Abstract: The present invention relates to method for producing construction aggregate, comprising the steps of: (i) preparing materials, which comprises (% by weight): fly ash (80 to 99.75%); alkaline activator (0.25 to 20%); water (6 to 30% of total weight of fly ash and alkaline activator); (ii) mixing the alkaline activator with all the aforementioned water amount to create alkaline activator solution, after which will be mixed with fly ash to create geopolymer mortar; (iii) molding the geopolymer mortar with the compressive force of 2 MPa and more with desired dimension, wherein the molding is carried out with hydraulic pressing, extrusion, rolling or tablet lamination. (iv) solidifying; and (v) optionally, crushing the construction aggregate obtained above to a predefined dimension. Besides, the present invention relates to the construction aggregate from fly ash obtained by the above mentioned method.

Abstract: Embodiments relate to the use of alkali aluminates and alkali silicates with cement kiln dust to form a settable composition for use in subterranean operations. An embodiment provides a method comprising: introducing a settable composition comprising cement kiln dust, an alkali aluminate, an alkali silicate, and an aqueous carrier fluid into a subterranean formation; and allowing the settable composition to set and thereby reduce fluid flow through a portion of the subterranean formation.

Abstract: Cement slurries, cured cements, and methods of making cured cement and methods of using cement slurries are provided. The cement slurries have, among other attributes, increased yield point, reduced density, improved mechanical properties, increased resistance to H2S, and may be used, for instance, in the oil and gas drilling industry. The cement slurry comprises cement precursor material, Saudi Arabian volcanic ash, and an aqueous solution. The Saudi Arabian volcanic ash comprises SO3, CaO, SiO2, Al2O3, Fe2O3, MgO, and K2O and the cement slurry is free of any other SiO2 additive.

Abstract: A catalyst for treating an exhaust gas comprising SO2, NOx and elemental mercury in the presence of a nitrogenous reductant comprises a composition containing oxides of: (i) Molybdenum (Mo) and/or Tungsten (W); (ii) Vanadium (V); (iii) Titanium (Ti), and (iv) an MFI zeolite, wherein the composition comprises, based on the total weight of the composition: (i) 1 to 6 wt % of MoO3 and/or 1 to 10 wt % WO3; and (ii) 0.1 to 3 wt % V2O5, and (iii) 48.5 to 94.5 wt % TiO2; and (iv) 35 to 50 wt % MFI zeolite.

Abstract: Embodiments relate to the use of alkali aluminates and alkali silicates with cement kiln dust to form a settable composition for use in subterranean operations. An embodiment provides a method comprising: introducing a settable composition comprising cement kiln dust, an alkali aluminate, an alkali silicate, and an aqueous carrier fluid into a subterranean formation; and allowing the settable composition to set and thereby reduce fluid flow through a portion of the subterranean formation.

Abstract: Quarry fines and/or limestone powder are used to reduce clinker content in concrete, mortar and other cementitious compositions, typically in combination with one or more pozzolanically active SCMs. Quarry fines and/or limestone powder can replace and/or augment a portion of hydraulic cement binder and/or fine aggregate. Quarry fines and/or limestone powder can advantageously replace a portion of cement binder and fine aggregate, acting as an intermediate that fills a particle size void between the largest cement particles and smallest fine aggregate particles. Supplemental lime can advantageously maintain or enhance balance of calcium ions in the mix water and/or pore solution. Supplemental sulfate can advantageously address sulfate deficiencies caused by high clinker reduction, use of water reducers and/or superplasticers, and SCMs containing aluminates.

Abstract: The invention comprises a method of forming a slab on grade. The method comprises placing a first layer of insulating material horizontally on the ground and placing plastic concrete for a slab on grade on the first layer of insulating material. The plastic concrete is then formed into a desired shape having a top and sides. A second layer of insulating material is placed on the top of the plastic concrete and the first and second layers of insulating material are left in place until the concrete is at least partially cured. The second layer of insulating material is then removed. The product made by the method is also disclosed. A slab on grade is also disclosed.

