Modular Patio Furniture Assembly and Tool-Free Method of Assemblage

Abstract

A modular patio furniture assembly and tool-free method of assemblage includes at least one outdoor club chair, at least one patio sofa, and a garden table. The patio furniture includes multiple panels, legs, feet, and cushions that detachably attach through a series of strategically positioned pegs and hooks at their edges. These connecting pegs and hooks detachably mate with corresponding cavities and slots at the edges of the panels and the termini of the legs and feet in a sliding, friction fit locking relationship. The snap, friction-fit connectivity of the connectors can be accomplished by a non-skilled user with no tools. In this manner, the furniture assembly permits rapid assembly, disassembly, and reassembly to put together a variety of furniture configurations. The assemblage of the patio furniture requires no tools to assemble and can be carried out at a location remote from the factory where the patio furniture is manufactured.

Description

FIELD OF THE INVENTION

The present invention relates generally to a modular patio furniture assembly and tool-free method of assemblage. More so, the present invention relates to an eclectic assembly of patio furniture that includes an outdoor club chair, a patio sofa, and a garden table; whereby the patio furniture has a modular configuration that can be easily packaged and assembled by a non-skilled user with no tools; whereby the patio furniture includes multiple panels, legs, feet, and cushions that detachably attach through a series of strategically positioned pegs and hooks that detachably mate with corresponding cavities and slots at the edges of the panels and the termini of the legs and feet in a sliding, friction fit locking relationship.

BACKGROUND OF THE INVENTION

The following background information may present examples of specific aspects of the prior art (e.g., without limitation, approaches, facts, or common wisdom) that, while expected to be helpful to further educate the reader as to additional aspects of the prior art, is not to be construed as limiting the present invention, or any embodiments thereof, to anything stated or implied therein or inferred thereupon.

Typically, furniture is an asset used in both residential and commercial buildings. Furniture can include chairs, sofas and beds. Furniture is selected according to the function of the room and according to the style of the room. For example, if the room is to be used for discussions and gatherings, then chairs and sofas may be selected as the furniture items for the room. If the room is to be used for sleeping, then beds are usually selected as the furniture items in the room.

Many homes that have outdoor patio facilities will also have specially designed patio furniture positioned on the patio for the comfort of the residents. Typically, outdoor patio furniture is made of fairly robust material and is generally selected to be made from a material that will have a pleasing appearance. One common type of furniture that is used in patio applications, as well as for indoor use, is heavy-duty wood furniture.

It is known that patio furniture positions outside, and is exposed to the elements. The size of the members forming the furniture is often larger than the components that form indoor furniture. The larger size of the pieces of wood used to form the furniture makes the furniture more resistant to the effects of exposure to the elements.

Other proposals have involved furniture assemblies. The problem with these furniture assemblies is that they do not have easy interconnectivity with a series of pegs and hooks that detachably mate with cavities and slots. Also, the furniture panels that make up the furniture assembly are not easily stowed, assembled, and disassembled. Even though the above cited furniture assemblies meet some of the needs of the market, a modular patio furniture assembly and tool-free method of assemblage that includes an outdoor club chair, a patio sofa, and a garden table; whereby the patio furniture has a modular configuration that can be easily packaged and assembled by a non-skilled user with no tools; whereby the patio furniture includes multiple panels, legs, feet, and cushions that detachably attach through a series of strategically positioned pegs and hooks that detachably mate with corresponding cavities and slots at the edges of the panels and the termini of the legs and feet in a sliding, friction fit locking relationship, is still desired.

SUMMARY

Illustrative embodiments of the disclosure are generally directed to a modular patio furniture assembly and tool-free method of assemblage. The patio furniture assembly provides an eclectic assembly of patio furniture that includes at least one outdoor club chair, at least one patio sofa, and at least one garden table. In some embodiments, the patio furniture includes multiple panels, legs, feet, and cushions that detachably attach through a series of strategically positioned pegs and hooks at their edges. These connecting components detachably mate with corresponding cavities and slots at the edges of the panels and the termini of the legs and feet in a sliding, friction fit locking relationship. In this manner, the furniture assembly permits rapid assembly, disassembly, and reassembly to put together a variety of furniture configurations. The assemblage of the patio furniture requires no tools to assemble and can be carried out at a location remote from the factory in which the patio furniture is manufactured.

In one possible embodiment of the present invention, the modular patio furniture assembly comprises at least one outdoor club chair. The outdoor club chair includes a chair back panel defined by a bowed shape and multiple chair back edges. The chair back edges form at least one chair back cavity. At least one chair back hook extends from the chair back edges.

In some embodiments, the outdoor club chair may include a chair seat panel that is defined by an L-shape having a chair upper portion and a chair lower portion. The chair seat panel is further defined by multiple chair seat edges that form at least one chair seat cavity. At least one chair seat hook extends from the chair seat edges. At least one chair seat peg extends from the chair seat edges.

The outdoor club chair further comprises two chair leg panels that are defined by a tapered shape and multiple chair leg edges. The chair leg edges form at least one chair leg slot. At least one chair leg peg extend from the chair leg edges. In some embodiments, the chair pegs detachably mate with corresponding chair cavities at the edges of the chair panels in a friction fit relationship. Also, the hooks detachably mate with corresponding slots at the edges of the chair panels in a sliding relationship.

In construction thereof, the assembled outdoor club chair is defined by the chair leg panels arranged in a spaced-apart, parallel disposition. The assembled outdoor club chair is defined by the chair back panel disposed perpendicularly between the chair leg panels. The assembled outdoor club chair is defined by the chair seat panel disposed perpendicularly between the chair leg panels and adjacent to the chair back panel. A chair cushion panel detachably mounts on the chair upper portion of the chair seat panel.

In another possible embodiment of the present invention, the modular patio furniture assembly comprises at least one patio sofa. The patio sofa comprises a sofa back panel defined by a bowed shape and multiple sofa back edges. The sofa back edges form at least one sofa back cavity. At least one sofa back hook extends from the sofa back edges. Further, the patio sofa comprises a sofa seat panel that is defined by an elongated L-shape having a sofa upper portion and a sofa lower portion. The sofa seat panel is further defined by multiple sofa seat edges that form at least one sofa seat cavity. At least one sofa seat hook extends from the sofa seat edges. Additionally, at least one sofa seat peg extends from the sofa seat edges.

