Abstract: A lightweight structural concrete includes a hydraulic binder; effective water; a superplasticizer; and aggregates; the concrete having a density in the fresh state varying from 1.40 to a Dmax value calculated according to formula (I) Dmax=1.58+(a×AM) in which “a” represents a coefficient for which the value is equal to 1; “AM” represents the mass percentage of the amorphous materials contained in 1 m3 of fresh concrete; the concrete having a maximum fresh state density Dmax less than or equal to 1.85; the concrete having a Weffective/L ratio varying from 0.19 to 0.

Abstract: A cementitious composition is formed from a dry mix including a quantity of cement; a quantity of silica and a plurality of fibers. The cementitious composition further includes a quantity of water and a complex admixture of cement additives. The complex admixture includes superplasticizer, shrinkage reduction agent and a non-ionic surfactant in a predetermined quantity per hundred pounds of dry mix.

Abstract: A dry cast cementitious composition including cement, water, and a rheology modifying additive (RMA) is provided. The inclusion of the RMA improves the dry cast cementitious composition's response to vibration and dampens out differences due to minor fluctuations in initial slump of the composition. The RMA may include a dispersant for the dry cast cementitious compositions. The dry cast cementitious composition may optionally include other admixtures or additives known in the industry. Methods for making the dry cast cementitious composition and dry cast cementitious articles from the composition are also provided.

Abstract: Cement tile adhesives and methods for using them, the adhesives comprising a dry mix of a water-redispersible polymer powder made from a low carboxylation, large particle size water-soluble film-forming vinyl aromatic-diene copolymer latex and a reduced amount of cellulose ether exhibit superior water immersion shear strength and freeze/thaw shear strength.

Abstract: The invention concerns a fast binder comprising; cement; at least one superplasticizer; calcium nitrite; and at least one formic derivative. The invention also concerns concrete mixtures obtained from said binder and methods for making same.

Abstract: A method of making a rapid setting lightweight cementitious composition with improved compressive strength for products such as boards is disclosed. The method mixes fly ash, alkali metal salt of citric acid and lightweight aggregate with water. Compositions which include fly ash, alkali metal salts of citric acid and lightweight aggregate are also disclosed.

Abstract: A strength improvement admixture composition is provided that increases the compressive strength of cementitious compositions without negatively increasing the setting time. The admixture comprises the components of a polycarboxylate dispersant, a set retarder, and a strength improvement additive.

Abstract: A method of preparing a light weight concrete composition using expanded polymer particles that includes a) replacing from about 10 to about 50 volume percent of the coarse aggregate in the concrete composition with prepuff particles; and b) preparing the concrete composition by combining ingredients comprising 3-40 volume percent cement, 1-50 volume percent fine aggregate, 0-40 volume percent coarse aggregate, 10-22 volume percent water, and 5-40 volume percent of prepuff particles. The prepuff particles have an average particle diameter of from 0.2 mm to 5 mm, a bulk density of from 0.02 g/cc to 0.56 g/cc, an aspect ratio of from 1 to 3. The concrete composition has a density of from about 90 to about 135 lb./ft3 and after it is set for 28 days, has a compressive strength of at least 1800 psi as tested according to ASTM C39.

Abstract: To provide shrinkage reducing agents which render excellent shrinkage reducing effect and frost-thaw resistance to cement compositions such as mortar and concrete without entraining excessive air, and exhibit excellent solution stability. The shrinkage reducing agent comprises a (poly)alkylene compound having an unsaturated bond represented by the formula (1): R2O—R1—O-(A1O)n—R3??(1) -(A2O)m—R4??(2) (wherein R1 is a C2-10 hydrocarbon group having an unsaturated bond; R2 is hydrogen or the formula (2); R3 and R4 are each independently hydrogen or a C1-8 alkyl group; A1O and A2O are one or more kinds of C2-4 oxyalkylene groups; and n and m are mean addition numbers of moles of A1O and A2O, respectively, and 1 to 20).

