PIVOTABLE REEL ASSEMBLY
A pivotable reel assembly is disclosed. The reel assembly can include a frame comprising a base and an elongate mounting portion configured to pivot relative to the base about a pivot axis. The elongate mounting portion can include a proximal portion coupled with the base, a distal portion, and an intermediate portion between the proximal and distal portions. A spool drum can be connected with the intermediate portion of the elongate mounting portion. The spool drum can be configured to rotate about a rotational axis to spool and unspool a linear element, the rotational axis generally transverse to the pivot axis. A wheel can be connected to the distal portion of the elongate mounting portion and configured to roil about the pivot axis. The distal portion can position the wheel along a transverse axis that is generally transverse to the rotational axis and the pivot axis.
This application claims priority to U.S. Provisional Patent Application No. 62/409,300, filed on Oct. 17, 2016, and to U.S. Provisional Patent Application No. 62/431,740, filed on Dec. 8, 2016, the entire contents of each of which are hereby incorporated by reference in their entirety and for all purposes.
BACKGROUND FieldThe field relates to a pivotable reel assembly, and in particular, for a pivotable reel assembly for spooling and unspooling a linear element.
Description of the Related ArtLinear elements (such as hoses for conducting fluid, electrical cords, air hoses, etc.) can be cumbersome and difficult to manage. Mechanical reels have been designed to help spool hoses onto a drum-like spool apparatus. Some conventional reels are manually operated, requiring the user to physically rotate the reel, or drum, to spool the hose. This can be tiresome and time-consuming for users, especially when the hose is of a substantial length. Moreover, conventional reels may be mounted to a fixed structure, such that the reel does not move in response to the user moving to a different location. Accordingly, there remains a continuing need for improved reel assemblies.
SUMMARYIn one embodiment, a reel assembly is disclosed. The reel assembly can include a frame comprising a base and an elongate mounting portion configured to pivot relative to the base about a pivot axis. The elongate mounting portion can comprise a proximal portion coupled with the base, a distal portion, and an intermediate portion between the proximal and distal portions. A spool drum can be connected with the intermediate portion of the elongate mounting portion. The spool drum can be configured to rotate about a rotational axis to spool and unspool a linear element, the rotational axis generally transverse to the pivot axis. A wheel can be connected to the distal portion of the elongate mounting portion and configured to roll about the pivot axis. The distal portion can position the wheel along a transverse axis that is generally transverse to the rotational axis and the pivot axis.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame and a spool drum connected with the frame. The spool drum can be configured to rotate about a rotational axis to spool and unspool a linear element. A spooling support can be coupled with the frame and offset from the spool drum along a transverse axis that is generally transverse to the rotational axis. The spooling support can be configured to translate along a spooling support axis generally parallel to and offset from the rotational axis. A motor can be operably connected with the spool drum to cause the spool drum to rotate about the rotational axis and can be operably connected with the spooling support to cause the spooling support to translate about the spooling support axis.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame having a base and a mounting portion configured to pivot relative to the base about a pivot axis. A spool drum can be connected with the mounting portion of the frame. The spool drum can be configured to rotate about a rotational axis to spool and unspool a linear element, the rotational axis non-parallel with the pivot axis, A motor can be operably connected with the spool drum to cause the spool to rotate about the rotational axis. A motor controller can be in electrical communication with the motor, the motor controller configured to transmit control signals to the motor to control the operation of the motor.
