Abstract: A foldably constructed pallet includes a top member forming a top surface of the foldably constructed pallet and a bottom member forming a bottom surface of the foldably constructed pallet. The bottom member includes, extending from the bottom surface, a plurality of outer sidewalls, and a plurality of internal sidewalls. An outer sidewall of the plurality of outer sidewalls and an internal sidewall of the plurality of internal sidewalls cooperate to define a cradle configured to hold a structural insert such that folded panels of the structural insert may be engaged with each of the outer sidewall and the internal sidewall. The top member may be connected to the bottom member and covering the cradle.

Abstract: A tubular structural profile and construction system, produced by cutting and folding a semi-rigid and foldable sheet, having four orthogonal layers joined at fold lines and two internal diagonal layers joining two opposing fold lines. The sheet has six rectangular sections. The cutting lines are positioned for at least one tongue, which coincides with at least one slot located on an opposing fold lines, such that, during the folding, the profile is closed of the coming together of fold lines and both internal diagonal layers, and by means of the insertion of at least one tongue on its corresponding slot, and wherein, in addition, the profile of the formed system can have at least one break in the second external layers and in the two internal diagonal layers, which permit the creation of an engaging area for transverse structural profiles.

Abstract: A shipping riser is provided and includes an engineered structure. The engineered structure includes a central laminated structure, a pair of middle laminated structures positioned on and secured to opposite sides of the central laminated structure, and a pair of outer laminated structures positioned on and secured to opposite sides of the pair of middle laminated structures.

Abstract: A multichannel flow tube (300) for a vibratory meter (5), and a method of manufacturing the multichannel flow tube are provided. The multichannel flow tube comprises a tube perimeter wall (304), a first channel division (302b), and a first support structure (308a). The first channel division is enclosed within and coupled to the tube perimeter wall, forming a first channel (306b) and a second channel (306c). The first support structure is coupled to the tube perimeter wall and the first channel division.

Abstract: A computer-based technology is provided to optimize a warehouse space, such as warehouse racks. The technology determines a storage duration of a pallet in a warehouse, and further determines an optimal storage location for the pallet in the warehouse. For example, the technology can determine how long an inbound pallet will stay in a warehouse, and locate an optimal area of the warehouse to store the pallet. Such an optimal pallet storage area is selected to reduce labor costs in transporting the pallet in, within, and out of the warehouse and further optimize the management of multiple pallets in the warehouse as a whole. In addition, the technology can consider the size of the pallet in determining the optimal storage location in the warehouse.

Abstract: A foldably constructed pallet includes a top member forming a top surface and includes a top perimeter edge and a plurality of upper edge supports extending from the top perimeter edge and perpendicular to the top surface. The foldably constructed pallet further includes a bottom member forming a bottom surface. The bottom member includes a bottom perimeter edge and a plurality of lower edge supports extending from the bottom perimeter edge and perpendicular to the bottom surface. The foldably constructed pallet further includes a plurality of structural inserts received between the top and bottom members and positioned adjacent to the plurality of upper edge supports and the plurality of lower edge supports.

Abstract: A display column system that includes interchangeable custom printed outer shells surrounds a structural internal frame and support. The display columns are particularly well suited for surrounding and coupling suspended poles or conduits elevated at various heights above the floor. Both the outer shell and internal frame are easily collapsed and fold flat for efficient transportation.

Abstract: A corrugated pallet folded together from two planar blanks, including a pallet top that supports a load above a floor, and a pallet bottom that rests on the floor. Each pallet top and pallet bottom has multiple double thickness interior support ribs folded vertically from the plane of the pallet top and bottom. Ribs from the pallet top intersect with ribs from the pallet bottom perpendicularly and support the pallet top on the pallet bottom. Multiple mechanical vertical locks hold the pallet top in vertically spaced relation with the pallet bottom with middle straps folded vertically from the pallet top and/or pallet bottom into contact with interior surfaces of the pallet and lock directly into sides of the interior support ribs at positions intermediate the pallet top and bottom. Reinforcement tubes are provided over intersections of double thickness ribs at the corners of the pallet while folded doubled thickness ribs provide compression support near the center.

Abstract: A lightweight pallet assembly comprising a hybrid of durable corrugated material and heat-treated wood bonded with industrial strength adhesive. The pallet is constructed of one or more base components, two or more support components and a sleeve component. The sleeve component substantially covers both the one or more base components and the two or more support components to increase strength and durability of the overall pallet assembly. Embodiments of the pallet can be quickly assembled from components that can be easily and economically stored and transported. The lightweight pallet provides savings in assembly, transportation, and storage.

