Abstract: A mixture of a binder and a particle material, the mixture having 50 to 90 volume percent of the particle material. The binder is curable in a temperature range of 50° F. to 90° F. The volume percent of the present composition provides an inherent permeability in any conventional application method. It can be sprayed or applied by hand and yet it still maintains an intrinsic permeability.

Abstract: A novel wallboard composition is disclosed comprising a unique combination of synthetic binders selected for their ability to establish a strengthened permanent bond in the final dry state for use in a wallboard composition comprising primarily gypsum, and in a wallboard composition comprising an expanded mineral such as Perlite which largely reduces the amount of gypsum over current gypsum wallboard formulations, thus reducing the weight while maintaining the strength of the wallboard structure. In a preferred embodiment, the lightweight, strengthened wallboard of the present invention also comprises an optional covering veneer that is applied to the top ply of the face paper to provide increased strength, moisture resistance, and fire retardency, and the back paper top ply is treated to provide increased flexural strength.

Abstract: A mixture of a binder and a particle material, the mixture having 50 to 90 volume percent of the particle material. The binder is curable in a temperature range of 50° F. to 90° F. The volume percent of the present composition provides an inherent permeability in any conventional application method. It can be sprayed or applied by hand and yet it still maintains an intrinsic permeability.

Abstract: A lightweight insulating concrete composition includes a cementitious forming material and a lightweight aggregate combination of expanded vermiculite and expanded perlite, the weight ratio of one to the other not exceeding about 2:1. Preferably, the composition is about 4 parts by weight cementitious forming material and about 1 part by weight lightweight aggregate. The cementitious forming material may be a hydraulic binder and accelerator combination, and may be Portland cement, plaster of Paris, and terra alba, in a weight ratio of about 5:4:1, or calcium aluminate cement, and plaster of Paris, in a weight ratio of about 11:5. The composition may further include an air entraining admixture in an amount between about 0.5 and about 2.0 percent of the total weight of the mixture, where neutralized vinsol resin and alpha olefin sulfonate are acceptable, and a surfactant in an amount between about 0.3 and about 1.

Abstract: A method of forming low lead leaching foamed concrete is provided. The method includes the step of dry mixing cement with a suspending agent to form a dry mixture. Water is mixed with a fine aggregate to form an aqueous mixture. The dry mixture is mixed into the aqueous mixture to form a slurry. Calcium phosphate is mixed into the slurry until all constituents are throughly distributed throughout the resulting mixture. The density of the resulting mixture is determined and an aqueous foam is added to the resulting mixture until the density of the resulting mixture is reduced to a desired level. Fibers are mixed into the resulting mixture until the fiber is distributed throughout the final mixture. The final mixture is placed into a mold. The mixture is allowed to harden and cure.

Abstract: An improved method of cementing casing in a deep water offshore formation penetrated by a well bore comprising the steps of preparing a foamed cement composition comprised of calcium aluminate cement, a set accelerating additive, a thickening time increasing additive, water, a gas, and a mixture of foam forming and foam stabilizing surfactants; placing the cement composition in the annulus between the casing and well bore; and allowing the cement composition to set into a hard impermeable mass therein.

Abstract: A constructional finished wallboard is formed of a mixture including 50 to 65 wt. % of dried shirasu, 30 to 40 wt. % of a plaster component, 3 to 10 wt. % of a clay component, 5 to 10 wt. % of shirasu balloons, 0.8 to 2 wt. % of a bond reinforcing component, 0.01 to 3 wt. % of a color pigment, and 1 to 5 wt. % of fibers for plaster. In preparing the wallboard, after preparing the mixture, an appropriate amount of water is added to the mixture to mix together, which is applied onto a substrate. Then, the surface of the mixture on the substrate is finished, followed by drying to thereby form the constructional finished board.