Abstract: The invention relates generally to a cement or gypsum composition having improved properties, which is prepared by incorporating an enzyme into a cement material such as a cement, mortar, or concrete, or into a gypsum product. The invention also relates to methods of manufacturing improved cement compositions and gypsum products, methods of improving the compressive strength of cement compositions and gypsum products, and methods of reducing the cost of such compositions by enabling the use of less expensive aggregates in the manufacturing process. More specifically, the invention relates to a cement composition or a gypsum composition, optionally including at least one aggregate and optionally including at least one pozzolan, comprising a cement material or gypsum optionally including aggregate(s) and pozzolan(s) having blended therein an enzyme.

Abstract: A cementitious composition the properties of which are useful for: a) reducing shrinkage cracking in stucco systems due to excess water present in initial mixing required to achieve adequate slump necessary for application, but not necessary for material hydration b) reducing full thickness cracking as a result of minor structural movement by increasing the flexural strength, c) reducing the time required to place the layers of a three-coat exterior stucco system. The composition of this material is a blend of ASTM C 150 Portland cement, an ASTM C 1328 Plastic (Stucco) cement and a minor amount of a sulfonated naphthalene formaldehyde condensate (SNF), also described as Polynaphthalene sulfonates (PNS) cement superplasticizer, also known as a HRWR (High Range Water Reducer).

Abstract: A lightweight construction material, a method of fabricating building panels utilizing said material and device therefore. The formulation utilizes silicone-treated expanded perlite in combination with cement, alpha gypsum, polyvinyl alcohol fibers and powder, and water. Building panels are formed utilizing fiber mesh to reinforce them while minimizing their weight. The building panel may be formed with one layer or two layers of different formulations.

Abstract: A fiber cement composite material that incorporates a blend of bleached and unbleached cellulose fibers as a partial or complete substitute for premium grade cellulose pulp is provided. Bleached standard grade cellulose fibers are used in conjunction with unbleached, standard grade cellulose fibers to provide a fiber cement composite product having substantially equal or even superior flexibility and strength as an equivalent fiber cement composite material reinforced by premium grade, unbleached cellulose fibers. A synergistic combination of bleached and unbleached standard grade cellulose fibers to produce a composite material with the desired properties previously achievable only through the use of premium grade cellulose pulp.

Abstract: The invention relates generally to a cement or gypsum composition having improved properties, which is prepared by incorporating an enzyme into a cement material such as a cement, mortar, or concrete, or into a gypsum product. The invention also relates to methods of manufacturing improved cement compositions and gypsum products, methods of improving the compressive strength of cement compositions and gypsum products, and methods of reducing the cost of such compositions by enabling the use of less expensive aggregates in the manufacturing process. More specifically, the invention relates to a cement composition or a gypsum composition, optionally including at least one aggregate and optionally including at least one pozzolan, comprising a cement material or gypsum optionally including aggregate(s) and pozzolan(s) having blended therein an enzyme.

Abstract: In the invention, a hydraulic powder is prepared by a step of grinding a hydraulic compound in the presence of compound (a) that is obtained by adding an alkyleneoxide having 2 to 4 carbon atoms to a compound which has no amino group, but has an active hydrogen, provided that polyethyleneglycol and polypropyleneglycol are excluded. Alternatively, the hydraulic compound can be ground in the presence of compound (a) and anti-foaming agent (b).

Abstract: A zinc-oxide based set retardant additive and admixture for use in Portland cement or other hydraulic cement mixtures. The admixture may comprise silica fume, vitreous calcium aluminosilicate, magnesium aluminum silicate hydrate, a cellulose ether derivative, or their equivalents. The zinc-oxide based set retardant may be interground or pre-blended, pre-packaged, or added on the jobsite, as an admixture, additive, or addition. The zinc-based set retardant may be subsequently added or mixed into a ready mix or wet mixture of portland cement or other hydraulic cement, sand and/or aggregate, with or without fillers, and water, with or without other pozzolans or polymers.