Abstract: The invention is related to nanocement production methods by modifying Portland cement, as well as to nanocement compositions. The nanocement production method involves a mechanochemical activation of dispersed grains of Portland cement in the presence of polymeric modifier, with the sodium naphthalenesulfonate content of at least 60 wt %, mineral siliceous additive containing at least 30 wt % SiO2 and gypsum, to form continuous nanoshells—capsules of 20-100 nm in thickness on Portland cement grains made of sodium naphthalenesulfonate structured by calcium cations.

Abstract: A description is provided of the use of an additive including polycarboxylate ether and/or lignosulfonate as grinding aid in cement grinding for producing a cement, especially when fly ash and rock flour are used in the cement. The additive is preferably an aqueous additive. The use of the grinding aid in the production of the cement leads to improved processability of concrete or mortar produced from the cement. In particular, improved stiffening behavior, a reduced water requirement, or a reduced superplasticizer requirement for the mortar or concrete is obtained.

Abstract: Methods for treatment a heavy metal-contaminated solid, semi-solid, liquid or gaseous matrix with magnesium oxide, magnesium sulfite, magnesium sulfate, magnesium chloride, magnesium hydroxide, and mixtures of any two or more of these. Methods for treatment of a solid or semi-solid waste containing unacceptable levels of leachable aluminum and reactive metallic aluminum-containing waste with magnesium oxide, magnesium sulfite, magnesium sulfate, magnesium hydroxide, magnesium chloride, and mixtures of any two or more of these.

Abstract: A method for making a low-alkali fly ash cement includes forming a mixture of class C fly ash and an aqueous solution and forming low-alkali fly ash cement from the mixture. The aqueous solution has an alkali at a molar concentration between about 0.002 M and about 2 M. A low-alkali fly ash cement includes class C fly ash and an alkali activating agent. The low-alkali fly ash cement contains between about 3×10?4 wt % alkali activating agent and about 2 wt % alkali activating agent. A method for making fly ash cement includes forming a mixture of class C fly ash and water, wet pressing the mixture and forming fly ash cement from the mixture by curing the mixture at a temperature between about 60° C. and about 90° C.

Abstract: The present invention provides an environment-friendly natural-like artificial stone containing fly ash. A formulation and a method of producing the artificial stone is compared with the existing artificial stone. The artificial stone produced by the present invention has characteristics of higher long-term strength and density, excellent weather resistance and corrosion resistance, and also of thermal insulation and sound insulation, in some degree. It has very strong durability and color stability under a variety of adverse weather conditions, without efflorescence and coming off, and with hardly any color change.

Abstract: Improvements for soil are described that include a first particle in dry or powder form with a calcium oxide content greater than a second particle, the second particle, also in dry or powder form, with a calcium oxide content less than the first particle and preferably a low sulfate content. When added to soil the improvement maintains a low sulfate content, generally 5,000 ppm or less. Methods of improving soil are also described. When added to soil, the improvement described increases the original soil strength, sufficient for foundation and piling structures, road works and/or buildings or equipment. When soil is modified as described, the improved soil will have an unconfined compressive strength of less than 100 psi or less than 75 psi in 28 days. The improved soil is stronger, suitable for large scale projects while satisfying or maintaining a low sulfate content and a desired UCS value.

Abstract: Cement-SCM blends employ particle packing principles to increase particle packing density and reduce interstitial spacing between the cement and SCM particles. Particle packing reduces the amount of water required to obtain a cement paste having a desired flow, lowers the water-cementitious material ratio (w/cm), and increases early and long-term strengths. This may be accomplished by providing a hydraulic cement fraction having a narrow PSD and at least one SCM fraction having a mean particle size that differs from the mean particle size of the narrow PSD cement by a multiple of 3.0 or more to yield a cement-SCM blend having a particle packing density of at least 57.0%.

Abstract: A cementitious binder comprises at least 90% by weight of a hydraulically-active material comprising ground granulated blast furnace slag (GGBS) and/or pulverised fuel ash (PFA), and at least 0.1% by weight of CaO in an activator composition for the hydraulically-active material. The cementitious binder does not comprise any Portland cement and is, therefore, more environmentally friendly. The binder further comprises a superplasticiser such as a polycarboxylate ether (PCE). A concrete, mortar, grout, screed or render may be formed from a mixture of the cementitious binder, aggregate particles, water and superplasticiser.