Abstract: A method of manufacturing a calcium silicate board having a bulk specific gravity of approximately 0.5 to 0.8, which method achieves a decrease in the bulk specific gravity and an increase in the matrix strength of the board without impairing productivity, and the calcium silicate board obtained by this method. The method is characterized in that a material slurry comprising 5 to 30 wt % of calcium silicate hydrate slurry as a solid component, 17 to 50 wt % of calcareous material, 13 to 45 wt % of silica containing material, 2 to 8 wt % of fiber material, and 5 to 40 wt % of inorganic fillers is formed through conventional processes and the obtained molded body is subjected to a hydrothermal reaction in a pressure container.

Abstract: A method for forming a radiation-absorbing barrier around a radioactive component by flowing a radiation-absorbing cement grout into a container which encloses the component. The radiation-absorbing cement grout comprises a cement slurry, a finished foam material, a bentonite gel, and a radiation-absorbing metal constituent.

Abstract: The fine particles of peraloid porous hydroxyapatite are provided, which have an atomic ratio of Ca/P in a range of 1.62-1.72 and the chemical formula Ca.sub.5 (PO.sub.4).sub.3 (OH). The particles are comprised of micropores having a petaloid porous structure not only on the surface but also in the inside of the particles, and have the specific particle diameter of the specific particle size, micropore diameter of the specific particle size, the specific surface of the specific range, static and pressurized percentage of voids of the specific range. The particles have superior dispersibility and are useful in the fields such as carriers for pharmaceuticals and so on, adsorbents, absorbents, sustained-release materials, filtering agents, biological materials, fillers for plastics, and anti-blocking agents for films and so on.

Abstract: A cementitious composition for the molding of ultra-lightweight, durable, large structural units comprising Portland cement, coal combustion byproducts, expanded or extruded polystyrene and water, and a modified block machine used in the manufacture of such structural units.

Abstract: A premix composition for producing an inorganic solid foamed mass by mixing component (A) an aqueous acidic phosphate solution of mainly polyvalent cations and phosphoric acid wherein between 0.8 and 1.75 protons of the phosphoric acid molecule of said phosphate are neutralized by the cations, which also contains one or more fillers dispersed therein, with (B) an oxide, hydroxide or polyvalent salt of a weak acid as hardener and a carbonate foaming agent. A process of producing an inorganic foamed mass using the premix composition and a solid foamed mass produced by the process are also disclosed. The process produces a relatively elastic cross-linked structure due to mainly the secondary phosphates being neutralized versus the tertiary phosphate groups.

Abstract: An ultrafine cementitious grout in three particle grades containing Portland cement, pumice as a pozzolanic material and superplasticizer in the amounts of about 30 wt. % to about 70 wt. % Portland cement; from about 30 wt. % to about 70 wt. % pumice containing at least 70% amorphous silicon dioxide; and from 1.2 wt. % to about 5.0 wt. % superplasticizer. The superplasticizer is dispersed in the mixing water prior to the addition of dry grout and the W/CM ratio is about 0.4 to 1/1. The grout has very high strength and very low permeability with good workability. The ultrafine particle sizes allow for sealing of microfractures below 10 .mu.m in width.

Abstract: Metal matrix composites comprising of a solid preform comprising of a filler phase containing fly ash and a binding material having a binder to water ratio of 1:1 to 1:9, wherein the preform contains a metal homogeneously distributed within the preform.

Abstract: A building and construction material and method of making the material utilizes water with cement which are mixed together and followed by mixing with a mineral filler material such as sand or gravel to produce concrete having micropores of about 0.01 to about 5.mu. in diameter. By eliminating from the mineral filler material all fine grains of less than 0.2 mm, it has been found that the strength of the concrete is improved and the amount of shrinkage is reduced.

Abstract: Drainage concrete having a void volume of from 10 to 35% by volume and methods for its production and use. The drainage concrete comprising a) a hydraulic binder selected from the group consisting of cements, b) a polymeric binder comprising an anionic styrene/(meth)acrylate copolymer, and c) aggregates having particle sizes in the range from 2 to 32 mm and is suitable for producing a noise-reducing, highly absorbent, and water-permeable road surfacing which meets traffic safety requirements.

