Abstract: A piston for an internal combustion engine may include a piston head and a piston shaft. The piston shaft may have two shaft walls, one arranged on a pressure side and the other arranged on a counter-pressure side. Two box walls may have pin bosses and connect the shaft walls. Each of the box walls may have a first partial wall section and a second partial wall section. The first partial wall section may extend between the pin boss and the shaft wall arranged on the pressure side. The second partial wall section may extend between the pin boss and the shaft wall arranged on the counter-pressure side. A first longitudinal centre line of the first partial wall section is may be convergent to a second longitudinal centre line of the second partial wall section, wherein the first and second longitudinal centre lines—intersect each other outside the piston.

Abstract: A multi-part piston for an internal combustion engine has an upper piston part having a piston crown, and a lower piston part. The lower piston part has pin boss supports and pin bosses connected with them and the upper piston part and the lower piston part each have an inner and an outer support element, which elements delimit an outer circumferential cooling channel. The inner support elements delimit a cavity that is open toward the pin bosses. The cavity has a separate cooling oil collector that has at least one cooling oil opening. The piston is produced by manufacturing the upper piston part and lower piston part, inserting the cooling oil collector into the upper piston part or lower piston part, and joining the upper and lower piston parts together by friction welding.

Abstract: A compression ring assembly for a piston of an internal combustion engine includes a first compression ring and a second compression ring, with the second compression ring overlaid adjacent to and in abutting engagement with the first compression ring. When both the first compression ring and the second compression ring are uncompressed and in a free state, the second compression ring includes an outer second ring diameter that is greater than an outer first ring diameter of the first compression ring. Additionally, the first compression ring includes a first radial width that is greater than a second radial width of the second compression ring. A first gap of the first compression ring is positioned relative to a second gap of the second compression ring in a non-overlapping orientation.

Abstract: The invention is directed to an article with a liquid-impregnated surface, the surface having a matrix of features thereupon, spaced sufficiently close to stably contain a liquid therebetween or therewithin, and preferable also a thin film thereupon. The surface provides the article with advantageous non-wetting properties. Compared to previous non-wetting surfaces, which include a gas (e.g., air) entrained within surface textures, these liquid-impregnated surfaces are resistant to impalement and frost formation, and are therefore more robust.

Abstract: A piston for an internal combustion engine includes a one-piece aluminum piston body including a piston head and a piston skirt adjoining the head. The skirt includes a taper narrowing towards the head and defining a major diameter in a first direction normal to a longitudinal piston axis, and a minor diameter in a direction normal to the first direction. The major diameter and minor diameter may have dimensions specified in Table 1, such that scuffing or scratching of the piston is prevented, particularly during engine break-in.

Abstract: A piston device for internal combustion engines includes a first compression ring and a second compression ring in an outer circumference of a piston, wherein the second compression ring includes a notch extending from the inner circumference to the outer circumference on a lower surface of at least one of a pair of ends of the ring, and a gap between the ring ends at the notch on the second compression ring is larger than a gap between the ring ends of the first compression ring, and a gap between the ring ends at the section other than the notch on the second compression ring is the same or smaller than the gap between the ring ends of the first compression ring, and the second compression ring contains an outer circumferential surface comprised of a tapered surface decreasing the ring radial thickness towards the upper side, and an axial parallel surface formed below the tapered surface.

Abstract: A piston including a piston crown, the piston crown having a combustion surface that further defines a combustion bowl rim area and a bowl root area. A thermal spray coating is applied to the bowl rim and/or the bowl root area of the piston to increase the resistance of the piston to thermal mechanical fatigue. The thermal spray coating may be metal or alloy based and may be applied using any suitable process.

Abstract: The invention relates to a pin boss (17) for a piston (10) for an internal combustion engine, the pin boss (17) having an inner boss surface (17a) and an outer boss surface (17b) and a boss bore (18) for accommodating a piston pin. The boss bore (18), in the vertex of the boss, has a pocket (20) the depth of which gradually decreases along the boss contour towards the outer boss surface (17b).

