Fully-sealed Or Vacuum-maintained Chamber (e.g., Ampoule) Patents (Class 117/109)
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Patent number: 8187380Abstract: Synthetic monocrystalline diamond compositions having one or more monocrystalline diamond layers formed by chemical vapor deposition, the layers including one or more layers having an increased concentration of one or more impurities (such as boron and/or isotopes of carbon), as compared to other layers or comparable layers without such impurities. Such compositions provide an improved combination of properties, including color, strength, velocity of sound, electrical conductivity, and control of defects. A related method for preparing such a composition is also described, as well as a system for use in performing such a method, and articles incorporating such a composition.Type: GrantFiled: October 29, 2004Date of Patent: May 29, 2012Assignee: Apollo Diamond, IncInventors: Robert C. Linares, Patrick J. Doering
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Patent number: 8163086Abstract: A physical vapor transport growth technique for silicon carbide is disclosed. The method includes the steps of introducing a silicon carbide powder and a silicon carbide seed crystal into a physical vapor transport growth system, separately introducing a heated silicon-halogen gas composition into the system in an amount that is less than the stoichiometric amount of the silicon carbide source powder so that the silicon carbide source powder remains the stoichiometric dominant source for crystal growth, and heating the source powder, the gas composition, and the seed crystal in a manner that encourages physical vapor transport of both the powder species and the introduced silicon-halogen species to the seed crystal to promote bulk growth on the seed crystal.Type: GrantFiled: August 29, 2007Date of Patent: April 24, 2012Assignee: Cree, Inc.Inventors: Stephan G. Mueller, Hudson M. Hobgood, Valeri F. Tsvetkov
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Patent number: 8137459Abstract: The inventive method for producing nanoparticles for ferrofluids by electron-beam evaporation and condensation in vacuum, consists in evaporating an initial solid material and in fixing nanoparticles to a cooled substrate by means of a solidifiable carrier during vapour condensation, wherein a solid inorganic material, which is selected from a group containing metals, alloys or oxides thereof, is used as an initial material and a solid liquid-soluble material is used as a magnetic carrier material for fixing nanoparticles. The method also consists in simultaneously evaporating the initial material and the carrier composition by electron-beam heating. The vapour is deposited on the substrate, the temperature which is lower than the melting point of the carrier material, and the condensate of the magnetic material nanoparticles, which have a size and are fixed in the carrier, is produced. The particle size is adjusted by setting the specified temperature of the substrate during vapour deposition.Type: GrantFiled: August 22, 2007Date of Patent: March 20, 2012Assignee: State Enterprise “International Center For Electron Beam Technologies of E.O. Paton Electric Welding Institute of National Academy of Sciences of Ukraine”Inventors: Boris Paton, Boris Movchan, Iurii Kurapov
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Patent number: 8123859Abstract: A method and apparatus for producing bulk single crystals of AlN having low dislocation densities of about 10,000 cm?2 or less includes a crystal growth enclosure with Al and N2 source material therein, capable of forming bulk crystals. The apparatus maintains the N2 partial pressure at greater than stoichiometric pressure relative to the Al within the crystal growth enclosure, while maintaining the total vapor pressure in the crystal growth enclosure at super-atmospheric pressure. At least one nucleation site is provided in the crystal growth enclosure, and provision is made for cooling the nucleation site relative to other locations in the crystal growth enclosure. The Al and N2 vapor is then deposited to grow single crystalline low dislocation density AlN at the nucleation site. High efficiency ultraviolet light emitting diodes and ultraviolet laser diodes are fabricated on low defect density AlN substrates, which are cut from the low dislocation density AlN crystals.Type: GrantFiled: July 22, 2010Date of Patent: February 28, 2012Assignee: Crystal IS, Inc.Inventors: Leo J. Schowalter, Glen A. Slack, J. Carlos Rojo
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Publication number: 20110155051Abstract: A manufacturing apparatus for growing a SiC single crystal on a surface of a seed crystal that is made of a SiC single crystal substrate by supplying a source gas of SiC from a lower side of a vacuum chamber toward the seed crystal includes a pedestal, a rod member, and a cooling system. The pedestal is disposed in the vacuum chamber. The pedestal has a first surface on which the seed crystal is disposed and a second surface opposed to the first surface. The rod member holds the pedestal. The cooling system includes a temperature control pipe and a coolant temperature controller. The temperature control pipe is disposed on the second surface side of the pedestal. The coolant temperature controller controls a temperature of a coolant that flows to the temperature control pipe.Type: ApplicationFiled: November 30, 2010Publication date: June 30, 2011Applicant: DENSO CORPORATIONInventor: Kazukuni HARA