Abstract: Cementitious binders include calcium sulfate beta-hemihydrate, a cement component comprising Portland cement, and either silica fume or rice-husk ash. The silica fume or rice-husk ash component is at least about 92 wt % amorphous silica and has an alumina content of about 0.6 wt % or less.

Abstract: The present invention provides resilient cement compositions and methods which are particularly useful in the construction and repair of oil and gas wells. The cement compositions have improved mechanical properties including elasticity and ductility.

Abstract: A method for forming a radiation-absorbing barrier around a radioactive component by flowing a radiation-absorbing cement grout into a container which encloses the component. The radiation-absorbing cement grout comprises a cement slurry, a finished foam material, a bentonite gel, and a radiation-absorbing metal constituent.

Abstract: The invention relates to a process of making a light weight, cementitious, three dimensional structure such as a building panel which includes the steps of measuring a quantity of water, measuring about 425 kilograms of cement, and between approximately 40 to 60 grams of ferric chloride in 40% solution by volume per approximately 278 liters of water, mixing the quantity of water, the cement and the ferric chloride, measuring between approximately 0.620 kilograms and 1.347 kilograms of substantially pure powdered aluminum, between approximately 0.230 kilograms and 0.710 kilograms of Hexafluorosilicate, between approximately 0.560 and 0.

Abstract: A method for fire retarding porous products used for thermal energy storage and products produced thereby is provided. The method includes treating the surface of the phase change material-containing porous products with a urea fire-retarding agent. Upon exposure to a flame, the urea forms an adduct with the phase change material which will not sustain combustion (is self-extinguishing) in air. No halogens or metal oxides are contained in the fire retardant, so no potentially noxious halide smoke or fumes are emitted if the product is continuously exposed to a flame.

Abstract: A process in which the conventional sulfate components in an aerated concrete mixture, such as gypsum, semihydrate or anhydrite, are replaced at least in part by calcium aluminum sulfates and/or calcium aluminate sulfate hydrates. As a result, agglomeration of the lime, retardation of the lime hydration, and aftergrowth of the cut aerated concrete cakes are reduced or even ruled out. In addition, the number of molds used can be reduced with the process in accordance with the invention, whereby the use of one single mold is achievable.

Abstract: A lightweight insulating concrete is produced from a cement mix containing sawdust, diatomite, bentonite, and lime. The addition of rock salt and the entrainment of air bubbles results in a concrete with a high compressive strength, high thermal resistance (R) values (up to 30 to 40 times that of standard concrete), and excellent acoustical properties. The new insulating concrete is one third the weight of standard concrete. The composition is fire retardant, insect proof, and is very easy to clean up. Methods for producing cementitious materials include a process for manufacturing strong, lightweight, waterproof building products such as wall panels and roof panels. The mixture can be easily pumped for walls and floors. A well-insulated, cost-effective floor that has a slight give to it is excellent for gymnasium floors. This material is used for residential, light commercial, and agricultural buildings.

Abstract: An ultrafine cementitious grout having a particle size 90% of which are less than 6 .mu.m in diameter and an average size of about 2.5 .mu.m or less, and preferably 90% of which are less than 5 .mu.m in diameter and an average size of about 2 .mu.m or less containing Portland cement, pumice as a pozzolanic material and superplasticizer in the amounts of about 40 wt. % to about 50 wt. % Portland cement; from about 50 wt. % to about 60 wt. % pumice containing at least 60% amorphous silicon dioxide; and from 0.1 wt. % to about 1.5 wt. % superplasticizer. The grout is mixed with water in the W/CM ratio of about 0.4-0.6/1. The grout has very high strength and very low permeability with good workability. The ultrafine particle sizes allow for sealing of microfractures below 10 .mu.m in width.

Abstract: A cementitious structural member has a high volume of encapsulated captive air and has an unusually high compressive and shear strength.

