Abstract: An oral pouched product comprising a pouch containing moist botanical beads comprising compacted loose, fibrous moist botanical material and method of manufacture thereof. The loose, fibrous moist botanical material can comprise moist smokeless tobacco. The pouch comprises a porous outer web, and the beads comprise a majority amount of loose, fibrous moist botanical material having a moisture content of at least about 50% OV.

Abstract: There is provided a device for generating an inhalable aerosol and/or gas, the device comprising an aerosol generating material (3) having an integrated electrical resistance heating element (2), so that the aerosol generating material may be heated in direct contact with the electrical resistance heating element, wherein the aerosol generating material is provided as a unitary structure and/or coating which may be heated to generate multiple deliveries of an inhalable aerosol and/or gas. There is also provided a method for fabricating the device. There is also provided the use of the device and the use of the aerosol generating material, to generate an inhalable aerosol and/or gas.

Abstract: A novel cigar is provided with an elongated cigar puller device which extends into the interior of the cigar. By removing the cigar puller from the cigar, the tobacco fill material of the cigar is disrupted so as to improve the draw of the cigar. Once the cigar puller is removed from the tobacco fill material, a flavorant and/or aromatic can be infused into the less dense tobacco fill material which is provided upon the removal of the cigar puller.

Abstract: A smokeless tobacco composition configured for insertion into the mouth of a user is provided. The smokeless tobacco composition includes a tobacco material and a polysaccharide filler component such as polydextrose. A process for preparing a smokeless tobacco composition pastille configured for insertion into the mouth of a user is also provided. The process includes mixing a tobacco material with a binder and a polysaccharide filler component to form a smokeless tobacco mixture, injection molding the smokeless tobacco mixture, and cooling the smokeless tobacco mixture to form a solidified smokeless tobacco composition pastille. The mixing step can include forming a dry blend of the tobacco, filler, and binder components, and combining the dry blend with a viscous liquid component. The injection-molded pastille can provide a dissolvable and lightly chewable product.

Abstract: A device for filling cigarette tubes that can be designed and used manually, partially automatically, or, fully automatically for packing cigarette tubes with a metered, precise amount of tobacco that leads to a consistent filling of the tube to an even and complete density such that the burning rate and continuity are consistently the same, regardless of the cut of tobacco being used, or of moisture content of the tobacco, and, independent of operator control variables.

Abstract: A smoking article comprising a first part, and a second part comprising a sleeve extending around at least a part of the first part of the smoking article. The smoking article defines one or more ventilation areas providing ventilation into a longitudinal end of the sleeve of the smoking article.

Abstract: An automatic cigarette-making machine including a housing with an aperture and a compacting chamber in communication with the aperture for receiving loose tobacco for compacting, fitted with a safety mechanism in the form of a protective door that initiates automatic operation of the cigarette-making machine when the door is moved into position to block access to the compacting chamber during the operation of the machine.

Abstract: A novel cigar is provided with an elongated cigar puller device which extends into the interior of the cigar. By removing the cigar puller from the device, the tobacco fill material of the cigar is disrupted so as to improve the draw of the cigar. Some of the cigar puller devices can be used to infuse flavorants into the cigar to alter the taste and/or aroma of the cigar.

Abstract: An apparatus for the formation of machine-made tobacco rods for use in the production of smoking articles, such as cigars, from tobacco comprising a tacky material. The apparatus includes a pair of transfer and compression belts for receiving and compressing the stream of tobacco, the transfer and compression; a pair of squeeze bars for compressing the tobacco in a direction perpendicular to the pair of transfer and compression belts, the pair of squeeze bars produced from a material comprising a poly(aryl ether ketone); a tongue for receiving the compressed tobacco, the tongue produced from a material comprising a poly(aryl ether ketone); and a folder for folding a wrapper material around the compressed tobacco so as to form a continuous rod of tobacco, the wrapper material provided from a source of wrapper material, the folder produced from a material comprising a poly(aryl ether ketone).