In some embodiments, the patio sofa includes two sofa leg panels that are defined by a tapered shape and multiple sofa leg edges. The sofa leg edges form at least one sofa leg slot. Also, at least one sofa leg peg extends from the sofa leg edges. The sofa leg pegs detachably mate with corresponding cavities at the edges of the sofa panels in a friction fit relationship. Further, an elongated sofa cushion panel detachably mounts on the sofa upper portion of the sofa seat panel.

In construction thereof, the assembled patio sofa is defined by the sofa leg panels arranged in a spaced-apart, parallel disposition. The assembled patio sofa is further defined by the sofa back panel disposed perpendicularly between the sofa leg panels. Continuing with the construction, the assembled patio sofa is defined by the sofa seat panel being disposed perpendicularly between the sofa leg panels and adjacent to the sofa back panel.

In another possible embodiment of the present invention, the modular patio furniture assembly comprises at least one garden table. The garden table comprises a table shelf panel defined by an elongated U-shape and multiple table shelf edges. At least one table hook extends from the table shelf edges. The garden table also includes two table leg panels defined by a tapered shape and multiple table leg edges. The table leg edges form at least one table slot. At least one table leg peg extends from the table leg edges. The table leg peg forms an aperture.

In some embodiments, a table glass panel rests on the table leg peg, generally perpendicular to the table shelf panel. At least one table peg extends from the table glass panel. The table peg is sized to pass through the aperture in the table leg peg. In other embodiments, four table feet extending from the table leg panels to support the garden table.

In construction thereof, the table hook detachably mates with corresponding table slots at the edges of the table leg panels in a sliding relationship. The assembled garden table is defined by the table leg panels arranged in a spaced-apart, parallel disposition. The assembled garden table is defined by the table shelf panel disposed perpendicularly between the table leg panels. The assembled garden table is defined by the table glass panel disposed perpendicularly between the table leg panels, and in a spaced-apart parallel relationship with the table shelf panel.

In another aspect, the chair panels comprise woven fibers.

In another aspect, the chair back panel forms two chair back hooks.

In another aspect, the chair back hook engages the chair leg slot, such that the chair back panel attaches to the chair leg panels.

In another aspect, the chair leg peg engages the chair back cavity, such that the chair leg panels attach to the chair back panel.

In another aspect, the chair leg peg engages the chair seat cavity, such that the chair leg panels attach to the chair seat panel.

In another aspect, the chair seat peg engages the chair back cavity, such that the chair seat panel attaches to the chair back panel.

In another aspect, the chair seat hook engages the chair leg slot, such that the chair seat panel attaches to the chair leg panels.

In another aspect, the sofa panels comprise woven fibers.

In another aspect, the sofa back hook engages the sofa leg slot, such that the sofa back panel attaches to the sofa leg panels.

In another aspect, the sofa leg peg engages the sofa back cavity, such that the sofa leg panels attach to the sofa back panel.

In another aspect, the sofa leg peg engages the sofa seat cavity, such that the sofa leg panels attach to the sofa seat panel.

In another aspect, the sofa seat peg engages the sofa back cavity, whereby the sofa seat panel attaches to the sofa back panel.

In another aspect, the sofa seat hook engages the sofa leg slot, such that the sofa seat panel attaches to the sofa leg panels.

In another aspect, the table panels comprise woven fibers.

In another aspect, the at least one table hook comprise eight table hooks.

In another aspect, the table hook engages the table slot, such that the table shelf panel attaches to the table leg panels.

One objective of the present invention is to provide a patio furniture assembly that requires no tools to assemble and can be carried out at a location remote from the factory in which the patio furniture is manufactured.

Another objective is to provide a unique combination of outdoor club chairs, patio sofas, and garden tables that can be used outdoors.

Another objective is to provide a bowed back panel for the chair and sofa that supports the back of a user.

Another objective is to provide secure rigid, strong support for the furniture panels using pegs that fit into cavities, and hooks that slide into slots in at least two planes while providing additional support for other panels interlocked therewith.

Yet another objective is to reduce the need to inventory a host of different furniture panels and fastening pegs and hooks to reduce storage and handling costs.

Yet another objective is to facilitate the disassembly of the patio furniture for easy shipment or storage by removing the pegs and hooks from their respective cavities and slots, such that the resulting chair, sofa, or table panels are planar pieces that may be stacked on top of each other.

Yet another objective is to fabricate the panels from weatherproof materials to withstand outdoor elements.

Other systems, devices, methods, features, and advantages will be or become apparent to one with skill in the art upon examination of the following drawings and detailed description. It is intended that all such additional systems, methods, features, and advantages be included within this description, be within the scope of the present disclosure, and be protected by the accompanying claims and drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will now be described, by way of example, with reference to the accompanying drawings, in which:

FIG. 1 illustrates a perspective view of an exemplary modular patio furniture assembly, in accordance with an embodiment of the present invention;

FIG. 2 illustrates a frontal perspective view of an exemplary outdoor club chair, in accordance with an embodiment of the present invention;

FIG. 3 illustrates a top view of the outdoor club chair shown in FIG. 1 disassembled into a chair back panel, a chair seat panel, and two chair leg panels, in accordance with an embodiment of the present invention;

FIG. 4 illustrates a frontal perspective view of the outdoor club chair, in accordance with an embodiment of the present invention;

FIG. 5 illustrates a frontal perspective view of the outdoor club chair, showing the chair back panel and the chair leg panels oriented for assemblage, in accordance with an embodiment of the present invention;

FIG. 6 illustrates a frontal perspective view of the outdoor club chair, showing the chair back panel and the chair leg panels being assembled with hooks and pegs, in accordance with an embodiment of the present invention;

FIG. 7 illustrates a frontal perspective view of the fully assembled outdoor club chair, in accordance with an embodiment of the present invention;