Abstract: A light-weight concrete comprising cement, highly porous coarse and/or fine aggregates, such as furnace bottom-ash from thermal power stations or other porous natural or artificial materials, with a porosity of about 20-50% and an additive, preferably fly-ash from thermal power stations and other natural or artificial finely ground materials passing a 100 .mu.m screen, and water. According to the invention the additive is used for (i) closing (bridging) air-voids in the cement paste and pores in the light-weight aggregates which increases the concrete density and strength, although using the highly porous aggregates and low to medium cement content; (ii) increasing the durability of the concrete by closing the air-voids and pores in the hardened mortar; (iii) reducing the segregation of concrete mix constituents arising due to the difference in density of the porous aggregate and the surrounding cement paste and (iv) lowering the consumption of cement.

Abstract: This invention is directed to a lightweight concrete combination. The combination includes a lightweight concrete product having auxiliary structures, such as at least one fastener, embedded therein. The lightweight concrete product comprises (a) cement and (b) a lightweight additive material. The invention also relates to a method for using the lightweight concrete product, and to a method for producing the lightweight concrete combination.

Abstract: Reinforced concrete members consisting of a high-strength concrete are subject to explosive spalling. Such spalling can be prevented by the introduction of a capillary system into the concrete of such members, containing substantially linear capillaries having a diameter of at least 3 .mu.m and a length of at least 5 mm. This capillary system can be built during or after the hardening of the concrete without impairing the other desired properties of the concrete or mortar, or it can first be produced under the fire attack. This can be effected with fibers which form the capillaries by dissolution, softening, decomposition, shrinkage or melting and which, due to their shape, i.e. diameter and length, and the incorporated amount, correspond to the desired capillaries.

Abstract: An additive for concrete, mortar or grout comprises at least one admixture material in a compacted unit of selected amount, the unit having strength sufficient to maintain structural integrity during handling and storage, but having sufficient solubility or friability upon mechanical agitation within a wet mixing environment of a cementitious composition mixture to dissolve or fragment for uniform dispersal throughout the cementitious composition mixture.

Abstract: A cementitious composition useful for water-resistant construction materials, including floor underlayments, backing boards, self-leveling floor materials, road patching materials, fiberboard, fire-proofing sprays, and fire-stopping materials includes about 20 wt. % to about 75 wt. % calcium sulfate beta-hemihydrate, about 10 wt. % to about 50 wt. % Portland cement, about 4 wt. % to about 20 wt. % silica fume and about 1 wt. % to about 50 wt. % pozzolanic aggregate. The Portland cement component may also be a blend of Portland cement with fly ash and/or ground blast slag.

Abstract: A cementitious composition useful for water-resistant construction materials, including floor underlayments, backing boards, self-leveling floor materials, road patching materials, fiberboard, fire-proofing sprays, and fire-stopping materials includes about 20 wt. % to about 75 wt. % calcium sulfate beta-hemihydrate, about 10 wt. % to about 50 wt. % Portland cement, about 4 wt. % to about 20 wt. % silica fume and about 1 wt. % to about 50 wt. % pozzolanic aggregate. The Portland cement component may also be a blend of Portland cement with fly ash and/or ground blast slag.

Abstract: A vacuum heat insulator is provided which includes a vacuum heat-insulated space defined between a pair of spaced outer skin members, a portion of the space closer to one of the outer skin members being set as high-temperature side, with a portion closer to the other outer skin member being set as low-temperature side. A laminate is disposed at the high-temperature side of the vacuum heat-insulated space, and a board having an inorganic material is disposed at the low temperature side. The laminate includes inorganic sheet members and metallic foils with low heat emissivity, the sheet members and metallic foils being alternately laid in plural layers.

Abstract: In order to be able to produce formed elements or building elements with a significantly increased strength with a building material or structural material, it is suggested to provide the material with a largely uniform fine pore structure or a microcellular structure. These fine pores preferably have a diameter in the range of approx. 0.01.mu. to approx. 5.mu. and are self-contained. The material contains a reactive binding agent or a reactive matrix material, which can be a cement/water mixture or also a synthetic resin, for example polyurethane, epoxy resin, etc.

