DOUBLE SLEEVE PLUNGER
Described herein are embodiments of apparatuses and methods that include an improved double sleeve plunger. In an exemplary embodiment, the improved double sleeve plunger includes an outer sleeve, and inner sleeve, and a clutch, whereby the clutch retards movement of the inner sleeve relative to the outer sleeve between and open and closed position of the plunger.
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This application claims priority to provisional patent application Ser. No. 63/286,440 filed Dec. 6, 2021, which is fully incorporated herein by reference.
TECHNICAL FIELD OF THE INVENTIONEmbodiments of the subject matter disclosed herein relate to an improved plunger and assembly, and methods of operating and using the same.
DISCUSSION OF THE BACKGROUNDIt is well known that production from oil and gas wells can suffer due to the build-up of fluids at the bottom of the well. Various methods and devices have been developed to remove those fluids so as to improve the well's productivity and the economics of extracting hydrocarbons from the well. The present invention assists in that process.
SUMMARYThe following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an exhaustive overview of the invention. It is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is later discussed.
Described herein are exemplary embodiments of an improved plunger and assembly, and methods of operating and using the same. In an embodiment, the plunger is a double sleeve plunger including a clutch for preventing the plunger from inadvertently opening or closing.
The following disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements. The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate one or more exemplary embodiments of the present invention, except where the drawings are indicated to illustrate the prior art. In the drawings:
Various features and advantageous details are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known starting materials, processing techniques, components, and equipment are omitted so as not to unnecessarily obscure the invention. It should be understood, however, that the detailed description and the specific examples, while indicating embodiments of the invention, are given by way of illustration only, and not by way of limitation. Various substitutions, modifications, additions, and/or rearrangements within the spirit and/or scope of the underlying inventive concept will become apparent to those skilled in the art from this disclosure.
The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended or implied. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
The present exemplary embodiments describe an improved plunger assembly, and methods of operating and using the same. For example,
As those skilled in the art will appreciate, plungers of this nature are intended to fall (or descend) in a well in their open position. In the open position, gases and fluids are able to travel through the plunger until the plunger reaches the bottom of the well (or another position in the well that provides a stopping point), where the impact between the plunger and the bottom causes the plunger to close. In its closed position, gases and fluids are prevented from travel through the plunger and, as a result, pressure in the well (assuming it is sufficient) causes the plunger to rise (or ascend) in the well. As the plunger ascends, liquid above it will be pushed toward the surface by virtue of the relative “tight” fit of the plunger in the well (the diameter of the plunger generally being slightly less than the diameter of the well bore) and any ribs on the outside surface of the plunger that might also help push liquid above the plunger. These liquids can then be removed at the surface of the well. In this manner, a well can be “unloaded” of liquids that can otherwise reduce the efficiency and productivity of the well.
Inner sleeve 20, as shown in
The size and number of ports 23 can vary depending on how much or how little fluid and/or gas a user desires to allow to pass there-through, thereby allowing a user to better control the descent rate of the plunger in the well by selecting the number and/or size of said ports. In embodiments including more than one port, it is preferred to stagger the ports (as shown in
Inner sleeve 20 also includes seal 25. While seal 25 is shown in
Finally, with respect to
Exemplary components of clutch assembly 70 are shown in
As also shown in
The number of gaps and the number of leaf springs may vary, but there are four in the preferred embodiment. Likewise, the invention is not limited to using leaf springs or a cage with walls and gaps so long as there is some mechanism for retarding the movement of inner sleeve 20 within outer sleeve 10. That said, an advantage to using leaf springs in the vertical orientation shown in
As also shown in
In operation, as tension nut 50 is threaded into upper end 11 of outer sleeve 10, clutch locking ring 60 is driven toward lower end 12 of outer sleeve 10, which in turn drives cage 30 toward lower end 12 of outer sleeve 10, which in turn compresses leaf spring 40 so that it exerts a force on inner sleeve 20, as shown in
As described above, when plunger 5 is in its open position and is positioned in and descending in a well, gases and liquids enter ports 23 and then travel up the inner bore of inner sleeve 20 and exit the top of inner sleeve 20, as shown by the flow arrows in
While
As described above, when plunger 5 is in its closed position and is positioned in and ascending in a well, gases and liquids are substantially prevented from entering the bore of inner sleeve 20 for two primary reasons. First, plug 24 precludes said gasses and liquids from entering the bottom of inner sleeve 20. Second, ports 23 are shielded from such gases and liquids reaching them via the sealing effect resulting from the combination of seal 25 and the inner contour of the lower end 12 of outer sleeve 10, as described above. Given that substantially no gases or liquids can enter plunger 5 and given that there is little space between the outside diameter of outer sleeve 10 and the inside diameter of the well bore, pressure in the well (assuming it is sufficient) will drive or force the plunger to ascend in the well. (As those skilled in the art will recognize, the successive ribs on the outside of the plunger also assist in causing the plunger to rise due to the pressure differential between the upper and lower end of the plunger.)
