Abstract: Various examples are provided related to attachment of tape or strips of material along a seam of a garment or other material. In one example, among others, a robotic system includes a joining device that can attach a tape or strip of material across a seam, a loading system that can position material with the seam for attachment of the tape or strip of material, a seam feed system that can adjust positioning of the material for attachment, and a tape handling system that can supply the tape or strip of material to the joining head of the joining device for attachment across the seam. A tape handling system can include a tape joining assembly that can receive tape or strip of material from a current tape cartridge and bond it to the tape or strip of material clamped by the tape joining assembly.

Abstract: Various examples are provided related to automation of pallet loading. In one example, a method includes positioning, by a material manipulator, an opening of a product; inserting a product loading assembly of a pallet loading system through an opening of the product, where the product loading assembly can hold the product during manipulation of the product and the pallet loading system can position the product for loading on a pallet; and transferring the product onto the pallet using the product loading assembly. The product can be a portion of a product or a garment or portion of a garment. The product can be smoothed on a surface of the pallet. The pallet can secure the product to the pallet by a pallet clamp. The product on the pallet can be embellished by processing equipment or workstation.

Abstract: An article conveying system includes a tray that is disposed on a floor surface and on which an article to be conveyed is mounted, a robot provided with a force sensor that detects an external force, a frictional force reduction device provided in at least one of the floor surface or the tray, to adjust a frictional force between the floor surface and the tray, and a controller that controls the robot to apply a lateral load to the tray and thereby slide the tray on the floor surface, and controls the frictional force reduction device based on a magnitude of the external force in a direction of the lateral load that is detected by the force sensor when the lateral load is applied.

Abstract: A sewing machine includes: a needle vertical movement mechanism which moves a sewing needle; a moving mechanism which holds a workpiece by a holding frame; an inner presser-foot device which moves an inner presser foot on an upper side of the workpiece held by the holding frame; a control device which controls the moving mechanism based on sewing data in which stitch positions are defined in order in a series of sewing; and a height detector which detects a height of the inner presser foot. The control device lowers the inner presser foot to an upper surface of the workpiece held by the holding frame, detects the height of the inner presser foot by the height detector, and determines suitability of a thickness of the workpiece, at one or plural stitch positions defined in the sewing data before starting the sewing in accordance with the sewing data.

Abstract: Disclosed are various systems and features for use with a machine, such as a sewing machine, to facilitate multi-patch multi-view systems that may reduce errors associated with material thickness, object height, perspective. Such systems and features may be useful in the context of performing an action along a self-guided path on a substrate.

Abstract: Disclosed are various systems and features for use with a machine, such as a sewing machine, to facilitate 3-dimensional vision systems that may enable operations on non-flat objects and paths. Such systems and features may be useful in the context of performing an action along a self-guided path on a substrate.

Abstract: A sewing machine includes a bed, a needle plate, a needle bar, a needle bar swing mechanism, an optical detecting portion, and a control portion. The optical detecting portion is configured to optically detect a cord pressed by a presser foot, and to output data representing the cord. The control portion is configured to calculate a width of the cord based on the data output by the optical detecting portion, calculate a swing width of the needle bar based on the width of the cord, and cause the needle bar swing mechanism to swing the needle bar with the swing width.

Abstract: An automated flanging machine is provided. More specifically, a machine for automatically sewing a flange onto a work panel having a consistent corner radius and a straight edge is provided. The machine has a table adapted to support a work panel, a sewing head mounted directly adjacent to the table for performing a sewing operation on the work panel, a turning arm mounted adjacent to the table, and a rear conveyor for selectively moving the work panel on the table. The table may include a corner pivot mechanism for stabilizing the panel while the turning arm turns the panel 90 degree relative to an initial position, and for maintaining a consistent corner radius for sewing. The machine may also include a rear material guide and encoding arm for measuring the progression of the work panel as it is sewn along a side by the sewing head.

Abstract: A pad according to embodiments of the present invention includes a cover layer, a second flexible layer next to the cover layer, the second flexible layer formed of warp knit textile, a third flexible layer formed of the warp knit textile, and nylon and/or polyester fibers connecting the second flexible layer with the third flexible layer. According to such embodiments, the plurality of fibers maintain a spaced-apart configuration of the second and third flexible layers. The cover layer, the second and third flexible layers, and the plurality of fibers between the second and third outer perimeters are fused together at an outer perimeter. The pad may be used under an electronic device to facilitate cooling of the electronic device, to increase a user's comfort when placed between the electronic device and the user's lap, or to protect, pad, and isolate the electronic device from spills on a table surface.

Abstract: A work piece finishing apparatus including a cutter assembly, a binding tape applier, and a flat bed sewing head.

Abstract: The invention presents an embroidery data processing device and a computer program product capable of easily forming images of finished state of applique even if the fabric for applique is a pattern fabric. A selected fabric image of fabric for applique is displayed, and when the user manipulates the mouse, and moves the cursor to a desired position of the fabric image, and clicks by a specified number of times, the applique pattern preliminarily inputted through the image scanner is displayed at the position of the cursor (S101 to S103). When the user clicks the preview button by the mouse, only the fabric image within the applique pattern is extracted, and an applique image is displayed, and an applique sewing stitch image is overlaid and displayed on the applique image (S104 to S109).