Abstract: A tobacco product is formed by perforated cigar or shell, the shell comprising a sheet of material with an intermediate sheet, the sheet comprising tobacco leaves and/or homogenized tobacco paper. The cigar or shell is packaged for shipment to an end user or consumer. The cigar or shell remains in the rolled, shaped tube form inside the package. After the cigar or shell is removed from the package, a consumer can fill the cigar or shell with crushed tobacco leaves or other tobacco filler material of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product. A liquid can be added to the cigar or shell to moisturize same. The liquid can include flavoring.

Abstract: One embodiment of the invention provides apparatus for manufacturing a smoking article. The apparatus includes an ecreteur having at least one trimming disk configured to trim a tobacco rod for a smoking article to have at least one end region of increased tobacco density. The at least one trimming disk is further configured to trim a body region of the tobacco rod such that the body region has a variable tobacco mass per unit length, where the body region is distinct from said at least one end region of increased density.

Abstract: The present invention is a holder and method for using a holder that works with a hand rolled cigarette. A hollow tubular member is utilized having a first end that the user breathes from, and a second end that holds the hand-rolled cigarette. The cigarette is tightly rolled about an elongate steel rod or other stiff member having a diameter that can pass through the hollow tubular member, such that the rod protrudes from the cigarette far enough to be easily grasped by the user. The user inserts the rod through the holder until it passes out the first end, thereby wedging the attached cigarette into the second end of the holder. The second end of the holder preferably has internal threads, and the rod is twisted by the user to further engage the threads by the cigarette end to reliably affix the cigarette to the holder. The rod is then removed, leaving the cigarette firmly in the holder.

Abstract: Embodiments provide cigarette rolling and forming devices that include parallel cylinders extending between a pair of support plates, and a looped belt trained therearound. One cylinder is moveable relative to the other via a pair of curvilinear slots, and the device is configured for alternately receiving and compressing loose tobacco into a tobacco rod with the belt. In some devices, a nozzle is provided to allow longitudinal displacement of the formed tobacco rod into a pre-formed cigarette tube, and some devices include a pushing device to effect this longitudinal displacement. In some embodiments, a light source is provided and configured to illuminate a portion of the device, such as the nozzle or the recess between the cylinders.

Abstract: The invention concerns a filter making apparatus comprising: a filter material converging device, a flavor element positioning device comprising a passage element, the passage element comprising a passageway, a first inlet, a second inlet, and an outlet, the first inlet and second inlet being in fluid communication with the passageway, wherein the first inlet is adapted to pass a continuous strand of material into the passage element, wherein the second inlet is adapted to pass fluid into the passage element, and wherein the outlet is positioned at a point downstream from at least a portion of the filter material converging device, wherein the passage element is adapted to pass through the second inlet and into the filter material either the continuous strand of material from the first inlet, or fluid from the second inlet, or the continuous strand of material from the first inlet together with fluid from the second inlet.

Abstract: A cigarette making machine comprising a base, a tobacco compaction mechanism disposed on the base, the tobacco compaction mechanism having a slideable plate with a compacting end and a linkage end, a force multiplying linkage connected to the linkage end of the slideable plate, and a force input member connected to the force multiplying linkage for driving the force multiplying linkage, a second compacting plate located opposite the slideable plate, a pin carrier support structure affixed to the base, and a slideable pin carrier slideably mounted to the pin carrier support structure, the slideable pin carrier having a pin with an acting end and a connecting end.

Abstract: A composite packaging system for particulate smokable product comprises an aggregate of particulate smokable product, a bag element of organic polymeric film, an envelope element of metallized organic polymeric film, and at least one externally viewable image disposed on the envelope element. The bag element includes a distribution zone within which the aggregate is generally evenly distributed along an elongated profile. The bag element is rolled about its distribution zone, and along with the aggregate, is snugly retained within a hermetically sealed cavity of the envelope element. What results is a packaging system which is compact, lightweight, attractive and low-cost, yet capable of maintaining the freshness and flocculence of the smokable product throughout shipment, retail display and consumer handling of the packaged product.

