Frames Patents (Class 112/103)
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Publication number: 20150059631Abstract: A sewing machine includes a sewing portion, a switching frame, a movement mechanism, a processor, and a memory. The sewing portion is configured to perform sewing on a sewing workpiece. The switching frame is configured to hold the sewing workpiece. The movement mechanism is configured to move the switching frame mounted thereon. The memory is configured to store computer-readable instructions, wherein the computer-readable instructions, when executed by the processor, cause the sewing machine to perform processes that include acquiring first pattern data used to sew a first pattern, acquiring second pattern data used to sew a second pattern, causing the movement mechanism to move the switching frame and the sewing portion to sew the first pattern, causing the movement mechanism to move the switching frame to an escape position, and causing the movement mechanism to move the switching frame and the sewing portion to sew the second pattern.Type: ApplicationFiled: August 11, 2014Publication date: March 5, 2015Inventors: Tomotaka KATANO, Chiyo KOGA, Kiyomi KATO
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Publication number: 20150000575Abstract: An embroidery frame includes a holding member configured to hold a sewing workpiece, an attaching member connected to the holding member and is detachably supported in a specified mounting position in relation to a frame support member provided in a sewing machine, and a positioning member mounted on the attaching member and including second engaging portions and displaceable portions. When, in the specified mounting position, the second engaging portion is engaged with first engaging portion, horizontal movement of the attaching member is restricted. When the displaceable portion is positioned in a first position, the horizontal movement of the attaching member is restricted by the engaging of the second engaging portion with the first engaging portion provided on the frame support member, and when the displaceable portion is positioned in a second position, the restricting of the horizontal movement of the attaching member is undone.Type: ApplicationFiled: June 18, 2014Publication date: January 1, 2015Inventors: Yasuhiko KAWAGUCHI, Takahira OSAMURA
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Publication number: 20150000574Abstract: An embroidery frame includes a lower holding member, an upper holding member, and a first adjustment mechanism. The lower holding member is configured such that a sewing workpiece is placed on the lower holding member. The upper holding member is configured to press from above on the sewing workpiece that is placed on the lower holding member. The first adjustment mechanism is configured to adjust a distance between the lower holding member and the upper holding member in a state in which the upper holding member is pressing from above on the sewing workpiece that is placed on the lower holding member.Type: ApplicationFiled: June 18, 2014Publication date: January 1, 2015Inventors: Yasuhiko KAWAGUCHI, Takahira OSAMURA
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Patent number: 8851000Abstract: Aspects of the present invention relate to systems and methods of utilizing a custom embroidery system. A custom embroidery frame is comprised of a custom receiving cavity sized and shaped to receive a composite piece for embroidery. The size and the shape of the custom receiving cavity correspond with a size and a shape of the portion of the composite piece onto which an embroidery device will embroider. Additionally, a gasket with a size and a shape adapted to be inserted into the receiving cavity and around the portion of the composite piece may optionally be utilized.Type: GrantFiled: April 9, 2012Date of Patent: October 7, 2014Assignee: NIKE, Inc.Inventor: Laura Tempestra
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Patent number: 8844452Abstract: Machine (1) for embroidering a hat comprising a frame (5), a head (10) mounted to the frame and provided with upper embroidering members (15), a vertical column (25) having a lower end (26) fastened to the frame and a free upper end (27) provided with lower embroidering members, and a positioning device (50) comprising a support (70), removably housing the hat, and members (60) for moving the support with respect to the frame so as to make an embroidery on the hat, the positioning device being structured so that the support rotates around a first axis (I), orthogonal to an axis of development of the vertical column, and around a second axis (II), orthogonal to the first axis and to the axis of development, and intersecting the first axis in a center of rotation (C) vertically aligned with, and at a lower level than, a point in space (P).Type: GrantFiled: April 5, 2011Date of Patent: September 30, 2014Assignee: Savmik S.R.L.Inventor: Silverio Savoldi
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Publication number: 20140283720Abstract: A sewing machine includes a frame support portion, a moving device, a movable member and a detecting device. The frame support portion is configured to be detachably mounted with a mounting portion of an embroidery frame. The mounting portion has a specific shape that corresponds to a type of the embroidery frame. The moving device is configured to move the frame support portion. The movable member is configured to move in a first direction by a movement amount corresponding to the type of the embroidery frame, in conjunction with an operation in which the mounting portion of the embroidery frame is mounted on the frame support portion. The detecting device configured to detect the movement amount of the movable member, and to detect the type of the embroidery frame mounted on the frame support portion based on the detected movement amount.Type: ApplicationFiled: March 6, 2014Publication date: September 25, 2014Applicant: BROTHER KOGYO KABUSHIKI KAISHAInventors: Yasuhiko KAWAGUCHI, Takahira OSAMURA