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Publication number: 20110126759Abstract: An apparatus for growing a synthetic diamond comprises a growth chamber, at least one manifold allowing access to the growth chamber, and a plurality of safety clamps positioned on opposite sides of the growth chamber; wherein the growth chamber and the plurality of safety clamps are comprised of a material having a tensile strength of about 120,000-200,000 psi, a yield strength of about 100,000-160,000 psi, an elongation of about 10-20%, an area reduction of about 40-50%, an impact strength of about 30-40 ft-lbs, and a hardness greater than 320 BHN.Type: ApplicationFiled: January 28, 2011Publication date: June 2, 2011Applicant: THE GEMESIS CORPORATIONInventors: Robert CHODELKA, Hexiang ZHU, Alexander NOVIKOV
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Patent number: 7931748Abstract: The invention provides systems and methods for the deposition of an improved diamond-like carbon material, particularly for the production of magnetic recording media. The diamond-like carbon material of the present invention is highly tetrahedral, that is, it features a large number of the sp3 carbon-carbon bonds which are found within a diamond crystal lattice. The material is also amorphous, providing a combination of short-range order with long-range disorder, and can be deposited as films which are ultrasmooth and continuous at thicknesses substantially lower than known amorphous carbon coating materials. The carbon protective coatings of the present invention will often be hydrogenated. In a preferred method for depositing of these materials, capacitive coupling forms a highly uniform, selectively energized stream of ions from a dense, inductively ionized plasma.Type: GrantFiled: December 12, 2008Date of Patent: April 26, 2011Assignee: Stormedia Texas, LLCInventors: Vijayen Veerasamy, Manfred Weiler, Eric Li
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Patent number: 7922814Abstract: In the production process of the present invention for high purity polycrystal silicon, using a vertical reactor having a silicon chloride gas-feeding nozzle and a reducing agent gas-feeding nozzle which are disposed at an upper part and a waste gas discharge pipe, a silicon chloride gas and a reducing agent gas are fed into the reactor to form polycrystal silicon at a tip part of the silicon chloride gas-feeding nozzle by the reaction of the silicon chloride gas with the reducing agent gas, and the polycrystal silicon is allowed to grow from the tip part of the silicon chloride gas-feeding nozzle toward a lower part thereof.Type: GrantFiled: November 3, 2006Date of Patent: April 12, 2011Assignee: Chisso CorporationInventors: Shuichi Honda, Minoru Yasueda, Satoshi Hayashida, Masatsugu Yamaguchi, Toru Tanaka
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Patent number: 7837790Abstract: Methods and apparatus for formation and treatment of epitaxial layers containing silicon and carbon are disclosed. Treatment of the epitaxial layer converts interstitial carbon to substitutional carbon. Specific embodiments pertain to the formation and treatment of epitaxial layers in semiconductor devices, for example, Metal Oxide Semiconductor Field Effect Transistor (MOSFET) devices. In specific embodiments, the treatment of the epitaxial layer involves annealing for short periods of time, for example, by laser annealing, millisecond annealing, rapid thermal annealing, and spike annealing in a environment containing nitrogen.Type: GrantFiled: December 1, 2006Date of Patent: November 23, 2010Assignee: Applied Materials, Inc.Inventors: Yihwan Kim, Arkadii V. Samoilov
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Patent number: 7837789Abstract: A method of epitaxial growth of a 4H—SiC single crystal enabling growth of an SiC single crystal with low defects and low impurities able to be used for a semiconductor material at a practical growth rate, comprising growing a 4H—SiC single crystal on a 4H—SiC single crystal substrate by epitaxial growth while inclining an epitaxial growth plane of the substrate from a (0001) plane of the 4H—SiC single crystal by an off-angle of at least 12 degrees and less than 30 degrees in a <11-20> axial direction, and a 4H—SiC single crystal obtained by the same.Type: GrantFiled: May 13, 2005Date of Patent: November 23, 2010Assignees: Toyota Jidosha Kabushiki Kaisha, Sumitomo Electric Industries, Ltd.Inventors: Tsunenobu Kimoto, Hiromu Shiomi, Hiroaki Saitoh
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Publication number: 20100192840Abstract: A Si(1-x)MxC material for heterostructures on SiC can be grown by CVD, PVD and MOCVD. SIC doped with a metal such as Al modifies the bandgap and hence the heterostructure. Growth of SiC Si(1-x)MxC heterojunctions using SiC and metal sources permits the fabrication of improved HFMTs (high frequency mobility transistors), HBTs (heterojunction bipolar transistors), and HEMTs (high electron mobility transistors).Type: ApplicationFiled: February 26, 2010Publication date: August 5, 2010Applicant: Northrop Grumman Systems CorporationInventors: Narsingh B. Singh, Brian P. Wagner, David J. Knuteson, Michael E. Aumer, Andre Berghmans, Darren Thomson, David Kahler
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Patent number: 7767022Abstract: A crystal is sublimation grown in a crucible by way of a temperature gradient in the presence of between 1 and 200 Torr of inert gas. The pressure of the inert gas is then increased to between 300 and 600 Torr, while the temperature gradient is maintained substantially constant. The temperature gradient is then reduced and the temperature in the crucible is increased sufficiently to anneal the crystal. Following cooling and removal from the crucible, the crystal is heated in the presence of oxygen in an enclosure to a temperature sufficient to remove unwanted material from the crystal. Following cooling and removal from the enclosure, the crystal surrounded by another instance of the source material is heated in a crucible in the presence 200 and 600 Torr of inert gas to a temperature sufficient to anneal the crystal.Type: GrantFiled: April 19, 2007Date of Patent: August 3, 2010Assignee: II-VI IncorporatedInventors: Avinash K. Gupta, Ilya Zwieback, Jihong Chen, Marcus Getkin, Walter R. M. Stepko, Edward Semenas