Abstract: A pallet comprising a cover element (12) having a load bearing surface and a bottom surface being opposite the load bearing surface (11), and foot elements (10), each having a foot surface (15) being parallel with the bottom surface, and side walls (17) connecting the foot surface (15) and the bottom surface, the foot elements (10) being connected to the bottom surface (13), wherein the side walls (17) facing to each other of adjacent foot elements (10) being parallel with each other. The pallet further comprising a central stiffening element being supported against the side walls (17) facing to each other of adjacent foot elements (10) and being abutted against the bottom surface of the cover element (12), and the cover element (12) and the foot elements (10) being made from foldable sheet material.

Abstract: Methods, devices, and systems for assembling a pallet are provided. In particular, a pallet is provided that is made from multiple pieces that are bent from an initial planar shape to a final shape. In some embodiments, a transverse piece locks at least one longitudinal piece in the final shape without the use of fasteners or adhesives. The resulting pallet can be loaded with materials and then maneuvered and transported using a forklift. In addition, the pieces can be made from cardboard which significantly reduces the weight of the pallet.

Abstract: The invention relates to a pallet (1) comprising parallel panels (11, 12), a layer (13) arranged between the panels (11, 12) and formed by at least one spacer (18), having a respective first strip (15a) and a plurality of tube segments (14), wherein the tube segments (14) have two respective cut ends (141, 142) and two respective cut surfaces (143, 144), wherein the tube segments (14) are mechanically connected to the first strip (15a) by their cut ends (141, 142), and mechanically connected to the panels (11, 12) by their cut surfaces (143, 144), wherein the tube segments (14) of the at least one spacer (18) have two respective lateral elements (146) and a cover element (147) mechanically connected to the lateral elements (146), wherein the lateral elements (146) form a first internal angle (?) of 95° to 120° with the cover element (147).

Abstract: A hutch unit including a front panel, a back panel, and two laterally opposing sidewalls hingedly connected to the front panel. One or more shelf units are provided, each shelf unit including a front shelf edge hingedly connected to the front panel and a rear shelf edge hingedly connected to the back panel. The back panel includes opposing lateral back edges, and first and second back flaps are hingedly connected to the lateral back edges extending forward from the back panel. Each of the first and second back flaps is positioned in abutting relationship to a respective sidewall to define first and second overlapping sidewall portions along each sidewall. Vertical sliding connections join the back flaps to the sidewalls at the overlapping sidewall portions, wherein the vertical sliding connections guide the back panel in vertical displacement relative to the sidewalls.

Abstract: Systems and methods for airflow management around palletized cases of goods in a warehouse storage facility are provided, in which airflow around each individual layer of cases is facilitated while airflow “spillage” around the sides, top or bottom of pallet assemblies is minimized or eliminated. One exemplary device for such airflow management includes palletized product spacers disposed between respective layers of vertically stacked cases, in which the product spacers facilitate a substantially unidirectional longitudinal airflow. Another exemplary airflow management device is a series of automatically adjustable air dams disposed at the tops of respective pallet assemblies which prevent air spillage and establish intermediate air manifold spaces. Yet another device is a lateral pallet spacer prevents direct abutment of the side surfaces of neighboring pallet assemblies and thereby ensures that the air manifold spaces are in fluid communication with the spacers of multiple pallet assemblies.

Abstract: A corrugated shelf extender having an upper section and a lower section is provided. The lower section is configured to be received by an inner area of a vertical support post. The upper section is configured to extend above the vertical support post so as to provide support for signage or the like. The lower section includes a channel that is configured so as to enable a section of the vertical support post that receives the lower section of the shelf extender to be simultaneously utilized by the shelf extender and one or more mounting lug. The corrugated shelf extender is manufactured from a flat piece of continuous corrugated material by folding the corrugated material so as to fabricate an inner portion and an outer portion.

Abstract: A corrugated skid includes top and bottom blanks that are folded and assembled together to produce a double thickness deck supported by double thickness ribs that are folded downward from deck portions of each blank. The ribs of the top blank are split into three sections by two fork passages. The three sections penetrate through slots in the deck portion formed by the bottom blank. The double thickness ribs of the top and bottom blanks intersect with notches at a location below the deck. The double thickness ribs of the top and bottom blanks intersect each other near the center of the corrugated skid to form a continuous four-sided rib support rectangle that resists shifting between the top and bottom blanks.

