Method and device for producing and packaging sausage type products
According to this method, the products are produced by continuously co-extruding a bead coated with a starting base comprising hydrocolloids so as to form a skin by calcium gelation when the sausage passes into the elongated gelation bath, said bead then being shared out into portions placed in trays. Many beads are co-extruded by parallel co-extrusion heads, transit into a common gelation bath, are brought side by side so as to then be placed into portions by given means acting on all said beads so as to form batches of identical products perfectly grouped and aligned so as to be loaded into their packaging tray.
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This is a divisional of application Ser. No. 10/470,781, filed Jul. 30, 2003 now U.S. Pat. No. 7,404,710 which is a National Stage Entry of PCT/FR02/00364 filed Jan. 31, 2002.
FIELDThe present invention concerns the production of sausage type products and the packaging said products into trays.
SUMMARYWithin the context of the present invention, these products consist of a bead made up of minced meat or fish and/or vegetables covered with a skin and shared out into portions, whose section may be any shape but more generally round. As regards the production of these products, these are obtained by co-extruding a bead coated with a starting base comprising one or several hydrocolloids such as sodium alginate or pectate, pectin, carraghenates, etc., said base being intended to form the skin via calcium gelation in a bath downstream of the co-extrusion means. After having being immersed for a specific period in the bath, the bead is portioned, rinsed, dried and then packed. In a continuous production method, the bead at the outlet of the co-extrusion head passes into the horizontally elongated gelation bath so as to determine the required immersion time. For further information, reference could be made to the related French patent application filed on the same date and under the same name as the present invention and entitled “Sausage type product and its producing method”.
The invention concerns optimisation of the method for producing and packaging these products and the device for implementing said method by exploiting specific characteristics linked to the method of production by means of co-extrusion and gelation and also the specific characteristics as regards the products.
Thus, the invention firstly proceeds from the fact that several production lines can be placed in parallel so as to produce according to a same co-extrusion speed several sausages transiting in a common gelation bath. Downstream of gelation, the packaging into trays can be facilitated by bringing side by side the sausages formed in parallel before putting them into portions with the same transversal means acting transversally and simultaneously on all the sausages so as to form batches of products of the same length and perfectly grouped and aligned.
In other words, the invention is a method for producing and packaging sausage type products according to which said products are produced by continuously co-extruding a bead coated with a starting base including one or several hydrocolloids and intended to constitute a skin via calcium gelation when said bead passes into the elongated gelation bath, said sausage then being split into portions intended to be packaged in trays;
said method is characterised in that several beads are co-extruded in parallel and according to a same co-extrusion speed, are made to transit in a common gelation bath and are brought to be side by side so as to be then be put into portions by the same means acting transversally on all said beads so as to form batches of identical products perfectly grouped and aligned to be then loaded into their packaging tray.
The invention also concerns a device for implementing said method, characterised in that it includes: a plurality of transversally aligned co-extrusion heads, a gelation container horizontally elongated and in the extremity upstream of which said co-extrusion heads discharge; means for bringing side by side the formed sausage before being placed into portions; common means for portioning the sausages transversally acting on said sausages brought together; and means for loading the batches of products formed at the outlet of said portioning means into their trays.
According to other preferred characteristics of the invention concerning the device,
said means to bring side by side said sausages are guides placed in the downstream extremity portion of said gelation container;
the portioning means consist of two identical synchronized endless belts placed with one above the other so to form between them a passage vertically narrowing from upstream to downstream for said beads brought to be side by side, said endless belts comprising transversal anvils passing opposite one another in said passage so as to progressively squeeze said beads from upstream to downstream and finally cut them;
a first belt conveyor orientated longitudinally receives the portion batches formed at the outlet of said portioning means and provided along the latter are means for rinsing said portions with which they are advantageously associated downstream of drying means;
the portion batches are transferred via gravity at the strand of said belt conveyor, a second belt conveyor belt being placed under the latter so as to transport at the same speed and in the same direction an accumulation of said trays by making them pass through a loading position immediately below the downstream extremity of the first conveyor belt.
The characteristics and advantages of the invention, as well as other related specific characteristics, shall clearly appear from a reading of the following description with reference to the accompanying drawings on which:
With reference firstly to
The co-extrusion heads are oriented so as to discharge downstream of the device into the upstream extremity of a gelation container 2 and preferably slightly above the surface of the gelation bath. The container 2 is not very deep and has a flat bottom and is longitudinally elongated (along the arrow F), its length being determined according to the co-extrusion speed and passage or immersion time required for the beads B formed at the outlet of the co-extrusion heads 1 in the gelation bath. In the container 2, guiding passages (not shown) can be formed in the longitudinal alignment of the co-extrusion heads 1.