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Patent number: 7625447Abstract: SiC is a very stable substance, and it is difficult to control the condition of a SiC surface to be suitable for crystal growth in conventional Group III nitride crystal growing apparatuses. This problem is solved as follows. The surface of a SiC substrate 1 is rendered into a step-terrace structure by performing a heating process in an atmosphere of HCl gas. The surface of the SiC substrate 1 is then treated sequentially with aqua regia, hydrochloric acid, and hydrofluoric acid. A small amount of silicon oxide film formed on the surface of the SiC substrate 1 is etched so as to form a clean SiC surface 3 on the substrate surface. The SiC substrate 1 is then installed in a high-vacuum apparatus and the pressure inside is maintained at ultrahigh vacuum (such as 10?6 to 10?8 Pa). In the ultrahigh vacuum state, a process of irradiating the surface with a Ga atomic beam 5 at time t1 at temperature of 800° C. or lower and performing a heating treatment at 800° C. or higher is repeated at least once.Type: GrantFiled: March 18, 2004Date of Patent: December 1, 2009Assignee: Japan Science and Technology AgencyInventors: Jun Suda, Hiroyuki Matsunami, Norio Onojima
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Patent number: 7611579Abstract: A system for synthesizing nanostructures using chemical vapor deposition (CVD) is provided. The system includes a housing, a porous substrate within the housing, and on a downstream surface of the substrate, a plurality of catalyst particles from which nanostructures can be synthesized upon interaction with a reaction gas moving through the porous substrate. Electrodes may be provided to generate an electric field to support the nanostructures during growth. A method for synthesizing extended length nanostructures is also provided. The nanostructures are useful as heat conductors, heat sinks, windings for electric motors, solenoid, transformers, for making fabric, protective armor, as well as other applications.Type: GrantFiled: January 14, 2005Date of Patent: November 3, 2009Assignee: Nanocomp Technologies, Inc.Inventors: David Lashmore, Joseph J. Brown, Robert C. Dean, Jr., Peter L. Antoinette
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Publication number: 20090260563Abstract: A method of producing a zinc oxide-based semiconductor crystal, including: introducing at least zinc and oxygen on a surface of a substrate; and growing a zinc oxide-based semiconductor crystal on the substrate, wherein a total or partial portion of the zinc is ionized in a vacuum atmosphere of 1×10?4 Torr or less and is introduced to the surface of the substrate to grow the ZnO based semiconductor crystal. As a result, it is possible to provide a method of producing a zinc oxide based semiconductor crystal capable of growing a zinc oxide semiconductor crystal having excellent surface flatness and crystallinity and including an extremely small amount of impurities at a high growth rate.Type: ApplicationFiled: June 22, 2007Publication date: October 22, 2009Applicants: Fujikura Ltd., Chiba UniversityInventors: Koji Omichi, Yoshikazu Kaifuchi, Munehisa Fujimaki, Akihiko Yoshikawa
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Patent number: 7594968Abstract: The invention relates to a single-crystal diamond grown by microwave plasma chemical vapor deposition that has a toughness of at least about 30 MPa m1/2. The invention also relates to a method of producing a single-crystal diamond with a toughness of at least about 30 MPa m1/2. The invention further relates to a process for producing a single crystal CVD diamond in three dimensions on a single crystal diamond substrate.Type: GrantFiled: September 9, 2005Date of Patent: September 29, 2009Assignee: Carnegie Institution of WashingtonInventors: Russell J. Hemley, Ho-kwang Mao, Chih-shiue Yan
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Patent number: 7591897Abstract: A process for the rapid synthesis of metal oxide nanoparticles at low temperatures and methods which facilitate the fabrication of long metal oxide nanowires. The method is based on treatment of metals with oxygen plasma. Using oxygen plasma at low temperatures allows for rapid growth unlike other synthesis methods where nanomaterials take a long time to grow. Density of neutral oxygen atoms in plasma is a controlling factor for the yield of nanowires. The oxygen atom density window differs for different materials. By selecting the optimal oxygen atom density for various materials the yield can be maximized for nanowire synthesis of the metal.Type: GrantFiled: March 20, 2006Date of Patent: September 22, 2009Assignee: University of Louisville Research Foundation, Inc.Inventors: Mahendra Kumar Sunkara, Sreeram Vaddiraju, Miran Mozetic, Uros Cvelbar
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Patent number: 7553373Abstract: A method of producing a silicon carbide single crystal, having: fixing a seed crystal, including setting a seed crystal on a seed crystal fixing part with interposition of an adhesive; applying a uniform pressure on the entire surface of the seed crystal by contacting a flexible bag which is inflatable and deflatable to the seed crystal by charging a gas into the to flexible bag; hardening the adhesive; and sublimating a silicon carbide powder obtained by calcinating a mixture containing at least a silicon source and a resol xylene resin, having a nitrogen content of 100 mass ppm or less and having a content of each impurity elements of 0.1 mass ppm or less, and re-crystallizing for growing a silicon carbide single crystal.Type: GrantFiled: May 18, 2006Date of Patent: June 30, 2009Assignee: Bridgestone CorporationInventors: Masashi Otsuki, Takayuki Maruyama, Shigeki Endo, Daisuke Kondo, Takuya Monbara