Abstract: A furniture unit includes at least one substrate having an upper surface, a lower surface, a proximal peripheral surface, a distal peripheral surface, a first seam, and a second seam. The lower surface is opposite the upper surface. The proximal peripheral surface extends from the upper surface to the lower surface. The distal peripheral surface is opposite the proximal peripheral surface and extends from the upper surface to the lower surface. The second seam is spaced apart from the first seam. The first and second seams extend in a direction parallel to the proximal peripheral surface. The proximal peripheral surface engages the lower surface such that the substrate defines a first hollow support.

Abstract: A pallet stabilizer formed from a paperboard blank. The pallet stabilizer includes a generally planar central panel having opposing first and second outer longitudinal sides, and opposing first and second lateral sides. A hollow beam structure including at least one beam body is defined by a body flap formed integral with the central panel and comprising a plurality of flap panels connected in series at respective panel fold lines. Two of the flap panels define longitudinally extending opposing beam sides extending transverse to a plane defined by the central panel. One of the flap panels is located distal from the central panel and is hingedly connected to each of the two flap panels defining the beam sides at respective panel fold lines. Opposing longitudinal beam edges are spaced longitudinally inward from the opposing outer longitudinal sides of the central panel.

Abstract: The present invention relates to the field of the transportation and storage of goods and to a transport and storage system and, in particular, a system for the transportation and storage of goods such as palletized goods and self-standing goods. The present invention seeks to provide a system that can enable goods to be securely and reliably horizontally, vertically and offset stacked, despite different sizes of goods and support members therefor, such as pallets, whereby wasted volumes arising from the presence of irregular loads, pallets or pallets of different levels or different load ratings in storage and transport can be minimized.

Abstract: A corrugated pallet produced from two flat blanks is provided. The pallet may include a pallet top, a pallet bottom, and a plurality of corner straps locking the pallet top to the pallet bottom. Each of the pallet top and the pallet bottom may include folded portions, the folded portions of the pallet top interlocking with the folded portions of the pallet bottom when the pallet top and the pallet bottom are assembled to each other in nested relation. The pallet top may define a top surface of the pallet. The pallet bottom may define a bottom surface of the pallet. The corner straps may lock into one or both of the pallet top and the pallet bottom from the top or bottom surfaces of the pallet.

Abstract: The invention generally relates to devices used for material handling, such as specifically, pallets and skids. More specifically, the present invention is directed toward a folded corrugated pallet including a body defined by a single sheet of corrugated cardboard. The sheet includes a plurality of scored lines extending parallel with respect to each other. The sheet is folded along the scored lines to define a plurality of legs extending in the direction of the scored lines and at least one base wall extending between each of the legs. A pair of wings extends parallel to the scored lines and away from each other when folded parallel to the base wall. A planar top panel is disposed on top of the wings and the base wall. The planar top panel and the wings cooperate to define terminal edges of the pallet that extend in cantilevered fashion adjacent one of the legs.

Abstract: The invention generally relates to devices used for material handling, such as specifically, pallets and skids. More specifically, the present invention is directed toward a folded corrugated pallet. The folded corrugated pallet includes a body defined by a single sheet of corrugated cardboard. The sheet includes a plurality of scored lines extending parallel with respect to each other. The sheet is folded along the scored lines to define a plurality of legs extending in the direction of the scored lines. The sheet further includes at least one base wall extending between each of the legs, and a pair of wings. Each of the wings defines terminal edges that extend parallel to the scored lines and lie adjacent to each other when the wings are folded over the base wall. A planar interior panel of corrugated cardboard is disposed between the wings and the base wall.

Abstract: A foldably constructed force-resisting structure or support is provided. The foldably constructed structure may include a first member and a second member. The first member may include a support panel and a plurality of peripherally spaced first support foldably connected to the support panel. The second member may include a base panel and a plurality of peripherally spaced second support foldably connected to the base panel. Each of the plurality of first supports may include a tab. Each of the plurality of second supports may include a slot. The tab of each of the plurality of first supports may be received within the slot of each of the plurality of second supports to secure the first member to the second member.

Abstract: A pallet spacer system including a pallet spacer having a pallet spacer body with a plurality of upper portions. Each upper portion has a generally flat upper surface that is aligned with the upper surfaces of the other upper portions. The pallet spacer body further includes a plurality of lower portions, each lower portion having a generally flat lower surface that is aligned with the lower surfaces of the other lower portions. The pallet spacer system includes a plurality of spacers positioned on the upper portions and configured to receive at least an item therebetween.