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Publication number: 20140283721Abstract: A sewing machine includes a frame support portion, a detecting device, a detecting device, a processor, and a memory. The frame support portion is configured to be detachably mounted with a selected one of a plurality of embroidery frames whose types are different from each other. Each of the embroidery frames has a holding portion. The detecting device is configured to detect the type of the embroidery frame mounted on the frame support portion. The memory is configured to store computer-readable instructions that, when executed by the processor, instruct the processor to perform processes comprising, setting a sewing area inside the holding portion, by setting a size of the sewing area, as well as a position and an angle of the sewing area, identifying an embroidery pattern to be sewn on the sewing workpiece, and setting a layout of the identified embroidery pattern, corresponding to the sewing area.Type: ApplicationFiled: March 6, 2014Publication date: September 25, 2014Applicant: BROTHER KOGYO KABUSHIKI KAISHAInventors: Yasuhiko KAWAGUCHI, Yuki IHIRA, Takahira OSAMURA
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Patent number: 8833281Abstract: A texture hoop for use in a sewing machine which aids the application of ribbons, yarns and other embellishments within a design. The texture hoop has a fixture with a central opening. A base fabric to receive embellishments is stretched across the central opening and affixed to the fixture edges. Embellishments are positioned upon the base fabric to achieve a pleasing design. The embellishments are then readily secured in the texture hoop fixture at the desired locations and laying upon the base fabric. A stitch pattern is then applied to sew the embellishments to the base fabric by manipulating the fixture with base fabric and secured embellishments beneath the sewing machine presser foot. The texture hoop may also be used in conjunction with automated stitch patterns and embroidery elements available in processor controlled machines.Type: GrantFiled: June 1, 2010Date of Patent: September 16, 2014Assignee: VSM Group ABInventors: Kerstin Widell, Ann-Sofi Elonsson, Maria Strahl, Philip Oglesby
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Publication number: 20140230706Abstract: A non-transitory computer-readable medium stores computer-readable instructions that, when executed by a processor of a device including an image capture portion configured to create image data, cause the processor to perform the steps of causing the image capture portion to create the image data by causing the image capture portion to capture an image of a range including at least one reference mark and at least one indicator mark, computing positioning data based on the image data, and outputting the positioning data. The at least one reference mark is provided on an embroidery frame. The at least one indicator mark is positioned in an area inside the embroidery frame, on a sewing workpiece clamped in the embroidery frame. The positioning data are data that indicate at least one of a position and an angle of the at least one indicator mark in relation to the at least one reference mark.Type: ApplicationFiled: January 27, 2014Publication date: August 21, 2014Applicant: BROTHER KOGYO KABUSHIKI KAISHAInventors: Satomi SUZUKI, Noriharu TASHIRO, Hirotsugu TAKAHATA
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Patent number: 8794166Abstract: A sewing direction control apparatus for sewing machine, comprising: a base plate (10), a circular ring-shaped transmission element (20) dispose on the base plate (10) and a driving element (50) with a driving unit (52). During sewing, the driving unit (52) drives the transmission element (20), rotating a sewing product (A) placed at the center of the transmission element (20) with the driving element (52), thereby controlling the sewing direction of the sewing product (A), and thus improving the sewing accuracy. The direction control apparatus has low cost, and is suitable for various types of automatic sewing machines.Type: GrantFiled: January 6, 2012Date of Patent: August 5, 2014Assignee: Orisol Asia Ltd.Inventors: Jakov Makover, Bar Cochva Mardiz, Yaacov Sadeh
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Patent number: 8739710Abstract: An embroidery hoop includes a first frame, a second frame and a resilient member. The first frame includes an inner surface and an outer surface. A second frame includes an inner surface, an outer surface and a split portion. The split portion of the second frame includes a pair of separate end portions. One of the first and second frames is positionable in circumscribing alignment with the other of the first and second frames. The resilient member spans the end portions of the second frame split portion and is operable to provide a biasing force for abutting the inner surface of one of the first and second frames against the outer surface of the other of the first and second frames when the first and second frames are in circumscribing alignment.Type: GrantFiled: March 6, 2013Date of Patent: June 3, 2014Inventor: Claude Brent Taylor
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Publication number: 20140144360Abstract: An embroidery frame transport device includes a carriage, a first drive portion, a drive switching portion, and a rotary drive portion. The carriage is provided with an embroidery frame that is rotatable. The first drive portion includes a first transport mechanism and a first drive source. The first transport mechanism transports the carriage in a first direction. The first drive source drives the first transport mechanism. The drive switching portion shuts off transmission of drive power to the first transport mechanism from the first drive source when the first drive portion transports the carriage to a specified position in the first direction. The rotary drive portion causes the embroidery frame to rotate using the drive power of the first drive source, in a state in which the transmission of the drive power from the first drive source to the first transport mechanism is shut off by the drive switching portion.Type: ApplicationFiled: November 15, 2013Publication date: May 29, 2014Applicant: BROTHER KOGYO KABUSHIKI KAISHAInventors: Midori MAGARA, Katsuhisa HASEGAWA