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Patent number: 7547359Abstract: An aerosol of a powder composed of helium carrier gas and particles of a hexagonal aluminum nitride is charged through a transfer pipe 3 into a film deposition chamber 4 whose interior is depressurized by gas evacuation using a vacuum pump 5 to maintain a degree of vacuum of 200-8000 Pa during supply of the carrier gas and the aerosol is blown from a nozzle 6 provided on the end of the transfer pipe 3 inside the film deposition chamber 4 to impinge on a substrate fastened to a substrate holder 7 to make the impact force of the particles at collision with the substrate 4 GPa or greater, thereby transforming the crystal structure of the aluminum nitride from hexagonal to cubic to deposit cubic aluminum nitride on the substrate.Type: GrantFiled: March 19, 2004Date of Patent: June 16, 2009Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Atsushi Iwata, Jun Akedo
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Patent number: 7537659Abstract: The invention relates to the field of CdTe or CdZnTe single crystal production and to an improved solid-phase method of obtaining large CdTe or CdZnTe crystals having an excellent crystalline structure.Type: GrantFiled: August 6, 2002Date of Patent: May 26, 2009Inventors: Robert Georges Lucien Triboulet, Said Assoumani Said Hassani
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Patent number: 7524376Abstract: A crystal growth setup within a physical vapor transport growth furnace system for producing AlN monocrystal boules at high temperatures includes a crucible effective to contain an AlN source material and a growing AlN crystal boule. This crucible has a thin wall thickness in at least that portion housing the growing AlN crystal boule. Other components include a susceptor, in case of an inductive heating, or a heater, in case of a resistive heating, a thermal insulation enclosing the susceptor or heater effective to provide a thermal gradient inside the crucible in the range of 5-100° C./cm and a furnace chamber capable of being operated from a vacuum (<0.1 torr) to a gas pressure of at least 4000 torr through filling or flowing a nitrogen gas or a mixture of nitrogen gas and argon gas. The high temperatures contribute to a high boule growth rate and the thin wall thickness contributes to reduced imparted stress during boule removal.Type: GrantFiled: April 25, 2007Date of Patent: April 28, 2009Assignee: Fairfield Crystal Technology, LLCInventor: Shaoping Wang
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Patent number: 7501024Abstract: A plume (109) is generated by irradiating a side face of a graphite rod (101) with a laser beam (103) to vaporize carbon. The vaporized carbon is introduced to a carbon nanohorn recovery chamber (119) through a recovery pipe (155), and the vaporized carbon is recovered as a carbon nanohorn assembly (117). A cooling tank (150) including liquid nitrogen (151) is arranged in the recovery pipe (155). While the cooling tank (150) controls the plume (109) at a low temperature, the cooling tank (150) cools the carbon vapor when the carbon vapor passes through the recovery pipe (155). The cooled carbon vapor is recovered as the carbon nanohorn assembly (117) which is controlled in the desired shape and dimensions.Type: GrantFiled: May 19, 2004Date of Patent: March 10, 2009Assignee: NEC CorporationInventors: Takeshi Azami, Daisuke Kasuya, Sumio Iijima, Tsutomu Yoshitake, Yoshimi Kubo, Masako Yudasaka
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Patent number: 7497906Abstract: A seed crystal fixing apparatus for fixing the seed crystal on the seed crystal setting part of a reaction vessel with interposition of the adhesive, has a chamber configured to place the seed crystal setting part and form a hermetic atmosphere within the chamber; and a pressure part placed within the chamber for uniformly applying a pressure on the entire surface of the seed crystal.Type: GrantFiled: March 8, 2007Date of Patent: March 3, 2009Assignee: Bridgestone CorporationInventors: Daisuke Kondo, Takuya Monbara
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Patent number: 7449065Abstract: A method and the benefits resulting from the product thereof are disclosed for the growth of large, low-defect single-crystals of tetrahedrally-bonded crystal materials. The process utilizes a uniquely designed crystal shape whereby the direction of rapid growth is parallel to a preferred crystal direction. By establishing several regions of growth, a large single crystal that is largely defect-free can be grown at high growth rates. This process is particularly suitable for producing products for wide-bandgap semiconductors, such as SiC, GaN, AlN, and diamond. Large low-defect single crystals of these semiconductors enable greatly enhanced performance and reliability for applications involving high power, high voltage, and/or high temperature operating conditions.Type: GrantFiled: December 2, 2006Date of Patent: November 11, 2008Assignee: Ohio Aerospace InstituteInventors: J. Anthony Powell, Philip G. Neudeck, Andrew J. Trunek, David J. Spry