In one embodiment, a reel assembly is disclosed. The reel assembly can include a frame comprising a base and an elongate mounting portion configured to pivot relative to the base about a pivot axis, the elongate mounting portion comprising a proximal portion coupled with the base, a distal portion, and an intermediate portion between the proximal and distal portions. The reel assembly can include a spool drum connected with the intermediate portion of the elongate mounting portion, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element, the rotational axis generally transverse to the pivot axis. The reel assembly can include a wheel connected to the distal portion of the elongate mounting portion and configured to roll about the pivot axis, wherein the distal portion positions the wheel along a transverse axis that is generally transverse to the rotational axis and the pivot axis.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame, and a spool drum connected with the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element. The reel assembly can include a spooling support coupled with the frame and offset from the spool drum along a transverse axis that is generally transverse to the rotational axis, the spooling support configured to translate along a spooling support axis generally parallel to and offset from the rotational axis. The reel assembly can include a motor operably connected with the spool drum to cause the spool drum to rotate about the rotational axis and operably connected with the spooling support to cause the spooling support to translate about the spooling support axis.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame having a base and a mounting portion configured to pivot relative to the base about a pivot axis. The reel assembly can include a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element, the rotational axis non-parallel with the pivot axis. The reel assembly can include a motor operably connected with the spool drum to cause the spool drum to rotate about the rotational axis. The reel assembly can include a controller in electrical communication with the motor, the controller configured to transmit control signals to the motor to control the operation of the motor.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame having a base and a mounting portion configured to pivot relative to the base about a pivot axis. The reel assembly can include a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element. The reel assembly can include a connector configured to provide fluid or electrical communication with the linear element along a connector axis, the connector positioned such that the connector axis is aligned with the pivot axis.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame having a base and a mounting portion configured to pivot relative to the base about a pivot axis, the base having a lower surface that defines a lateral dimension of the base, the lower surface to be supported by a support surface during use of the reel assembly. The reel assembly can include a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element, the spool drum having a width along the rotational axis, the width of the spool drum less than the lateral dimension of the base.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame having a base and a mounting portion configured to pivot relative to the base about a pivot axis, the base having a lower surface to be supported by a support surface during use of the reel assembly, wherein, at least during use of the reel assembly, the base does not translate relative to the support surface and is not required to penetrate the support surface. The reel assembly can include a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame comprising a base and a mounting portion. The reel assembly can include a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element. The reel assembly can include a first connector connected to the frame, the first connector configured to provide fluid or electrical communication with the linear element along a first connector axis non-parallel to the rotational axis. The reel assembly can include a second connector configured to provide fluid or electrical communication with the linear element along a second connector axis parallel to the rotational axis. The reel assembly can include a conduit having a first end portion connected to the first connector and a second end portion connected to the second connector, at least a portion of the conduit extending non-parallel relative to the first connector axis, the conduit being bent so as to pass through or around the mounting portion of the frame to provide fluid or electrical communication between the first and second connectors.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame comprising a base, a mounting portion, and a bearing disposed between the base and the mounting portion, the mounting portion being configured to pivot relative to the bearing and the base about a pivot axis, the bearing comprising an annular ridge disposed about the pivot axis, the annular ridge providing a bearing surface along which the mounting portion slides when the mounting portion pivots about the pivot axis. The reel assembly can include a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame comprising a base and a mounting portion, the base having a stored profile with a first lateral dimension and a deployed profile with a second lateral dimension, the second lateral dimension larger than the first lateral dimension. The reel assembly can include a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame and a spool drum connected with the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element. The reel assembly can include a motor operably connected with the spool drum to cause the spool drum to rotate about the rotational axis. The reel assembly can include a controller in electrical communication with the motor, the controller configured to transmit control signals to the motor to control the operation of the motor, the controller having processing circuitry configured to place the reel assembly in a sleep mode when the reel assembly is inactive. The reel assembly can include a battery to supply electrical power to the controller, wherein, when the reel assembly is in the sleep mode, the controller is placed in a limited power mode that draws little or no current from the battery. The controller can be configured to detect a signal from the motor indicative of user activity, the controller configured to move the reel assembly from the sleep mode to an active mode based on the detected signal.
In another embodiment, a reel assembly is disclosed. The reel assembly can include a frame and a spool drum connected with the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element. The reel assembly can include a wear ring assembly coupled with the frame and offset from the spool drum along a transverse axis that is generally transverse to the rotational axis, the wear ring assembly comprising an opening through which the linear element is to be disposed, the wear ring assembly comprising a wear ring having a first portion configured to removably engage with a second portion to enclose the linear element therebetween.
All of these embodiments are intended to be within the scope of the invention herein disclosed. These and other embodiments will become readily apparent to those skilled in the art from the following detailed description having reference to the attached figures, the invention not being limited to any particular preferred embodiment(s) disclosed.
Various embodiments disclosed herein relate to a reel assembly configured to support, spool, and/or unspool a linear element, such as a water hose, an air hose, an electrical cord, etc. In some embodiments, the reel assembly can comprise a frame comprising a base and an elongate mounting portion configured to pivot relative to the base about a pivot axis. The elongate mounting portion can include a proximal portion coupled with the base, a distal portion, and an intermediate portion between the proximal and distal portions. A spool can be connected with the intermediate portion of the elongate mounting portion. The spool can be configured to rotate about a rotational axis to spool and unspool a linear element, with the rotational axis being generally transverse to the pivot axis. A wheel can be connected to the distal portion of the elongate mounting portion. The wheel can be configured to roll about the pivot axis. The distal portion of the mounting portion can position the wheel along a transverse axis that is generally transverse to the rotational axis and the pivot axis. The wheel can rotate about the transverse axis so as to cause the wheel to roll along a pathway disposed about the pivot axis.