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Patent number: 8738170Abstract: A sewing machine includes a mounting adaptor, a memory, an imager, and a processor. The mounting adaptor may be mounted with an embroidery frame. The memory may store frame rotation data. The frame rotation data indicate a setting angle which is a predetermined rotation angle of the frame with respect to the outer frame. The imager may image an area including the embroidery frame mounted on the mounting adaptor. The processor may control the sewing machine to detect a marker provided on at least one of the embroidery frame and the work cloth based on the image, determine a rotation angle of the frame with respect to the outer frame based on the detected marker, and control the driver to adjust a rotation of the frame based on the determined rotation angle and the frame rotation data.Type: GrantFiled: September 20, 2012Date of Patent: May 27, 2014Assignee: Brother Kogyo Kabushiki KaishaInventors: Harumi Kato, Katsuhisa Hasegawa, Midori Magara
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Patent number: 8671859Abstract: A workpiece holder for use with an embroiderable sewing machine including a transfer device that transfers a workpiece in two predetermined directions, and a needle bar having a punch needle attached thereto, the workpiece holder being attached to the transfer device and holding a workpiece on which punch work is executed by the punch needle, the workpiece holder including a connecting element that is detachably attached to the transfer device; a placement element on which the workpiece is placed; a support element that is provided with the connecting element and that supports the placement element; a frame element that clamps the portions of the workpiece placed on the placement element exclusive of a workface on which the punch work is executed; and a retainer element that retains the frame element clamping the workpiece.Type: GrantFiled: September 1, 2010Date of Patent: March 18, 2014Assignee: Brother Kogyo Kabushiki KaishaInventors: Yasuhiko Kawaguchi, Tomoyasu Niizeki
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Patent number: 8661995Abstract: A device for use with an embroidery machine to hold an item or material to be embroidered between upper and lower hooping members, with the hooping members being secured to one another by use of a magnetic force, preferably with rare earth magnets, is disclosed. The magnets provide a solid, secure mating arrangement between the upper and lower hooping members as well as providing proper alignment of the hoping members. A ridge may be formed in at least one hooping member to securely retain the item or material to be embroidered. One hooping member has interchangeable arms for attaching the mating hooping members to different brands of embroidery machines.Type: GrantFiled: June 15, 2011Date of Patent: March 4, 2014Assignee: Midwest Products, Inc.Inventors: Charles H. Mack, Jesse C. Mack
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Patent number: 8656849Abstract: An embroidery frame comprises an inner frame, wherein the inner frame is a circular form. The embroidery frame comprises a middle frame which is configured to be detachably attachable to a radial outside of the inner frame. The middle frame is a circular form. The embroidery frame comprises an outer frame which is configured to rotatably hold the middle frame, wherein the outer frame is a circular form, and the outer frame is configured to be detachably attachable to a radial outside of the middle frame. The embroidery frame comprises a grip portion which is provided to the middle frame.Type: GrantFiled: September 21, 2012Date of Patent: February 25, 2014Assignee: Brother Kogyo Kabushiki KaishaInventors: Midori Magara, Katsuhisa Hasegawa, Harumi Kato
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Patent number: 8651034Abstract: An embroidery frame includes an attachment portion that can be removably attached to an embroidery frame moving device of a sewing machine that is capable of performing embroidery sewing, a frame-side connector that is adapted to be connected to a sewing machine-side connector of the sewing machine by an attaching of the attachment portion to the embroidery frame moving device, to enable wired communication between the embroidery frame and the sewing machine, and a storage device that can be accessed from the sewing machine in a case where the frame-side connector is connected to the sewing machine-side connector.Type: GrantFiled: August 16, 2010Date of Patent: February 18, 2014Assignee: Brother Kogyo Kabushiki KaishaInventor: Shoichi Taguchi
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Patent number: 8607720Abstract: Apparatuses and methods for positioning an embroidery pattern are provided. According to an illustrative embodiment, an apparatus for positioning an embroidery pattern includes a central edge adapted to be positioned adjacent a centerline of an embroiderable, and an outer edge comprising a set of first, embroidery-positioning points. The set of first points is adapted to receive an adjacent marking to indicate a starting point for embroidering an embroidery pattern on the embroiderable.Type: GrantFiled: October 29, 2012Date of Patent: December 17, 2013Inventors: Gary Allen Gardner, Claude Brent Taylor, Susan Williams Ritchie