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Patent number: 7387679Abstract: A method of producing a silicon carbide single crystal has storing a sublimation law material on a first end portion in a reaction container; disposing a seed crystal of a silicon carbide single crystal on a second end portion substantially facing the sublimation law material in the reaction container; and re-crystallizing the sublimated sublimation law material on the seed crystal to grow a silicon carbide single crystal, wherein a sealing portion is provided in the reaction container to grow a silicon carbide single crystal on the seed crystal provided in the sealing portion while preventing the leak of the sublimated sublimation law material from the atmosphere for sublimation.Type: GrantFiled: May 28, 2004Date of Patent: June 17, 2008Assignee: Bridgestone CorporationInventors: Takayuki Maruyama, Yoshinori Kobayashi, Takuya Monbara
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Patent number: 7323051Abstract: A method is disclosed for producing a high quality bulk single crystal of silicon carbide in a seeded growth system. The method includes positioning a seed crystal on the seed holder with a low porosity backing material that provides a vapor barrier to silicon carbide sublimation from the seed and that minimizes the difference in thermal conductivity between the seed and the backing material to minimize or eliminate temperature differences across the seed and likewise minimize or eliminate vapor transport from the rear of the seed that would otherwise initiate and propagate defects in the growing crystal.Type: GrantFiled: October 12, 2005Date of Patent: January 29, 2008Assignee: Cree, Inc.Inventors: Hudson M. Hobgood, Jason R. Jenny, David Phillip Malta, Valeri F. Tsvetkov, Calvin H. Carter, Jr., Robert Tyler Leonard, George J. Fechko, Jr.
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Patent number: 7316746Abstract: A method for a growing solid-state, spectrometer grade II-VI crystal using a high-pressure hydrothermal process including the following steps: positioning seed crystals in a growth zone of a reactor chamber; positioning crystal nutrient material in the nutrient zone of the chamber; filling the reactor with a solvent fluid; heating and pressuring the chamber until at least a portion of the nutrient material dissolves in the solvent and the solvent becomes supercritical in the nutrient zone; transporting supercritical from the nutrient zone to the growth zone, and growing the seed crystals as nutrients from the supercritical fluid deposit on the crystals.Type: GrantFiled: March 18, 2005Date of Patent: January 8, 2008Assignee: General Electric CompanyInventors: Mark Philip D'Evelyn, Dong-Sil Park, John Thomas Leman
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Patent number: 7314520Abstract: A high quality single crystal wafer of SiC is disclosed having a diameter of at least about 3 inches and a 1 c screw dislocation density of less than about 2000 cm?2.Type: GrantFiled: October 4, 2004Date of Patent: January 1, 2008Assignee: Cree, Inc.Inventors: Adrian Powell, Mark Brady, Stephen G. Mueller, Valeri F. Tsvetkov, Robert T. Leonard
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Patent number: 7314521Abstract: A high quality single crystal wafer of SiC is disclosed having a diameter of at least about 100 mm and a micropipe density of less than about 25 cm?2.Type: GrantFiled: October 4, 2004Date of Patent: January 1, 2008Assignee: Cree, Inc.Inventors: Adrian Powell, Mark Brady, Robert Tyler Leonard
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Patent number: 7300519Abstract: The invention is an improvement in a method of producing a high quality bulk single crystal of silicon carbide in a seeded sublimation system. The improvement includes etching the front face on each of a first and second SiC seed to a depth of greater than about 20 ?m while protecting the opposite or back face on each of the first and second SiC seeds. Protection of the front faces occurs by placing the faces sufficiently close to one another to shield the back faces from being etched during etching of the respective unprotected front faces. Separation of the first and second SiC seeds occurs after the etching of the front faces is complete.Type: GrantFiled: November 17, 2004Date of Patent: November 27, 2007Assignee: Cree, Inc.Inventors: Valeri F. Tsvetkov, Adrian Powell, Stephan Georg Mueller
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Patent number: 7279041Abstract: An atomic layer deposition method includes positioning a plurality of semiconductor wafers into an atomic layer deposition chamber. Deposition precursor is emitted from individual gas inlets associated with individual of the wafers received within the chamber effective to form a respective monolayer onto said individual wafers received within the chamber. After forming the monolayer, purge gas is emitted from individual gas inlets associated with individual of the wafers received within the chamber. An atomic layer deposition tool includes a subatmospheric load chamber, a subatmospheric transfer chamber and a plurality of atomic layer deposition chambers. Other aspects and implementations are disclosed.Type: GrantFiled: June 30, 2005Date of Patent: October 9, 2007Assignee: Micron Technology, Inc.Inventors: Gurtej S. Sandhu, Trung Tri Doan