Abstract: Provided is a combustion chamber applied in a gas engine including: a main combustion chamber including, at a central portion of its ceiling, an auxiliary combustion chamber; and a piston. A peripheral portion of a top surface of the piston is a flat surface. A raised portion, which has a curved surface and which is a solid of revolution, is formed at a central portion of the top surface, the raised portion being joined to the flat surface of the peripheral portion via a curved surface. When the piston is positioned at a top dead center, nozzle holes of the auxiliary combustion chamber jet out flame jets to a portion at which the raised portion of the top surface of the piston and the flat surface of the peripheral portion of the top surface of the piston are joined together.

Abstract: A method for the production of a piston for an internal combustion engine, composed of at least two components, each of which has at least one corresponding joining surface, has the following method steps: a) pre-working the at least two components, at least in the region of the joining surfaces; b) covering at least a part of the surface of at least one component with at least one covering medium; c) assembling the at least two components; d) connecting the at least two components along their corresponding joining surfaces, by means of beam welding, to produce a piston blank; e) removing the at least one covering medium and any excess weld material adhering to it; and f) machining the piston blank to produce a finished piston.

Abstract: A piston for an internal combustion engine has a piston head that has a circumferential cooling channel as well as a combustion bowl having a circumferential bowl wall that makes a transition into a piston crown by way of a bowl edge region. The combustion bowl is formed at least in part by a piston base body and the bowl wall is formed at least in part from an insert. The insert is connected with the piston base body by means of beam welding. A lower weld seam is configured in the bowl wall, which seam encloses an acute angle with the piston center axis (M) and ends in the lower half of the cooling channel. An upper weld seam runs from the cooling channel ceiling to the piston crown and is disposed centered or radially offset toward the outside, with reference to the clear width of the cooling channel.

Abstract: In an engine, blow-by is substantially eliminated and friction is significantly reduced using one or more combinations of non-metallic rings. By substantially eliminating blow-by and by reducing friction, certain engine parameters may be changed. In addition, by substantially eliminating blow-by and by reducing friction, pollution may be reduced, fuel economy may be increased and power may be increased.

Abstract: A method for the production of a piston for an internal combustion engine, composed of at least two components, each of which has at least one corresponding joining surface, has the following steps: a) pre-working the at least two components, at least in the region of the joining surfaces; b) coating at least a part of the surface of at least one component with a covering medium containing at least one phyllosilicate; c) assembling the at least two components; d) connecting the at least two components along their corresponding joining surfaces, by means of beam welding, to produce a piston blank; e) removing the covering medium and any excess weld material adhering to it; and f) machining the piston blank to produce a finished piston.

Abstract: Disclosed is a piston for an engine having a stable behavior of a piston ring. The piston for the engine includes: an upper ring, a middle ring, and an oil ring, provided in an outer circumferential portion; and a ring-shaped groove formed between the upper ring, and the middle ring, wherein the ring-shaped groove has a deep portion which has a concave shape, a straight-line shaped first gap is formed between a liner of a cylinder, and an area from the ring-shaped groove to the middle ring, and the first gap is larger than a gap between the liner of the cylinder, and an area from a portion provided with the upper ring to the ring-shaped groove. In the disclosed piston, a blow-by gas, which is a mixed gas flowed into a crank case from a combustion chamber by passing through a gap between the cylinder and the piston, formed below the ring-shaped groove, is stabilized, thereby stabilizing the behavior of the upper ring and the middle ring.

Abstract: A piston for an internal combustion engine has a piston head and a piston skirt delimited by a lower skirt edge. The piston skirt has a working surface assigned to its major thrust side (DS) and a working surface assigned to its minor thrust side (GDS), and a zone is assigned to each of the two working surfaces, which zone proceeds from the lower skirt edge and is exposed to a maximal stress during operation of the internal combustion engine. The zone of the working surface assigned to the major thrust side (DS) and/or the zone of the working surface assigned to the minor thrust (GDS) side is provided with a coating that has grooves that run vertically.