Abstract: Incorporation of solid removable aggregates into powdered cement which later completely dissolve, evaporate, volatilize, or melt leaving voids in the cement composition is discussed. Cementitious articles are prepared by manipulating powdered hydraulic cement or cement paste compositions into mechanically self-supporting structures of a predetermined configuration and thereafter hydrating the hydraulic cement compositions without mechanical mixing of the cement and water.

Abstract: A cement admixture composed of a mixture of certain lower alkyl ether oxyalkylene adducts with certain higher alkylene diols to provide cement compositions of mortar and concrete which inhibit drying shrinkage while permitting substantial air entrainment and enhanced compressive strength.

Abstract: A composition of matter comprising naturally-occurring humic allophane soil or Ando soil as an essential ingredient admixed with a binder material, said composition is useful in preparation of solid media effective as deodorant, absorbent, adsorbent and the like for treating fluids, in particular contaminated water and malodor air.

Abstract: Disclosed is a decorative, non-combustible, synthetic fire-log for use in a gas or oil burning fireplace or stove. This synthetic fire-log has a density ranging from 15 to 45 lb/pi.sup.3. It is made by pouring a mineral foam into a mold shaped as a natural wood-log and letting this foam harden in the mold to form the synthetic fire-log prior to unmolding the same and letting it dry. The foam that is used for such a molding comprises 1 part by weight of a solution of phosphoric acid in which polyvinyl alcohol is dissolved in such an amount as to make the solution viscous; from 0.03 to 6 parts by weight of wollastonite containing from 0.5 to 4% by weight of a carbonate salt; from 0.2 to 10 parts by weight of water optionally one or more pigments to give a natural wood-like aspect to the synthetic fire-log; and, optionally also, a small amount of reinforcing glass fibers. The synthetic fire-log that is so-obtained looks like a natural wood-log and has the same glowing aspect in use.

Abstract: Compositions useful for making lightweight roof tiles. The compositions comprise in percent by weight: between about 2.0 to 4.1 latex (solids basis), between about 20.0 to 28.0 cement, between about 28.0 to 55.0 lightweight aggregate, between about 9.0 to 15.0 water, between about 5.0 to 35.0 standard weight aggregate such as sand, between about 0.0 to 8.0 filler such as limestone, and between 0.0 to 1.5 accelerating additive such as calcium chloride. Methods for making the compositions e.g. into lightweight roof tiles, are also disclosed.

Abstract: The present invention is directed to concrete compositions prepared using firm aqueous gels (aquagels) as all or part of the aggregate in a concrete mix. The concrete sets around the aquagels in the initial set stage. Because the aquagels maintain the pore structure of the concrete while it sets, a concrete product can be obtained that has substantially uniform density regardless of depth. During the curing and/or drying stages, the moisture migrates out of the concrete and the aquagels, and the aquagels dry to a fraction of the size of the original aquagel in the cell or pore in the concrete. This results in cellular, lightweight concrete having reduced density, reduced weight, reduced thermal conductivity, and reduced sound transmission compared to concrete prepared without using aquagels.

Abstract: An improved lightweight cementitious product made up of an aqueous cementitious mixture that can incorporate fly ash, portland cement, sand, lime, and the weight saving component, which is micronized polystyrene particles having particle sizes in the range of 50 to 2000 microns. The final mix can be poured into molded products such as foundation walls, roof tiles, bricks and the like. The product can also be used as a mason's mortar, a plaster, a stucco or a texture.

Abstract: A blend for producing refractory imitation fireplace objects comprises between 30% and 50% amorphous aluminum siliceous mineral silicate, between 1% and 5% fibre and between 40% and 60% high temperature cement. A method of producing a slurry for casting the refractory objects consists of blending the amorphous aluminum siliceous mineral silicate, the fibre, an aggregate and colorant, adding and blending a high temperature cement and a dispersant and adding between 35% and 45% by weight of water.