Abstract: A cargo pallet is disclosed. The cargo pallet may have a pallet base. The cargo pallet may also have a pallet liner. The pallet liner may have a pallet liner base. The pallet liner base may be positioned on the pallet base. The pallet liner may also have a pallet extension, which may be fixedly attached to the pallet liner base. The pallet extension may project outwardly from the pallet liner base. The pallet extension may also have a support surface that may at least in part extend outwardly beyond a footprint of the pallet base.

Abstract: A passenger seat (100) that includes at least one back rest frame (191-194) with at least one through-hole, at least one lateral structural member (101,102) that is perpendicular to the at least one back rest frame (191-194) and is disposed in the at least one through-hole, and at least one floor attachment frame (195,196) with at least one through-hole that is coaxial with the at least one through-hole of the at least one back rest frame (191-194). Each lateral structural member include an internal composite tube (101,102) that extends a full lateral width of the passenger seat and a plurality of outer tubes (151-162) disposed on an outer surface of the internal composite tube.

Abstract: A method of reinforcing a masonry structure is described wherein polyester thread reinforcement strips are manufactured and mounted on the masonry structure to protect it from lateral forces caused by earthquake and other natural occurring phenomena that generally produce bending moments in the masonry structure. The disclosed method can easily and economically be applied to reinforce masonry structures in underprivileged regions.

Abstract: A pallet includes a cargo layer and a base layer, and a plurality of support block assemblies separating the cargo and base layers. Each support block assembly includes a first support block with a first opening extending therethrough in a horizontal direction, and a second support block inserted into the first opening of the first support block.

Abstract: A novel platform made of paper materials for the storage, stacking, handling and transportation of goods comprises a top deck comprising a plurality of top deck boards (20a-20e) and a plurality of support beam assemblies (30). The plurality of top deck boards (20a-20e) are attached at regular intervals and perpendicular to the plurality of support beam assemblies (30). In the platform, the top deck boards (20a-20e) and the support beam assemblies (30) are both constructed solely from a combination of a plurality of longitudinal elements having a L-shaped cross-section. The novel platform may further include a bottom deck (40a-40c) comprising a plurality of bottom deck boards which are also constructed solely from a combination of a plurality of longitudinal elements having a L-shaped cross-section.

Abstract: A corrugated pallet produced from two flat blanks is provided. The pallet may include a pallet top, a pallet bottom, and a plurality of corner straps locking the pallet top to the pallet bottom. Each of the pallet top and the pallet bottom may include folded portions, the folded portions of the pallet top interlocking with the folded portions of the pallet bottom when the pallet top and the pallet bottom are assembled to each other in nested relation. The pallet top may define a top surface of the pallet. The pallet bottom may define a bottom surface of the pallet. The corner straps may lock into one or both of the pallet top and the pallet bottom from the top or bottom surfaces of the pallet.

Abstract: A composite core furniture item can include a multi-layered core (optionally including both metallic and non-metallic layers) that provides exterior major surfaces for application of top and bottom wood veneer layers or other exterior veneer layers via a heat catalyzed adhesive or other bonding process.

Abstract: A seat back assembly that includes a composite seat back cover. The composite seat back cover includes at least one composite layer, that includes a layer of reinforcing fibers and a thermoplastic layer surrounding the reinforcing fibers. The thermoplastic layer is coextensive with the layer of reinforcing fibers. In various embodiments, the seat back includes a seat back frame. The seat back frame includes a side rail, a top rail main section, and a top rail cap. The side rail, the top rail main section, and the top rail cap are fused to each other by a homogenous chemical bond. A homogenous chemical bond is formed between the seat back cover and the seat back frame creating a unitary seat back assembly.

Abstract: Systems and methods for airflow management around palletized cases of goods in a warehouse storage facility are provided, in which airflow around each individual layer of cases is facilitated while airflow “spillage” around the sides, top or bottom of pallet assemblies is minimized or eliminated. One exemplary device for such airflow management includes palletized product spacers disposed between respective layers of vertically stacked cases, in which the product spacers facilitate a substantially unidirectional longitudinal airflow. Another exemplary airflow management device is a series of automatically adjustable air dams disposed at the tops of respective pallet assemblies which prevent air spillage and establish intermediate air manifold spaces. Yet another device is a lateral pallet spacer prevents direct abutment of the side surfaces of neighboring pallet assemblies and thereby ensures that the air manifold spaces are in fluid communication with the spacers of multiple pallet assemblies.