FIG. 8 illustrates a close up view of a chair leg panel and a chair seat panel joined with a hook sliding into a slot, in accordance with an embodiment of the present invention;

FIG. 9 illustrates a close up view of a chair leg panel and a chair seat panel fully connected with the hook and slot, in accordance with an embodiment of the present invention;

FIG. 10 illustrates a frontal perspective view of the outdoor club chair, showing the chair back panel and the chair leg panels being assembled, in accordance with an embodiment of the present invention;

FIG. 11 illustrates a frontal perspective view of the outdoor club chair, showing the chair back panel and the chair leg panels being assembled with hooks and pegs, in accordance with an embodiment of the present invention;

FIG. 12 illustrates a frontal perspective view of the outdoor club chair, showing the chair seat panel and the chair leg panels being assembled with hooks and pegs, in accordance with an embodiment of the present invention;

FIG. 13 illustrates a frontal perspective view of the fully assembled outdoor club chair, in accordance with an embodiment of the present invention;

FIG. 14 illustrates a frontal perspective view of an alternative configuration of an outdoor club chair, having frames with no cover, in accordance with an embodiment of the present invention;

FIG. 15 illustrates a frontal perspective view of an exemplary patio sofa, in accordance with an embodiment of the present invention;

FIG. 16 illustrates multiple perspective views of the panels and feet of the patio sofa, in accordance with an embodiment of the present invention;

FIG. 17 illustrates a frontal perspective view of the patio sofa, showing the sofa back panel oriented for attachment to the sofa leg panel, in accordance with an embodiment of the present invention;

FIG. 18 illustrates a frontal perspective view of the patio sofa, showing the sofa back panel oriented for attachment to the sofa leg panel joined with hooks and pegs, in accordance with an embodiment of the present invention;

FIG. 19 illustrates a frontal perspective view of the patio sofa, showing the sofa back panel oriented for attachment to the sofa seat panel with hooks and pegs, in accordance with an embodiment of the present invention;

FIG. 20 illustrates a frontal perspective view of a fully assembled patio sofa, in accordance with an embodiment of the present invention;

FIG. 21 illustrates a frontal perspective view of an alternative embodiment of a patio sofa, having frames, in accordance with an embodiment of the present invention;

FIG. 22 illustrates a frontal perspective view of an exemplary garden table, in accordance with an embodiment of the present invention;

FIG. 23 illustrates a frontal perspective view of the garden table, showing a table shelf panel attaching to a left side table leg panel with hooks and pegs, in accordance with an embodiment of the present invention;

FIG. 24 illustrates a frontal perspective view of the garden table, showing a table shelf panel attaching to a right side table leg panel with hooks and pegs, in accordance with an embodiment of the present invention;

FIG. 25 illustrates multiple perspective views of the panels, feet, and bumpers of the garden table, in accordance with an embodiment of the present invention;

FIG. 26 illustrates a perspective view of the table leg peg extending from the table shelf panel, in accordance with an embodiment of the present invention;

FIG. 27 illustrates a perspective view of a table glass panel being positioned to rest on the table leg pegs extending from the table shelf panel, in accordance with an embodiment of the present invention;

FIG. 28 illustrates a perspective view of a fully assembled table glass panel, in accordance with an embodiment of the present invention; and

FIG. 29 illustrates a perspective view of an alternative embodiment of a table glass panel, having uncovered frames, in accordance with an embodiment of the present invention.

Like reference numerals refer to like parts throughout the various views of the drawings.

DETAILED DESCRIPTION OF THE INVENTION

The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in FIG. 1. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the inventive concepts defined in the appended claims. Specific dimensions and other physical characteristics relating to the embodiments disclosed herein are therefore not to be considered as limiting, unless the claims expressly state otherwise.

A modular patio furniture assembly 100 and tool-free method of assemblage is referenced in FIGS. 1-29. As illustrated in FIG. 1, the modular patio furniture assembly 100 provides an eclectic assembly 100 of patio furniture that includes at least one outdoor club chair 200, at least one patio sofa 1500, and at least one garden table 2200. These components are often associated with outdoor-style furniture, known as patio furniture in the art.

Each component of the modular patio furniture assembly 100, hereafter “furniture assembly 100” can be easily assembled, disassembled, and arranged for both indoor and outdoor use by a non-skilled user with no tools. This is possible because of friction fit, and hook-style connections that form secure connectivity between panels. The snap, friction-fit connectivity of the connectors can be accomplished by a non-skilled user with no tools

The furniture assembly 100 also has a modular configuration of panels that can be easily packaged, unpackaged, and assembled for efficient shipping and store display. It is this unique arrangement and configuration of hooks and pegs at the edges of the furniture panels that detachably mate with corresponding cavities and slots that enables the fast assembly 100 and disassembly of the furniture assembly 100.

In some embodiments, the furniture assembly 100 includes multiple panels, legs, feet, and cushions that detachably attach through a series of strategically positioned pegs and hooks. These connecting components detachably mate with corresponding cavities and slots at the edges of the panels and the termini of the legs and feet in a sliding, friction fit locking relationship. In this manner, the furniture assembly 100 permits rapid assembly 100, disassembly, and reassembly to put together a variety of furniture configurations. The assemblage of the patio furniture requires no tools to assemble and can be carried out at a location remote from the factory in which the patio furniture is manufactured.

Looking now at FIG. 2, the furniture assembly 100 comprises at least one outdoor club chair 200. The outdoor club chair 200 is a type of chair designed for outdoor use, and made of multiple panels, which can be woven, weatherproof fibers. As FIG. 3 illustrates, the outdoor club chair 200 includes a chair back panel 202 defined by a bowed shape and multiple chair back edges 210. The chair back panel 202 provides support for the back when the outdoor club chair 200 is being used. In one non-limiting embodiment, chair back panel 202 comprises wide, woven fibers.

As FIG. 4 illustrates, the bowed shape of the chair back panel 202 creates additional support for the back of a user sitting on the outdoor club chair 200. The chair back edges 210 create a generally square, equidistant shape. Though in other embodiments, a rectangular, circular, or irregular shape may also be formed from the chair back panel 202 (FIG. 5). The chair back edges 210 form at least one chair back cavity 220. In some embodiments, the chair back cavity 220 may have a depth of a few millimeters to a few inches.