Beneficially, therefore, the reel assembly can pivot about a fixed pivot point, e.g., a pivot axis that does not translate during operation of the reel assembly. In various embodiments, the base of the reel assembly can be wider than the spool and can be dimensioned so as to resist overturning moments due to a user pulling the linear element and/or due to the weight of the reel assembly. In some embodiments, the base need not penetrate a support surface (e.g., the ground) during operation. Moreover, in various embodiments, the reel assembly can comprise conduits and connectors that enable the user to operate the linear element (e.g., a hose or cord) without tangling from an input line. Advantageously, the base of the reel assembly can comprise a connector having a connector axis aligned with the pivot axis. A conduit can connect to the connector, and can be routed around or through the frame to a second connector at an end of the spool drum. A conduit in the spool drum can provide communication with a proximal end of the linear element connected to the spool drum.
In some embodiments, a motor can be operably connected with the spool to cause the spool to rotate about the rotational axis. A motor controller can be in electrical communication with the motor. The motor controller can be configured to transmit control signals to the motor to control the operation of the motor. In some embodiments, the reel assembly can include a spooling support coupled with the frame and offset from the spool along a transverse axis that is generally transverse to the rotational axis. The spooling support can be configured to translate along a spooling support axis generally parallel to and offset from the rotational axis. In various embodiments, the motor can be operably connected with the spooling support to cause the spooling support to translate about the spooling support axis.
Beneficially, the embodiments disclosed herein can utilize a motor and motor controller to automatically spool and/or unspool a linear element, such as a hose, cord, etc. In various embodiments, for example, a controller can be configured to automatically shut off the supply of water to a water hose and can automatically spool (e.g., retract) the hose along the reel. In various embodiments, a controller can be configured to automatically unspool a water hose and begin supplying water to the hose. In some embodiments, the controller can comprise a timer that automatically starts and/or shuts off the supply of water after a predetermined time period. In some embodiments, the reel assembly can be controlled by a handheld remote control unit that communicates with the controller and/or motor controller over a wireless network.
In some embodiments; the reel assembly can comprise a power switch that can be used to turn the reel assembly on and/or off when pressed by a user. The reel assembly can also comprise a wind-in switch that, when pressed by the user, automatically turns off the supply of fluid (e.g., liquid or gas) or current to the linear element (whether the linear element comprises a fluid hose or an electrical cord) and automatically winds in the linear element to spool the linear element about the spool. In various embodiments, when the reel assembly is turned OFF by the user, the battery may be preserved. In various embodiments, when the reel assembly is turned ON by the user and is inactive for a predetermined period of time, a controller can place the reel assembly into a sleep mode to conserve battery power.
In the sleep mode, the controller may not communicate with external devices (such as a handheld remote control) over a communications network (such as a wireless network), which can significantly conserve battery power and lengthen battery life. When a user pulls the hose when the reel assembly is in sleep mode, the force induces a back electromotive force (EMF) in the motor, which sends an alert signal to the controller indicative of the back EMF. The controller can comprise processing electronics (which may be active processing components and/or passive electronic components) that can determine whether the user wishes to use the reel assembly based on the alert signal. If the alert signal indicates that the user wishes to use the reel assembly, then the controller can activate the reel assembly into an active state for operation by the user.
Moreover, the embodiments disclosed herein can beneficially enable the user to pivot the reel assembly about a pivot axis that is non-parallel to (e.g., generally transverse to) the rotational axis of the spool. For example, the user may desire to direct a water hose (or other linear element) along a different direction or orientation. The embodiments disclosed herein can comprise a wheel offset from a pivot axis such that the user can pull, push, or otherwise move a distal portion of a frame so as to cause the reel assembly to pivot relative to the pivot axis. In some embodiments, the user can manually pivot the reel assembly about the pivot axis. In other embodiments, a motor can automatically cause the reel assembly to pivot. In addition, the embodiments disclosed herein can advantageously enable the linear element (e.g., hose, cord, etc.) to spool uniformly across a lateral width of the spool. For example, a spooling support can translate along a spooling support axis that is generally parallel to the rotational axis of the spool so as to evenly spool the linear element along the spool.