Abstract: The present invention relates to a piston (10) for an internal combustion engine, comprising a piston crown (13), a circumferential fire land (14), a circumferential ring part (15) having annular grooves, and a piston skirt (16), which comprises two skirt walls (17) and two box walls (18) set back from the ring part (15) and connecting the skirt walls (17) in such a way that an exposed underside (25) of the ring part (15) is formed in the area of each of the box walls (18), wherein the box walls (18) are provided with pin bosses (19) having pin bores (21). According to the invention, at least one support element (26a, 26b) is arranged between each exposed underside (25) of the ring part (15) and the box wall (18) associated with said underside of the ring part.

Abstract: An improved oil and gas seal assembly for an internal combustion engine that includes a scraper ring retained within an annular containment groove that, in several embodiments, is formed in the side wall of the cylinder and sized to allow the scraper ring to be fitted therein. The depth of the annular containment groove is sufficient to allow the scraper ring to be expanded during assembly with the piston and during engine operation when the assembly is exposed to vibration and heat variations. A resilient element surrounds the scraper ring within the annular containment groove in order to apply inward forces to the scraper ring and keep it in contact with the movable piston skirt side wall, and also in contact with at least one wall of the groove to prevent an alternative migration path for oil or combustion gases.

Abstract: A piston for an internal combustion engine has an upper piston part and a lower piston part, which form an outer circumferential cooling channel. The piston has pin boss connections that lie opposite one another, at which pin bosses are provided, which have pin bores that define a center axis (M). The upper piston part and the lower piston part are connected with one another by way of outer joining surfaces and inner joining surfaces. A bridge that runs essentially parallel to the center axis (M) is configured in the lower piston part, in the region of the pin boss connections. The bridge has two longitudinal sides that delimit an upper bridge surface.

Abstract: A coolable piston includes an annular wall extending between a crown and a lower distal end. First and second shoulders are provided in the wall. The first shoulder extends between first and second inner diameters of the wall. The second shoulder extends between the second and a third inner diameter. A collar is provided on the lower distal end of the wall and flanged over to project radially inwardly. An annular rib depends from the crown, with an annular cavity provided between the rib and the wall. An annular channel is formed in the rib. A ring member at least partially closes the cavity. The ring member is supported against axial movement by an inner periphery of the ring member being received in the annular channel. A locking ring is disposed in the collar against the second shoulder and supports an outer periphery of the ring member against axial movement.

Abstract: A method of forming a bowl in a top surface of a piston for an internal combustion engine includes machining the top surface of the piston to form a spherical depression in the top surface wherein the top surface comprises a dome prior to the machining and a center of the bowl is displaced from a center of the piston by at least one-quarter of a diameter of the piston. In one embodiment, the method includes machining recesses in the top surface aligned, respectively, with intake valves, an exhaust valve, and spark plug when installed. Because the bowl is smooth and shallow, the surface area of the combustion chamber is less than with a deeper bowl of complicated shape. Lowering surface area in the combustion chamber leads to improved fuel economy.

Abstract: A piston for internal combustion engines, having a series of conical openings at the center of each skirt section, each conical opening being horizontally located one to another and each conical opening in one skirt section aligned to another conical opening at the opposite skirt section. Each conical opening is also aligned to an oil drain hole at the oil groove located at the crown of the piston and having the external diameter larger that its internal diameter. Once installed, said conical openings forms an internal storing unit, wherein the oil or lubricant is stored and distributed constantly after being squirted out from the rod bearing to the piston, allowing the formation of a continuous lubricant film, without reducing the strength of the piston structure.

Abstract: Provided is an aluminium alloy piston for an internal combustion engine. In the internal combustion engine, the piston moves back and forth in a sleeve made of grey cast iron or an aluminium alloy. Further, the piston, which is made from silver, silver alloy, copper, or copper alloy, is provided with a film that covers the scoring that is formed on the piston skirt and there are undulations in the surface of the film, formed from protrusions and depressions. There is a difference of 8-15 ?m between the lowest point of the depressions and the highest point of the protrusions. The pitch of adjacent protrusions corresponds to the pitch of projections in the scoring. In addition, the arithmetic average roughness (Ra) of the protrusion peaks does not exceed 60 nm.