Abstract: The present invention relates to acid-soluble cement compositions that comprise cement kiln dust (“CKD”) and associated methods of use. An embodiment provides a method of cementing comprising: providing an acid-soluble cement composition comprising a kiln dust and water; allowing the acid-soluble cement composition to set to form an acid-soluble hardened mass; and contacting the acid-soluble hardened mass with an acid.

Abstract: The invention comprises a method of making a cement-based object or structure having a compressive strength greater than about 1,000 psi. The method comprises placing a cement-based material in an insulated concrete form, wherein the insulated concrete form has an R-value of at least 1.5, wherein the cement-based material comprises approximately 10% to approximately 80% by weight portland cement, and at least one of approximately 10% to approximately 90% by weight slag cement and approximately 5% to approximately 80% by weight fly ash. The invention also comprises a method of making a cement-based object or structure. The invention further comprises objects or structures made by the foregoing methods.

Abstract: Methods and compositions that protect cement compositions from corrosion, particularly from wet carbon dioxide, are provided. A soluble salt additive is provided to react with reaction products generated during the reactions that occur when cement is exposed to wet carbon dioxide. The soluble salt reacts to form an insoluble salt that forms a protective layer on the surface of the cement that protects it from further corrosion from exposure to wet carbon dioxide.

Abstract: Hydraulic binder comprising: at least one first calcium aluminosilicate derivative with a fineness of less than 6000 Blaine, slag microparticles with a fineness of greater than or equal to 6000 Blaine in an amount of between 1 and 35% of the total weight of the binder, preferably of between 5 and 15%, at least one source of calcium sulphate and at least one base in an amount of less than or equal to 1% of the total weight of the binder.

Abstract: A method for making a low-alkali fly ash cement includes forming a mixture of class C fly ash and an aqueous solution and forming low-alkali fly ash cement from the mixture. The aqueous solution has an alkali at a molar concentration between about 0.002 M and about 2 M. A low-alkali fly ash cement includes class C fly ash and an alkali activating agent. The low-alkali fly ash cement contains between about 3×10?4 wt % alkali activating agent and about 2 wt % alkali activating agent. A method for making fly ash cement includes forming a mixture of class C fly ash and water, wet pressing the mixture and forming fly ash cement from the mixture by curing the mixture at a temperature between about 60° C. and about 90° C.

Abstract: Wallboards, as well as other building materials, are produced by methods which use significantly reduced embodied energy, generating far less greenhouse gases when compared with the energy used to fabricate gypsum wallboard. A novel cementitious core, consisting in one embodiment of post-industrial waste such as slag and combined with pH modifiers, provides a controlled exothermic reaction to create a gypsum-wallboard-like core which can be wrapped in a selected material such as recycled paper and manufactured on a conveyor system to appear, weigh and handle similar to gypsum wallboard, but without the large amounts of energy required to make gypsum wallboard. The manufacturing process results in lower greenhouse gas emissions than the processes used to make gypsum wallboard.

Abstract: Methods and compositions are disclosed that comprise cement kiln dust having a mean particle size that has been altered. An embodiment discloses a method of preparing cement kiln dust comprising: providing cement kiln dust having an original particle size; and altering the mean particle size of the cement kiln dust from the original size by grinding, separating, or a combination thereof. Another embodiment discloses a well treatment fluid comprising: cement kiln dust having a mean particle size that has been altered from its original size by grinding, separating, or a combination thereof; and water.

Abstract: A method is disclosed for the use of an organic admixture composed of a polysaccharide such as hydroxypropylcellulose and a monosaccharide such as ethoxylated methylglucoside and de-ionized water and minerals such as zeolites for electromagnetic; radio and microwave frequency and radioisotope shielding of building materials such as wall liners, gypsum wallboard and high performance, high strength concrete.

Abstract: The present disclosure relates to the use of an amino alcohol A and/or of a salt of the amino alcohol A as an additive when grinding at least one solid. The amino alcohol A has a structure according to formula I where: R1 and R2, independently of one another, each present an alkanol group including 2-4 carbon atoms, and b) R3 is a hydrocarbon group including 1-8 carbon atoms, and c) R3 is different from R1 and/or R2.