The reel assembly 1 can comprise a frame 2 having a base 3 and an elongate mounting portion 4 extending from and/or otherwise coupled with the base 3. The base 3 can comprise a relatively wide mounting surface that can rest on a support surface, such as the ground. In some embodiments, the base 3 can be supported on the support surface (e.g., the ground) without any penetrating fasteners to secure the base 3 to the support surface. In such arrangements, the base 3 can be sufficiently wide so as to reduce overturning moments due to the weight of the components of the assembly 1. In other embodiments, the base 3 may include one or a plurality of fasteners (such as stakes) to affix the base 3 to the ground. In one embodiment, the base 3 can have a generally circular shape. In other embodiments, the base 3 can have other suitable shapes.
In the illustrated embodiment, the mounting portion 4 of the frame 2 can comprise a pair of spaced apart, elongate arms 4a, 4b extending from a proximal portion 5 to a distal portion 7. Although a pair of arms 4a, 4b is shown in the illustrated embodiment, in other embodiments, only a single elongate arm may be used. The proximal portion 5 can extend between and interconnect the pair of arms 4a, 4b and be pivotally coupled with the base 3 such that the mounting portion 4 can pivot about a pivot axis P relative to the base 3. Thus, the proximal portion 5 of the frame 2 can provide the pivoting connection to the base 3, such that the proximal portion 5 (and hence the frame can pivot relative to the base 3, with the base 3 being generally stationary, during use. In the illustrated embodiment, the proximal portion 5 can be a planar piece with a length that is smaller than the outer effective diameter of the base 3. In other embodiments, the proximal portion 5 can be about the same size and shape as the base, can be slightly smaller than the base 3, or can be slightly larger than the base.
A spool drum 8 can be mounted to an intermediate portion 6 of the mounting portion 4 disposed between the proximal 5 and distal portions 7. For example, as shown in
The distal portion 7 of the mounting portion 4 can extend distally of the intermediate portion 6. In the illustrated embodiment, a bend 18 in the mounting portion 4 can be defined at or near the intermediate portion 6 so as to angle the distal portion 7 relative to the proximal portion 5. For example, as shown in
As shown in
In some embodiments, the reel assembly 1 can advantageously include a spooling support 13 coupled with the frame 2 and offset from the spool drum 8. The spooling support 13 can cause the linear element to be spooled onto the spooling surface 11 of the spool drum 8 in a relatively uniform manner, which can reduce tangling and kinking of the linear element. For example, as shown in
As shown in
In addition, as shown in
As shown in
Due to the pivoting of the reel assembly 1 about the pivot axis P and the rotation of the reel 8 about the rotational axis R, it can be challenging to connect a conduit to the reel 8 for subsequent connection to the output linear element, e.g., a garden hose, an electrical cord, etc. The reel assembly 1 shown in
As shown in
In some embodiments, the conduit 28 can be a hose that extends between the second and third connectors 15, 27. In another embodiment, the linear element (e.g., hose) can optionally have one end connected to the water source (e.g., faucet) and the opposite end connected to the third connector 27, though the angular range of motion may be less than 360 degrees, such as less than 270 degrees, less than 180 degrees, etc. As shown in
For example, as shown in
In addition, as shown in
Moreover, as shown in
Turning to
The proximal portion 5 of the frame 2 can be coupled with the base 3 by way of an intervening disc bearing 36 (also illustrated in
Moreover, as shown in
The projections 35 extending from the base 3 can beneficially provide support to the proximal portion 5 of the frame 2 if the frame 2 and/or spool drum 8 tilt during operation. The support provided by the projections 35 can reduce the load on the disc bearing 36 and can accordingly improve the pivoting motion of the frame 2. In some embodiments, the height h of the projections 35 can be only slightly smaller than the thickness t of the disc bearing 36. For example, in some embodiments, the height h of the projections 35 can be shorter than a thickness t of the disc bearing 36 by an amount in a range of 1/16 inches to 1/64 inches, or in a range of 1/20 inches to 1/36 inches, e.g., about 1/32 inches. In some embodiments, the height h of the projections 35 may be no more than 99% of the thickness t of the disc bearing 36, no more than 95% of the thickness t of the disc bearing 36, no more than 90% of the thickness t of the disc bearing 36, no more than 75% of the thickness t of the disc bearing 36, or no more than 50% of the thickness t of the disc hearing 36. For example, the height h of the projections 35 may be in a range of 50% to 99% of the thickness t of the disc hearing 36, in a range of 75% to 99% of the thickness t of the disc bearing 36, or in a range of 75% to 95% of the thickness t of the disc bearing 36. In addition, a plurality of projections 35 are shown in an annular pattern around the pivot axis P; however, in other embodiments, only a single projection 35 (e.g., a ridge) can extend annularly around the pivot axis P. In various embodiments, the projections 35 can be rounded so as to improve the support for the disc bearing 36.