Abstract: The invention relates to pin bosses (1) of a piston (2) for an internal combustion engine, each comprising a pin bore (3) for supporting a piston pin (14). In order to reduce the tangential stresses in the zenith area of the pin bores and thus to extend the service life of the piston, the inner areas (16) of the pin bores (3) as viewed in the direction of the bore axis (13) have areas on both sides of the zenith (4) that have a greater distance from the bore axis (13) than the zenith (4) of the pin bore (3), and the outer areas (17) of the pin bores (3) as viewed in the direction of the bore axis (13) are transversely oval relative to the piston axis (7).

Abstract: Disclosed is a piston (16) that is capable of not only suppressing the occurrence of knocking but also reducing cooling loss in an internal combustion engine in which a tumble flow is formed in a cylinder. The piston for the internal combustion engine in which the tumble flow is formed in the cylinder includes a non-adiabatic region (50) that is a region on a piston upper surface (35) brought into contact with the tumble flow during an intake stroke and has no insulating layer. The piston also includes an adiabatic region (52) that is a region on at least a part of the piston upper surface excluding the non-adiabatic region and has an insulating layer.

Abstract: A piston has a piston head, a piston pin support projecting from the piston head, and a mantle wall connected to the piston head. The mantle wall is formed with two tubular pieces that are disposed concentrically relative to one another and which are connected at a periphery of the piston head. A hollow space is formed between the tubular pieces.

Abstract: A piston and method of construction is provided. The piston includes a top part and a bottom part fixed to one another. The bottom part includes a pair of pin bosses providing a pair of laterally spaced pin bores aligned with one another along a pin bore axis. A friction weld joint bonds the top part to the bottom part. The top part and/or the lower part has an annular ring groove configured for receipt of a piston ring, wherein the ring groove has a thermally hardened surface formed by a hardened region of the heat affected zone.

Abstract: An oil scraper piston ring includes a ring body having two radial outer running webs on the ring body, which are arranged one behind the other in relation to the run direction of the piston and are spaced apart from one another by an external depression. Each running web respectively has two scraper lips and a wear protection coating is provided on each scraper lip.

Abstract: A method of making a forged piston includes the steps of providing a workpiece made of an aluminum alloy, a magnesium alloy or a titanium alloy; and forging the workpiece with stress applied thereto in a predetermined direction (forging direction). The method further includes, before the step of forging, the step of working the workpiece such that fiber flows of the workpiece are nonparallel to the predetermined direction.

Abstract: A piston for a compression ignition internal combustion engine includes a crown portion, torroidal portion, and a reentrant portion. The piston further has a recess portion about a central axis of the piston designed to reduce temperatures near a tip portion of the fuel injector.

Abstract: A piston for an internal combustion engine has, on the lower edge thereof opposite the piston crown, at least one cutout formed in the radial direction. An internal combustion engine is provided with at least one such piston.

Abstract: A one-piece piston including a combustion bowl which is cast to its final form and includes at least one irregularity spaced from a central axis. The piston is initially fabricated of an upper crown member and a lower crown member, which are joined together. The piston is then chucked into a machine tool, such as a CNC lathe, which locates either the piston's top surface or a portion of the combustion bowl and establishes its location as a datum plane. It is this datum plane which serves as a reference location for subsequent machining operations of the piston.

Abstract: A water lubricated and cooled composite piston engine is fitted with a carbon composite crankshaft, rod, block, and flywheel, it is also fitted with a carbon carbon piston, a conventional head or composite or carbon carbon head. A water lubricated engine has been developed by Mercedes for drilling rigs in the North Sea now making this application possible.

Abstract: A piston assembly and method of assembly thereof, a wrist pin, a piston, a connecting rod, and methods of construction thereof is provided. The assembly includes a piston body having a pair laterally spaced pin bosses with a feature to prevent relative rotation of a first wrist pin member. The assembly has a connecting rod with a small end bore extending along a central axis and allowing relative rotation of the first wrist pin member and a feature with the small end bore to prevent relative rotation of a second wrist pin member. The first and second wrist pin members are moveable relative to one another, wherein the first and second members extend substantially parallel to the central axis through the small end bore.

Abstract: A piston for an internal combustion engine is provided that comprises a piston head, onto which a piston hub and a piston skirt are formed, as well as reinforcing ribs, which extend between piston hub and piston skirt and which each comprise two portions that are curved in opposite directions.

