QUICK-INSTALLATION SOUNDPROOF CABIN AND ASSEMBLING METHOD THEREOF
A quick-installation soundproof cabin includes a soundproof cabin frame, an end sealing assembly, and a quick-installation mechanism located between the soundproof cabin frame and the end sealing assembly. The quick-installation mechanism includes a supporting body located at a bottom end of the soundproof cabin frame, and the supporting body is protruded towards a direction close to the end sealing assembly from the bottom end of the soundproof cabin frame, to form a supporting structure that is suspended, and the end sealing assembly is configured to be placed on the supporting structure and turned over to an assembly position mated with the soundproof cabin frame. The assembly between the end sealing assembly and the soundproof cabin frame is convenient and efficient.
The present application relates to a soundproof product, in particular to a quick-installation soundproof cabin and an assembly method thereof.
BACKGROUND OF THE INVENTIONA soundproof cabin, also known as an acoustic enclosure, provides a comfortable sound environment with no echo, which allows individuals to focus on activities such as creativity, studying, or relaxation, and is highly favored by people therefore.
Currently, there are two main transportation methods commonly used for soundproof cabins manufactured by production companies. First, the soundproof cabins are assembled in advance and then transported, which have large size to restrict the transportation such as in elevators, corridors, etc., to increase the difficulty of transporting. Moreover, due to the large size of soundproof cabins, there are disadvantages of high transportation costs and poor stability during transportation. Second, the soundproof cabins are transported in multiple parts, in order to reduce the occupied space during transportation and the transportation costs. Such a transportation method is more favored by production companies.
To facilitate the package and the transportation, the soundproof cabin is mainly divided into three parts including a soundproof cabin frame, a front glass door assembly, and a rear glass door assembly. Depending on the specific requirements, the soundproof cabin frame is divided into a bottom end assembly, a top cover assembly, a left wall assembly, and a right wall assembly. After the multiple parts are transported in place, the operator carries out the assembly and installation, as follows: standing the soundproof cabin frame on an external support object (such as the ground), moving the front glass door assembly to the front of the soundproof cabin frame and aligning it with the soundproof cabin frame, and securing the aligned front glass door assembly and soundproof cabin frame together by fasteners; similarly, moving the rear glass door assembly to the back of the soundproof cabin frame and align it with the soundproof cabin frame, and securing the aligned rear glass door assembly and soundproof cabin frame together by fasteners, thereby achieving on-site assembly of the soundproof cabin.
However, the front glass door assembly and the rear glass door assembly are bulky and weigh up to 90 kilograms, which increases the burden on the operator who needs to lift and position these assemblies from both sides, makes it inconvenient for the operator to move the front/rear glass door assembly to the front/rear of the soundproof cabin frame and align it with the frame. Additionally, when aligning the front and rear glass door assemblies with the soundproof cabin frame, other operators are required to operate the fasteners, and it's required to continuously exert force on the front and rear glass door assemblies.
It's seen that, the current assembly for the soundproof cabins is inconvenient and inefficient.
Therefore, there is an urgent need for a quick-installation soundproof cabin and an assembly method thereof to overcome one or more of the above-mentioned drawbacks.
SUMMARY OF THE INVENTIONOne objective of the present invention is to provide a quick-installation soundproof cabin which facilitates easy and efficient assembly between the end sealing assembly and the soundproof cabin frame.
Another objective of the present invention is to provide an assembling method for a quick-installation soundproof cabin which facilitates easy and efficient assembly between the end sealing assembly and the soundproof cabin frame.
To achieve the above objective, a quick-installation soundproof cabin of the present invention includes a soundproof cabin frame, an end sealing assembly, and a quick-installation mechanism located between the soundproof cabin frame and the end sealing assembly. The quick-installation mechanism comprises a supporting body located at a bottom end of the soundproof cabin frame, and the supporting body is protruded towards a direction close to the end sealing assembly from the bottom end of the soundproof cabin frame, to form a supporting structure that is suspended, and the end sealing assembly is configured to be placed on the supporting structure and turn overped to an assembly position mated with the soundproof cabin frame.