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Patent number: 8584606Abstract: A hooping device for use with an embroidery machine to hold an item or material to be embroidered between upper and lower hooping members, with the hooping members being secured to one another by use of magnetic force is disclosed. The magnets provide a solid, secure mating arrangement between the upper and lower hooping members without the need to adjust the hooping member for different thicknesses of material. The hooping device includes a retaining mechanism to prevent the hooping members from mating prematurely.Type: GrantFiled: July 23, 2010Date of Patent: November 19, 2013Assignee: Midwest Products, Inc.Inventors: Charles H. Mack, Jesse C. Mack
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Publication number: 20130263769Abstract: Aspects of the present invention relate to systems and methods of utilizing a custom embroidery system. A custom embroidery frame is comprised of a custom receiving cavity sized and shaped to receive a composite piece for embroidery. The size and the shape of the custom receiving cavity correspond with a size and a shape of the portion of the composite piece onto which an embroidery device will embroider. Additionally, a gasket with a size and a shape adapted to be inserted into the receiving cavity and around the portion of the composite piece may optionally be utilized.Type: ApplicationFiled: April 9, 2012Publication date: October 10, 2013Applicant: Nike, Inc.Inventor: Laura Tempestra
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Patent number: 8550021Abstract: A cap-frame setting frame to which a cap frame holding a cap with a part on which embroidery is sewn by an embroidery sewing machine is detachably attached. The cap-frame setting frame includes a base frame having a distal end and a proximal end and including a fixing mechanism which is located at the proximal end side and is to be fixed to a predetermined work table, a rotating frame located at the distal end side of the base frame and having a cylindrical mount portion to which the cap frame is mounted so as to be positioned, a disc-shaped support secured to the base frame and configured to rotatably support the rotating frame, and a fitting portion located on the base frame to be fitted with an outer periphery of the disc-shaped support, thereby being rotatably supported on the base frame.Type: GrantFiled: February 24, 2010Date of Patent: October 8, 2013Assignee: Brother Kogyo Kabushiki KaishaInventors: Yasuhiko Kawaguchi, Takahira Osamura
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Patent number: 8539893Abstract: A sewing machine includes a transfer device that includes a carriage to which an embroidery frame can be attached under a plurality of attaching conditions and that is adapted to transfer the carriage, a sewing device that moves a needle bar up and down, a specification device that specifies an embroidery pattern to be sewn, an allocation device that allocates pattern data to one of the plurality of attaching conditions, a data acquisition device that acquires pattern data allocated to a current condition, an image capture device that is adapted to capture an image of at least one marker, a computation device that computes a difference as a correcting condition based on image data, a correction device that corrects the pattern data, and a sewing control device that performs sewing of the partial pattern by controlling the transfer device and the sewing device in accordance with the pattern data.Type: GrantFiled: August 16, 2010Date of Patent: September 24, 2013Assignee: Brother Kogyo Kabushiki KaishaInventor: Masashi Tokura
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Patent number: 8522701Abstract: A sewing machine includes an embroidery frame moving device that moves an embroidery frame holding a work cloth, an image pickup device that picks up images of an upper surface of a bed portion of the sewing machine, a position information storage device that stores position information indicating predetermined positions to which the embroidery frame is to be moved, a partial image acquisition device that causes the embroidery frame moving device to move the embroidery frame to the respective predetermined positions indicated by the position information, causes the image pickup device to pick up images at the respective predetermined positions, and acquires the images picked up by the image pickup device as partial images, and a composite image generation device that generates a composite image by combining the partial images acquired by the partial image acquisition device.Type: GrantFiled: April 24, 2012Date of Patent: September 3, 2013Assignee: Brother Kogyo Kabushiki KaishaInventor: Masashi Tokura
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Publication number: 20130199428Abstract: Machine (1) for embroidering a hat comprising a frame (5), a head (10) mounted to the frame and provided with upper embroidering members (15), a vertical column (25) having a lower end (26) fastened to the frame and a free upper end (27) provided with lower embroidering members, and a positioning device (50) comprising a support (70), removably housing the hat, and members (60) for moving the support with respect to the frame so as to make an embroidery on the hat, the positioning device being structured so that the support rotates around a first axis (I), orthogonal to an axis of development of the vertical column, and around a second axis (II), orthogonal to the first axis and to the axis of development, and intersecting the first axis in a center of rotation (C) vertically aligned with, and at a lower level than, a point in space (P).Type: ApplicationFiled: April 5, 2011Publication date: August 8, 2013Applicant: SAVMIK S.R.L.Inventor: Silverio Savoldi