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Patent number: 7220321Abstract: An apparatus and processes for large scale inline manufacturing of CdTe photovoltaic modules in which all steps, including rapid substrate heating, deposition of CdS, deposition of CdTe, CdCl2 treatment, and ohmic contact formation, are performed within a single vacuum boundary at modest vacuum pressures. A p+ ohmic contact region is formed by subliming a metal salt onto the CdTe layer. A back electrode is formed by way of a low cost spray process, and module scribing is performed by means of abrasive blasting or mechanical brushing through a mask. The vacuum process apparatus facilitates selective heating of substrates and films, exposure of substrates and films to vapor with minimal vapor leakage, deposition of thin films onto a substrate, and stripping thin films from a substrate. A substrate transport apparatus permits the movement of substrates into and out of vacuum during the thin film deposition processes, while preventing the collection of coatings on the substrate transport apparatus itself.Type: GrantFiled: March 24, 2004Date of Patent: May 22, 2007Inventors: Kurt L. Barth, Robert A. Enzenroth, Walajabad S. Sampath
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Patent number: 7220313Abstract: The invention herein relates to controlling the nitrogen content in silicon carbide crystals and in particular relates to reducing the incorporation of nitrogen during sublimation growth of silicon carbide. The invention controls nitrogen concentration in a growing silicon carbide crystal by providing an ambient atmosphere of hydrogen in the growth chamber. The hydrogen atoms, in effect, block, reduce, or otherwise hinder the incorporation of nitrogen atoms at the surface of the growing crystal.Type: GrantFiled: July 28, 2003Date of Patent: May 22, 2007Assignee: Cree, Inc.Inventors: George J. Fechko, Jr., Jason R. Jenny, Hudson M. Hobgood, Valeri F. Tsvetkov, Calvin H. Carter, Jr.
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Patent number: 7208044Abstract: This invention disclosure describes methods for the fabrication metal oxide films on surfaces by topotactic anion exchange, and laminate structures enabled by the method. A precursor metal-nonmetal film is deposited on the surface, and is subsequently oxidized via topotactic anion exchange to yield a topotactic metal-oxide product film. The structures include a metal-oxide layer(s) and/or a metal-nonmetal layer(s).Type: GrantFiled: November 24, 2004Date of Patent: April 24, 2007Inventor: Mark A. Zurbuchen
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Patent number: 7147715Abstract: A method is disclosed for producing semi-insulating silicon carbide crystal with a controlled nitrogen content.Type: GrantFiled: July 28, 2003Date of Patent: December 12, 2006Assignee: Cree, Inc.Inventors: David Phillip Malta, Jason Ronald Jenny, Hudson McDonald Hobgood, Valeri F. Tsvetkov
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Patent number: 7087112Abstract: An apparatus and method for fabricating a mount for an aluminum nitride (AlN) seed for single crystal aluminum nitride growth is provided. A holder having a proximal base and wall portions extending therefrom is fabricated from crystal growth crucible material, and defines an internal cavity. An AlN seed is placed within the holder, and placed within a nitrogen atmosphere at a temperature at or exceeding the melting point of a suitable material capable of forming a nitride ceramic by nitridation, such as aluminum. Pellets fabricated from this material are dropped into the holder and onto the seed, so that they melt and react with the nitrogen atmosphere to form a nitride ceramic. The seed is effectively molded in-situ with the ceramic, so that the ceramic and holder forms a closely conforming holder for the seed, suitable for single crystal AlN growth.Type: GrantFiled: December 2, 2003Date of Patent: August 8, 2006Assignee: Crystal IS, Inc.Inventors: Juan Carlos Rojo, Leo J. Schowalter, Kenneth Morgan, Jan Barani
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Patent number: 7083680Abstract: A glass bottle containing a sample of an organic material to be purified is located at a position surrounded by a heater near one end in an outer glass tube. An inner glass tube for catching organic crystals obtained by recrystallization is located at a position near the other end in the outer glass tube. When the sample of the organic material is sublimed and purified, the inside of the outer glass tube is kept in a higher vacuum state (lower pressure) than 200 Pa by a vacuum pump. The sample inside the outer glass tube is heated by the heater, to sublime organic molecules of the sample contained in the glass bottle. The outer glass tube is provided with a temperature gradient, so that organic molecule vapor is cooled near the other end in the outer glass tube, and is recrystallized inside the inner glass tube.Type: GrantFiled: September 23, 2002Date of Patent: August 1, 2006Assignee: Sanyo Electric Co., Ltd.Inventor: Yuji Hamada
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Patent number: 7056383Abstract: A crucible is provided that is thermally stable at high temperatures and is suitable for use in the growth of large, bulk AlN, AlxGa1-xN or other nitride single crystals. The crucible is comprised of specially treated tantalum. During the initial treatment, the walls of the crucible are carburized, thus achieving a crucible that can be subjected to high temperatures without deformation. Once the carburization of the tantalum is complete, the crucible undergoes further treatment to protect the surfaces that are expected to come into contact with nitride vapors during crystal growth with a layer of TaN. If the crucible is to be used with a graphite furnace, only the inner surfaces of the crucible are converted to TaN, thus keeping TaC surfaces adjacent to the graphite furnace elements. If the crucible is to be used with a non-graphite furnace, both the inner and outer surfaces of the crucible are converted to TaN.Type: GrantFiled: February 13, 2004Date of Patent: June 6, 2006Assignee: The Fox Group, Inc.Inventors: Heikki I. Helava, Mark G. Ramm