In comparison with the prior art, the quick-installation mechanism of the present invention includes a supporting body located at the bottom end of the soundproof cabin frame. The supporting body is protruded towards the direction close to the end sealing assembly to form a supporting structure suspended at the bottom end of the soundproof cabin frame. During the assembly process of the end sealing assembly to the soundproof cabin frame, the bottom end of the end sealing assembly is first placed on the supporting structure, which provides support and reduces the burden on the operators when grabbing the end sealing assembly, so that it's beneficial for the operators in turning over the end sealing assembly to the assembly position. Further, in such an assembly way, the number of the operator is reduced to save the manpower, and the assembly between the end sealing assembly and the soundproof cabin frame is convenient, quick, and efficient. For example, it takes 4 to 5 hours for the traditional assembly way, while it only takes 15 minutes for the current assembly way in the present invention.
As a preferable embodiment, the supporting structure comprises a front-rear section and an inclined section connected together and arranged along a protruding direction of the supporting body, and the inclined section is extended and inclined upwardly along the protruding direction relative to the front-rear section, and a bottom of the end sealing assembly is configured to slide and turn over along the inclined section to switch to the assembly position, and the end sealing assembly is supported by the front-rear section from below.
As a preferable embodiment, the supporting structure further comprises an upper-lower section connected to the inclined section and arranged in sequence along the protruding direction of the supporting body, and the upper-lower section are protruded upwardly relative to the inclined section.
As a preferable embodiment, the front-rear section is arranged horizontally, and the upper-lower section is arranged vertically.
As a preferable embodiment, the front-rear section is provided with a supporting surface for supporting the end sealing assembly, and the supporting surface is coplanar with a bottom surface of the soundproof cabin frame.
As a preferable embodiment, the supporting body has an assembly structure connected to the front-rear section, and one side of the bottom end of the soundproof cabin frame facing the end sealing assembly is fixedly connected to the assembly structure, or the assembly structure is located below the bottom end of the soundproof cabin frame and fixedly connected to the bottom end.
As a preferable embodiment, the assembly structure and the front-rear section are connected in a straight line.
As a preferable embodiment, the bottom of the end sealing assembly is provided with a receiving cavity with an opening facing downward, and the bottom of the end sealing assembly is defined into a first bottom and a second bottom due to the receiving cavity; and the inclined section is located in the receiving cavity, and the front-rear section is configured to support the first bottom from below.
As a preferable embodiment, the first bottom has a supported structure supported by the front-rear section when in the assembly position, and a guide structure spaced above the front-rear section, the supported structure and the guide structure are arranged sequentially along the protruding direction of the supporting body when in the assembly position; the guide structure is located at a position on the first bottom for defining the receiving cavity, by the guide structure, the end sealing assembly is configured to slide and turn over downward along the inclined section to switch to the assembly position, and the supported structure is supported by the front-rear section from below.
As a preferable embodiment, a cross-sectional profile of the guide structure is arc-shaped or elliptical arc-shaped.
As a preferable embodiment, the quick-installation mechanism further comprises positioning guiders for positioning and guiding the end sealing assembly during the turning-over to the assembly position, the positioning guiders are assembled in one of the soundproof cabin frame and the end sealing assembly, and another of the soundproof cabin frame and the end sealing assembly is provided with matching cavities matched with the positioning guiders, and the positioning guiders are protruded from the soundproof cabin frame or the end sealing assembly.
As a preferable embodiment, the positioning guiders are arranged on left and right sides of the soundproof cabin frame or the end sealing assembly, and a number of the positioning guiders on a same side is one or more, and each of the positioning guiders corresponds to each of the matching cavities.
As a preferable embodiment, each of the positioning guiders is provided with a conical head at a position where is protruded from the soundproof cabin frame or the end sealing assembly, and the conical head is arranged in a decreasing manner along a protruding direction of each of the positioning guiders.
As a preferable embodiment, each of the positioning guiders is further provided with a connecting portion connected to the conical head at the position where is protruded from the soundproof cabin frame or the end sealing assembly, the connecting portion and the conical head are successively arranged along the protruding direction of each of the positioning guiders, and one end of the conical head connected to the connecting portion is radially protruded from the connecting portion, and a locking groove between the end of the conical head and the connecting portion is defined.