Abstract: A novel amorphous divalent metal ion salt for enhancing the manageability of a Portland cement and its application in dental field are disclosed. Typical formula (I), (II), or (III) of this amorphous metal ion salt are shown as following: M 2 + ? A x - ? B 2 - x - ( I ) M 2 + ? A y 2 - ? C ( 4 - y ) 4 2 - ( II ) M 2 + ? A z 3 - ? D ( 6 - z ) 9 3 - ( III ) wherein, M2+, A?, B?, C?2, D?3, x, y, and z are defined the same as the specification. A novel tooth filling material comprises: a Portland cement, a bone substitute substance, and an amorphous divalent metal ion salt with formula of (I), (II), or (III). In addition, a novel root canal filling material comprises: a Portland cement, a radiopaque substance, and an amorphous divalent metal ion salt with formula of (I), (II), or (III).

Abstract: Lightweight cementitious foams of the invention have excellent dynamic and dimensional stability due to use of foaming system comprising polycarboxylate surfactant foam generating agent, foam stabilizer (e.g., PVOH), and shrinkage reducing admixture to inhibit plastic shrinkage and micro-cracking of cement. The foaming system can be used in conventional cement mortars or concretes as well as with exemplary cementitious slurry systems of the invention, which include an expansive agent, a cross-linking agent for the foam stabilizer. Microfibers can be used in the foam, slurry, or both, to prevent micro-cracking. Cementitious foams can be made without use of autoclave or lightweight aggregates to achieve enhanced compressive strength and thermal insulation properties that compare favorably with conventional foams and insulation materials at comparable densities.

Abstract: PVC compositions, concrete composition including the PVC compositions, and reinforced concrete structures that contain the concrete compositions are described. Methods for manufacturing the reinforced concrete structures of the present technology, methods for repairing reinforced concrete structures having corroded rebar, and methods for reducing rebar corrosion in reinforced concrete structures are also described.

Abstract: Methods comprising providing a dry, solid particulate material comprising a cementitious material, a non-cementitious material, or a combination thereof and having a flow enhancing additive absorbed thereon. The flow enhancing additive comprises a flow inducing chemical, ethylene glycol, and water. The coated, dry, solid material is then mixed with a sufficient amount of water to form a pumpable slurry and then the slurry may be placed in a subterranean formation. In some cases the dry, solid particulate material comprising a cementitious material, a non-cementitious material, or a combination thereof and having a flow enhancing additive absorbed thereon may be stored for a period of time before the slurry is formed.

Abstract: A cement composition for cementing an oil or gas well includes Portland cement, water and a sulfur component. The cement composition may be used to cement a well bore by creating a cement slurry including the sulfur component, pumping the slurry into the well bore to a selected location and allowing it to solidify.

Abstract: The present invention provides settable compositions and methods of using settable compositions that comprise a hydraulic cement; a partially calcined kiln feed comprising SiO2, Al2O3, Fe2O3, CaO, MgO, SO3, Na2O, and K2O; metakaolin; and water. The location to be cemented may be above ground or in a subterranean formation.

Abstract: A strength improvement admixture composition is provided that increases the compressive strength of cementitious compositions without negatively increasing the setting time. The admixture comprises the components of a polycarboxylate dispersant, a set retarder, and a strength improvement additive.

Abstract: An application for a pre-mixed mortar, stucco or masonry composition includes a approximately 75% sand and 25% of a light-weight cement mix comprising a cement (either Portland cement or hydraulic cement), fly ash, sodium tall oil, sodium stearate, sodium C14-16 Alpha Olefin, linear alkyl benzene; and silicon dioxide.

Abstract: The invention relates to a composition comprising at least one plasticizer for a hydraulically setting composition and at least one polyalkylene glycol. The invention also relates to a process that uses the composition for improving the processibility, in particular for extending the processing time, of hydraulically setting compositions.