Turning now to FIG. 6, at least one chair back hook 222a, 222b extends from the chair back edges 210. The chair back hook can include a rigid, L-shaped member. As discussed below, the hooks and pegs in the chair panels connect the different chair panels together in a secure fit. In one non-limiting embodiment, the chair back panel 202 forms two chair back hooks.

As FIG. 7 shows, the outdoor club chair 200 may include a chair seat panel 204 that is defined by an L-shape having a chair upper portion 218a and a chair lower portion 218b. In one non-limiting embodiment, the chair upper and lower portions 218a-b are generally at a 90° from each other. Though different angles may also be used to provide different levels of comfort. In an alternative embodiment, the chair upper portion 218a tilts in relation to the chair lower portion 218b about a hinge.

When the outdoor club chair 200 is oriented for sitting, as shown in FIG. 4, the chair seat panel 204 is further defined by multiple chair seat edges 214 that form at least one chair seat cavity 224. At least one chair seat hook 226a, 226b extends from the chair seat edges 214. In some embodiments, at least one chair seat peg 228 may extend from the chair seat edges 214 to provide connectivity with other chair panels, as described below.

Looking again at FIG. 6, the outdoor club chair 200 further comprises two chair leg panels 206a, 206b that provide support for the outdoor club chair 200. The chair leg panels 206a-b are flat, rigid structures that are defined by a tapered shape and multiple chair leg edges 216. The tapered shape of the chair leg panels 206a-b enhances the aesthetics of the outdoor club chair 200.

In one non-limiting embodiment shown in FIG. 10, multiple bumper feet 212a, 212b, 212c, 212d attach to the termini of the chair leg panels. The bumper feet 212a-d prevent slippage, and also pad the ground surface. The chair leg edges 216 form at least one chair leg slot 230a, 230b. Though in one non-limiting embodiment, the chair leg edges 216 has two chair leg slots each.

As FIG. 11 shows, the chair leg edges 216 include at least one chair leg peg 232 that extends from the chair leg edges. The chair leg peg 232 helps stabilize the connection between panels. In one non-limiting embodiment, the chair leg peg 232 is a cylindrically-shaped rigid member. In some embodiments, the chair leg peg 232 detachably mates with corresponding chair cavities 224 at the chair leg edges 216 of the chair panels in a friction fit relationship. In an alternative embodiment, the chair leg peg 232 has ridges that enable incremental connectivity between panels.

Further, as FIGS. 8 and 9 show, the chair hook detachably mates with corresponding chair slots at the edges of the chair panels in a sliding relationship. For example, the chair seat hook 226a, 226b engages the chair leg slot, such that the chair seat panel attaches to the chair leg panels. The chair seat hook enters the chair leg slot, and then slides laterally until fully engaged with the chair leg edges. The hooks and pegs described herein work together to create solid interconnectivity between club chair panels, patio sofa panels, and garden table panels.

In one other embodiment of the present invention shown in FIGS. 12 and 13, a chair cushion panel 208 detachably mounts on the chair upper portion of the chair seat panel. The chair cushion panel 208 has a generally square shape to match the chair lower portion 218b of the chair seat panel 204. Though other shapes and sizes may also be used. In one non-limiting embodiment, the chair cushion panel is a foam material covered with a water-proof, breathable fabric.

Looking again at FIG. 11, a method of constructing the outdoor club chair 200 may include an initial step of orienting the chair back panel between the two chair leg panels, so that the chair back panel can attach to the chair leg panels. The chair back hook is slid into engagement with the chair leg slot A1, B1, C1, D1, allowing the chair back panel attaches to the chair leg panels. Another step includes inserting the chair leg peg into the chair back cavity A2, B2, C2, D2 (FIG. 6). This causes the chair leg panel to securely attach to the chair back panel.

In yet another step, the chair leg peg engages the chair seat cavity A3, B3, such that the chair leg panels attach to the chair seat panel (FIG. 7). Yet another step includes inserting the chair seat peg into the chair back cavity, such that the chair seat panel attaches to the chair back panel. Another step includes the chair seat hook sliding into engagement with the chair leg slot. This allows the chair seat panel to attach to the chair leg panels A4, B4, C4, D4, as shown in FIG. 7.

In construction thereof, the assembled outdoor club chair 200 is defined by the chair leg panels 206a-b arranged in a spaced-apart, parallel disposition. The assemblage also includes the chair back panel 202 disposed in an upright, perpendicular orientation between the chair leg panels 206a-b. The assembled outdoor club chair 200 may also include the chair seat panel 204 disposed perpendicularly between the chair leg panels 206a-b and adjacent to the chair back panel 202.

Thus, the chair leg panels 206a-b support the entire outdoor club chair 200. Also, in this assemblage, the chair seat panel provides a surface for the user to sit on. Yet another advantage is that the chair back panel—with the bowed configuration—supports the back of the user. This configuration of chair panels 202, 204, 206a-b forms the structure that is shown in FIG. 1.

FIG. 14 illustrates an alternative embodiment of an outdoor club chair 1400, in which the frame is not covered with a fabric, but rather has a metal, wood, or rigid polymer with weatherproof properties. The outdoor club chair 1400 has a chair back frame 1402 to provide support for the back, a pair of chair leg frames 1404a, 1404b to support the chair 1400, and a chair seat frame 1406 having an L-shape, upon which the buttocks of the user rest.

The frames 1402, 1404a-b, 1406 are connected through a series of rails and pegs that lock together. In one non-limiting embodiment, a chair back sliding connection rail and peg 1408 connects the chair back frame 1402 to the chair seat frame 1406. A pair of seat chair sliding connection rails and pegs 1410, 1412 join the chair leg frames 1404a-b to the chair seat frame 1406. A lower chair rear frame 1414 provides additional coverage to the chair back frame 1402. However in other embodiments, the aforementioned hook and peg connecting with correlating slots and cavities, as described above can be utilized.