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Patent number: 8438984Abstract: An embroidery frame comprises an inner frame, wherein the inner frame is a circular form. The embroidery frame comprises a middle frame configured to be detachably attachable to the inner frame, wherein the middle frame is a circular form, an inside diameter of the middle frame is longer than an outside diameter of the inner frame, and the inner frame is configured to be mountable in the middle frame. The embroidery frame comprises an outer frame configured to rotatably hold the middle frame, wherein the outer frame is a circular form, an inside diameter of the outer frame is longer than an outer outside diameter of the middle frame, and the middle frame is configured to be mountable in the outer frame. The embroidery frame comprises an engaging portion configured to cause the middle frame to engage with the outer frame at a predetermined rotation angle.Type: GrantFiled: September 21, 2012Date of Patent: May 14, 2013Assignee: Brother Kogyo Kabushiki KaishaInventors: Katsuhisa Hasegawa, Harumi Kato, Midori Magara
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Patent number: 8434418Abstract: An apparatus and method for engaging a frame to a frame driving mechanism in a sewing machine. The mating alignment feature allows engagement of the embroidery frame to the apparatus where the frame engagement mechanism is at least partially obscured.Type: GrantFiled: March 4, 2011Date of Patent: May 7, 2013Assignee: Brother International CorporationInventor: Thomas Andrew Payne
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Publication number: 20130074751Abstract: An embroidery frame comprises an inner frame, wherein the inner frame is a circular form. The embroidery frame comprises a middle frame which is configured to be detachably attachable to a radial outside of the inner frame. The middle frame is a circular form. The embroidery frame comprises an outer frame which is configured to rotatably hold the middle frame, wherein the outer frame is a circular form, and the outer frame is configured to be detachably attachable to a radial outside of the middle frame. The embroidery frame comprises a grip portion which is provided to the middle frame.Type: ApplicationFiled: September 21, 2012Publication date: March 28, 2013Inventors: Midori MAGARA, Katsuhisa HASEGAWA, Harumi KATO
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Publication number: 20130074748Abstract: A sewing machine includes a mounting adaptor, a memory, an imager, and a processor. The mounting adaptor may be mounted with an embroidery frame. The memory may store frame rotation data. The frame rotation data indicate a setting angle which is a predetermined rotation angle of the frame with respect to the outer frame. The imager may image an area including the embroidery frame mounted on the mounting adaptor. The processor may control the sewing machine to detect a marker provided on at least one of the embroidery frame and the work cloth based on the image, determine a rotation angle of the frame with respect to the outer frame based on the detected marker, and control the driver to adjust a rotation of the frame based on the determined rotation angle and the frame rotation data.Type: ApplicationFiled: September 20, 2012Publication date: March 28, 2013Inventors: Harumi KATO, Katsuhisa HASEGAWA, Midori MAGARA
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Publication number: 20130074750Abstract: An embroidery frame comprises an inner frame, wherein the inner frame is a circular form. The embroidery frame comprises a middle frame configured to be detachably attachable to the inner frame, wherein the middle frame is a circular form, an inside diameter of the middle frame is longer than an outside diameter of the inner frame, and the inner frame is configured to be mountable in the middle frame. The embroidery frame comprises an outer frame configured to rotatably hold the middle frame, wherein the outer frame is a circular form, an inside diameter of the outer frame is longer than an outer outside diameter of the middle frame, and the middle frame is configured to be mountable in the outer frame. The embroidery frame comprises an engaging portion configured to cause the middle frame to engage with the outer frame at a predetermined rotation angle.Type: ApplicationFiled: September 21, 2012Publication date: March 28, 2013Inventors: Katsuhisa HASEGAWA, Harumi KATO, Midori MAGARA
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Publication number: 20130074749Abstract: A sewing machine may comprise a mounting portion configured to be mounted with an embroidery frame comprising a frame and an outer frame. The sewing machine may also comprise an image capturing device configured to capture an image including the embroidery frame mounted on the mounting portion. The sewing machine may further comprise a processor configured to execute instructions, and a memory. The memory may be configured to store computer-readable instructions that instruct the sewing machine to execute steps comprising identifying a mark from the captured image, wherein the mark is provided on the embroidery frame or on a work cloth held by the embroidery frame, determining a rotation angle of the frame with respect to the outer frame based on the identified mark, and notifying rotation information based on the determined rotation angle. The rotation information may be information for adjusting the rotation angle to a specified rotation angle.Type: ApplicationFiled: September 21, 2012Publication date: March 28, 2013Inventors: Harumi KATO, Midori MAGARA, Katsuhisa HASEGAWA
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Patent number: 8327782Abstract: A device for driving movement of a piece of cloth to be embroidered includes a driving unit for driving a mounting seat to move relative to a base unit. A cloth-holding frame device holds tensionally the piece of cloth between inner and outer frames, and includes an identification module mounted to a connecting block of the outer frame that is mounted detachably to mounting seat for generating an identification output corresponding to an embroidery area defined in the cloth-holding frame device. When the connecting block is connected to the mounting seat, the identification module is coupled to a control unit via a connecting port of the mounting seat. The control unit controls the driving unit based on the identification output from the identification module so that embroidery operation is performed on the piece of cloth disposed within the embroidery area in the cloth-holding frame device.Type: GrantFiled: June 8, 2010Date of Patent: December 11, 2012Assignee: Zeng Hsing Industrial Co., Ltd.Inventors: Shui-Chun Tseng, Jia-Hui You, Rafale Liu, Seeven Chou