The marks 21 and 22 respectively denote the flow-back and suction pipes inserted in the bottom of the gelation container 2 and which are joined together in a recycling circuit of the gelation bath. Secondly, they are placed in such a way so as to create a flow or current along the arrow F in the gelation bath which shall contribute in having the beads B move forward. To this effect, the flow-back pipes 21 are placed upstream of the suction pipes 22, and preferably, as diagrammatically shown on
Moreover, and according to an important characteristic of the invention, the downstream portion of the container 2 comprises guiding means which are used to bring together all the beads B so as to form a bundle where they are brought to be in contact side by side. To this effect and as represented, the container 2 has in its downstream portion which forms a converging section so as to guide the beads B the most externally situated, whereas the others are guided by walls (not shown).
A portioning unit 3 receives said bundle of beads B brought into contact side by side at the outlet of the gelation container 2. It comprises means to transversally squeeze said bundle at regular periods of time defining the length of the portions P. From upstream to downstream in the unit 3, this squeezing is gradual and directly ends before the outlet by a transversal sectioning of said bundle. In the embodiment shown and more clearly visible on
The portions P come out of the unit 3 thus forming batches inside which they are identical with a perfect alignment of their front and rear extremities and brought into contact side by side. These batches are immediately taken up onto a first belt conveyor 4 along which the portions P can firstly be rinsed by means of small showers 40 and then dried by dryers 41.
As regards loading the batches of the portions P into the trays and as shown more clearly on
There now follows a description of one example for implementing the device of the invention so as to produce meat sausages:
A preparation of the following is firstly made for constituting the skin on the sausage meat:
a) a base by adding in water about:
-
- 5% in weight of sodium alginate,
- 2% in weight of anhydrous di-calcic phosphate,
- 1% in weight of potassium sorbate,
- 10% in weight of a sugar load
b) a gelation bath by adding to the water
-
- 2% in weight of calcium lactate
- 1% in weight of citric acid.
The base has been loaded into a tank feeding the peripheral outlet 11 (
In the gelation bath, two gelation processes take place simultaneously:
a gelation process by soaking with free calcium ions abundantly present in the bath; on immersion, an external film of calcium alginate is formed on the external surface of said base,
a less rapid gelation process by releasing of the calcium ions integrated in said base provoked by the acid pH of the bath.
On leaving the bath, the beads B pass into contact side by side in the portioning device 3, which from upstream to downstream firstly progressively squeezes the bundle of bead B which forces the meat out on each side in each bead and fully flattens the skin over the entire length of the squeezing portion. At this stage, the acid gelation process still taking place is an important advantage in that it creates a weld or solder bridge between the two layers of skin squeezed against each other, thus the making it possible to obtain, after the portioning of the squeezed zone, portions P perfectly closed at their extremities. The portions P placed into batches on the belt conveyor 4 are then transported under small rinsing showers 40 and the driers 41 so as to be loaded at the outlet in the trays C.
Claims
1. Method for producing and packaging sausage products, according to which said products are produced by continuously co-extruding beads and a starting base forming coated beads, said starting base comprising one or several hydrocolloids and intended for constituting a skin by calcium gelation when said coated beads pass into an elongated gelation bath, said coated beads being then cut up into portions intended to be packed in trays, said method being characterised in that said beads are co-extruded in parallel and according to a same co-extrusion speed, in that said coated beads are made to transit into a common gelation bath, in that said coated beads are brought side by side so as to be then cut up into portions by given means acting transversally on all said coated beads so as to form identical batches of products grouped and aligned to be loaded into packaging trays.
2. A method for producing and packaging sausage products comprising:
- continuously co-extruding in parallel beads and a starting base through co-extrusion heads forming coated beads;
- passing said coated beads from said co-extrusion heads into a common elongated bath;
- cutting said coated beads into batches of grouped and aligned portions by a portioning device acting transversally on all of said coated beads; and
- loading said portions into at least one packaging tray.
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- PCT Notification De Transmission Du Rapport D'Examen Preliminaire International and PCT Rapport D'Examen Preliminaire International, Date as per PCT documents Apr. 9, 2003.
- PCT Rapport De Recherche Internationale, Date as per PCT documents Apr. 9, 2003.
Type: Grant
Filed: Jul 25, 2008
Date of Patent: Oct 4, 2011
Patent Publication Number: 20080279990
Assignee: Stork Townsend, B.V.
Inventor: Jacques Le Paih (Plumeliau)
Primary Examiner: Callie Shosho
Assistant Examiner: Lela S Williams
Attorney: Seyfarth Shaw LLP
Application Number: 12/179,824
International Classification: A23L 1/315 (20060101); A23C 19/00 (20060101);