As a preferable embodiment, a cavity wall of each of the matching cavities comprises a first upper-lower side wall, a second upper-lower side wall, a first inclined wall, a second inclined wall, and a left-right connecting wall; the first upper-lower side wall and the second upper-lower side wall are arranged side by side, with one end of the left-right connecting wall connected to one end of the first upper-lower side wall, and another end of the left-right connecting wall connected to one end of the second upper-lower side wall; a first end of the first inclined wall is connected to another end of the first upper-lower side wall, and a first end of the second inclined wall is connected to another end of the second upper-lower side wall; a second end of the first inclined wall is inclined away from the left-right connecting wall, and a second end of the second inclined wall is inclined away from the left-right connecting wall, and the second ends of the first inclined wall and the second inclined wall are arranged closer to each other.
As a preferable embodiment, at a same side, the first inclined wall and the second inclined wall in the matching cavity at an upper side are arranged upward, and the first inclined wall and the second inclined wall in the matching cavity at a lower side are arranged downward.
As a preferable embodiment, the quick-installation mechanism further comprises flexible handles installed on the end sealing assembly, and the end sealing assembly can be lifted or lowered by grasping the flexible handles.
As a preferable embodiment, the flexible handles are respectively arranged on left and right sides of the end sealing assembly facing the soundproof cabin frame.
As a preferable embodiment, the end sealing assembly is provided with a storage space for accommodating each of the flexible handles, and each of the flexible handles is stored in the storage space through an opening of the storage space.
As a preferable embodiment, each of the flexible handles spans across the opening of the storage space, and two ends of each of the flexible handles are assembled and connected to the end sealing assembly.
As a preferable embodiment, the end sealing assembly is provided with two mounting holes, and the opening is located between the two mounting holes; one end of each of the flexible handles is connected to the end sealing assembly through one of the mounting holes, and another end of each of the flexible handles is connected to the end sealing assembly through another of the mounting holes.
As a preferable embodiment, the mounting holes and the opening are located at an end portion of the end sealing assembly facing the soundproof cabin frame, and the ends of each of the flexible handle are each equipped with a blocking structure to prevent each of the flexible handles from being pulled out of the mounting holes.
As a preferable embodiment, the flexible handles are made of braided straps.
As a preferable embodiment, the end sealing assembly comprises a front end sealing assembly located at a front of the soundproof cabin frame and a rear end sealing assembly located at a rear of the soundproof cabin frame, and the quick-installation mechanism is respectively arranged between the front end sealing assembly and the soundproof cabin frame and/or between the rear end sealing assembly and the soundproof cabin frame.
As a preferable embodiment, the front end sealing assembly is a front glass door assembly, and the rear end sealing assembly is a rear cover assembly or a rear glass door assembly; the soundproof cabin frame comprises a bottom end assembly, a top cover assembly, a left wall assembly, and a right wall assembly, which are connected in a circular structure, and the bottom end assembly is served as the bottom end of the soundproof cabin frame.
An assembling method for a quick-installation soundproof cabin of the present invention includes following steps:
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- (1) placing a bottom of an end sealing assembly on a supporting structure of a soundproof cabin frame, using a contact point between the bottom of the end sealing assembly and the supporting structure as a pivot to turn over the end sealing assembly to an assembly position matched with the soundproof cabin frame; and
- (2) assembling the end sealing assembly with the soundproof cabin frame.
As a preferable embodiment, the method further includes: in step (1), turning over the end sealing assembly to the assembly position under cooperation of a positioning guider and a matching cavity
As a preferable embodiment, the method further includes: in step (1), lifting the end sealing assembly by using a flexible handle, placing the end sealing assembly on the supporting structure of the soundproof cabin frame, and storing the flexible handle within the end sealing assembly after the end sealing assembly is placed on the supporting structure.
Preferred embodiments of the invention are described below in conjunction with the drawings.
