TAPE APPLICATOR PRESSURE CONTROL
A tape head or tape applicator applies low impact to the leading face of the incoming carton and low pressure to the top of the carton and a higher pressure to wipe down the tape onto the rear or trailing face of the case by increasing the tension in the spring driving the wipe down and a high cutting force to the cut-off mechanism for fast response of the cut-off mechanism by increasing the tension in the spring driving the cut-off mechanism.
Not Applicable
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot Applicable
REFERENCE TO MICROFICHE APPENDIXNot Applicable.
FIELD OF INVENTIONThe present invention relates a tape applicator or tape head more particularly to a tape applicator for applying tape to seal a soft case or carton or the like controlled to adjust the pressure applied to the case or carton being sealed as required and at the appropriate times.
BACKGROUND OF THE PRESENT INVENTIONConventional tape heads as currently used to tape or seal cases or cartons are designed to apply a reasonably strong force on the tape to better ensure a strong bond between the tape and the case or carton. Conventionally most of these cartons are made from corrugated paperboard that is generally a laminate of two opposed surface layers or liners with a corrugated layer sandwiched therebetween and adhered to each liner which generally provides a material of sufficient strength for the intended use. Even when the case or carton is made of such material and is not properly or fully filled care must be exercised to ensure the pressure applied during sealing does not unduly deform the closure flaps being sealed with the by the applied tape. This problem of deforming the case or flaps is exacerbated when the case is made of flimsier material and/or particularly when such a case or carton is not properly filled to provide what is referred to as a soft case or carton of the like.
Distortion of the carton closure flaps a problem which on-line shopping and resulting shipping has magnified significantly generally requires reduction of the pressure applied to the closure flaps of the case or carton during the taping operation. With week cases or cartons the amount of force applied to the leading and/or trailing face (in the direction of movement of the case being sealed) of the carton may also be important to better ensure these faces are not damaged during the taping operation
Signode U.S. Pat. Nos. 9,517,914 and 9,630,796 provide examples of a device specifically designed to try to overcome the problem of damaging the case or carton being sealed and uses a pair of pneumatic actuators one to reduce pressure applied against the top (as opposed to the ends) of the carton or case to which a sealing tape is being applied by the tape application rollers and a second to reduce pressure applied by the cut-off mechanism of a convention tape applicator or tape head. The earlier of these 2 patent relates specifically to reducing the pressure applied to by the wipe down roller and the later to reducing the pressure applied by the cut-off mechanism. As indicated each uses a dedicated actuator to reduce pressure being applied.
US application 2013/174962 uses a sensor to sense the position of a carton to which a sealing tape is being applied and activate an actuator to raise and lower the tape applying and pressing rolls to apply different pressures to the tape and thereby the to the carton.
U.S. Pat. No. 9,061,857 increases the spring tension in stages to reduce the forces applied to the leading face of the case being taped with the increased tension being generated using a bar that presses against the case.
Chinese patent CN102092497 uses an actuator to position the application and pressure roller of the tape applicator. Japanese patent JP4265745 connects a actuator to the trailing or wipe down arm and another actuator connects to the cut-off mechanism each via a lost motion connection
U.S. Pat. No. 5,338,384 uses an actuator to change the pressure applied to the rollers more particularly to increase the pressure to the wipe down roll when wiping the tape onto the trailing face of the carton.
US patent application 2018/022492 also uses an actuator to adjust the pressure applied to the case being sealed to apply less pressure to the top of the case.
It is also known that devices used to apply what are know as L-clips to seal the flaps by applying short lengths of tape to the flaps adjacent the opposed ends of the flaps so there is no tape application over a significant central portion of the flaps using a actuator to direct the tape towards the knife to be cut, see, for example, U.S. Pat. No. 8,176,959 issued May 15, 2012 to Lam or German patent DE3820060 both of which manipulate the push bar connecting the front and back application rollers to move them way from the box or case between the applications of the L-clips. These devices are not designed to reduce pressure on the case or carton rather the applicator roll is moved up to bring the tape towards the knife for cutting.
None of the reference found to-date teach a simplified system of the present invention wherein low impact is applied to the front or leading face of the incoming carton and low pressure against the top of the carton or case and applies high pressure as required for tape cutting and for wiping the tape onto the rear or trailing face of the carton.
BRIEF DESCRIPTION OF THE PRESENT INVENTIONIt is an object of the present invention to provide a tape applicator or tape head to softly apply a tape to a soft carton; a carton with under-filled contents or a “Re-shipper” carton (i.e.: a reusable carton with no flap memory) over a significant portion of the length of the case or carton so that the tape application does not significantly distort the closure flaps of the case or carton being sealed by the tape.