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Patent number: 7048798Abstract: A method of producing a silicon carbide single crystal in which a sublimation raw material 40 is accommodated at the side of vessel body 12 in a graphite crucible 10, placing a seed crystal of a silicon carbide single crystal at the side of cover body 11 of the graphite crucible 10, the sublimation raw material 40 is sublimated by a first induction heating coil 21 placed at the side of sublimation raw material 40, a re-crystallization atmosphere is form by a second induction heating coil 20 placed at the side of cover body 11 so that the sublimation raw material 40 sublimated by the first induction heating coil 21 is re-crystallizable only in the vicinity of the seed crystal of a silicon carbide single crystal, and the sublimation raw material 40 is re-crystallized on the seed crystal of a silicon carbide single crystal, and a silicon carbide single crystal 60 is grown while keeping the whole surface of its growth surface in convex shape through the all growth processes.Type: GrantFiled: December 21, 2001Date of Patent: May 23, 2006Assignee: Bridgestone CorporationInventors: Takayuki Maruyama, Shigeki Endo
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Patent number: 7045009Abstract: A method for manufacturing a single crystal includes the steps of: flowing a raw material gas toward a seed crystal in a reactive chamber so that the single crystal grows from the seed crystal; controlling the raw material gas by a gas flow control member having a cylindrical shape; passing the raw material gas through a clearance between the seed crystal and an inner wall of the gas flow control member; and flowing a part of the raw material gas to bypass the seed crystal. The method provides the single crystal having good quality.Type: GrantFiled: August 3, 2004Date of Patent: May 16, 2006Assignees: Denso Corporation, National Institute of Advanced Industrial Science and TechnologyInventors: Tomohisa Kato, Shinichi Nishizawa, Fusao Hirose
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Patent number: 6984448Abstract: A cubic boron nitride cluster comprises a core (10) and an overgrown region, the overgrown region containing a plurality of cubic boron nitride crystallites (12) extending outwards from the core (10). The majority of the cubic boron nitride crystallites (12) have a cross-sectional area which increases as the distance from the core (10) increases. A method of producing cubic boron nitride clusters is also provided.Type: GrantFiled: November 17, 2000Date of Patent: January 10, 2006Inventors: Geoffrey John Davies, Raymond Albert Chapman, Lesley Kay Hedges, Aulette Stewart, Bronwyn Annette Roberts
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Patent number: 6962624Abstract: The invention relates to a method and a device for depositing especially, organic layers. In a heated reactor, a non-gaseous starting material that is stored in a source in the form of a container is transported from said source to a substrate by a carrier gas in gaseous form and is deposited on said substrate. The rate of production of the gaseous starting material by the source is unpredictable due to a heat input that cannot be regulated in a reproducible manner and due to cooling resulting from the carrier gas. The invention therefore provides that the preheated carrier gas washes through the starting material from bottom to top, the starting material being kept essentially isothermal in relation to the carrier gas by the heated container walls.Type: GrantFiled: March 28, 2003Date of Patent: November 8, 2005Assignee: Aixtron AGInventors: Holger Jürgensen, Gerhard Karl Strauch, Markus Schwambera
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Patent number: 6916374Abstract: An atomic layer deposition method includes positioning a plurality of semiconductor wafers into an atomic layer deposition chamber. Deposition precursor is emitted from individual gas inlets associated with individual of the wafers received within the chamber effective to form a respective monolayer onto said individual wafers received within the chamber. After forming the monolayer, purge gas is emitted from individual gas inlets associated with individual of the wafers received within the chamber. An atomic layer deposition tool includes a subatmospheric load chamber, a subatmospheric transfer chamber and a plurality of atomic layer deposition chambers. Other aspects and implementations are disclosed.Type: GrantFiled: October 8, 2002Date of Patent: July 12, 2005Assignee: Micron Technology, Inc.Inventors: Gurtej S. Sandhu, Trung Tri Doan
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Patent number: 6863728Abstract: A low defect (e.g., dislocation and micropipe) density silicon carbide (SiC) is provided as well as an apparatus and method for growing the same. The SiC crystal, grown using sublimation techniques, is preferably divided into two stages of growth. During the first stage of growth, the crystal grows in a normal direction while simultaneously expanding laterally. Although dislocations and other material defects may propagate within the axially grown material, defect propagation and generation in the laterally grown material are substantially reduced, if not altogether eliminated. After the crystal has expanded to the desired diameter, the second stage of growth begins in which lateral growth is suppressed and normal growth is enhanced. A substantially reduced defect density is maintained within the axially grown material that is based on the laterally grown first stage material.Type: GrantFiled: May 31, 2002Date of Patent: March 8, 2005Assignee: The Fox Group, Inc.Inventors: Yury Alexandrovich Vodakov, Mark Grigorievich Ramm, Evgeny Nikolaevich Mokhov, Alexandr Dmitrievich Roenkov, Yury Nikolaevich Makarov, Sergei Yurievich Karpov, Mark Spiridonovich Ramm, Heikki I. Helava