In another possible embodiment of the present invention, shown in FIG. 15, the modular patio furniture assembly 100 comprises at least one patio sofa 1500 that makes up part of the furniture assembly 100, along with the chair 200 and the garden table 2200. The patio sofa 1500 is generally longer than the outdoor club chair. The patio sofa 1500 comprises a sofa back panel 1502 that is defined by a bowed shape and has multiple sofa back edges (FIG. 16).

Thus; the bowed shape of the sofa back panel 1502 creates additional support for the back of a user sitting on the patio sofa 1500. The sofa back edges 1510 create a generally square, equidistant shape. Though in other embodiments, a rectangular, circular, or irregular shape may also be formed from the sofa back panel 1502. The sofa back edges 1510 form at least one sofa back cavity 1520 sized and dimensioned to receive pegs for connecting the panels. The sofa back cavity 1520 may include a depth of a few millimeters to a few inches.

As FIGS. 17 and 18 show, at least one sofa back hook 1522 extends from the sofa back edges 1510. Further, the patio sofa 1500 comprises a sofa seat panel 1504 that is defined by an elongated L-shape having a sofa upper portion 1518a and a sofa lower portion 1518b. In one non-limiting embodiment, the sofa upper and lower portions 1518a-b are generally at a 90° from each other. Though different angles may also be used to provide different levels of comfort. In an alternative embodiment, the sofa upper portion 1518a tilts in relation to the sofa lower portion 1518b about a hinge.

Turning now to FIG. 19, the sofa seat panel 1504 is defined by multiple sofa seat edges 1512 that form at least one sofa seat cavity 1524. At least one sofa seat hook 1526 extends from the sofa seat edges 1512. Additionally, at least one sofa seat peg 1528 extends from the sofa seat edges 1512 to provide connectivity with other sofa panels 1502, 1504, 1506a-b, as described below. The sofa seat edges 1512 may have a thickness from a few millimeters to a few inches.

In one embodiment illustrated in FIG. 20, the patio sofa 1500 includes two sofa leg panels 1506a-b that are defined by a tapered shape and multiple sofa leg edges 1514. The sofa leg edges 1514 form at least one sofa leg slot 1530. Also, at least one sofa leg peg 1532 extends from the sofa leg edges 1514. In one non-limiting embodiment, multiple sofa bumper feet 1516a-d 1516a, 1516b, 1516c, 1516d attach to the termini of the sofa leg panels 1506a-b. The sofa leg pegs detachably mate with corresponding cavities at the edges of the sofa panels in a friction fit relationship. In one alternative embodiment, ridges form in the sofa leg pegs, and other pegs described in this invention, to create incremental connectivity between panels.

In one other embodiment of the present invention, a sofa cushion panel 1508 detachably mounts on the sofa upper portion 1518a of the sofa seat panel 1504. The sofa cushion panel 1508 has a generally square shape to match the sofa lower portion 1518b of the sofa seat panel 1504. Though other shapes and sizes may also be used. In one non-limiting embodiment, the sofa cushion panel 1508 is a foam material covered with a water-proof, breathable fabric.

As FIGS. 17-19 show, a method of constructing the patio sofa 1500 has initial step of orienting the sofa back panel 1502 between the two sofa leg panels 1506a-b, so that the sofa back panel 1502 can attach to the sofa leg panels 1506a-b. Another step includes sliding the sofa back hook into engagement with the sofa leg slot, such that the sofa back panel 1502 attaches to the sofa leg panels 1506a-b. Another step includes inserting the sofa leg peg into the sofa back cavity, such that the sofa leg panels 1506a-b attach to the sofa back panel 1502.

In yet another step for assemblage of the patio sofa 1500, the sofa leg peg engages the sofa seat cavity, such that the sofa leg panels 1506a-b attach to the sofa seat panel 1504. Yet another step includes inserting the sofa seat peg into the sofa back cavity, such that the sofa seat panel 1504 attaches to the sofa back panel 1502. Another step includes the sofa seat hook sliding into engagement with the sofa leg slot. This allows the sofa seat panel 1504 to attach to the sofa leg panels 1506a-b.

In construction of the patio sofa 1500, the sofa leg panels 1506a-b are arranged in a spaced-apart, parallel relationship. The assembled patio sofa 1500 is further defined by the sofa back panel 1502 disposed perpendicularly between the sofa leg panels 1506a-b. Continuing with the construction, the assembled patio sofa 1500 is defined by the sofa seat panel 1504 being disposed perpendicularly between the sofa leg panels 1506a-b and adjacent to the sofa back panel 1502. Thus, the sofa leg panels 1506a-b support the entire patio sofa 1500; the sofa seat panel 1504 provides a surface to sit on; and the sofa back panel 1502—with the bowed configuration—supports the back of the user.

FIG. 21 illustrates an alternative embodiment of an outdoor club sofa 2100, in which the frame is not covered with a fabric, but rather has a metal, wood, or rigid polymer with weatherproof properties. The outdoor club sofa 2100 has a sofa back frame 2102 to provide support for the back, a pair of sofa leg frames 2104a, 2104b to support the sofa 2100, and a sofa seat frame 2106 having an L-shape, upon which the buttocks of the user rest. At least one horizontal support frame 2116 and vertical support frame 2118a, 2118b can also be used to reinforce the frames 2102, 2104a-b, 2106.

The frames 2102, 2104a-b, 2106 are connected through a series of rails and pegs that lock together. In one non-limiting embodiment, a sofa back sliding connection rail and peg 2108 connects the sofa back frame 2102 to the sofa seat frame 2106. A pair of seat sofa sliding connection rails and pegs 2110, 2112 join the sofa leg frames 2104a-b to the sofa seat frame 2106. A lower sofa rear frame 2114 provides additional coverage to the sofa back frame 2102. However in other embodiments, the aforementioned hook and peg connecting with correlating slots and cavities, as described above can be utilized.

As FIG. 22 references, the modular patio furniture assembly 100 comprises at least one garden table 2200. The garden table 2200 is configured to support objects and retain the objects on a level surface within reach of the outdoor club chair and the patio sofa (FIG. 1). Though in other embodiments, the garden table 2200 can be used independently.