The tape head or tape applicator of the present invention is able to apply low impact to the leading face or front of the incoming carton and low pressure to the top of the carton and apply a higher pressure to wipe down the tape onto the rear or trailing face of the case or carton by increasing the tension in the spring driving the wipe down and a high cutting force to the cut-off mechanism for fast response of the cut-off mechanism by increasing the tension in the spring driving the cut-off mechanism. These characteristics of the invention facilitate sealing of underfilled or cartons made of lighter material (less strong than conventional corrugated boxes) and to enable improved operation on such cases or cartons at high speeds.
In effect the present invention applies low impact to the front or leading face of the incoming carton and low pressure against the top of the carton or case and the required pressure to the wipe down and ensure faster action of the cut-off mechanism by adjusting the tension in the applicator and cut-off mechanism springs to apply appropriate forces against the case or carton being sealed at appropriate times.
Broadly the present invention relates to a tape applicator, comprising a frame, a source of tape mounted on said frame, an front applicator assembly including a front applicator to apply a leading end of a tape from said source to a leading face of a carton moving relative to said tape applicator pivotably mounted on said frame on a first pivotal axis, a rear wipe down assembly including a rear wipe down roll to wipe a tape applied to said carton along a trailing face of said carton remote from said leading face pivotably mounted on said frame on a second pivotal axis parallel to said first pivotal axis, a push bar link interconnecting said application roll assembly and said wipe down assembly for movement together to form a tape applicator assembly, a cut-off mechanism mounted on said frame on a third pivotal axis parallel to said first and second pivotal axes and positioned between said first and second axes, a nonlinear helical coil applicator spring connected at one end to said applicator mechanism and a nonlinear helical coil cut-off spring connected at a first end to said cut-off mechanism, a spring pressure adjuster mechanism connected to an opposite end of said applicator spring remote from said one end and to a second end of said cut-off mechanism spring remote from said first end to adjust the extension of said applicator and cut-off mechanism springs, said spring pressure adjuster mechanism including an actuator and a controller controlling the delivery of power to said actuator to have low tension in said applicator spring and said cut-off spring and to increase tensions in the applicator and said cut off springs before said wipe down and cut-off mechanism are activated.
Preferably, said controller comprises sensor means to sense location of said carton to control power to said actuator.
Preferably, said sensor means is a sensor sensing said carton
Preferably, said sensor means includes two sensors in series.
Preferably, spring pressure adjuster mechanism comprises a pressure lever pivotably mounted on said frame on a lever axis and said actuator is connected to said opposite and said second end of said applicator and cut-off mechanism.
Preferably, said opposite and said second end are connected to said pressure lever on the same side of said lever axis.
Preferably, said opposite and said second end are connected to said pressure lever on opposite sides of said lever axis.
Preferably, said spring pressure adjuster mechanism comprises a pressure bar connected to said opposite and said second end and to said actuator.
Preferably, said spring pressure adjuster mechanism comprises two actuators connected one between said frame and said opposite and another between said frame and said second end.
Preferably, said sensor means includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
Further features, objects and advantages will be evident from the following detailed description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings in which;
The drawings and description show the tape applicator applying tape to the top of a case it could equally well apply tape to the bottom of a case and in that case the tape head 10 would simply be turned upside down. In all the drawing generally only those parts deemed necessary to explain the invention have been included and some of the Figures have been strategically placed relative to a figure directly there above to more clearly illustrate the relative positions of sensors or the like to other parts of the tape applicator embodiment.
The term applicator as used herein is intended to included various devices including solenoids and air cylinders or motors (rotary actuators) or the like. The term controller as used in the claims is intended to include the various control systems described below whether electrical or mechanical to control the delivery of power to the actuator at the appropriate time to accomplish the intent of this invention.
The tape applicator or tape head 10 of the present invention has a frame 12 composed of a pair of opposed sides frame members 12A and 12B (see
A push bar connector link 42 extends between the application arm 18 and the wipe down arm or assembly 44 and is pivotably connected to the arm 18 as indicated at 46 and to the wipe down arm 44 as indicated at 48.
The wipe down assembly or arm 44 is pivotably mounted as indicated at 49 in
The application arm 18 and its application roll 38 coupled to the wipe down arm 44 and its wipe down roll 56 via the pus bar link 42 combine to form the application mechanism or assembly.
Also, pivotably mounted as indicated at 68 on the frame 12 between the wipe down mechanism or arm 44 and the application arm 18 is a cut-off mechanism 70 which has a first arm 72 connected as indicated at 76 adjacent to its free end to a first end of a cut-off spring 74. The second end of the spring 74 remote from the first end is connected to the spring pressure adjuster mechanism 66 as indicated at 78. The spring 74 biases the first arm 72 against a stop 80. A second arm 82 of the cut-off mechanism 70 extends in a second direction from the mounting 68 and terminates in a cut-off control cam element 84 and mounts a cut-off knife 86 adjacent to the cut-off knife cam element 84.
The device as described above with the exception of the spring pressure adjuster mechanism 66 (spring ends connect directly to the frame 12 in the conventional tape heads) is a conventional tape head currently in use in the industry.