Abstract: A cigarette-making method is provided, comprising forming an elongate tobacco rod having a non-circular cross-sectional shape and opposed ends, by circumscribing a tobacco charge with a wrapping material. A filter element is formed having opposed ends and a non-circular cross-sectional shape corresponding to the cross-sectional shape of the tobacco rod, by circumscribing a filter material with a plug wrap material. One end of the tobacco rod is axially aligned and abutted with one end of the filter element, and a tipping material is applied about the tobacco rod and the filter element, wherein the tipping material extends across the abutting ends thereof, so as to join the tobacco rod with the filter element and form a cigarette having a non-circular cross-sectional shape along a length thereof. Associated apparatuses and methods are also provided.

Abstract: An apparatus (1) for filling cigarette tubes with tobacco comprises a base (10), a magazine chamber (2) adapted to receive a supply of tobacco (T), a lid (20) adapted to close a top of the magazine chamber (2), a filling chamber (4) adapted to receive the tobacco to be filled into a cigarette tube, a stamp (30) adapted to shape the tobacco of the filling chamber (4), and a slider arranged in the filling chamber (4) which transfers the tobacco of the filling chamber (4) into a cigarette tube supported in front of the filling chamber (4). A press-down lever (6) is connected to the stamp (30) and to a coupling mechanism in order to move the slider after actuation of the stamp (30). A pusher for forwarding the tobacco in the magazine chamber can also be coupled to the press-down lever.

Abstract: Described herein is a method and apparatus for transferring rods, or tubes, comprising feeding a plurality of rods into a hopper, feeding the rods through a hopper using agitation and gravity to align the rods in a single-file stacked configuration, and transferring the rods with pushers on a continuous cable so that that the rods may be transferred for insertion in the tobacco column. This method and apparatus may utilize one or more drums for transferring rods from the hopper to the pushers on the continuous cable.

Abstract: One embodiment of the invention provides apparatus for manufacturing a smoking article. The apparatus includes an ecreteur having at least one trimming disk configured to trim a tobacco rod for a smoking article to have at least one end region of increased tobacco density. The at least one trimming disk is further configured to trim a body region of the tobacco rod such that the body region has a variable tobacco mass per unit length, where the body region is distinct from said at least one end region of increased density.

Abstract: A tobacco product is formed by perforated cigar or shell, the shell comprising a sheet of material with an intermediate sheet, the sheet comprising tobacco leaves and/or homogenized tobacco paper. The cigar or shell is packaged for shipment to an end user or consumer. The cigar or shell remains in the rolled, shaped tube form inside the package. After the cigar or shell is removed from the package, a consumer can fill the cigar or shell with crushed tobacco leaves or other tobacco filler material of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product. A liquid can be added to the cigar or shell to moisturize same. The liquid can include flavoring.

Abstract: A tobacco product is formed by perforated cigar or shell, the shell comprising a sheet of material with an intermediate sheet, the sheet comprising tobacco leaves and/or homogenized tobacco paper. The cigar or shell is packaged for shipment to an end user or consumer. The cigar or shell remains in the rolled, shaped tube form inside the package. After the cigar or shell is removed from the package, a consumer can fill the cigar or shell with crushed tobacco leaves or other tobacco filler material of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product. A liquid can be added to the cigar or shell to moisturize same. The liquid can include flavoring.

Abstract: A cigarette-making method is provided, comprising forming an elongate tobacco rod having a non-circular cross-sectional shape and opposed ends, by circumscribing a tobacco charge with a wrapping material. A filter element is formed having opposed ends and a non-circular cross-sectional shape corresponding to the cross-sectional shape of the tobacco rod, by circumscribing a filter material with a plug wrap material. One end of the tobacco rod is axially aligned and abutted with one end of the filter element, and a tipping material is applied about the tobacco rod and the filter element, wherein the tipping material extends across the abutting ends thereof, so as to join the tobacco rod with the filter element and form a cigarette having a non-circular cross-sectional shape along a length thereof. Associated apparatuses and methods are also provided.