As shown in
Moreover, the use of multiple grooves 44 can advantageously trap debris within the groove 44 such that the debris does not increase the friction when the proximal portion 5 pivots relative to the disc bearing 36. For example, debris (dirt, sand, dust, etc.) may enter the reel assembly 1 and may pass over or on top of the first outer ridge 43a. Such inwardly-moving debris can beneficially be trapped in the first outer groove 44a. For example, if debris passes on top of the ridge 43a, movement of the frame 2 and/or gravity may cause the debris to fall off the ridge 43a and into the groove 44a. Similarly, debris may pass over or on top of the third inner ridge 43c, Such outwardly-moving debris can beneficially be trapped in the second inner groove 44b. Thus, the grooves 44 can trap debris so as to provide a receptacle for debris that passes over the grooves, thereby reducing friction. Although a plurality of ridges 43 are shown in
Unlike the embodiments shown above, however, the pivoting motion of the frame 2 and reel drum 8 about the pivot axis P can be provided by a pivoting engagement between the base 3 and the proximal portion 5 of the frame 2. For example, as shown in
Accordingly, in the embodiment of
As explained above, the battery 34 (such as a lithium ion battery) may provide electrical power to the controller 25 and other components of the reel assembly such as the motor 19. The controller 25 can comprise processing electronics that sends instructions to the motor to cause the spool drum 8 to rotate and/or the spooling actuator 23 to translate to spool and/or unspool the linear element. For example, the controller 25 can send electrical signals to the motor 19 to drive the motor, which in turns imparts rotation to the gears 20-22, for example, by way of a motor shaft.
In some embodiments, the user can operate a handheld remote control 55 to control the operation of the reel assembly 1. For example, as explained in the references appended hereto, the handheld remote control 55 can communicate with the antenna 49 of the reel assembly 1 over a wireless communications network. In addition, a control mechanism 58 may be switchably connected to the spool drum 8 (e.g., to the connectors and/or conduits coupled with the spool drum 8) and the linear element 32. In embodiments in which the reel assembly 1 includes a fluid hose as the linear element 32, the control mechanism 58 can comprise a control valve that selectably controls the flow of water to the linear element 32. The user can interact with the remote control 55 to turn on or turn off the supply of fluid (e.g., water) to the fluid hose. In embodiments in which the reel assembly 1 includes an electrical cord or cable as the linear element 32, the control mechanism 58 can comprise an electrical switch that selectably controls the supply of current to the linear element 32. The user can interact with the remote control 55 to turn on or turn off the current supplied to the linear element 32. In addition, in various embodiments, the user can interact with the control mechanism 58 to automatically turn off the supply of fluid and/or current and to initiate re-spooling of the linear element 32 onto the spool drum 8.
As shown in
When the power switch 57 is switched to ON, the user can pull the linear element 32 from the spool drum 8 to unspool the linear element 32. For example, in some embodiments, the user can manually activate the control mechanism 58 (e.g., a water faucet in embodiments in which the linear element 32 is a water hose) to supply fluid and/or current to the linear element 32. In other embodiments, the user can interact with the remote control 55 to activate the control mechanism 58 (e.g., a smart water valve for embodiments that utilize a water hose) to supply fluid or current to the linear element 32. When the user is finished using the linear element 32 and reel assembly 1, the user can depress the manual wind-in switch 56, which can automatically shut off the flow of fluid or electricity to the linear element 32 and automatically wind in the linear element 32 to re-spool the linear element 32 about the spool drum 8. For example, the controller 25 can send a shut-off signal to the control mechanism 58, and/or can send a wind signal to the motor 19 to cause the motor 19 to spool the linear element 32 onto the drum 8. In other embodiments, the user can interact with the remote control 55 to communicate with the controller 25 (e.g., over a wireless network) to shut off the flow of fluid or electricity to the linear element 32 and/or to wind in the linear element 32. In still other arrangements, when the user depresses the power switch 57 to the OFF position, the controller 25 can automatically cause the flow of fluid or electricity to shut off and the linear element to spool onto the drum 8.