Abstract: An automated sewing device capable of neatly feeding a material(s) of easily contractible property to a sewing machine, without the material(s) being curled. In the automated sewing device, blower tubes are arranged so as to allow air to be blown therefrom to the material(s), thereby applying an appropriate degree of air pressure thereto at desired angles. With such blower tube arrangement, air pressure is effectively used for stretching the material(s) outwardly and neatly so as to prevent the same from curling, and also for automatically feeding the material(s) toward the sewing machine.

Abstract: An apparatus for attaching a gusset to a panel includes a gusset folder that receives and folds a gusset material to form the gusset. The panel is supported by a sewing table. A sewing machine is positioned relative to the sewing table so as to be able to sew the gusset to the panel. A gusset guides the gusset toward a selected edge of the panel so that the gusset is held in substantial alignment with the edge of the panel. An edge detector detects when a next edge of the panel is approaching the sewing machine. A turning mechanism is positioned along the sewing table and is moveable into engagement with the panel. The turning mechanism turns the panel relative to the sewing machine when the edge detector detects the next edge of the panel is approaching the sewing machine.

Abstract: An automated sewing device for automatically sewing together rectilinear and curved end portions respectively of two base materials. A guide element is provided to separate the two base materials from each other and guide them in a sewing direction, and a guide roller mechanism is provided, which operates to adjustingly bring one guide roller to contact with the base material having the curved end portion and rotate the guide roller to move that base material in a direction orthogonal with the sewing direction, thereby keeping the rectilinear and curved end portions in alignment with each other. Hence, a seam is created along the curved end portion with a constant margin given between the seam and the curved contour of the curved end portion. A pair of guide rollers may be provided to move two curved end portions in a direction orthogonal with the sewing direction for the same alignment purpose.

Abstract: A method of stitching one work piece to another or for stitching a decorative stitch line along a work piece. In one embodiment the method includes providing a first work piece having a first edge along which a stitch is to be made and providing a template having an edge that corresponds generally to at least a portion the first edge of the first work piece. The template is made from a material having a color selected to contrast with a color of the first work piece. The first work piece is then placed against the template so that the work piece's first edge abuts at least a portion of the edge of the template. Next, a computer-controlled sewing machine that has a machine-vision capability is used to stitch along a path that corresponds generally to a boundary between the first edge of the first work piece and the edge of the template. If necessary or appropriate, the computer-controlled sewing machine can adjust its stitching path in response to detecting the template.

Abstract: An improved sewing machine is disclosed for making consistent edge seams. The improvement automatically adjusts a width of a sewn seam based upon feedback from a sensor which detects a position of a sewn edge. Feedback from the sensor causes a transverse adjustment in the position of an edge guide. An outside foot of the sewing machine may be suspended on a biased linkage to permit its transverse displacement when making an adjustment to a seam width.

Abstract: The present invention provides a sewing machine for positioning a line of stitches a predetermined distance from an edge of a workpiece. The edge tracing sewing machine includes a machine body with a reciprocable needle mounted therein. The needle is reciprocated between an upward and a downward position at which it pierces a moving workpiece, passing a thread therethrough. The edge tracing sewing machine also includes a plurality of illuminable units that communicate stitch positioning to a machine operator, allowing the operator to manually adjust the lateral position of the workpiece, maintaining the stitch positioning within a predetermined tolerance from specifications.

Abstract: An improved sewing machine is disclosed for making consistent edge seams. The improvement automatically adjusts a width of a sewn seam based upon feedback from a sensor which detects a position of a sewn edge. Feedback from the sensor causes a transverse adjustment in the position of an edge guide. An outside foot of the sewing machine may be suspended on a biased linkage to permit its transverse displacement when making an adjustment to a seam width.

Abstract: In a sewing installation comprising a work piece holder of an outer contour that corresponds to the geometry of the work piece to be fixed thereon, the work piece holder being displaceable relative to a sewing needle via a control unit by the aid of x-y-drive motors, it is provided that a storage medium (chip 28) is disposed on the work piece holder (5, 6, 7), comprising any information necessary for the control of the sewing installation so that the course of the seam is computed and sewn corresponding to the contour of the work piece holder (5, 6, 7), the sewing installation comprising a sensor unit (read head 29) designed for the information to be read out of the storage medium (chip 28) and to be fed to an input of the control unit.

Abstract: A method for stitching one work piece to another or for stitching a decorative stitch line along a work piece. In one embodiment, the method includes first arranging a stencil over at least a portion of a work piece to be stitched where the stencil is cut from a material having a color selected to contrast with a color of the work piece. Next, a computer-controlled sewing apparatus having a machine-vision capability is used to stitch along a path that corresponds generally to an outer edge of the stencil. If necessary, the computer-controlled sewing apparatus can adjust its stitching path in response to detecting the stencil. Then, after stitching is completed, the stencil is removed from the work piece.

Abstract: A serial bus control system for an automatic sewing station for attaching a series of work pieces includes a serial bus cable connected to a power supply and a system controller. A program module is plugged into the serial bus cable and is programmed with an operations program or set of command instructions that are accessed and run by the system controller for controlling the automatic sewing station. A series of input modules are removably connected to the serial bus cable and receive inputs from various detectors monitoring the position and movement of the work pieces along a sewing path through the automatic sewing station.