Abstract: An automatic cigarette maker and/or packer incorporates a welding or sealing head with an electrically conductive heating foil mounted to an electrically insulating backing element; the foil is retained on the backing element by an overlay of ceramic material, which is covered in turn by a further overlay of smooth silicone that can be offered in direct contact to a weldable or sealable wrapping material.

Abstract: A continuous tobacco rod generated by a machine for making tobacco products is separated into reclaimable lengths by a device that comprises a pair of tension rollers designed to exert a pulling force on the rod, also a pair of brake rollers operating upstream of the tension rollers and serving to offer a measure of resistance to the action of the tension rollers; as a result of the interaction between the tension rollers and the brake rollers, the portion of the continuous rod extending between them is forced to break by tearing apart.

Abstract: A tobacco product is formed by rolling a sheet of material supplied by a roll or rolls (e.g. moistened tobacco leaves) and/or homogenized sheet tobacco about a slit mandrel to form a shaped tube. The shaped tube is then packaged for shipment to an end user or consumer. The shaped tube remains in the rolled, shaped tube form inside the package. After the shaped tube is removed from the package, a consumer can fill the tube with crushed tobacco leaves or other tobacco filler material of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product. A liquid can be added to the sheet or to the finished tube to moisturize same. The liquid can include flavoring. The tubes are unfilled when packaged and sent to a consumer/end user in tube form so that they have a “memory” that helps hold a tubular cigar shape after they are filled with selected tobacco fill material.

Abstract: A tobacco product is formed by rolling moistened tobacco leaves about a cylindrical form casing and allowing the leaves to dry to form a shell. After the form casing is removed a consumer can fill the shell with crushed tobacco leaves of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product.

Abstract: A tobacco product is formed by rolling a sheet of material supplied by a roll or rolls (e.g. moistened tobacco leaves) and/or homogenized sheet tobacco about a slit mandrel to form a shaped tube. The shaped tube is then packaged for shipment to an end user or consumer. The shaped tube remains in the rolled, shaped tube form inside the package. After the shaped tube is removed from the package, a consumer can fill the tube with crushed tobacco leaves or other tobacco filler material of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product. A liquid can be added to the sheet or to the finished tube to moisturize same. The liquid can include flavoring. The tubes are unfilled when packaged and sent to a consumer/end user in tube form so that they have a “memory” that helps hold a tubular cigar shape after they are filled with selected tobacco fill material.

Abstract: A tobacco product is formed by rolling moistened tobacco leaves about a cylindrical form casing and allowing the leaves to dry to form a shell. After the form casing is removed a consumer can fill the shell with crushed tobacco leaves of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product.

Abstract: The conveyor which converts an ascending shower of tobacco particles into a rod-shaped filler ready to be draped into a running web of cigarette paper in a cigarette rod making machine employs an endless permeable belt having a lower reach disposed beneath a suction chamber and at a level above a channel for advancement of the filler toward the wrapping mechanism. The channel and the marginal portions of the lower reach of the belt are flanked by walls which consist, at least in part, of a wear-resistant ceramic material capable of standing long periods of use due to a minimal wear as a result of sliding contact with tobacco particles, even if the belt is driven at an elevated speed to advance tobacco particles past a trimming device and thereupon into the wrapping mechanism of the cigarette rod making machine.

Abstract: A tobacco product is formed by rolling moistened tobacco leaves about a cylindrical form casing and allowing the leaves to dry to form a shell. After the form casing is removed a consumer can fill the shell with crushed tobacco leaves of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product.

Abstract: A belt-type compression molding apparatus for a tobacco stream includes a compression belt integral with a tobacco band for forming the tobacco stream, and the compression belt extends from the tobacco band toward a wrapping section of a cigarette manufacturing machine. The compression belt defines a compression molding passage for the tobacco stream in cooperation with a molding groove of a molding bed for guiding wrapping paper. The compression belt travels at the same speed as the tobacco band and serves as a movable ceiling wall of the compression molding passage.

Abstract: In a cigarette manufacturing machine, a device for compressing and molding a filler stream includes a tongue, which defines a part of a compression-molding passage. The filler stream passes the compression-molding passage. The device further includes an ultrasonic vibration system for vibrating the tongue. The tongue functions as a horn of the ultrasonic vibration system.