Abstract: Spent Claus catalyst having a high alumina content is used as an ingredient in the manufacture of Portland cements in place of all or a portion of a conventional source of alumina. The spent Claus catalyst is preferably of a small particle size and can be ground to the desired fineness before mixing with the other ingredients that are heated in a conventional kiln to produce the cement composition. Finely ground spent Claus catalyst can also be used as an additive at levels of 0.1% to 2% by weight to increase the thickening time of shallow casing cement slurries.

Abstract: Methods of characterizing the self-healing properties of a set cement based material in contact with hydrocarbons in an oil- and/or gas-well are described. The methods comprise: providing a test cell (10); providing said test cell (10) with a sample (31, 40) of the set cement based material; damaging the sample to simulate a loss of zonal isolation resulting from damages made to the set cement based material in the oil- or gas-well; injecting a hydrocarbon fluid in the test cell; allowing the cement based material to heal by itself; measuring the differential pressure (?P) across the sample (31, 40); and characterizing the self-healing properties of the cement based material from the measure of said differential pressure (?P).

Abstract: The invention relates to a monophase hydraulic binder containing silicon, calcium, oxygen and hydrogen atoms in an arrangement comprising silicate building units having an average connectedness of no more than Q1.5 and silanol groups, with none or a part of the calcium atoms being substituted for by a metal atom M[6]x+ sixfold or higher-coordinated with oxygen and/or none or a part of the silicon atoms being substituted for by a metal atom M[4]y+ tetrahedrally coordinated with oxygen, the molar ratio of [CaO+(x/2)·(M[6]x+Ox/2)]:[SiO2+M[4]y+Oy/2] having a value of 0.75 to 2.75, and the binder containing an H2O content of 3.5% by weight to 20% by weight, as well as a mixture containing this binder.

Abstract: The invention relates to a monophase hydraulic binder containing silicon, calcium, oxygen and hydrogen atoms in an arrangement comprising silicate building units having an average connectedness of higher than Q1.5 and silanol groups, with none or a part of the calcium atoms being substituted for by a metal atom M[6]x+ sixfold or higher-coordinated with oxygen and/or none or a part of the silicon atoms being substituted for by a metal atom M[4]y+ tetrahedrally coordinated with oxygen, the molar ratio of [CaO+(x/2)·(M[6]x+Ox/2)]: [SiO2+M[4]y+Oy/2] having a value of 0.2 to 2.0, and the binder having an H2O content of 3.5% by weight to 20% by weight, as well as a mixture containing this binder.

Abstract: The present invention relates to a fluoride-free solidification and hardening accelerator for hydraulic binders, comprising sulfate, aluminum and organic acid, the molar ratio of aluminum to sulfate being less than 0.83.

Abstract: Disclosed are wax emulsion modifiers for concrete and cement formulations and methods for preparing the same. The modifiers are applicable to roller compacted concrete (RCC), used for manufacturing of industrial floor slabs, dams and roads. This invention also relates to conventional Portland cement concrete mix designs or other applied concrete mixes for formed structural shapes and transport road mix designs, providing a more rapid dehydration of the aqueous phase, without sacrificing strength, yet providing a higher density that remains workable at the point of application. The modifier of the invention may be utilized for either the initial soil/cement base or for the final/finished placement.

Abstract: The present invention discloses compositions and methods wherein air entrained in cementitious materials at least one air-entraining cement additive is detrained using an ethoxylated, propoxylated fatty alcohol or alkylphenol having robustness for withstanding the harsh temperature and mechanical shearing effects of cement grinding mills. Exemplary air-entraining cement additives include a tertiary alkanolamine, a lignosulfonic acid or salt thereof, naphthalene sulfonate formaldehyde condensate, melamine sulfonate formaldehyde condensate, a glycol, a glycerin, or mixtures thereof.

Abstract: A composition for use in construction that is substantially free of volatile organic compounds (VOC) that when applied to a surface produces a smooth or textured, water-shedding (hydrophobic properties), aesthetically-pleasing, protective continuous coating. The coated surface as well as the method of preparing and applying the composition is also provided.