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S001: placing the bottom 21 of the front glass door assembly 20 on the supporting structure 41a in front of the soundproof cabin frame 10, using the contact point 50 between the bottom 21 of the front glass door assembly 20 and the supporting structure 41a in front of the soundproof cabin frame 10 as a pivot to turn over the front glass door assembly 20 to the assembly position with the soundproof cabin frame 10. Specifically, the operators standing on both sides of the front glass door assembly 20 move the front glass door assembly 20 towards the supporting structure 41a in front of the soundproof cabin frame 10 using the corresponding flexible handle 43, and then tilt it upwards so that the upper-lower section 413 and the inclined section 412 in front of the soundproof cabin frame 10 enter the receiving cavity 211 through the opening 2111 at the bottom 21 of the front glass door assembly 20, as shown in
S002: assembling the front glass door assembly 20 with the soundproof cabin frame 10.
S003: placing the bottom 31 of the rear glass door assembly 30 on the supporting structure 41a in front of the soundproof cabin frame 10, using the contact point between the bottom 31 of the rear glass door assembly 30 and the supporting structure 41a in front of the soundproof cabin frame 10 as a pivot to turn over the rear glass door assembly 30 to the assembly position with the soundproof cabin frame 10. Specifically, the operators standing on both sides of the rear glass door assembly 30 move the rear glass door assembly 30 towards the supporting structure 41a in front of the soundproof cabin frame 10 using the corresponding flexible handle 43, and then tilt it upwards so that the upper-lower section 413 and the inclined section 412 in front of the soundproof cabin frame 10 enter the receiving cavity 311 through the opening 3111 at the bottom 31 of the rear glass door assembly 30, as shown in
S004: assembling the rear glass door assembly 30 with the soundproof cabin frame 10.
Specifically, in Step S001, the front glass door assembly 20 is turned over to the assembly position with the soundproof cabin frame 10 by using the matching cavity 22 of the soundproof cabin frame 10 and the positioning guider 42 in front of the soundproof cabin frame 10. The flexible handles 43 are stored inside the front glass door assembly 20 after placed on the supporting structure 41a in front of the soundproof cabin frame 10, as shown in
It should be noted that, the installation order for the front glass door assembly 20 and the rear glass door assembly 30 is not limited, it's feasible to install the front glass door assembly 20 first or install the rear glass door assembly 30 first, which is not limited to that shown in
In comparison with the prior art, the quick-installation mechanism 40 of the present invention includes a supporting body 41 located at the bottom end 10a of the soundproof cabin frame 10. The supporting body 41 is protruded towards the direction close to the end sealing assembly (e.g., the front glass door assembly 20 or the rear glass door assembly 30) to form a supporting structure 41a suspended at the bottom end 10a of the soundproof cabin frame 10. During the assembly process of the end sealing assembly to the soundproof cabin frame 10, the bottom end 10a of the end sealing assembly is first placed on the supporting structure 41a, which provides support and reduces the burden on the operators when grabbing the end sealing assembly, so that it's beneficial for the operators in turning over the end sealing assembly to the assembly position. Further, in such an assembly way, the number of the operator is reduced to save the manpower, and the assembly between the end sealing assembly and the soundproof cabin frame 10 is convenient, quick, and efficient. For example, it takes 4 to 5 hours for the traditional assembly way, while it only takes 15 minutes for the current assembly way in the present invention.
It is worth noting that the front glass door assembly 20 is just one embodiment of an end sealing assembly for the front end, and the rear glass door assembly 30 is just one embodiment of an end sealing assembly for the rear end. However, the end sealing assembly for the front or rear end may have other structures. For example, the end sealing assembly for the rear end may be a rear cover. Additionally, the quick-installation mechanism 40 is located between the end sealing assembly and the soundproof cabin frame 10. Furthermore, when the soundproof cabin frame 10 includes the top cover assembly 10b, the left wall assembly 10c, the right wall assembly 10d, and the bottom end assembly, the positioning guider 42 is respectively assembled to the left wall assembly 10c and the right wall assembly 10d.
The above description is only preferred embodiments of the present invention. It should be pointed out that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be regarded as within the scope of the present invention.
Claims
1. A quick-installation soundproof cabin, comprising a soundproof cabin frame, an end sealing assembly, and a quick-installation mechanism located between the soundproof cabin frame and the end sealing assembly, wherein the quick-installation mechanism comprises a supporting body located at a bottom end of the soundproof cabin frame, and the supporting body is protruded towards a direction close to the end sealing assembly from the bottom end of the soundproof cabin frame, to form a supporting structure that is suspended, and the end sealing assembly is configured to be placed and supported on the supporting structure and turned over to an assembly position mated with the soundproof cabin frame.