Abstract: A piston for an internal combustion engine is located within a cylinder of the engine. The piston includes a dish-shaped depression in a surface of the piston exposed to a combustion chamber of the cylinder providing a recess from a nominal top of the piston. The depression includes a depression boundary located at the nominal top of the piston and proximate to an outer diameter of the piston, an apex, and inclined walls connecting the apex to the depression boundary.

Abstract: A connecting member coupled to four pistons that reciprocate within cylinder bores is coupled to a crankpin of a crankshaft, and a pinion member which integrally rotates with a crankshaft portion is capable of rolling along the inner periphery of an internal gear member and has an outer diameter equal to ½ of an inner diameter of the internal gear member. The crankpin executes a reciprocating rectilinear motion through the rotation and revolution of the pinion member, and a journal support member has a bearing for supporting a crank journal so as to rotate positioned between the pinion member and a crank arm, and which is supported by a case member so as to rotate coaxially with an output member.

Abstract: An internal combustion engine piston having a combustion bowl with fuel control structure for redirecting at least a portion of the fuel exiting the combustion bowl. One form of the piston includes a sharp edge disposed at the outer surface of the piston adjacent the entrance to the combustion bowl and a rounded fuel receiving lip located within the combustion bowl.

Abstract: A piston and an engine are provided that includes various precise configuration parameters, including dimensions, shape and/or relative positioning of combustion chamber features. More particularly, configuration parameters for a piston crown and a piston bowl located within the piston crown are provided. The piston bowl configuration results in a combustion process that yields decreased heat transfer to a cylinder head of the internal combustion engine as well as reduced NOx emissions.

Abstract: In an engine, blow-by is substantially eliminated and friction is significantly reduced using one or more combinations of non-metallic rings. By substantially eliminating blow-by and by reducing friction, certain engine parameters may be changed. In addition, by substantially eliminating blow-by and by reducing friction, pollution may be reduced, fuel economy may be increased and power may be increased.

Abstract: Disclosed is a low drag piston for a reciprocating engine that comprises a piston head that reduces mechanical and viscous friction while improving oil lubrication and thermal load dissipation throughout the piston stroke. The piston comprises a cylindrical crown and lower skirt area such that these elements are the only surfaces in contact with the cylinder walls and support a plurality of piston rings, while the interior skirt region is recessed inward in a concave shape to reduce drag, friction and thermal expansion interferences. An additional oil control ring increases oil outflow to further reduce friction and drag, while the pin boss that holds the connection between the piston head and the connecting rods is recessed inward within the inwardly concave central portion.

Abstract: An internal combustion engine piston includes a piston crown, a thrust-side skirt, an anti-thrust-side skirt, a first apron, and a second apron. The first and second aprons are connected to the thrust-side and anti-thrust-side skirts through connecting sections. Each connecting section has a thickness that gradually increases as followed from a proximal longitudinal end to a distal longitudinal end, wherein the proximal longitudinal end is closer to the piston crown, and the distal longitudinal end is closer to a distal longitudinal end of a corresponding one of the thrust-side and anti-thrust-side skirts.

Abstract: A piston for an internal combustion engine has a piston head, a piston skirt, and a circumferential recess configured between the piston head and the piston skirt. The piston has a piston base body and a piston ring element. The piston base body has a crown region of a combustion bowl and the piston skirt. The piston ring element has a piston crown, a wall region of the combustion bowl, a circumferential top land, and a circumferential ring belt with ring grooves. The piston ring element has a circumferential cooling channel between the wall region of the combustion bowl and the ring belt, closed with a closure element. The piston base body and the piston ring element have a circumferential joining seam in the region of the combustion bowl, by way of which seam they are non-releasably connected with one another.

Abstract: A piston for an internal combustion engine includes a piston base material and a film of lubrication coating composition. The coating composition has an inner coating layer formed on a surface of the piston base material and an outer coating layer formed on a surface of the inner coating layer. Each of the inner coating layer and the outer coating layer contains at least one of a polyamide-imide resin, a polyimide resin and an epoxy resin as a binder. The inner coating layer contains 0 to 50 wt % of at least one of graphite and molybdenum disulfide as a solid lubricant, whereas the outer coating layer contains 50 to 95 wt % of at least one of graphite and molybdenum disulfide as a solid lubricant.