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Patent number: 6833027Abstract: A method of making a Schottky diode comprising the steps of: providing a single crystal diamond comprising a surface; placing the single crystal diamond in a CVD system; heating the diamond to a temperature of at least about 950° C.; providing a gas mixture capable of growing diamond film and comprising a sulfur compound through the CVD system; growing an epitaxial diamond film on the surface of the single crystal diamond; baking the diamond at a temperature of at least about 650° C. in air for a period of time that minimizes oxidation of the diamond; and fabricating a Schottky diode comprising the diamond film. A Schottky diode comprising an epitaxial diamond film and capable of blocking at least about 6 kV in a distance of no more than about 300 &mgr;m.Type: GrantFiled: September 26, 2002Date of Patent: December 21, 2004Assignee: The United States of America as represented by the Secretary of the NavyInventors: James E. Butler, Michael W. Geis, Donald D. Flechtner, Robert L. Wright
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Patent number: 6783592Abstract: The present invention is related to a method that enables and improves wide bandgap homoepitaxial layers to be grown on axis single crystal substrates, particularly SiC. The lateral positions of the screw dislocations in epitaxial layers are predetermined instead of random, which allows devices to be reproducibly patterned to avoid performance degrading crystal defects normally created by screw dislocations.Type: GrantFiled: October 10, 2002Date of Patent: August 31, 2004Assignee: The United States of America as represented by the Administrator of National Aeronautics and Space AdministrationInventors: Philip G. Neudeck, J. Anthony Powell
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Patent number: 6770137Abstract: A crucible has first member and second cylindrical body, and is disposed in a lower chamber. The fist member is disposed in the second cylindrical body so as to define a gas flow path formed therebetween as a gap. A pedestal is disposed inside the first member. A seed crystal is fixed to the pedestal. SiC single crystals are formed on the pedestal by introducing a mixture gas through an inlet conduit. During growth of the SiC single crystals, conductance in introduction of the mixture gas into the crucible is larger than that in exhaust of the mixture gas, so that pressure of the mixture gas in the crucible is larger than that of the mixture gas after exhausted from the crucible.Type: GrantFiled: November 2, 2001Date of Patent: August 3, 2004Assignee: Denso CorporationInventors: Kazukuni Hara, Masao Nagakubo, Shoichi Onda
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Publication number: 20030233977Abstract: A method is disclosed for forming a silicon carbide component. The method calls for providing a preform, including carbon, purifying the preform to remove impurities to form a purified preform, and exposing the purified preform to a molten infiltrant which includes silicon. According to the foregoing method, the molten infiltrant reacts with the carbon to form silicon carbide. The silicon carbide component formed according to this method may be particularly suitable for use in semiconductor fabrication processes, as a semiconductor processing component.Type: ApplicationFiled: June 20, 2002Publication date: December 25, 2003Inventors: Yeshwanth Narendar, Edmund L. Mastrovito
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Patent number: 6569240Abstract: After an underlying layer, made of a single crystal metal material, has been formed on a semiconductor layer, part or all of the underlying layer is changed into a metal oxide layer by supplying oxygen thereto from above the underlying layer. Then, a ferroelectric or high-dielectric-constant film is further formed on the metal oxide layer. Since the film made of a metal material is formed on the semiconductor layer, a silicon dioxide film or the like is not formed easily. Thus, a dielectric film, which includes an underlying layer with a high dielectric constant and has a large capacitance per unit area, can be obtained. Various defects such as interface states in the semiconductor layer can also be reduced advantageously if these process steps are performed after a thermal oxide film has been formed on the semiconductor layer.Type: GrantFiled: March 17, 2000Date of Patent: May 27, 2003Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Takashi Nishikawa, Kenji Iijima
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Patent number: 6562131Abstract: A method and apparatus for axially growing single crystal silicon carbide is provided. Utilizing the system, silicon carbide can be grown with a dislocation density of less than 104 per square centimeter, a micropipe density of less than 10 per square centimeter, and a secondary phase inclusion density of less than 10 per cubic centimeter. As disclosed, a SiC source and a SiC seed crystal of the desired polytype are co-located within a crucible, the growth zone being defined by the substantially parallel surfaces of the source and the seed in combination with the sidewalls of the crucible. Prior to reaching the growth temperature, the crucible is evacuated and sealed, either directly or through the use of a secondary container housing the crucible. The crucible is comprised of tantalum or niobium that has been specially treated.Type: GrantFiled: May 4, 2001Date of Patent: May 13, 2003Assignee: The Fox Group, Inc.Inventors: Yury Alexandrovich Vodakov, Evgeny Nikolaevich Mokhov, Mark Grigorievich Ramm, Alexandr Dmitrievich Roenkov, Yury Nikolaevich Makarov, Sergei Yurievich Karpov, Mark Spiridonovich Ramm, Leonid Iosifovich Temkin