2. The quick-installation soundproof cabin according to claim 1, wherein the supporting structure comprises a front-rear section and an inclined section connected together and arranged along a protruding direction of the supporting body, and the inclined section is extended and inclined upwardly along the protruding direction relative to the front-rear section, and a bottom of the end sealing assembly is configured to slide and turn over along the inclined section to switch to the assembly position, and the end sealing assembly is supported by the front-rear section from below.
3. The quick-installation soundproof cabin according to claim 2, wherein the supporting structure further comprises an upper-lower section connected to the inclined section and arranged in sequence along the protruding direction of the supporting body, and the upper-lower section are protruded upwardly relative to the inclined section.
4. The quick-installation soundproof cabin according to claim 3, wherein the front-rear section is arranged horizontally, and the upper-lower section is arranged vertically.
5. The quick-installation soundproof cabin according to claim 2, wherein the front-rear section is provided with a supporting surface for supporting the end sealing assembly, and the supporting surface is coplanar with a bottom surface of the soundproof cabin frame.
6. The quick-installation soundproof cabin according to claim 2, wherein the supporting body has an assembly structure connected to the front-rear section, and one side of the bottom end of the soundproof cabin frame facing the end sealing assembly is fixedly connected to the assembly structure, or the assembly structure is located below the bottom end of the soundproof cabin frame and fixedly connected to the bottom end.
7. The quick-installation soundproof cabin according to claim 6, wherein the assembly structure and the front-rear section are connected in a straight line.
8. The quick-installation soundproof cabin according to claim 2, wherein the bottom of the end sealing assembly is provided with a receiving cavity with an opening facing downward, and the bottom of the end sealing assembly is defined into a first bottom and a second bottom due to the receiving cavity; and the inclined section is located in the receiving cavity, and the front-rear section is configured to support the first bottom from below.
9. The quick-installation soundproof cabin according to claim 8, wherein the first bottom has a supported structure supported by the front-rear section when in the assembly position, and a guide structure spaced above the front-rear section, the supported structure and the guide structure are arranged sequentially along the protruding direction of the supporting body when in the assembly position; the guide structure is located at a position on the first bottom for defining the receiving cavity, by the guide structure, the end sealing assembly is configured to slide and turn over downward along the inclined section to switch to the assembly position, and the supported structure is supported by the front-rear section from below.
10. The quick-installation soundproof cabin according to claim 9, wherein a cross-sectional profile of the guide structure is arc-shaped or elliptical arc-shaped.
11. The quick-installation soundproof cabin according to claim 1, wherein the quick-installation mechanism further comprises positioning guiders for positioning and guiding the end sealing assembly during turning-over to the assembly position, the positioning guiders are assembled in one of the soundproof cabin frame and the end sealing assembly, and another of the soundproof cabin frame and the end sealing assembly is provided with matching cavities matched with the positioning guiders, and the positioning guiders are protruded from the soundproof cabin frame or the end sealing assembly.
12. The quick-installation soundproof cabin according to claim 11, wherein the positioning guiders are arranged on left and right sides of the soundproof cabin frame or the end sealing assembly, and a number of the positioning guiders on a same side is one or more, and each of the positioning guiders corresponds to each of the matching cavities.
13. The quick-installation soundproof cabin according to claim 12, wherein each of the positioning guiders is provided with a conical head at a position where is protruded from the soundproof cabin frame or the end sealing assembly, and the conical head is arranged in a decreasing manner along a protruding direction of each of the positioning guiders.
14. The quick-installation soundproof cabin according to claim 13, wherein each of the positioning guiders is further provided with a connecting portion connected to the conical head at the position where is protruded from the soundproof cabin frame or the end sealing assembly, the connecting portion and the conical head are successively arranged along the protruding direction of each of the positioning guiders, and one end of the conical head connected to the connecting portion is radially protruded from the connecting portion, and a locking groove between the end of the conical head and the connecting portion is defined.
