cooler apparatus is in the expanded configuration, the at least one divider dividing the inner chamber of the collapsible insulation assembly into at least a first inner chamber and a second inner chamber when removably coupled to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration; and

coupling a lid to the collapsible body opposite the base.

16. The method of claim 15, wherein:

the collapsible insulation assembly comprises a set of insulated walls, each insulated wall of the set of insulated walls comprising a first insulated wall portion and a second insulated wall portion separated by an insulation hinge;

the first insulated wall portion and the second insulated wall portion of each insulated wall of the set of insulated walls are substantially planar with one another when the cooler apparatus is in the expanded configuration;

the second insulated wall portion of each insulated wall of the set of insulated walls is configured to fold inwardly relative to the first insulated wall portion when the cooler apparatus is transitioned from the expanded position to the collapsed configuration; and

the first insulated wall portion of each insulated wall of the set of insulated walls is sized differently than the first insulated wall portion of any other insulated wall of the set insulated walls such that the insulation hinge of each insulated wall of the set of insulated walls is offset from the insulation hinge of an adjacent insulated wall of the set of insulated walls.

17. The method of claim 15, wherein the collapsible body comprises:

a set of body walls, each body wall of the set of body walls (1) extending from a first end of the collapsible body to a second end of the collapsible body, and (2) comprising a first body portion and a second body portion, wherein the first body portion and the second body portion of each body wall of the set of body walls (a) are substantially planar with one another when the cooler apparatus is in the expanded configuration, and (b) interface one another on two first opposing body walls of the set of body walls when the cooler apparatus is in the collapsed configuration;

a central hinge on each body wall of the set of body walls positioned between first body portion and the second body portion; and

one or more angled hinges on two second opposing body walls of the set of body walls, each angled hinge of the one or more angled hinges on each second opposing body wall of the two second opposing body walls (1) extending from one of the first body end or the second body end to the central hinge of the second opposing body wall and (2) being not parallel to the central hinge of the second opposing body wall when the cooler apparatus is in the expanded configuration.

18. The method of claim 15, wherein:

the at least one divider comprises a divider hinge positioned between a first divider portion and a second divider portion;

the at least one divider is movable between a first divider configuration and a second divider configuration;

when the cooler apparatus is in the expanded configuration and when the at least one divider is removably coupled to the one or more insulated walls of the set of insulated walls, (1) the at least one divider is in the first divider configuration, and (2) the first divider portion and the second divider portion are substantially planar with one another; and

when the cooler apparatus is transitioned from the expanded position to the collapsed configuration, (1) the at least one divider is in the second divider configuration, (2) the at least one divider fits within the inner chamber and within the base, and (3) the first divider portion interfaces the second divider portion when the at least one divider is in the second divider configuration.

19. The method of claim 15, wherein:

the one or more insulated walls of the set of insulated walls comprise a plurality of holes positioned at a plurality of distances from a bottom of the collapsible insulation assembly; and

the at least one divider comprises at least one insulated divider comprising at least one biased pin, wherein the at least one biased pin is configured to engage with at least one hole of the plurality of holes on the one or more insulated walls of the set of insulated walls to (1) removably couple the at least one divider to the one or more insulated walls of the set of insulated walls when the cooler apparatus is in the expanded configuration and (2) divide the inner chamber of the collapsible insulation assembly into the at least the first inner chamber and the second inner chamber when the cooler apparatus is in the expanded configuration.

20. The method of claim 15, wherein:

the method further comprises: coupling a removable plastic seal coupled to a frame of the collapsible body, the removable plastic seal separating the lid from the inner chamber of the collapsible insulation assembly; hingedly coupling a label holder to an outer surface of the lid and movable between a first position covering a first portion of the lid and a second position covering a second portion of the lid; and coupling a tracking system to the cooler apparatus, the tracking system comprising: (1) one or more temperature sensors configured to determine and record a first temperature in the first inner chamber and a second temperature in the second inner chamber, (2) a location tracking device configured to determine and record a location of the cooler apparatus, and (3) a communication device configured to wirelessly transmit the first temperature, the second temperature, and the location;

each insulated wall of the set of insulated walls comprises a numbered tab distal to the base when the cooler apparatus is in the expanded configuration;

the at least one divider comprises (1) a divider hinge positioned between a first divider portion and a second divider portion, and (2) a pull tab positioned proximate the divider hinge;

the base is substantially rigid; and

the lid is substantially rigid.