While
Accordingly, in order to configure this embodiment of the plunger, inner sleeve 20 must be inserted into outer sleeve 10 and then cross pins 84 are inserted. As will be appreciated, the distance between cross pins 84 is slightly greater than the outside diameter of inner sleeve 20 below its area of increased diameter 26 but less than the outside diameter of its area of increased diameter 26.
Preferably, the holes in outer sleeve 10 for receiving cross pins 84 are drilled all the way through outer sleeve 10 on one side and only partially through outer sleeve 10 on its opposite side so as to enhance the structural integrity of outer sleeve 10. Cross pins 84 are preferably welded in place, but those skilled in the art will appreciate that other retaining mechanisms are within the spirit and scope of the present invention. Indeed, those skilled in the art will also appreciate that other mechanisms can be used to retain inner sleeve 20 within outer sleeve 10. The invention is not limited to the use of an area 82 on inner sleeve 20 and one or more cross pins 84 through outer sleeve 10.
As also noted above, area 26 of inner sleeve 20 (as shown in
Although the invention(s) is/are described herein with reference to specific embodiments, various modifications and changes can be made without departing from the scope of the present invention(s), as set forth in the claims below. Accordingly, the specification and Figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of the present invention(s). Any benefits, advantages, or solutions to problems that are described herein with regard to specific embodiments are not intended to be construed as a critical, required, or essential feature or element of any or all the claims.
Unless stated otherwise, terms such as “first” and “second” are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements. The terms “coupled” or “operably coupled” are defined as connected, although not necessarily directly, and not necessarily mechanically. The terms “a” and “an” are defined as one or more unless stated otherwise. The terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has” and “having”), “include” (and any form of include, such as “includes” and “including”) and “contain” (and any form of contain, such as “contains” and “containing”) are open-ended linking verbs. As a result, a system, device, or apparatus that “comprises,” “has,” “includes” or “contains” one or more elements possesses those one or more elements but is not limited to possessing only those one or more elements. Similarly, a method or process that “comprises,” “has,” “includes” or “contains” one or more operations possesses those one or more operations but is not limited to possessing only those one or more operations.
Accordingly, the protection sought herein is as set forth in the claims below.
Claims
1. A plunger for use in a well, comprising:
- an outer sleeve including a bore;
- an inner sleeve located at least partially in the bore of the outer sleeve and adapted to move between an open position and a closed position, wherein well liquids and gases are able to pass through the plunger in the open position and substantially are not able to pass through the plunger in the closed position; and
- a clutch for retarding movement of the inner sleeve between its open and closed position.
2. The plunger of claim 1 wherein the inner sleeve includes a bore through which well liquids and gasses are able to pass when the inner sleeve is in its open position.
3. The plunger of claim 2 wherein the inner sleeve includes one or more ports through which well liquids and gasses pass from the well into the bore of the inner sleeve when the inner sleeve is in its open position.
4. The plunger of claim 3 wherein the clutch is located in an upper end of the plunger.
5. The plunger of claim 4 wherein the clutch includes at least one leaf spring.
6. The plunger of claim 5 wherein the clutch is adjustable to provide more or less retarding force on the movement of the inner sleeve between its open and closed position.
7. The plunger of claim 6 wherein the clutch includes a tension nut.
8. The plunger of claim 7 wherein the clutch includes a cage.
9. The plunger of claim 8 wherein the clutch includes a clutch locking ring.
10. The plunger of claim 9 wherein the cage includes an outer wall and a gap in the outer wall and wherein the at least one leaf spring is located in the gap in the outer wall.
11. The plunger of claim 10 wherein the leaf spring includes a first end and a second end, wherein the first end is positioned in an interface between the cage and clutch locking ring and the second end is positioned in a recess in the bore of the outer sleeve.
12. The plunger of claim 11 wherein the cage includes at least two outer walls and a gap between each outer wall and wherein a leaf spring is located in each gap.
13. The plunger of claim 12 wherein the inner sleeve is configured to include a stop that at least assists in preventing the inner sleeve from fully exiting the bore of the outer sleeve at a lower end of the outer sleeve.
14. The plunger of claim 13 wherein the stop includes an area of increased diameter of the inner sleeve.
15. The plunger of claim 14 including at least one cross pin that at least partially traverses the bore of the outer sleeve and prevents the inner sleeve from fully exiting the bore of the outer sleeve at a lower end of the outer sleeve when the stop contacts the cross pin.
16. The plunger of claim 15 wherein the inner sleeve includes a seal for substantially sealing an interface between the outer sleeve and the inner sleeve when the inner sleeve is in its closed position.
17. The plunger of claim 16 wherein the seal on the inner sleeve is adapted to prevent to the inner sleeve from fully exiting the bore of the outer sleeve at an upper end of the outer sleeve.
18. The plunger of claim 17 including a flow path between the inner sleeve and the outer sleeve when the inner sleeve is in its open position.
19. The plunger of claim 18 wherein each leaf spring is in the flow path between the inner sleeve and the outer sleeve.
Type: Application
Filed: Nov 30, 2022
Publication Date: Jun 8, 2023
Applicant: Epic Lift Systems (Houston, TX)
Inventor: Jason Williams (Weatherford, TX)
Application Number: 18/072,214