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Publication number: 20120222596Abstract: An apparatus and method for engaging a frame to a frame driving mechanism in a sewing machine. The mating alignment feature allows engagement of the embroidery frame to the apparatus where the frame engagement mechanism is at least partially obscured.Type: ApplicationFiled: March 4, 2011Publication date: September 6, 2012Inventor: Thomas Andrew Payne
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Patent number: 8245654Abstract: An embroidery hoop (1) for a sewing machine or embroidery machine having two hoop parts, namely the lower hoop part (3) and the upper hoop part (5). The two hoop parts (3, 5) are connected to each other by a hinge that can be released without the use of tools. The embroidery material is clamped between the inner hinge element (9) on the lower hoop part (3) and the outer hinge element (15) on the upper hoop part (5). Through this measure, an embroidery material can be embroidered at any position.Type: GrantFiled: June 11, 2010Date of Patent: August 21, 2012Assignee: BERNINA International AGInventors: Michael Konig, Frank Prufer, Markus Muller
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Patent number: 8245655Abstract: A cap frame includes an annular cap frame body detachably attachable to a feed mechanism of an embroidery sewing machine and holds a cap so that a predetermined part of the cap is embroidered. The cap frame further includes a pressing member which has a proximal end mounted on the cap frame body so that the pressing member is pivotally movable thereby to be switchable between a pressing position where the pressing member presses a vicinity of the predetermined part of the cap from outside and an open position where the pressing member allows the cap to be attached to or detached from the cap frame, and a guide member which guides the pressing member so that the pressing member is prevented from being caught on another member of the cap frame, when the pressing member is switched between the pressing position and the open position.Type: GrantFiled: December 10, 2010Date of Patent: August 21, 2012Assignee: Brother Kogyo Kabushiki KaishaInventors: Yasuhiko Kawaguchi, Junnosuke Matsuda, Takahira Osamura
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Publication number: 20120167810Abstract: [Problem] To provide a sewing frame actuator for a sewing machine capable of positioning a sewing frame with high accuracy by preventing occurrence of distortion of the sewing frame. [Means for Resolution] Each of front-back direction actuation blocks 70 for actuating a sewing frame 50 in a front-back direction has ball screws 86 and 106, motors 84 and 104, and movable members 87 and 107. An engagement roller 92 of each of the movable members 87 engages with a long side 52 of the sewing frame, and an engagement roller 112 of each of the movable members 107 engages with a long side 54. The movable members 87 and 107 of respective front-back direction actuation blocks 71 are connected to short sides 56 and 58 of the sewing frame 50. In each of the front-back direction actuation blocks 70 and 71, the ball screw 86 and the ball screw 106 are joined together by means of a joint member 124.Type: ApplicationFiled: September 7, 2010Publication date: July 5, 2012Applicant: NSD CORPORATIONInventors: Mitsuhiro Fujiura, Teruo Nakanishi, Hirotsugu Uenishi
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Patent number: 8180475Abstract: An embroidery data processor that processes embroidery data for sewing an embroidery pattern comprising a plurality of subset patterns on a workpiece cloth with different needle thread colors by using a plurality of multi-needle embroidery sewing machines each provided with an embroidery frame drive mechanism that moves an embroidery frame holding the workpiece cloth in two predetermined directions, the embroidery data processor including a sew-time calculator that calculates required sew time for sewing each subset pattern based on subset pattern data being classified by thread color; and an allocator that produces an allocation schedule for allocation of the subset patterns to the multi-needle embroidery sewing machines based on the sew time calculated by the sew-time calculator, the allocation schedule being arranged to distribute equal or minimally-different sew time for each multi-needle embroidery sewing machine.Type: GrantFiled: July 18, 2008Date of Patent: May 15, 2012Assignee: Brother Kogyo Kabushiki KaishaInventors: Shoichi Taguchi, Motoshi Kishi, Hiroyuki Suzuki, Masayuki Iwata, Yoshio Sugiura
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Publication number: 20120090519Abstract: An embroidery frame includes an outer frame formed into a substantially annular shape and having a discontinuity formed by partially breaking its annularity so that the outer frame has two ends located opposite each other with the discontinuity being interposed, an inner frame configured to be fitted with an inner periphery of the outer frame, a clamping mechanism clamping the outer frame against the inner frame and including paired screw-supporting members mounted on the outer frame ends and an adjusting screw mounted on the screw-supporting members so as to adjust a gap between the screw mounting members, and an operating knob supported on an operating end of the screw so as to be switchable between a first position where the knob extends parallel to an axial direction of the screw and a second position where the knob extends in a direction substantially perpendicular to the axial direction.Type: ApplicationFiled: September 19, 2011Publication date: April 19, 2012Applicant: BROTHER KOGYO KABUSHIKI KAISHAInventor: Hiroaki FUKAO