15. The quick-installation soundproof cabin according to claim 13, wherein a cavity wall of each of the matching cavities comprises a first upper-lower side wall, a second upper-lower side wall, a first inclined wall, a second inclined wall, and a left-right connecting wall; the first upper-lower side wall and the second upper-lower side wall are arranged side by side, with one end of the left-right connecting wall connected to one end of the first upper-lower side wall, and another end of the left-right connecting wall connected to one end of the second upper-lower side wall; a first end of the first inclined wall is connected to another end of the first upper-lower side wall, and a first end of the second inclined wall is connected to another end of the second upper-lower side wall; a second end of the first inclined wall is inclined away from the left-right connecting wall, and a second end of the second inclined wall is inclined away from the left-right connecting wall, and the second ends of the first inclined wall and the second inclined wall are arranged closer to each other.
16. The quick-installation soundproof cabin according to claim 15, wherein, at a same side, the first inclined wall and the second inclined wall in the matching cavity at an upper side are arranged upward, and the first inclined wall and the second inclined wall in the matching cavity at a lower side are arranged downward.
17. The quick-installation soundproof cabin according to claim 1, wherein the quick-installation mechanism further comprises flexible handles installed on the end sealing assembly, and the end sealing assembly can be lifted or lowered by grasping the flexible handles.
18. The quick-installation soundproof cabin according to claim 17, wherein the flexible handles are respectively arranged on left and right sides of the end sealing assembly facing the soundproof cabin frame.
19. The quick-installation soundproof cabin according to claim 17, wherein the end sealing assembly is provided with a storage space for accommodating each of the flexible handles, and each of the flexible handles is stored in the storage space through an opening of the storage space.
20. The quick-installation soundproof cabin according to claim 19, wherein each of the flexible handles spans across the opening of the storage space, and two ends of each of the flexible handles are assembled and connected to the end sealing assembly.
21. The quick-installation soundproof cabin according to claim 20, wherein the end sealing assembly is provided with two mounting holes, and the opening is located between the two mounting holes; one end of each of the flexible handles is connected to the end sealing assembly through one of the mounting holes, and another end of each of the flexible handles is connected to the end sealing assembly through another of the mounting holes.
22. The quick-installation soundproof cabin according to claim 21, wherein the mounting holes and the opening are located at an end portion of the end sealing assembly facing the soundproof cabin frame, and the ends of each of the flexible handle are each equipped with a blocking structure to prevent each of the flexible handles from being pulled out of the mounting holes.
23. The quick-installation soundproof cabin according to claim 17, wherein the flexible handles are made of braided straps.
24. The quick-installation soundproof cabin according to claim 1, wherein the end sealing assembly comprises a front end sealing assembly located at a front of the soundproof cabin frame and a rear end sealing assembly located at a rear of the soundproof cabin frame, and the quick-installation mechanism is respectively arranged between the front end sealing assembly and the soundproof cabin frame and/or between the rear end sealing assembly and the soundproof cabin frame.
25. The quick-installation soundproof cabin according to claim 24, wherein the front end sealing assembly is a front glass door assembly, and the rear end sealing assembly is a rear cover assembly or a rear glass door assembly; the soundproof cabin frame comprises a bottom end assembly, a top cover assembly, a left wall assembly, and a right wall assembly, which are connected in a circular structure, and the bottom end assembly is served as the bottom end of the soundproof cabin frame.
26. An assembling method for a quick-installation soundproof cabin, comprising following steps:
- (1) placing a bottom of an end sealing assembly on a supporting structure of a soundproof cabin frame, using a contact point between the bottom of the end sealing assembly and the supporting structure as a pivot to turn over the end sealing assembly to an assembly position matched with the soundproof cabin frame; and
- (2) assembling the end sealing assembly with the soundproof cabin frame.
27. The assembling method according to claim 26, further comprising: in step (1), turning over the end sealing assembly to the assembly position under cooperation of a positioning guider and a matching cavity.
28. The assembling method according to claim 26, further comprising: in step (1), lifting the end sealing assembly by using a flexible handle, placing the end sealing assembly on the supporting structure of the soundproof cabin frame, and storing the flexible handle within the end sealing assembly after the end sealing assembly is placed on the supporting structure.
Type: Application
Filed: Oct 31, 2023
Publication Date: Feb 22, 2024
Inventor: BING HE (Dongguan)
Application Number: 18/498,497