In some embodiments, the controller 25 can be programmed to place the reel assembly 1 in a sleep mode if a predetermined amount of time passes with little or no activity. For example, the controller can comprise processing electronics (including active and/or passive components) that can determine whether the motor 19 is operating to spool the linear element 32, and/or whether the linear element 32 is being unspooled from the drum 8. For example, in some embodiments, the user can manually unspool the linear element 32 from the drum 8 by pulling the linear element. Pulling the linear element 32 can induce a back electromotive force (EMF) in the motor 19 that can be monitored by the controller 25. If the motor 19 has been inactive for a predetermined time period, e.g., the linear element 32 is not being spooled onto or unspooled from the spool drum 8, then the controller 25 can place the reel assembly in the sleep mode. In still other arrangements, the reel assembly can include one or a plurality of sensors that can detect system activity. For example, one or more motion sensors (e.g., accelerometers, gyroscopes, position sensors, etc.), one or more optical sensors, or other types of sensors can be provided on the controller 25, on the spool drum 8, on various portions of the linear element 32, or on any other suitable portion of the reel assembly 1. The sensors can send signals to the controller 25, and based on the signals from the sensors, the controller 25 can determine whether to place the assembly 1 in sleep mode.
Beneficially, when the system is in sleep mode, the battery 34 need not supply any electrical power to the controller 25 or any other components of the reel assembly 1. For example, in sleep mode, the controller 25 may not continuously monitor for wireless signals being transmitted by the remote control 55 or other signals from other components (such as the control mechanism 58). Thus, when in sleep mode, the life of the battery 34 may beneficially be extended. The reel assembly 1 can move from the sleep mode to the activated ON mode when the user pulls the linear element 32 (or if the user engages the ON switch in some embodiments). When the user pulls the linear element 32, the linear element 32 will tend to unspool from the spool drum 8, causing the spool drum 8 to rotate. Rotation of the spool drum 8 can induce the back EMF in the motor 19. The back EMF can be detected by processing circuitry in the controller 25, and the controller 25 can activate the reel assembly 1 for operation by the user. After activation from sleep mode, the user can operate the remote control 55 and/or the switches on the reel assembly 1 to use the reel assembly 1.
Thus, the embodiment of
Beneficially, the wear ring assembly 60 of
In addition, the use of a plurality (e.g., two) portions 61a, 61b of the wear ring 61 and the use of a plurality (e.g., two) supports 62a, 62b can beneficially enable the user to replace the wear ring 61 if the wear ring 61 were to degrade or otherwise experience reduced performance during use. For example, in some embodiments, the first and second portions 61a, 61b of the wear ring 61 can be removably engaged snapped, threaded, or otherwise engaged) to one another. In some arrangements, the first and second supports 62a, 62b can be removable engaged (e.g., snapped, threaded, or otherwise engaged) to one another. Moreover, removable engagement of the portions 61a, 61b of the wear ring 61 and of the supports 62a, 62b can enable the user to disposed the narrow opening 65 about the linear element 32 proximal the outlet 39, which may be wider than the linear element 32 and the opening 65.
As explained above, as the linear element 32 is spooled onto the spool drum 8, the housing 66 and wear ring assembly 60 may translate along the spooling axis S. e.g., due to rotation of the spooling actuator 23 (e.g., a reversing screw). The translation of the wear ring assembly 60 can enable the linear element 32 to uniformly spool onto the spool drum 8. Moreover, the diameter or lateral major dimension of the opening 65 of the wear ring 61 may be larger than the outer dimension of the linear element 32, such that the opening 65 constrains the linear element 32 and reduces kinking or bending of the linear element 32. For example, the inner major dimension of the opening 65 can be in a range of 1.1 times to 2 times the outer major dimension of the linear element 32, in a range of 1.2 times to 1.8 times the outer major dimension of the linear element 32, or in a range of 1.2 times to 1.4 times the outer major dimension of the linear element 32.
Unlike the embodiments illustrated above, however, the frame 2 can connect to a plurality of wheels 12a, 12b that are offset from the rotational axis R of the spool drum 8. As shown in
Having thus described various embodiments, those of skill in the art will readily appreciate from the disclosure herein that yet other embodiments may be made and used within the scope of the embodiments attached hereto. For example, the reel assembly may be used with various types of linear elements, such as water hoses, air hoses, pressure washer hoses, vacuum hoses, electrical cords, and the like. Numerous advantages of the embodiments covered by this disclosure have been set forth in the foregoing description. It will be understood however that this disclosure is, in many respects, only illustrative. Changes may be made in details without exceeding the scope of the disclosure.