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Publication number: 20120060732Abstract: A embroidery clamp for thick fabric includes a movable clamping window support that is pivotally connected to a frame and extends around a pivotal axis. An actuating system applies a force to the end of the clamping window support and rotates the support around to pivotal axis to move clamping windows together. The clamping window supports have resilient properties and are configured for flexure.Type: ApplicationFiled: September 9, 2011Publication date: March 15, 2012Inventors: Vytenis J. Viltrakis, Mark Mason
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Publication number: 20120017814Abstract: A hooping device for use with an embroidery machine to hold an item or material to be embroidered between upper and lower hooping members, with the hooping members being secured to one another by use of magnetic force is disclosed. The magnets provide a solid, secure mating arrangement between the upper and lower hooping members without the need to adjust the hooping member for different thicknesses of material. The hooping device includes a retaining mechanism to prevent the hooping members from mating prematurely.Type: ApplicationFiled: July 23, 2010Publication date: January 26, 2012Inventors: Charles H. Mack, Jesse C. Mack
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Publication number: 20110315059Abstract: Disclosed are an embroidery fabric clamping unit for use with an embroidery machine, and an embroidery machine comprising the same, which allow the embroidering of even embroidery fabrics of arbitrary shape. The embroidery fabric clamping unit comprises: a unit body having a joining part provided for attachment to and detachment from a work table of the embroidery machine; an embroidery fabric support table which is linked to the unit body and supports the embroidery fabric to be embroidered by the embroidery machine; a lever which is supported on the unit body, with the embroidery fabric placed in between, and is able to apply pressure to and release pressure from the embroidery fabric support table; and a lever driving part for driving the lever.Type: ApplicationFiled: March 5, 2010Publication date: December 29, 2011Inventors: Tae-Hoon Lee, Kyung-Min Kim
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Publication number: 20110297062Abstract: A device for driving movement of a piece of cloth to be embroidered includes a driving unit for driving a mounting seat to move relative to a base unit. A cloth-holding frame device holds tensionally the piece of cloth between inner and outer frames, and includes an identification module mounted to a connecting block of the outer frame that is mounted detachably to mounting seat for generating an identification output corresponding to an embroidery area defined in the cloth-holding frame device. When the connecting block is connected to the mounting seat, the identification module is coupled to a control unit via a connecting port of the mounting seat. The control unit controls the driving unit based on the identification output from the identification module so that embroidery operation is performed on the piece of cloth disposed within the embroidery area in the cloth-holding frame device.Type: ApplicationFiled: June 8, 2010Publication date: December 8, 2011Applicant: ZENG HSING INDUSTRIAL CO., LTD.Inventors: Shui-Chun Tseng, Jia-Hui You, Rafale Liu, Seeven Chou
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Publication number: 20110290166Abstract: The invention relates to an embroidering machine in which a moving body (40) is installed on a base framework (10) so as to be displaceable along a Y-axis, a sewing device (60) is installed on the moving body (40) so as to be displaceable along an X-axis by LM guides (61,62) and a ball screw (63) connected to a motor (64), and longitudinally elongated left and right nippers (70, 80) are installed on opposite sides of the base framework (10) to keep a cloth tensioned along the X-axis until a predetermined unit size of cloth fed to the base framework (10) is completely embroidered.Type: ApplicationFiled: November 12, 2009Publication date: December 1, 2011Inventor: Tae Ki Kim
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Publication number: 20110277674Abstract: A fixation inset (1) for an embroiderable carrier material (6) to be fixed to an embroidery hoop (2), hoop (2) being provided for a further carrier material, characterized in that fixation inset (1) includes a downholder (4) with at least one embroidery window (5), and that downholder (4) is insertable into embroidery hoop (2), and that downholder (4) is designed in such a manner that embroiderable carrier material (6) is fixable between its underside (7) which encircles the at least one embroidery window (5), and a counter face (8).Type: ApplicationFiled: January 3, 2011Publication date: November 17, 2011Applicant: MADEIRA GARNFABRIK RUDOLF SCHMIDT KGInventors: Oliver Schlomske, Erwin Wolf
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Patent number: 8051787Abstract: The microswitch 6 is turned on when the foldable Y arm 1 is in the operative position for embroidery stitching and is turned off when the Y arm 1 is not in the operative position, and the X-Y motor drive prohibition device 87 is responsive to the on-signal of the microswitch 6 to withdraw the prohibition of driving and to drive the X-and Y-drive motors 15, 46.Type: GrantFiled: September 19, 2007Date of Patent: November 8, 2011Assignee: Janome Sewing Machine Co., Ltd.Inventors: Kuramoto Hidechika, Osanai Yasuhiro
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Publication number: 20110239921Abstract: A device for use with an embroidery machine to hold an item or material to be embroidered between upper and lower hooping members, with the hooping members being secured to one another by use of a magnetic force, preferably with rare earth magnets, is disclosed. The magnets provide a solid, secure mating arrangement between the upper and lower hooping members as well as providing proper alignment of the hoping members. A ridge may be formed in at least one hooping member to securely retain the item or material to be embroidered. One hooping member has interchangeable arms for attaching the mating hooping members to different brands of embroidery machines.Type: ApplicationFiled: June 15, 2011Publication date: October 6, 2011Applicant: Midwest Products,Inc.Inventors: Charles H. Mack, Jesse C. Mack