Abstract: The first cushioning portion includes: a cushioning support portion that directly abuts the substrate storing container to support the substrate storing container; and a cushioning-portion connecting portion that is connected to the cushioning support portion, and extends downwards from the cushioning support portion. The second cushioning portion includes: a cushioning plate-like portion in which a through-hole is formed; and cushioning leg portions which are configured by a cushioning material which is softer than the cushioning-portion connecting portion of the first cushioning portion, and extend downwards from the cushioning plate-like portion. The cushioning plate-like portion supports the first cushioning portion in a state in which the cushioning-portion connecting portion penetrates through the through-hole of the cushioning plate-like portion.

Abstract: A skid for moving and shipping goods in bulk includes top and bottom die-cut blanks of corrugated material that are each folded along score lines to produce two or more double-thickness ribs. Notches cut across the crest of the ribs in the top blank, and slots cut in the bottom blank on both sides of, and part way into the ribs enable the ribs of the top blank to be inserted through the slots in the bottom blank so the top and bottom blanks are brought together face-to-face producing a double thickness deck. The notches and slots of the top and bottom blank ribs are interlocked to lock the ribs in folded, closed position. The ribs protrude from the double-thickness deck of the skid and contact the floor to support the skid deck and its load of goods above the floor for easy access by forked moving equipment.

Abstract: A pallet includes a cargo layer and a base layer, and a plurality of support block assemblies separating the cargo and base layers. Each support block assembly includes first and second support blocks. The first support block has a first opening extending therethrough in a horizontal direction, and the second support block has a second opening extending therethrough in the horizontal direction. The second support block is inserted into the first opening of the first support block.

Abstract: A paper pallet according to an aspect of the present disclosure includes a plurality of leg beams each formed such that a cross section thereof has a rectangular shape, each leg beam being long in one direction. At least one of the plurality of leg beams includes: a laminated structure in which a plurality of sheet-like paper core materials are laminated in a width direction of the leg beam orthogonal to a longitudinal direction of the leg beam and which has a cavity formed therein; and a honeycomb structure fitted into the cavity of the laminated structure and having a plurality of tubular cells extending in the width direction.

Abstract: A method of using a corner board protector including the steps of positioning a one piece, corner board locator having a connection portion, having an angled slot formed therein, and an insert portion, having a single continuous planar exterior edge with a tip, on a corner board having two angled panels. The two angled panels engage with the angled slot to retain the corner board locator at a select height along the corner board. The corner board and the corner board locator are positioned adjacent to a stack of at least two vertically consecutive containers. The tip of the single continuous planar exterior edge is slid between two of the at least two vertically consecutive containers to form a corner board protector.

Abstract: A 3D Z-axis fiber composite pallet, comprising a Z-axis reinforced sandwich panel including a bottom surface with a plurality of bolted-on and/or structurally bonded blocks that accommodate forks of a forklift there between, and a tough coating applied to surfaces of the 3D Z-axis fiber composite pallet.

Abstract: A corrugated paperboard pallet is produced from two flat blanks which comprise a pallet top and a pallet bottom. The two blanks are each folded to produce only two parallel vertically extending double thickness ribs, three horizontal panels, two vertical side walls and two horizontal flaps. The ribs of the pallet top and pallet bottom lock each other from opening in the center of the pallet by intersecting perpendicularly with notches in the ribs. The horizontal flaps lock the ribs from opening at the edges of the pallet by intersecting perpendicularly with notches, and the vertical sidewalls include vertical flaps that open inward defining fork passages whereby the vertical flaps lock said horizontal flaps from opening.

Abstract: A panel structure having a low-density core that can withstanding loads normal to a first primary surface, and a first facing of high-density sheet material that can extend along the first primary surface. The high-density sheet material can be laminated on the core such that the laminated core and facing cooperatively resist bending loads and loads along the primary surface. The first facing can extend from the first primary surface on a side of the core along a secondary surface, which can be non-parallel to the first primary surface. The first facing can bend along a score line between the first primary surface and the secondary surface.

Abstract: A corrugated paperboard pallet is produced from two flat blanks which comprise a pallet top and a pallet bottom. The two blanks are each folded to produce only two parallel vertically extending double thickness ribs, three horizontal panels, two vertical side walls and two horizontal flaps. The ribs of the pallet top and pallet bottom lock each other from opening in the center of the pallet by intersecting perpendicularly with notches in the ribs. The horizontal flaps lock the ribs from opening at the edges of the pallet by intersecting perpendicularly with notches, and the vertical sidewalls include vertical flaps that open inward defining fork passages whereby the vertical flaps lock said horizontal flaps from opening.