Abstract: A method of forming a high strength cement in a permeable starting material, the method comprising the step of combining the starting material with effective amounts of (i) a urease producing micro-organism; (ii) urea; and (iii) calcium ions and wherein the effective amount of the urease producing organism provides a urea hydrolysis rate, under standard conditions, of 0.5-50 mM urea hydrolysed.min?1.

Abstract: A fluidizing admixture for use with sprayable cementitious compostions, the admixture consists of 2-phosphonobutane-1,2,4-tricarboxylic acid and at least one selected polymer derived from ethylenically-unsaturated mono- or dicarboxylic acids. Citric acid may optionally be present. The admixture has good fluidizing properties and outstanding shelf-life.

Abstract: The use of polymeric microparticles having a cavity in hydraulically setting building material mixtures is described, from 1 to 100% by volume of the cavity of these microparticles being filled with water. In this way, remarkable concrete resistance to the freezing and thawing cycle is achieved, these microparticles providing improved protection for the concrete from the effects of the freezing and thawing cycle, even at a diameter of from 0.1 to 1 ?m and in doses which are 1 to 2 orders of magnitude lower than those described in the prior art. Moreover, the compressive strength of the correspondingly hardened concrete is substantially improved, which was likewise not foreseeable.

Abstract: Flowable concrete mixtures have an aqueous foam admixture mixed therein to give the concrete mixture desired strength, flowability, and density. The concrete mixtures include a hydration stabilizer to stabilize the aqueous foam. The hydration stabilizer inhibits the reaction between the hydraulic cement and the water in the aqueous foam. The aqueous foam can be stabilized using a fluorochemical surfactant.

Abstract: A lightweight ready-mix concrete composition that contains 8-20 volume percent cement, 11-50 volume percent sand, 10-31 volume percent prepuff particles, 9-40 volume percent coarse aggregate, and 10-22 volume percent water, where the sum of components used does not exceed 100 volume percent;. The prepuff particles have an average particle diameter of from 0.2 mm to 8 mm, a bulk density of from 0.02 g/cc to 0.64 g/cc, an aspect ratio of from 1 to 3. The slump value of the composition measured according to ASTM C 143 is from 2 to 8 inches. After the lightweight ready-mix concrete composition is set for 28 days, it has a compressive strength of at least 1400 psi as tested according to ASTM C39.

Abstract: It is an object of the present invention to provide a durability improving agent for a cement composition that improves the freezing-thawing resistance of the cement composition and also exhibits a sufficient shrinkage reducing performance as well, and a cement composition including such a durability improving agent. Specifically, the present invention provides a durability improving agent for a cement composition, characterized by comprising a hydrocarbon-based compound having an average molecular weight of 150 to 600 and a pour point of 20° C. or less as an active ingredient, and a cement composition including such durability improving agent.

Abstract: A non-dispersible concrete for underwater and underground construction is disclosed, whose composition primarily comprises: coarse aggregate in a range of from 600 to 1200 kgw/m3; fine aggregate 500 to 1100 kgw/m3, with a fineness modulus (F.M.) in a range of from 2.2 to 3.2; powder 300 to 700 kgw/m3; mixing water 140 to 300 kgw/m3; and cohesion-enhancing admixture (for example, polyacrylamide, PAA) whose solid content is 0.1 to 5.0 wt % of the powder. In addition, a SCC for underwater and underground construction is also developed and has excellent property of self-consolidation (its test value is 400 to 750 mm in slump flow spread test) and an appropriate compressive strength (between 14 to 70 MPa), so as can be widely applied to underwater and underground construction, whose composition further includes superplasticizer with solid content 0.1 to 3.0 wt % of the powder. Also, it covers: water to binder ratio (W/B) of 0.22 to 1.00, paste volume 0.25 to 0.60 m3, and water/powder volume ratio 0.5 to 2.95.