Although this disclosure has been described in the context of certain embodiments and examples, it will be understood by those skilled in the art that the disclosure extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses and obvious modifications and equivalents thereof. In addition, while several variations of the embodiments of the disclosure have been shown and described in detail, other modifications, which are within the scope of this disclosure, will be readily apparent to those of skill in the art. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the disclosure. For example, features described above in connection with one embodiment can be used with a different embodiment described herein and the combination still fall within the scope of the disclosure. It should be understood that various features and aspects of the disclosed embodiments can be combined with, or substituted for, one another in order to form varying modes of the embodiments of the disclosure. Thus, it is intended that the scope of the disclosure herein should not be limited by the particular embodiments described above. Accordingly, unless otherwise stated, or unless clearly incompatible, each embodiment of this invention may comprise, additional to its essential features described herein, one or more features as described herein from each other embodiment of the invention disclosed herein.
Features, materials, characteristics, or groups described in conjunction with a particular aspect, embodiment, or example are to be understood to be applicable to any other aspect, embodiment or example described in this section or elsewhere in this specification unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The protection is not restricted to the details of any foregoing embodiments. The protection extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
Furthermore, certain features that are described in this disclosure in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations, one or more features from a claimed combination can, in some cases, be excised from the combination, and the combination may be claimed as a subcombination or variation of a subcombination.
Moreover, while operations may be depicted in the drawings or described in the specification in a particular order, such operations need not be performed in the particular order shown or in sequential order, or that all operations be performed, to achieve desirable results. Other operations that are not depicted or described can be incorporated in the example methods and processes. For example, one or more additional operations can be performed before, after, simultaneously, or between any of the described operations. Further, the operations may be rearranged or reordered in other implementations. Those skilled in the art will appreciate that in some embodiments, the actual steps taken in the processes illustrated and/or disclosed may differ from those shown in the figures. Depending on the embodiment, certain of the steps described above may be removed, others may be added. Furthermore, the features and attributes of the specific embodiments disclosed above may be combined in different ways to form additional embodiments, all of which fall within the scope of the present disclosure. Also, the separation of various system components in the implementations described above should not be understood as requiring such separation in all implementations, and it should be understood that the described components and systems can generally be integrated together in a single product or packaged into multiple products.
For purposes of this disclosure, certain aspects, advantages, and novel features are described herein. Not necessarily all such advantages may be achieved in accordance with any particular embodiment. Thus, for example, those skilled in the art will recognize that the disclosure may be embodied or carried out in a manner that achieves one advantage or a group of advantages as taught herein without necessarily achieving other advantages as may be taught or suggested herein.
Conditional language, such as “can,” “could,” “might,” or “may,” unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements, and/or steps. Thus, such conditional language is not generally intended to imply that features, elements, and/or steps are in any way required for one or more embodiments or that one or more embodiments necessarily include logic for deciding, with or without user input or prompting, whether these features, elements, and/or steps are included or are to be performed in any particular embodiment.
Conjunctive language such as the phrase “at least one of X, Y, and Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to convey that an item, term, etc. may be either X, Y, or Z. Thus, such conjunctive language is not generally intended to imply that certain embodiments require the presence of at least one of X, at least one of Y, and at least one of Z.
Language of degree used herein, such as the terms “approximately,” “about,” “generally,” and “substantially” as used herein represent a value, amount, or characteristic close to the stated value, amount, or characteristic that still performs a desired function or achieves a desired result. For example, the terms “approximately”, “about”, “generally,” and “substantially” may refer to an amount that is within less than 10% of, within less than 5% of, within less than 1% of, within less than 0.1% of, and within less than 0.01% of the stated amount. As another example, in certain embodiments, the terms “generally parallel” and “substantially parallel” refer to a value, amount, or characteristic that departs from exactly parallel by less than or equal to 15 degrees, 10 degrees, 5 degrees, 3 degrees, 1 degree, 0.1 degree, or otherwise.
The scope of the present disclosure is not intended to be limited by the specific disclosures of preferred embodiments in this section or elsewhere in this specification, and may be defined by claims as presented in this section or elsewhere in this specification or as presented in the future. The language of the claims is to be interpreted broadly based on the language employed in the claims and not limited to the examples described in the present specification or during the prosecution of the application, which examples are to be construed as non-exclusive.