Abstract: A cementitious composition including: a binder containing (a) 60-94%, by weight, of at least one pozzolanic material; (b) at least 0.5% calcium sulfoaluminate (CSA), by weight; (c) 1.2-11% by weight, expressed as SO3, of at least one inorganic sulfate selected from the group of sulfates consisting of a calcium sulfate hemihydrate, an anhydrous calcium sulfate, a calcium sulfate dihydrate, a sodium sulfate, and a sodium calcium sulfate; and (d) a total sulfate content of at least 3%, by weight, expressed as SO3, the cementitious composition including, at most, 3% natural lime, the cementitious composition including, at most, 10% alumina cement, the contents of the composition being calculated on a dry, aggregateless basis.

Abstract: The present invention provides a composition and a process for the preparation of chemical activated cold setting fly ash building construction materials. The chemical activator is an alkaline aqueous solution of 11.2 to 13.6 in pH and 1.25 to 1.40 gm/cc in density which contains admixtures of different concentrations of hydroxyl, sulfate, acetate and chloride bearing chemical salts of calcium, magnesium, sodium, potassium and aluminum in water medium. The reaction of chemical activator solution and the mineral constituents of fly ash mix develop binding property. The binding matrix of chemical activated fly ash mix is mostly hydrous silica and silicate group of phases which on setting under atmospheric condition attains strength suitable for building construction application. Utilization of fly ash of any source by weight ranges from 80 to 99% in manufacture of building materials including heat and acid resistance and toxic waste disposal products.

Abstract: Embodiments relate to cementing operations and, more particularly, in certain embodiments, to settable compositions that comprise kiln dust and wollastonite and methods of use in subterranean formations. An embodiment discloses a method of cementing comprising: providing a settable composition comprising kiln dust, wollastonite, and water; and allowing the settable composition to set.

Abstract: An inorganic material board, which is a cured mat formed by dehydrating a slurry including 30 to 53 wt % of blast furnace slag, 2 to 5 wt % of gypsum having an average particle size of 200 to 2000 ?m, 5 to 11 wt % of alkaline material, 5 to 15 wt % of reinforcing fibers, and 31 to 50 wt % of inorganic admixture with respect to a total solid content, and in which a weight ratio of the blast furnace slag to the gypsum to the alkaline material is 1:0.05 to 0.15:0.15 to 0.35. It is desirable that the blast furnace slag has a specific surface area of 3000 to 5000.

Abstract: Process for production of acid and high temperature resistant cement composites, where the matrix is alkali activated F fly ash alone, F Fly ash combined with ground slag or ground slag alone. F-fly ash produces lower quality alkali activated cement systems. On the other hand the lack of calcium oxide results in very high resistance to medium and highly concentrated inorganic or organic acids. The high strength and low permeability of pure F-fly ash cement systems is achieved by using in the composition un-densified silica fume, the amorphous silicone dioxide obtained as by products in production of ferro-silicones. Precipitated nano-particle silica made from soluble silicates and nano-particle silica fume produced by burning silicon tetra chloride in the hydrogen stream.

Abstract: The invention comprises a method of forming a slab on grade. The method comprises placing a first layer of insulating material horizontally on the ground and placing plastic concrete for a slab on grade on the first layer of insulating material. The plastic concrete is then formed into a desired shape having a top and sides. A second layer of insulating material is placed on the top of the plastic concrete and the first and second layers of insulating material are left in place until the concrete is at least partially cured. The second layer of insulating material is then removed. The product made by the method is also disclosed. A slab on grade is also disclosed.

Abstract: Methods and compositions that protect cement compositions from corrosion, particularly from wet carbon dioxide, are provided. A soluble salt additive is provided to react with reaction products generated during the reactions that occur when cement is exposed to wet carbon dioxide. The soluble salt reacts to form an insoluble salt that forms a protective layer on the surface of the cement that protects it from further corrosion from exposure to wet carbon dioxide.

Abstract: The present invention relates to an alkali-activated binder which can be used as a binder for replacing cement, and more particularly, to an alkali-activated binder, and to mortar, concrete, concrete products, and wet loess paving material comprising the binder, in which inorganic sodium-free alkaline materials are contained to reduce the total amount of Na2O and K2O in concrete, thus improving the workability and the strength stability and inhibiting the alkali-aggregate reaction.