Abstract: The application relates to a reactive ceramic binder suitable for producing ceramic products from ceramic powder, characterized in that the reactive ceramic binder represents hydroxyl compounds which carry reactive silyl groups and can be additionally (poly)siloxane-substituted.

Abstract: A lightweight structural concrete is composed of coarse structural aggregate sized between ¼? to ½? occupying 15% to 25% of total concrete volume, large non-structural lightweight aggregate such as expanded polystyrene bead of a particular size distribution and volume amount, small size non-structural lightweight aggregate or entrained air cells of another specific size distribution and volume amount, and a dense cementitious composition comprising cement binder, pozzolan, and fine structural filler no larger than concrete sand ASTM C33.

Abstract: An application for a pre-mixed mortar, stucco or masonry composition includes a approximately 75% sand and 25% of a light-weight cement mix comprising a cement (either Portland cement or hydraulic cement), hydrous lime, sodium tall oil, sodium stearate, sodium C14-16 Alpha Olefin, linear alkyl benzene; and silicon dioxide.

Abstract: Exemplary embodiments as disclosed herein are directed to setting and curing accelerators for hydraulic binders, including at least one ester of a polyhydric alcohol with an acid and/or salts thereof, where the acid is a phosphoric acid, phosphorous acid or a C2 to C20 carboxylic acid. Compositions including at least one accelerator as disclosed herein can accelerate the setting and curing of hydraulic binders and mortar or concrete produced therefrom, such as quick-setting cement. Methods for accelerating the setting and curing of hydraulic binders and mortar or concrete produced therefrom are also disclosed.

Abstract: The present invention describes an improved building material composition, useful for example as a fire door core. The building material of the present invention is prepared by compressing an aqueous mixture of expanded perlite and a fast setting, cementitious composition consisting essentially of a hydraulic cement, preferably Portland cement, and a pozzolan additive selected from the group consisting of metakaolin, VCAS and mixtures thereof, and preferably also includes an organic binder and a fibrous reinforcement.

Abstract: Efficient antimicrobial additives are provided comprising a wettable, cake-forming inorganic material having dispersed therein an inorganic or organometallic antimicrobial agent capable of releasing antimicrobial metal ions. These antimicrobial additives are especially effective for use in cements, mortars and cementitious compositions.

Abstract: Provided is a method of brake fluid disposal which is characterized in that glycol-based brake fluid is recovered from vehicles, and the recovered glycol-based brake fluid is added to a grinding step of a cement material production facility. Furthermore, a method of brake fluid disposal is characterized in that the recovered glycol-based brake fluid is mixed with diethylene glycol. With these methods, it is possible to reduce troublesome works and effectively utilize the resources in cement material production facilities.

Abstract: Methods of manufacture and use of flowable materials are provided. The flowable fill materials include a cement-based fill material with a cement component and an aggregate component that are mixed with a chemical agent and the like in water. This provides the cement-based material in a flowable state that can be controllably set over time.

Abstract: The present invention relates to dispersants such as superplasticizers for hydratable cementitious compositions, and more particularly to methods for achieving variable degrees of longer slump life in concrete and mortar without loss of stability. This is achieved by using two admixture systems. The first admixture composition has multi-components for achieving initial-slump-enhancement, later-slump-retention, and limiting initial slump. The second admixture composition has the later-slump-enhancing component. Alternatively, conventional water reducers or superplasticizers can be employed initially, followed by the later-slump-enhancing admixture composition.

Abstract: A lightweight concrete composition containing from 10 to 90 volume percent of a cement composition, from 10 to 90 volume percent of particles having an average particle diameter of from 0.2 mm to 8 mm, a bulk density of from 0.03 g/cc to 0.64 g/cc, an aspect ratio of from 1 to 3, and from 0 to 50 volume percent of aggregate; where the sum of components used does not exceed 100 volume percent, and where after the lightweight concrete composition is set it has a compressive strength of at least 1700 psi as tested according to ASTM C39 after seven days. The concrete composition can be used to make concrete masonry units, construction panels, road beds and other articles.