Looking ahead to the component list of FIG. 25, the garden table comprises a table shelf panel 2202 defined by an elongated U-shape and multiple table shelf edges 2204. The table shelf panel 2202 is at a midway point between two table leg panels, as described below. The table shelf panel 2202 provides structural integrity to the garden table 2200, and also provides a surface for placing objects.

As FIG. 23 shows, at least one table hook 2222 extends from the table shelf edges 2204. The garden table also includes two table leg panels 2206a, 2206b that are defined by a tapered shape and multiple table leg edges 2208. The tapered shape of the table leg panels 2206a, 2206b, similar to the outdoor club chair and patio sofa, enhance the aesthetics of the furniture assembly 100.

In some embodiments, the table leg edges 2208 form at least one table slot 2216, serving as a point of connectivity. And at least one table leg peg 2218 extends from the table leg edges 2208. The table leg peg 2218 forms an aperture 2224. As described below, the aperture receives another peg, serving as a tool-free connection point between table panels 2202, 2206a-b, 2210.

In some embodiments, a table glass panel 2210 rests on the table leg peg 2218, with the table glass panel 2210 being parallel, beneath, and spaced-apart in relation to the table shelf panel 2202 (FIG. 24). The table glass panel 2210 is generally flat, rectangular, and forms a rigid, transparent surface to place objects upon. At least one table peg 2220 extends from the table glass panel 2210. The table peg 2220 is sized to pass through the aperture 2224 in the table leg peg 2218. In other embodiments, four table feet 2212a, 2212b, 2212c, 2212d extend from the table leg panels 2206a, 2206b to support the garden table 2200.

Turning now to FIGS. 26 and 27, a method of constructing the garden table 2200 includes an initial step of orienting the table leg panels 2202, 2206a-b, 2210. The table leg panels are arranged in a spaced-apart, parallel disposition, such that the table shelf panel 2202 lies perpendicular in relation. The table leg panels 2206a-b provide support and aesthetic view in this configuration.

Another step includes slidably engaging the table hook 2222 into the table slot 2216, such that the table shelf panel attaches to the table leg panels. The table leg pegs 2218 are then in a position to support the table glass panel 2210. In this arrangement, the table hook 2222 detachably mates with corresponding table slots 2216 at the edges 2208 of the table leg panels 2206a-b in a sliding relationship. In one embodiment, the at least one table hook 2222 comprise eight table hooks that slidably engage the corresponding table slots.

Another step includes positioning the table shelf panel 2202 perpendicularly between the table leg panels 2206a-b. The assembled configuration of the garden table 2200 is also positioned so that the table glass panel 2210 is secured perpendicularly between the table leg panels 2206a-b, and in a spaced-apart parallel relationship with the table shelf panel 2202 (FIG. 28). This allows objects to be set on both the table glass panel 2210, and the table shelf panel 2202.

FIG. 29 illustrates an alternative embodiment of a garden table 2900, similar to the garden table 2200 discussed above. The garden table 2900 is configured with frames that are not covered with a fabric, but rather has a metal, wood, or rigid polymer with weatherproof properties. The garden table 2900 has a table shelf panel 2902 disposed perpendicularly disposed between a pair of table legs 2904a, 2904b. Table leg pegs 2906a, 2906b, 2906c, 2906d at the corners of the table legs 2904a-b are used to support a table glass panel. Further, a horizontal support frame 2908 extends between the table legs 2904a-b to provide additional structural support. In one embodiment sofa back frame 2902 provides support for the back, a pair of sofa leg frames 2904a, 2904b to support the table 2900.

These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.

Because many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalence.

Claims

1. A modular patio furniture assembly, the assembly comprising:

at least one outdoor club chair, comprising: a chair back panel defined by a bowed shape and multiple chair back edges, the chair back edges forming at least one chair back cavity; at least one chair back hook extending from the chair back edges; a chair seat panel defined by an L-shape having a chair upper portion and a chair lower portion, the chair seat panel further being defined by multiple chair seat edges, the chair seat edges forming at least one chair seat cavity; at least one chair seat hook extending from the chair seat edges; at least one chair seat peg extending from the chair seat edges; two chair leg panels defined by a tapered shape and multiple chair leg edges, the chair leg edges forming at least one chair leg slot; at least one chair leg peg extending from the chair leg edges; whereby the chair pegs detachably mate with corresponding chair cavities at the edges of the chair panels in a friction fit relationship; whereby the chair hooks detachably mate with corresponding chair slots at the edges of the chair panels in a sliding relationship; a chair cushion panel detachably mountable on the chair upper portion of the chair seat panel; whereby the assembled outdoor club chair is defined by the chair leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled outdoor club chair is defined by the chair back panel disposed perpendicularly between the chair leg panels; whereby the assembled outdoor club chair is defined by the chair seat panel disposed perpendicularly between the chair leg panels and adjacent to the chair back panel;

at least one patio sofa, comprising: a sofa back panel defined by a bowed shape and multiple sofa back edges, the sofa back edges forming at least one sofa back cavity; at least one sofa back hook extending from the sofa back edges; a sofa seat panel defined by an elongated L-shape having a sofa upper portion and a sofa lower portion, the sofa seat panel further being defined by multiple sofa seat edges, the sofa seat edges forming at least one sofa seat cavity; at least one sofa seat hook extending from the sofa seat edges; at least one sofa seat peg extending from the sofa seat edges; two sofa leg panels defined by a tapered shape and multiple sofa leg edges, the sofa leg edges forming at least one sofa leg slot; at least one sofa leg peg extending from the sofa leg edges; whereby the sofa pegs detachably mate with corresponding sofa cavities at the edges of the sofa panels in a friction fit relationship; whereby the sofa hooks detachably mate with corresponding sofa slots at the edges of the sofa panels in a sliding relationship; an elongated sofa cushion panel detachably mountable on the sofa upper portion of the sofa seat panel; whereby the assembled patio sofa is defined by the sofa leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled patio sofa is defined by the sofa back panel disposed perpendicularly between the sofa leg panels; whereby the assembled patio sofa is defined by the sofa seat panel disposed perpendicularly between the sofa leg panels and adjacent to the sofa back panel;