Claims
1. A reel assembly comprising:
- a frame comprising a base and an elongate mounting portion configured to pivot relative to the base about a pivot axis, the elongate mounting portion comprising a proximal portion coupled with the base, a distal portion, and an intermediate portion between the proximal and distal portions;
- a spool drum connected with the intermediate portion of the elongate mounting portion, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element, the rotational axis generally transverse to the pivot axis; and
- a wheel connected to the distal portion of the elongate mounting portion and configured to roll about the pivot axis, wherein the distal portion positions the wheel along a transverse axis that is generally transverse to the rotational axis and the pivot axis.
2. The reel assembly of claim 1, wherein the spool drum comprises a pair of end pieces spaced apart along the rotational axis, the spool drum defining a spooling surface between the end pieces, wherein the pair of end pieces defines a corresponding pair of planes disposed parallel to the transverse axis, the wheel disposed between the corresponding pair of planes.
3. The reel assembly of claim 1, further comprising a motor operably connected with the spool drum to cause the spool drum to rotate about the rotational axis.
4. The reel assembly of claim 3, further comprising a motor controller configured to control operation of the motor.
5. The reel assembly of claim 3, further comprising a spooling support coupled with the frame and offset from the spool drum along the transverse axis, the spooling support configured to translate along a spooling support axis generally parallel to and offset from the rotational axis
6. The reel assembly of claim 5, wherein the motor is operably connected with the spooling support to cause the spooling support to translate about the spooling support axis.
7. The reel assembly of claim 6, wherein the spooling support is translatable by way of a spooling actuator that converts rotation imparted by the motor to translation.
8. The reel assembly of claim 7 further comprising one or a plurality of gears mechanically coupled between the motor and the spooling support.
9. The reel assembly of claim 1, wherein the wheel is configured to rotate about the transverse axis so as to roll along a pathway disposed about the pivot axis.
10. The reel assembly of claim 1, further comprising a first connector on the base, a second connector on the base, and one or more conduits connecting the first and second connectors.
11. The reel assembly of claim 10, further comprising a third connector on the frame near the spool drum, a fourth connector on a spooling surface of the spool drum, and one or more conduits connecting the third and fourth connectors.
12. The reel assembly of claim 11, further comprising a conduit extending between the second connector and the third connector, the conduit extending through or around the frame.
13. (canceled)
14. (canceled)
15. (canceled)
16. (canceled)
17. (canceled)
18. (canceled)
19. (canceled)
20. A reel assembly comprising:
- a frame having a base and a mounting portion configured to pivot relative to the base about a pivot axis;
- a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element, the rotational axis non-parallel with the pivot axis;
- a motor operably connected with the spool drum to cause the spool drum to rotate about the rotational axis; and
- a controller in electrical communication with the motor, the controller configured to transmit control signals to the motor to control the operation of the motor.
21. (canceled)
22. A reel assembly comprising:
- a frame having a base and a mounting portion configured to pivot relative to the base about a pivot axis;
- a spool drum connected with the mounting portion of the frame, the spool drum configured to rotate about a rotational axis to spool and unspool a linear element; and
- a connector configured to provide fluid or electrical communication with the linear element along a connector axis, the connector positioned such that the connector axis is aligned with the pivot axis.
23.-66. (canceled)
67. The reel assembly of claim 22, further comprising a first connector connected to the frame, the first connector configured to provide fluid or electrical communication with the linear element along a first connector axis non-parallel to the rotational axis.
68. The reel assembly of claim 67, further comprising a second connector configured to provide fluid or electrical communication with the linear element along a second connector axis parallel to the rotational axis.
69. The reel assembly of claim 68, further comprising a conduit having a first end portion connected to the first connector and a second end portion connected to the second connector, at least a portion of the conduit extending non-parallel relative to the first connector axis, the conduit being bent so as to pass through or around the mounting portion of the frame to provide fluid or electrical communication between the first and second connectors
70. The reel assembly of claim 20, further comprising a connector configured to provide fluid or electrical communication with the linear element along a connector axis, the connector positioned such that the connector axis is aligned with the pivot axis.
71. The reel assembly of claim 20, further comprising a spooling support coupled with the frame and offset from the spool drum along the transverse axis, the spooling support configured to translate along a spooling support axis generally parallel to and offset from the rotational axis
Type: Application
Filed: Oct 13, 2017
Publication Date: Aug 15, 2019
Inventor: James B.A. TRACEY (Austin, TX)
Application Number: 16/342,404