Abstract: A method is for generating a cylinder crankcase including a foreign object inclusion for cast reduction and for the improved cleanliness of the generated component. The cast material is in particular removed or pushed from the areas between the tie-rods (2) below the water jacket (1), to avoid dirt input into the component during later engine operation. The areas below the water jacket (1) between the tie-rods (2) are designed as a separate tie-rod core (3), and the bolts (4) used during later installation at the water jacket core (5) are enclosed in the tie-rod core (3), so that the tie-rod core (3) is completely surrounded by cast material in the component following the cast and the bolt (4) has coalesced with the cast, and the tie-rod core (3) remains in the generated component and is located in an encapsulated space generated by the cast material.

Abstract: An internal combustion may include a cylinder having a first combustion chamber at one end and a second combustion chamber at an opposing end, first and second cylinder heads located at an end of the first and second combustion chambers, respectively, and a double-faced piston slidably mounted within the cylinder. The piston may be configured to move in the cylinder in a first stroke from one end to another. The first stroke may include an expansion stroke portion and a non-expansion stroke portion. The non-expansion stroke portion may include a momentum stroke portion. The non-expansion stroke portion may include a scavenging phase. The engine may further include first and second piston rod portions extending from opposite faces of the piston. Passageways in the piston rod portions may be configured to communicate gases between a combustion chamber and other locations.

Abstract: A cylinder liner sealing arrangement for an internal combustion engine including a cylinder block having cylinder bores, a cylinder head, a cylinder liner within each cylinder bore and a circumferential cut-out formed in the upper and outer surfaces of the cylinder liner. A circular sealing ring is positioned in the circumferential cut-out with the sealing ring contacting at least the cylinder block and the cylinder liner to form a coolant seal therebetween. The sealing ring includes a seal enhancing configuration formed on at least an outer circumferential surface of the sealing ring with the seal enhancing configuration including at least one of an arcuate portion of a “D” ring seal or a plurality of circumferentially extending ribs.

Abstract: According to one embodiment, an internal combustion engine includes a cylinder and liner. The cylinder includes a mid-stop formed in a side wall of the cylinder. The mid-stop includes a first contact surface and an undercut between the first contact surface and the side wall. The liner is positioned within the cylinder and includes a seat having a second contact surface. The second contact surface is supported on the first contact surface.

Abstract: Integrated, multi-cylinder opposed engine constructions include a unitary support structure to which cylinder liners are removeably mounted and sealed and on which crankshafts are rotatably supported. The engine constructions include a cooled piston with a resiliently deformable joint connecting crown and skirt and a cooled cylinder liner with wipers to manage lubricant in the cylindrical interstice between the cylinder bore and the piston skirts.

Abstract: Integrated, multi-cylinder opposed engine constructions include a unitary support structure to which cylinder liners are removeably mounted and sealed and on which crankshafts are rotatably supported. The unitary support structure includes cooling manifolds that provide liquid coolant to the cylinder liners. Exhaust and intake manifolds attached to the support structure to serve respective ports in the cylinder liner. The engine constructions may also include certain improvements in the construction of cooled pistons with flexible skirts, and in the construction of cylinders with sealing structures mounted outside of exhaust and inlet ports to control lubricant in the cylindrical interstice between the through bore and the pistons.

Abstract: An oil fill cap for an internal combustion engine replaces a standard cap and provides separation of air and oil in a separation zone within the cap body. The cap body defines a plurality of passages therethrough, including an upstream passage, and first and second downstream passages meeting at a separation junction. The cap body defines a separation zone at the separation junction and receiving the air/oil mixture from the engine through the upstream passage, and sending separated air to the first downstream passage, and sending separated oil to the second downstream passage.

Abstract: A coolant-shunt-providing cylinder liner of the flanged type is provided with a shunt circuit within the liner for coolant flow through the liner. The shunt circuit includes an array of three annular cooling channels separated from each other by two annular ribs. The width (axial extent) of each channel is substantially less than half the axial extent of the liner's cylinder block engaging portion that is associated with the upper end of the liner. The width (axial extent) of the array of three channels is substantially greater than half the axial extent of the cylinder block engaging portion. Cutouts in the ribs are provided for distributing incoming coolant to the three cooling channels from a main coolant chamber of a cylinder block in which the liner is receivable.

Abstract: A fluid cooled cylinder liner for mounting in a cylinder of an internal combustion engine is provided. The fluid cooled cylinder liner includes a collar and a seal element. The collar has an outer circumferential surface dimensioned with respect to the inner circumference of the cylinder so as to be in substantially fluid sealing contact therewith, an annular cooling fluid channel formed radially inwardly of the outer circumferential surface, and a radial bore extending radially from the fluid channel through the outer circumferential surface and having one end communicated with the fluid channel and an opposite end communicated with a branch bore of the crankcase of the engine. The seal element substantially seals the interface between the branch bore of the crankcase and the radial bore of the collar of the cylinder liner against the leakage of cooling fluid.

Abstract: Past applications have found that a joint becomes damaged due to the high loading and vibration loads in which it encounters during operation. The counterbored joint utilizes the flexible shim that is larger than the body receiving bore. A undercut is machined into the body receiving bore which allows for the flexible shim to be placed within the body receiving bore between the first and second step surfaces. The first step surface is parallel to the second step surface which distributes stresses uniformly and helps in sealing. The principal use is for a cylinder liner joint, however any joint that is highly loaded or encounters vibrational loads will benefit from this invention. For example, a hydraulic joint that utilizes a piston in operation may be remanufactured with this invention.

Abstract: An oil groove is formed on a top deck of a cylinder block to surround a cylinder liner such that the groove does not substantially extend deeper beyond cylindrical load plane of a seal ring on a head gasket, which prevents a clamp-down load of the gasket from acting as a bending load on an upper wall of the groove. The cylinder liner, which receives a great amount of heat transmitted from a top ring on a piston when the latter is near and at its top dead center position, can be effectively cooled without deformation of the cylinder block and/or the cylinder liner even if the top ring is positioned at an elevated position for the purpose of attaining a high compression ratio.

Abstract: A fluid cooled cylinder liner for mounting in a cylinder of an internal combustion engine is provided. The fluid cooled cylinder liner includes a collar and a seal element. The collar has an outer circumferential surface dimensioned with respect to the inner circumference of the cylinder so as to be in substantially fluid sealing contact therewith, an annular cooling fluid channel formed radially inwardly of the outer circumferential surface, and a radial bore extending radially from the fluid channel through the outer circumferential surface and having one end communicated with the fluid channel and an opposite end communicated with a branch bore of the crankcase of the engine. The seal element substantially seals the interface between the branch bore of the crankcase and the radial bore of the collar of the cylinder liner against the leakage of cooling fluid.