at least one garden table, comprising: a table shelf panel defined by an elongated U-shape and multiple table shelf edges; at least one table hook extending from the table shelf edges; two table leg panels defined by a tapered shape and multiple table leg edges, the table leg edges forming at least one table slot; at least one table leg peg extending from the table leg edges, the table leg peg forming an aperture; a table glass panel resting on the table leg peg; at least one table peg extending from the table glass panel, the table peg being sized to pass through the aperture in the table leg peg; four table feet extending from the table leg panels; whereby the table hook detachably mates with corresponding table slots at the edges of the table leg panels in a sliding relationship; whereby the assembled garden table is defined by the table leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled garden table is defined by the table shelf panel disposed perpendicularly between the table leg panels; and whereby the assembled garden table is defined by the table glass panel disposed perpendicularly between the table leg panels, and in a spaced-apart parallel relationship with the table shelf panel.

2. The assembly of claim 1, wherein the chair at least one chair back hook comprises two chair back hooks.

3. The assembly of claim 1, wherein the chair leg peg engages the chair seat cavity, such that the chair leg panels attach to the chair seat panel.

4. The assembly of claim 1, wherein the chair back hook engages the chair leg slot, such that the chair back panel attaches to the chair leg panels.

5. The assembly of claim 1, wherein the chair leg peg engages the chair back cavity, such that the chair leg panels attach to the chair back panel.

6. The assembly of claim 1, wherein the chair seat peg engages the chair back cavity, such that the chair seat panel attaches to the chair back panel.

7. The assembly of claim 1, wherein the chair seat hook engages the chair leg slot, such that the chair seat panel attaches to the chair leg panels.

8. The assembly of claim 1, wherein the sofa back hook engages the sofa leg slot, such that the sofa back panel attaches to the sofa leg panels.

9. The assembly of claim 1, wherein the sofa leg peg engages the sofa back cavity, such that the sofa leg panels attach to the sofa back panel.

10. The assembly of claim 1, wherein the sofa leg peg engages the sofa seat cavity, such that the sofa leg panels attach to the sofa seat panel.

11. The assembly of claim 1, wherein the sofa seat peg engages the sofa back cavity, such that the sofa seat panel attaches to the sofa back panel.

12. The assembly of claim 1, wherein the sofa seat hook engages the sofa leg slot, such that the sofa seat panel attaches to the sofa leg panels.

13. The assembly of claim 1, wherein the at least one garden table further comprises four table bumpers joined to the termini of the table feet.

14. The assembly of claim 1, wherein the assembly further comprises multiple bumper feet attached to the termini of the chair leg panels and the sofa leg panels.

15. The assembly of claim 1, wherein the table hook engages the table slot, such that the table shelf panel attaches to the table leg panels.

16. The assembly of claim 1, wherein the chair panels, the sofa panels, and the table panels comprise weatherproof woven fibers.

17. A modular patio furniture assembly, the assembly comprising:

at least one outdoor club chair, comprising: a chair back panel defined by a bowed shape and multiple chair back edges, the chair back edges forming at least one chair back cavity; at least one chair back hook extending from the chair back edges; a chair seat panel defined by an L-shape having a chair upper portion and a chair lower portion, the chair seat panel further being defined by multiple chair seat edges, the chair seat edges forming at least one chair seat cavity; at least one chair seat hook extending from the chair seat edges; at least one chair seat peg extending from the chair seat edges; two chair leg panels defined by a tapered shape and multiple chair leg edges, the chair leg edges forming at least one chair leg slot; at least one chair leg peg extending from the chair leg edges; a chair cushion panel detachably mountable on the chair upper portion of the chair seat panel; whereby the assembled outdoor club chair is defined by the chair leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled outdoor club chair is defined by the chair back panel disposed perpendicularly between the chair leg panels; whereby the assembled outdoor club chair is defined by the chair seat panel disposed perpendicularly between the chair leg panels and adjacent to the chair back panel; whereby the chair leg peg engages the chair seat cavity in a friction fit relationship, such that the chair leg panels attach to the chair seat panel; whereby the chair back hook engages the chair leg slot in a sliding relationship, such that the chair back panel attaches to the chair leg panels; whereby the chair leg peg engages the chair back cavity in a friction fit relationship, such that the chair leg panels attach to the chair back panel; whereby the chair seat peg engages the chair back cavity in a friction fit relationship, such that the chair seat panel attaches to the chair back panel; whereby the chair seat hook engages the chair leg slot in a sliding relationship, such that the chair seat panel attaches to the chair leg panels;

at least one patio sofa, comprising: a sofa back panel defined by a bowed shape and multiple sofa back edges, the sofa back edges forming at least one sofa back cavity; at least one sofa back hook extending from the sofa back edges; a sofa seat panel defined by an elongated L-shape having a sofa upper portion and a sofa lower portion, the sofa seat panel further being defined by multiple sofa seat edges, the sofa seat edges forming at least one sofa seat cavity; at least one sofa seat hook extending from the sofa seat edges; at least one sofa seat peg extending from the sofa seat edges; two sofa leg panels defined by a tapered shape and multiple sofa leg edges, the sofa leg edges forming at least one sofa leg slot; at least one sofa leg peg extending from the sofa leg edges; an elongated sofa cushion panel detachably mountable on the sofa upper portion of the sofa seat panel; whereby the assembled patio sofa is defined by the sofa leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled patio sofa is defined by the sofa back panel disposed perpendicularly between the sofa leg panels; whereby the assembled patio sofa is defined by the sofa seat panel disposed perpendicularly between the sofa leg panels and adjacent to the sofa back panel; whereby the sofa back hook engages the sofa leg slot in a sliding relationship, such that the sofa back panel attaches to the sofa leg panels; whereby the sofa leg peg engages the sofa back cavity in a friction fit relationship, such that the sofa leg panels attach to the sofa back panel; whereby the sofa leg peg engages the sofa seat cavity in a friction fit relationship, such that the sofa leg panels attach to the sofa seat panel; whereby the sofa seat peg engages the sofa back cavity in a friction fit relationship, such that the sofa seat panel attaches to the sofa back panel; whereby the sofa seat hook engages the sofa leg slot in a sliding relationship, such that the sofa seat panel attaches to the sofa leg panels;