Abstract: A lightweight manually transportable unit, effective in supporting a heavyweight tubular member including a spaced pair of beams each formed of a set of plies of corrugated cardboard and having a recess with a curved cross-sectional configuration, aligned with the recess of the other of such beams, and an enclosure formed of planar and curved panel formed of corrugated cardboard encompassing such spaced beams, wherein the plies of such beams and the enclosure encompassing such beams are secured together by a biodegradable adhesive.

Abstract: A pallet assembly having a pallet element extending from a top deck panel portion to opposing end panels and side panels, wherein a panel rail member is at least partially folded within each side panel to form opposing pallet sidewalls, and wherein each end panel is at least partially folded to form opposing pallet and walls; two or more notch apertures formed through portions of the side panels; an insert element, wherein the insert element is positioned below at least a portion of the top deck panel portion; and two or more insert element apertures formed through portions of the insert element, wherein each insert element aperture is aligned with a rail notch formed in the insert element rail member to form insert element notches.

Abstract: An equipment pad includes a base and a plurality of riser portions. The base includes a base surface that extends laterally outward and a base opening formed completely through the base surface. Each riser portion includes a top surface, a side wall, and an interior. The top surface is substantially level and continuous. The side wall tapers inward and extends upward from the base surface, elevating the top surface portion above the base surface. The interior, defined between the top surface and the side wall, is substantially hollow. The riser portions together define a single, continuous riser, at least one of the riser portions forming an angle with reference to an adjacent riser portion such that the riser includes at least one turn. The riser top surfaces together define a substantially level support surface for receiving the equipment unit, and the riser interiors align with the base opening so that the equipment pad is stackable.

Abstract: Disclosed is an ecological pallet with two semi-circular support structures, each an elongated arch-shaped structure, with openings located at equidistant distances on one of the sides of each of the semi-circular support structures. The semi-circular support structures are similar and connected to each other by a fabric web. The fabric web is fixed through parallel opening lines to each of the support structures by: one or more first and second double male anchor type member with pins, extending on both sides of the double male anchoring members keeping between the pins the same equidistant distances to each other that keep the openings of the semi-circular support structures; and one or more first and second female anchoring members with equidistant openings keeping between the openings the same equidistant distances to each other that keep the openings of the semi-circular support structures.

Abstract: A novel pallet construction includes a rigid pallet body including a linear conduit passing through the pallet between opposing sides of the pallet and open at the ends of the conduit. The conduit includes a removable lining to prevent destruction of the pallet and conduit during use. In alternative configurations, two offset conduits may be provided to accommodate other hardware and use constraints.

Abstract: A paperboard pallet is provided that includes first and second cardboard stringers positioned substantially parallel to each other. A space is formed between the first and second stringers. At least a first deck board is attached to and positioned substantially perpendicular to the first and second stringers. Both the first and second stringers include a notch on their top sides. Each notch on the top side of the first and second stringer is sized to receive the first deck board, and is located so a first side of the first deck board in each notch in the top side of the first and second stringers is located substantially flush with the first end of the first and second stringers.

Abstract: In a method of folding a pallet support integrally formed by folding a board material, both sides of the board material are pressed and folded inwardly for at least two times; a centerline of the board material is used as a reference to fold the whole piece of the board material in half; the board material is pressed flatly; an upper end of the board material is bent towards both sides of the board material to a predetermined length to form the pallet support with a cross-section having a thickness of a plurality of layers of the board material; and an upper end of the board material is folded towards both sides to form the pallet support of a T-shape cross-sectional structure with a thickened bottom and a cross-section with a thickness of a plurality of layers of the board material.

Abstract: A method of making a sandwich-type composite panel having a living hinge from a stack of material is provided. The stack includes first and second reinforced thermoplastic skins heated to a softening temperature and a thermoplastic cellular core disposed between the skins. The first skin is stretchable when heated to the softening temperature. A pressure is applied to the stack after the step of heating to form the composite panel. A portion of the composite panel is crushed at a predetermined location simultaneously with the step of applying to locally compact and separate the cellular core at the predetermined location to form two side portions of the panel and a crushed portion of the panel between the two side portions. The first skin stretches during the step of crushing while remaining intact between the two side portions. The skins bond together at the predetermined location to form the living hinge.