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Patent number: 8028633Abstract: A sewing machine capable of embroidery sewing includes a plurality types of embroidery frames which hold a workpiece cloth; a carriage that has the embroidery frame detachably attached thereto by sliding the embroidery frame in a predetermined direction; a frame moving unit that moves the carriage in two directions intersecting in a horizontal plane; a control unit that controls the frame moving unit; a detection that detects a type of embroidery frame attached to the carriage; an operation instructing portion that allows a user to instruct movement of the embroidery frame to a predetermined position suitable for attachment/detachment of the embroidery frame, the operation instructing portion outputting a movement instructing signal to the control unit when operated; and a validating unit that validates operation of the operation instructing portion provided that an attachment of a specific type of embroidery frame is detected by the detection mechanism.Type: GrantFiled: February 28, 2007Date of Patent: October 4, 2011Assignee: Brother Kogyo Kabushiki KaishaInventors: Takafumi Naka, Yasuhiro Watanabe
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Patent number: 8020500Abstract: An embroiderable sewing machine, including a plurality types of embroidery frames that hold a workpiece cloth to be embroidered; a carriage allowing selective attachment and detachment of the embroidery frames; a transfer mechanism that transfers the carriage independently in two orthogonal directions; a first detector that outputs a constant signal corresponding to the type of embroidery frame attached to the carriage; a second detector capable of outputting a detection signal based on presence and absence of a detection subject provided at the embroidery frame; and a signal converter that converts the constant signal outputted from the first detector into a periodic signal based on the detection signal outputted from the second detector.Type: GrantFiled: June 11, 2008Date of Patent: September 20, 2011Assignee: Brother Kogyo Kabushiki KaishaInventors: Masaki Shimizu, Chikahisa Noguchi, Kentaro Torii, Tomoyasu Niizeki
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Publication number: 20110155032Abstract: A cap frame includes an annular cap frame body detachably attachable to a feed mechanism of an embroidery sewing machine and holds a cap so that a predetermined part of the cap is embroidered. The cap frame further includes a pressing member which has a proximal end mounted on the cap frame body so that the pressing member is pivotally movable thereby to be switchable between a pressing position where the pressing member presses a vicinity of the predetermined part of the cap from outside and an open position where the pressing member allows the cap to be attached to or detached from the cap frame, and a guide member which guides the pressing member so that the pressing member is prevented from being caught on another member of the cap frame, when the pressing member is switched between the pressing position and the open position.Type: ApplicationFiled: December 10, 2010Publication date: June 30, 2011Applicant: BROTHER KOGYO KABUSHIKI KAISHAInventors: Yasuhiko KAWAGUCHI, Junnosuke MATSUDA, Takahira OSAMURA
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Patent number: 7966957Abstract: A device for use with an embroidery machine to hold an item or material to be embroidered between upper and lower hooping members, with the hooping members being secured to one another by use of a magnetic force, preferably with rare earth magnets, is disclosed. The magnets provide a solid, secure mating arrangement between the upper and lower hooping members without the need to adjust for different thicknesses of material. Compressible and/or frictional material may be attached to at least one hooping member to securely retain the item or material to be embroidered. One hooping member has interchangeable arms for attaching the mating hooping members to different brands of embroidery machines. One hooping member may also include a locating device for attaching the hooping members to a hooping device such as a hooping board.Type: GrantFiled: July 8, 2008Date of Patent: June 28, 2011Assignee: Midwest Products, Inc.Inventors: Charles H. Mack, Jesse C. Mack
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Publication number: 20110146553Abstract: A sewing machine (1) has access to a memory (M) for stitch data and a processor (C) for reading said stitch data and for operating the sewing machine (1) to execute stitches according to stitch data, wherein the sewing machine (1) has a hoop (20) for framing a pattern of the sewing material (2), and for moving the framed pattern in a direction comprising a component of at least one of a first coordinate (x) and a second coordinate (y) and wherein further the processor (C) controls movements of the hoop (20) according to said direction in relation to the position of a needle (5) of the sewing machine and synchronously with the movement of the needle for executing stitches, wherein: —the stretched sewing material (2) is clamped to the hoop (20) for forming a framed pattern in the hoop, —the framed pattern of the sewing material (2) is scanned by means of a camera (10) mounted in the sewing machine (1) and directed towards the sewing material (2) for the purpose of taking pictures of part views of said framed paType: ApplicationFiled: December 19, 2008Publication date: June 23, 2011Inventors: Anders Wilhelmsson, Christian Bondesson, Anders Flygare, Björn Crona