at least one garden table, comprising: a table shelf panel defined by an elongated U-shape and multiple table shelf edges; at least one table hook extending from the table shelf edges; two table leg panels defined by a tapered shape and multiple table leg edges, the table leg edges forming at least one table slot; at least one table leg peg extending from the table leg edges, the table leg peg forming an aperture; a table glass panel resting on the table leg peg; at least one table peg extending from the table glass panel, the table peg being sized to pass through the aperture in the table leg peg; four table feet extending from the table leg panels; four table bumpers joined to the termini of the table feet; whereby the table hook detachably mates with corresponding table slots at the edges of the table leg panels in a sliding relationship; whereby the assembled garden table is defined by the table leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled garden table is defined by the table shelf panel disposed perpendicularly between the table leg panels; whereby the assembled garden table is defined by the table glass panel disposed perpendicularly between the table leg panels, and in a spaced-apart parallel relationship with the table shelf panel; and whereby the table hook engages the table slot, such that the table shelf panel attaches to the table leg panels.

18. A modular patio furniture assembly, the assembly comprising:

at least one outdoor club chair, comprising: a chair back panel defined by a bowed shape and multiple chair back edges, the chair back edges forming at least one chair back cavity; at least one chair back hook extending from the chair back edges; a chair seat panel defined by an L-shape having a chair upper portion and a chair lower portion, the chair seat panel further being defined by multiple chair seat edges, the chair seat edges forming at least one chair seat cavity; at least one chair seat hook extending from the chair seat edges; at least one chair seat peg extending from the chair seat edges; two chair leg panels defined by a tapered shape and multiple chair leg edges, the chair leg edges forming at least one chair leg slot; at least one chair leg peg extending from the chair leg edges; whereby the chair pegs detachably mate with corresponding chair cavities at the edges of the chair panels in a friction fit relationship; whereby the chair hooks detachably mate with corresponding chair slots at the edges of the chair panels in a sliding relationship; a chair cushion panel detachably mountable on the chair upper portion of the chair seat panel; whereby the assembled outdoor club chair is defined by the chair leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled outdoor club chair is defined by the chair back panel disposed perpendicularly between the chair leg panels; whereby the assembled outdoor club chair is defined by the chair seat panel disposed perpendicularly between the chair leg panels and adjacent to the chair back panel; whereby the chair leg peg engages the chair seat cavity, such that the chair leg panels attach to the chair seat panel; whereby the chair back hook engages the chair leg slot, such that the chair back panel attaches to the chair leg panels; whereby the chair leg peg engages the chair back cavity, such that the chair leg panels attach to the chair back panel; whereby the chair seat peg engages the chair back cavity, such that the chair seat panel attaches to the chair back panel; and whereby the chair seat hook engages the chair leg slot, such that the chair seat panel attaches to the chair leg panels.

19. The assembly of claim 18, further comprising:

at least one patio sofa, comprising: a sofa back panel defined by a bowed shape and multiple sofa back edges, the sofa back edges forming at least one sofa back cavity; at least one sofa back hook extending from the sofa back edges; a sofa seat panel defined by an elongated L-shape having a sofa upper portion and a sofa lower portion, the sofa seat panel further being defined by multiple sofa seat edges, the sofa seat edges forming at least one sofa seat cavity; at least one sofa seat hook extending from the sofa seat edges; at least one sofa seat peg extending from the sofa seat edges; two sofa leg panels defined by a tapered shape and multiple sofa leg edges, the sofa leg edges forming at least one sofa leg slot; at least one sofa leg peg extending from the sofa leg edges; whereby the sofa pegs detachably mate with corresponding sofa cavities at the edges of the sofa panels in a friction fit relationship; whereby the sofa hooks detachably mate with corresponding sofa slots at the edges of the sofa panels in a sliding relationship; an elongated sofa cushion panel detachably mountable on the sofa upper portion of the sofa seat panel; whereby the assembled patio sofa is defined by the sofa leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled patio sofa is defined by the sofa back panel disposed perpendicularly between the sofa leg panels; whereby the assembled patio sofa is defined by the sofa seat panel disposed perpendicularly between the sofa leg panels and adjacent to the sofa back panel; whereby the sofa back hook engages the sofa leg slot, such that the sofa back panel attaches to the sofa leg panels; whereby the sofa leg peg engages the sofa back cavity, such that the sofa leg panels attach to the sofa back panel; whereby the sofa leg peg engages the sofa seat cavity, such that the sofa leg panels attach to the sofa seat panel; whereby the sofa seat peg engages the sofa back cavity, such that the sofa seat panel attaches to the sofa back panel; and whereby the sofa seat hook engages the sofa leg slot, such that the sofa seat panel attaches to the sofa leg panels.

20. The assembly of claim 19, further comprising:

At least one garden table, comprising: a table shelf panel defined by an elongated U-shape and multiple table shelf edges; at least one table hook extending from the table shelf edges; two table leg panels defined by a tapered shape and multiple table leg edges, the table leg edges forming at least one table slot; at least one table leg peg extending from the table leg edges, the table leg peg forming an aperture; a table glass panel resting on the table leg peg; at least one table peg extending from the table glass panel, the table peg being sized to pass through the aperture in the table leg peg; four table feet extending from the table leg panels; four table bumpers joined to the termini of the table feet; whereby the table hook detachably mates with corresponding table slots at the edges of the table leg panels in a sliding relationship; whereby the assembled garden table is defined by the table leg panels arranged in a spaced-apart, parallel disposition; whereby the assembled garden table is defined by the table shelf panel disposed perpendicularly between the table leg panels; whereby the assembled garden table is defined by the table glass panel disposed perpendicularly between the table leg panels, and in a spaced-apart parallel relationship with the table shelf panel; and whereby the table hook engages the table slot, such that the table shelf panel attaches to the table leg panels.