Abstract: A process for control melting a mixture of coal ash, electric arc furnace dust, recycled glass and additives to create a feedstock. The feedstock is quenched or air dried in a mold to create useful products, such as fracking compounds, abrasives, construction products, building materials, landscaping materials, and the like.

Abstract: Embodiments relate to cementing operations and, more particularly, in certain embodiments, to settable compositions that comprise kiln dust and wollastonite and methods of use in subterranean formations. An embodiment discloses a method of cementing comprising: providing a settable composition comprising kiln dust, wollastonite, and water; and allowing the settable composition to set.

Abstract: A geopolymer concrete formed by mixing about 3% to about 43% by weight incinerator fly ash, about 3% to about 35% by weight coal fly ash, about 7% to about 38% by weight alkaline activator liquid, and about 31% to about 70% by weight aggregate. The incinerator fly ash may be derived from a solid waste incinerator facility. The alkaline activator liquid may include a sodium hydroxide solution and sodium silicate. The aggregate may include a fine aggregate, such as sand, and a coarse aggregate, such as gravel.

Abstract: An inorganic material board, which is a cured mat formed by dehydrating a slurry including 30 to 53 wt % of blast furnace slag, 2 to 5 wt % of gypsum having an average particle size of 200 to 2000 ?m, 5 to 11 wt % of alkaline material, 5 to 15 wt % of reinforcing fibers, and 31 to 50 wt % of inorganic admixture with respect to a total solid content, and in which a weight ratio of the blast furnace slag to the gypsum to the alkaline material is 1:0.05 to 0.15:0.15 to 0.35. It is desirable that the blast furnace slag has a specific surface area of 3000 to 5000.

Abstract: The invention comprises a method of making a cement-based object or structure having a compressive strength greater than about 1,000 psi. The method comprises placing a cement-based material in an insulated concrete form, wherein the insulated concrete form has an R-value of at least 1.5, wherein the cement-based material comprises approximately 10% to approximately 80% by weight portland cement, and at least one of approximately 10% to approximately 90% by weight slag cement and approximately 5% to approximately 80% by weight fly ash. The invention also comprises a method of making a cement-based object or structure. The invention further comprises objects or structures made by the foregoing methods.

Abstract: Partial oxidation of crumb rubber derived from environmental hazardous waste tires yields surface treated crumb rubber which are used as blending stocks for making rubberized concrete with substantially improved mechanical strength as compared to the conventional rubberized concrete. The chemically more active rubber surface becomes hydrophilic, so it interacts with the hydrophilic surface of surrounding cement matrix much stronger. The mechanically improved rubberized concrete is more versatile than conventional rubberized concrete.

Abstract: The present invention provides cement composition including 100 parts by weight of binder (B) including, 5-30 parts by weight of cement, 0-20 parts by weight of silica fume, 0-50 parts by weight of fly ash, and 42-75 parts by weight of blast furnace slag; water (W) equivalent to 80-185 kg/m3 of water content per unit volume of concrete; aggregate (A); and chemical admixture for concrete (AD).

Abstract: Provided herein are compositions, methods, and systems for cementitious compositions containing calcium carbonate compositions and aggregate. The compositions find use in a variety of applications, including use in a variety of building materials and building applications.

Abstract: Wallboards, as well as other building materials, are produced by methods which use significantly reduced embodied energy, generating far less greenhouse gases when compared with the energy used to fabricate gypsum wallboard. A novel cementitious core, consisting in one embodiment of post-industrial waste such as slag and combined with pH modifiers, provides a controlled exothermic reaction to create a gypsum-wallboard-like core which can be wrapped in a selected material such as recycled paper and manufactured on a conveyor system to appear, weigh and handle similar to gypsum wallboard, but without the large amounts of energy required to make gypsum wallboard. The manufacturing process results in lower greenhouse gas emissions than the processes used to make gypsum wallboard.

Abstract: A novel binder system comprising at least one latent hydraulic binder, at least one amorphous silica, optionally at least one reactive filler and at least one alkali metal silicate is proposed. It was surprisingly found that the binder system according to the invention hardens in the form of a hybrid matrix which is acid-resistant, water-resistant and alkali-resistant. The binder system can be used for the production of a hydraulically setting mortar which, after setting, hardening for seven days and subsequent storage for three days in acid, base and/or water, has compressive strengths of more than 15 N mm?2, preferably more than 20 N mm?2 and in particular more than 25 N mm?2, according to DIN EN 13888.