Abstract: The present invention relates to a piston (10, 110, 210) for an internal combustion engine, having a piston base body (11, 111, 211) and a piston ring element (12, 112, 212), whereby the piston base body (11, 111, 211) has at least an inner region (14) of a piston crown (13) as well as a piston skirt (16), which is provided with pin bosses (18) having pin bores (17), whereby the piston ring element (12, 112, 212) has at least an outer region (21) of a piston crown (13) having a circumferential top land (22), and a circumferential ring belt (23) provided with ring grooves (24). According to the invention, it is provided that piston base body (11, 111, 211) and piston ring element (12, 112, 212) are joined together by way of corresponding, conical joining surfaces (32, 33, 27, 28; 135, 136; 232, 233, 227, 228) configured on them. The present invention furthermore relates to a method for the production of such a piston.

Abstract: The present invention relates to a method for producing a multi-part piston (10, 110) for an internal combustion engine, comprising the following method steps: producing an upper piston part (11) and a lower piston part (12), each having an inner support element (22, 26; 122, 126) having joining surfaces (24, 28; 124, 128) and an outer support element (23, 27; 123, 127) having joining surfaces (25, 29; 125, 129), applying a high-temperature solder material in the area of at least one joining surface (24, 28 or 25, 29; 124, 128 or 125, 129), assembling the upper piston part (11) and the lower piston part (12) to form a piston body by establishing a contact between the joining surfaces (24, 28 or 25, 29; 124, 128 or 125, 129), placing the piston body in a vacuum furnace and evacuating the vacuum furnace; heating the piston body at a pressure of at most 10?2 mbar to a soldering temperature of at most 1300° C.

Abstract: An internal combustion piston comprises a modified layer produced by a surface treatment including injecting injection powders having a diameter of 20 ?m to 400 ?m and containing a reinforcing element to be collided with a surface of the internal combustion piston obtained by casting and forging by injecting at an injection speed of 80 m/s or more or at an injection pressure of 0.3 MPa or more, the reinforcing element improving a strength of an alloy comprising the piston when being diffused and penetrated in the alloy, wherein by the surface treatment, oxides generated on the surface of the piston by the casting and forging are removed, and surface flaws generated on the surface are repaired, whereby the modified layer is formed to have a uniformly fine-grained metal microstructure which contains the reinforcing element in the injection powders diffused and penetrated in the vicinity of the surface of the piston and an alloy element of the alloy comprising the piston.

Abstract: The invention relates to a two-piece piston (1) for an internal combustion engine, comprising a piston base body (2) and a ring element (3), which is soldered to the piston base body (2) by an upper solder connection (23) having the length b, which is disposed on the radial inside of a piston crown (4) formed at least partially by the ring element (3), and by a lower solder connection (24) having the length c, which is disposed radially outside on the top of a center part (9).

Abstract: A coating for a tribologically heavily loaded component, wherein the coating is in the form of a ceramic coating made of an organic-inorganic prepolymer which is pyrolyzed after being applied to the component.

Abstract: Thermal spray coatings are described herein. The coatings include at least one base material having a thickness. Within at least a portion of the thickness is a dispersion of solid lubricant particles. The thermal spray coatings may be applied to at least a portion of a component that has a mating surface with another component. The mating surface may cause the thermal spray coating to wear down and become thinner. As the coating becomes thinner, particles of solid lubricant entrapped deeper within in the base material become exposed and impart friction reducing properties to the component.

Abstract: A piston with a cast bi-metallic dome feature and a method of making the piston. In one form, the piston is for use in a diesel engine, while in another, the piston is for use in a gasoline engine. The dome feature may include a laminate of a relatively high-temperature material (such as stainless steel) and a relatively low temperature material (such as aluminum or aluminum alloys) such that the portion of the dome made from the relatively high-temperature material is directly exposed to combustion within a cylinder into which the piston is placed. In another form, an aluminum coated stainless steel layer is used to form the dome. In one form, an ablation casting process may be used to manufacture the dome.