In the
Connected to pressure lever 90 as indicated at 96 is the free end of the shaft or piston rod 98 of pneumatic cylinder type actuator 100 which is pivotably mounted to the frame 12 on rod 102 which extends between the frame members 12A and 12B. The shaft or piston rod 98 is connected to the piston 104 of the actuator 100 and moves with the piston 104.
In the
The springs 60 and 74 are designed to apply only the amount of pressure desired to the leading face 504 and top 506 of the case or carton 500 being taped or sealed.
The operation of the device a using embodiment of
The case 500 continues to progress in the direction of arrow 502 and with the cut-off cam 84, the application roll 38 and the cam 132 on the top 506 of the case 500 (see
In
The embodiment shown in
In the
Turning to the remaining
In
The embodiments of
The controller of the present invention includes the various valves or switches and their cooperating cams. Many systems are available to control the application of pressurized air flow or electrical power to the actuator(s) whether pneumatic or electrical, such as, cams, limit switches, sensors, timers, solenoids, valves and controls.
All of the spring 60 and 74 and their equivalents 60A, 70A. 60B, 74B and 60 C and 74D will be nonlinear helical coil springs.
In summery the actuators 100 whether pneumatic or electrical are controlled in various way to limit pressure applied to the leading to the carton or case while adding additional tension to the springs driving the wipe down 44 and the cut-off mechanism 70 at the appropriate time in the taping operation which tension is released to provide the required power at the appropriate time to ensure the tape is properly cut and the wipe down 44 applies the required pressure to properly apply the tape to the trailing 508 of the case or carton 500 without inflicting significant damage to the case or carton.
Having described the invention, modifications will be evident to those skilled in the art without departing from the scope of the invention as defined in the appended claims.
Claims
1. A tape applicator, comprising a frame, a source of tape mounted on said frame, a front applicator assembly including a front applicator to apply a leading end of a tape from said source to a leading face of a carton moving relative to said tape applicator pivotably mounted on said frame on a first pivotal axis, a rear wipe down assembly including a rear wipe down roll to wipe a tape applied to said carton along a trailing face of said carton remote from said leading face pivotably mounted on said frame on a second pivotal axis parallel to said first pivotal axis, a push bar link interconnecting said applicator assembly and said wipe down assembly for movement together to form a tape applicator assembly, a cut-off mechanism mounted on said frame on a third pivotal axis parallel to said first and second pivotal axes and positioned between said first and second axes, a nonlinear helical coil applicator spring connected at one end to said applicator assembly and a nonlinear helical coil cut-off spring connected at a first end to said cut-off mechanism, a spring pressure adjuster mechanism connected directly to an opposite end of said applicator spring remote from said one end and directly to a second end of said cut-off spring remote from said first end to adjust the extension of said applicator and cut-off springs, said spring pressure adjuster mechanism including an actuator and a controller controlling the delivery of power to said actuator to have low tension in said applicator spring and said cut-off spring and to increase tensions in the applicator and said cut off springs before said wipe down and cut-off mechanism are activated.
2. The tape applicator as defined in claim 1 wherein said controller comprises a sensor to sense location of said carton to control power to said actuator.
3. The tape applicator as defined in claim 2 said sensor is a sensor sensing said carton.
4. The tape applicator as defined in claim 3 said sensor includes two sensors in series.
5. The tape applicator as defined in claim 1 wherein, said spring pressure adjuster mechanism comprises a pressure lever pivotably mounted on said frame on a lever axis and said actuator is connected to said opposite and said second end of said applicator and cut-off springs via said pressure lever.
6. The tape applicator as defined in claim 5 wherein said opposite and said second end are connected to said pressure lever on the same side of said lever axis.
7. The tape applicator as defined in claim 5 wherein said opposite and said second end are connected to said pressure lever on opposite sides of said lever axis.
8. The tape applicator as defined in claim 1 wherein said spring pressure adjuster mechanism comprises a pressure bar connected to said opposite and said second end and to said actuator.
9. The tape applicator as defined in claim 1 wherein said spring pressure adjuster mechanism comprises two actuators connected one between said frame and said opposite and another between said frame and said second end.
10. The tape applicator as defined in claim 2 wherein said sensor includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
11. The tape applicator as defined in claim 3 wherein said sensor includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
12. The tape applicator as defined in claim 4 wherein said sensor includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
13. The tape applicator as defined in claim 5 wherein said sensor includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
14. The tape applicator as defined in claim 6 wherein said sensor includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
15. The tape applicator as defined in claim 7 wherein said sensor includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
16. The tape applicator as defined in claim 8 wherein said sensor includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
17. The tape applicator as defined in claim 9 wherein said sensor includes a control cam mounted on said frame and positioned to engage said carton and control said activator.
Type: Application
Filed: May 16, 2018
Publication Date: Nov 21, 2019
Inventors: Joe Augustine S. T. LAM (Vancouver), Jason CHENG (Burnaby)
Application Number: 15/981,545