Abstract: A method of making a rapid setting lightweight cementitious composition with improved compressive strength for products such as boards is disclosed. The method mixes fly ash, alkali metal salt of citric acid and lightweight aggregate with water. Compositions which include fly ash, alkali metal salts of citric acid and lightweight aggregate are also disclosed.

Abstract: The invention comprises a method of making a cement-based object or structure having a compressive strength greater than about 1,000 psi. The method comprises placing a cement-based material in an insulated concrete form, wherein the insulated concrete form has an R-value of at least 1.5, wherein the cement-based material comprises approximately 10% to approximately 80% by weight portland cement, and at least one of approximately 10% to approximately 90% by weight slag cement and approximately 5% to approximately 80% by weight fly ash. The invention also comprises a method of making a cement-based object or structure. The invention further comprises objects or structures made by the foregoing methods.

Abstract: Methods of producing inorganic polymer products are described herein. The methods include mixing reactants comprising a reactive powder, an activator, and optionally a retardant for a mixing time of 15 seconds or less to provide a reaction mixture and forming the reaction mixture into a product. Also described herein are building materials formed according to the methods.

Abstract: Cement compositions and methods for making cement compositions are provided. The cement compositions can comprise at least one oxide having a particle size of less than about 600 nm. The methods for making cement may include: providing a mixture of compounds containing the required calcium, silicon, aluminum, and iron to provide at least one of tricalcium silicate, dicalcium silicate, tricalcium aluminate, tetracalcium aluminoferrite, other calcium silicates, aluminates, ferrites, and silicates or combinations thereof; adding a fuel source and an oxidizer to the mixture of compounds; and heating the mixture of compounds, the fuel source, and the oxidizer such that the mixture of compounds, the fuel source, and the oxidizer ignite to form the at least one tricalcium silicate, dicalcium silicate, tricalcium aluminate, and tetracalcium aluminoferrite, or combinations thereof.

Abstract: This invention relates to a new class of chemical admixtures for hydraulic cement compositions such as pastes, mortars, grouts and concretes. The cement compositions are comprised of ordinary Portland cement, blended cements, or non-Portland cements made with Supplementary Cementitious Materials. The admixtures contain complexes of metals with derivatives of hydroxycarboxylic acids, and improve properties of cement compositions, including setting, hardness, compressive strength, shrinkage, and freeze-thaw resistance. The invention discloses a method for improving the properties of hydraulic cements by adding the disclosed chemical admixtures to cement compositions, and also discloses methods of preparing said admixtures.

Abstract: Embodiments disclose method and compositions that comprise cement kiln dust and rice husk ash. An embodiment comprises a method of cementing comprising: placing a settable composition into a subterranean formation, the settable composition comprising cement kiln dust, rice husk ash, and water; and allowing the settable composition to set. Another embodiment discloses a settable composition comprising cement kiln dust, rice husk ash, and water.

Abstract: The present invention relates to a cement-free alkali-activated binder. More particularly, the present invention relates to a cement-free alkali-activated binder having a novel combination ratio, which can improve the compressive strength of mortar and concrete in which the cement-free alkali-activated binder is used as a binding material instead of cement, and which can solve the low field applicability of mortar and concrete in terms of quick setting characteristics, fluidity loss, economic efficiency and the like, and to mortar or concrete comprising the same. The cement-free alkali-activated binder can improve field applicability by controlling the content and combination ratio of an alkali activator included in the cement-free alkali-activated binder, and can solve the problems of the toxicity of cement, the carbon dioxide (CO2) produced during the manufacturing of cement and the exhaustion of natural resources due to the production of cement.

Abstract: Embodiments disclose method and compositions that comprise cement kiln dust and rice husk ash. An embodiment comprises a method of cementing comprising: placing a settable composition into a subterranean formation, the settable composition comprising cement kiln dust, rice husk ash, and water; and allowing the settable composition to set. Another embodiment discloses a settable composition comprising cement kiln dust, rice husk ash, and water.