Abstract: Lightweight concrete products, useful for example in blocks, wall panels, floor and roof slabs, in which zeolite is a major component, its content in the cementing material of the products exceeding 50 wt. %. Depending on application, zeolite may be non-treated or calcined at a temperature enabling the surface activation of the zeolite and resulting high surface energy. Zeolite thus treated will work as both pozzolanic material and bubble-generating agent. Strengthening agents are used to improve compressive strength of the products. Also, a binding material, useful for hazardous waste stabilization, comprising zeolite as a major component, is proposed.

Abstract: A weather resistant soil cement with an open pore structure for resisting freeze-thaw damage is formed of cement, fly ash, Free aggregates, water, and an aqueous foamed surfactant, and other application specific additives. The material is uniquely suited for using indigenous soils, mill tailings, or granular waste products as the aggregate component of the mixture, although commercially produced aggregates may be used depending on economics and availability. Due to its low density and flowable nature, it can be pumped or placed by gravity and without compaction. The resulting product is a low density material with construction and mining applications, that is suited for use as a fill or mad base. Specific product formulations are easily designed to permit removal at local sites with conventional excavating equipment.

Abstract: A lightweight cementitious composition comprising a dry mixture of a hydraulic cement component and a lightweight aggregate component of about 75 ppcf or less and a process involving mixing with water to produce a slurry containing at least 4 volume percent entrained air and which is easily workable and sets to produce a lightweight concrete mass having a strength of 2500 psi and a density of 115 ppcf or less. The hydraulic cement component can include two or three cement constituents. One constituent is a Type S, Type M or Type N masonry cement. A second constituent is a pozzolanic cement or an expansive cement, and a third constituent is a Type I cement, Type II cement or a Type III portland cement. In this mixture the first and second cement constituents are each present in an amount less than the third cement constituent.

Abstract: Reinforced concrete members consisting of a high-strength concrete are subject to explosive spalling. Such spalling can be prevented by the introduction of a capillary system into the concrete of such members, containing substantially linear capillaries having a diameter of at least 3 .mu.m and a length of at least 5 mm.

Abstract: A lightweight aggregate comprising free-flowing particles of a polymer foam coated with a binding agent having dispersed therein, in total, at least 10% by weight thereof of one or more transition metal ions.

Abstract: Cementitious containers which have a cementitious structural matrix for use in the packaging, storing, partitioning, and/or shipping of goods. The containers are manufactured from cementitious materials in order to be strong, durable, tough, lightweight, cushioning, insulative, inexpensive, and more environmentally compatible than those currently used in packaging, storing, and/or shipping goods. The cementitious structural matrix of the containers includes a hydraulic cement paste (formed from the reaction of water with, e.g., a portland cement) in combination with a rheology-modifying plasticizer, such as methylhydroxyethylcellulose. Preferred embodiments may also include various aggregate materials, fibrous materials, and air voids, which add the necessary strength while making the product lightweight, and which can provide insulative properties (if desired) at a cost which is economically justified in comparison to conventional paper and polystyrene products.

Abstract: Vibration damping thick-film coating composition comprising a coating composition comprising 100 parts by weight of a binder, from 20 to 200 parts by weight of a hydraulic inorganic filler, from 10 to 150 parts by weight of a filler other than the hydraulic inorganic filler, and from 10 to 7 parts by weight of (a) a cored filler or (b) a cored filler and a synthetic resin powder, and a method of forming the same.

Abstract: A concrete mortar is formed by mixing together sand, cement, water and a sewage sludge ash. A foam is added to the mortar to form a foamed concrete composition.

Abstract: Flowable, pressure-compensating material compositions are provided. The compositions are directed toward improving one or more aspects of the flowable material, such as by providing/improving flame retardancy and/or the homogeneity of the composition over time. For instance, one composition includes a liquid, a viscosity-increasing material, and beads having a preselected coating thereon to provide for a coupling interaction with at least one of the liquid and the viscosity-increasing material.