Abstract: A cigarette rod wherein a flexible tubular insert is surrounded by smokable material which, in turn, is surrounded by a wrapper of cigarette paper is formed by advancing the insert from a source at a variable speed toward one or more stations where the running insert is confined between two layers of smokable material. A combined monitoring and regulating system is provided to monitor the extent of sag of the insert between the outlet of the source and the confining station(s), to generate signals denoting the extent of sag, and to regulate the speed of a motor for the insert at the outlet of the source in response to such signals. The purpose of the combined signal generating and regulating system is to maintain the extent of sag of the insert between an upper threshold value and a lower threshold value.

Abstract: In a process for manufacturing degradable cigarette filters wherein adhesive is applied to at least one longitudinal edge of the plug wrap paper, a bond is made while the adhesive is molten and the resultant bond is held in compression for sufficient time to prevent bond movement, the improvement which comprises, using as the adhesive, from about 20 to 60% by weight of an intermediate or high DS starch ester having from about 2 to 18 carbon atoms in the ester component and a DS (degree of substitution) of from about 0.3 to 2.5, 5 to 40% by weight of a polar wax, 5 to 50% by weight of a plasticizing diluent, 0 to 25% by weight of a compatible tackifier and 0 to 3% by weight of an antioxidant.

Abstract: The invention relates to tobacco-containing foil filaments comprising tobacco particles, water, binding agents and moisturizing agents and having a substantially partially circular or closed circular cross-section, and to a method and apparatus for producing said foil filaments.

Abstract: A tobacco product consists of a preportioned tobacco strand (10) surrounded by a preformed tubular cigarette paper wrapper (11; 17). The tobacco strand is formed of individual tobacco fibers which are interconnected to each other by a binding agent to form a dimensionally stable tobacco strand. The binding agent and the fibers are each smokable but the outer surface of the tubular dimensionally stable tobacco strand is air pervious so that the strand as such is not directly smokable. The dimensionally stable strand (10) is inserted into the preformed tubular cigarette paper wrapper (11) to form a smokable cigarette. The one end of the strand is tapered for easier insertion of the strand into the preformed cigarette paper wrapper.

Abstract: Cigarettes which heat but do not burn tobacco are described, preferably having a carbonaceous fuel element extruded around a physically separate aerosol generating means, comprising an aerosol forming material. These cigarettes are capable of producing substantial quantities of aerosol, both initially and over the useful life of the article, without significant thermal degradation of the aerosol former and without the presence of substantial pyrolysis or incomplete combustion products. Preferably, a barrier member is provided to substantially prevent fluid flow between the aerosol generating means and the fuel element. The barrier member is disposable as the cigarette burns back.Also described are embodiments wherein the aerosol generating means encircles at least a portion of the extruded fuel element.In addition, apparatus and method for making smoking articles are described.

Abstract: Apparatus is described for inserting a component comprising an elongate cartridge containing an aerosol forming material, at one end of which there is a fuel element, within a jacket component comprising a rod, a sleeve of insulating material, or a combination thereof, the apparatus preferably providing for forming a passage in the jacket component and inserting the elongate cartridge therein. Preferably, the apparatus comprises a plurality of movably mounted stations for high speed manufacture of smoking articles.

Abstract: Smoking article rod is made by extruding a tobacco/binder mixture, with the addition of water, to provide a rod form extrudate, under conditions such that the extrudate is of a cross-section greater than that of the die orifice. The extrudate is drawn down by, for example, passing the extrudate about two driven and peripherally grooved draw down drums.

Abstract: A method for producing a tobacco-containing rod from tobacco materials is disclosed. The method comprises shredding tobacco material, mixing a binder with the shredded tobacco material, activating the binder and forming a tobacco-containing rod. The binder may be hydroscopic and the tobacco material may include expanded tobacco.

Abstract: A method for making a smoking article is described wherein an aerosol generating cartridge is inserted into a sleeve, preferably having a tobacco insulating material.Also described are articles of manufacture having an elongate jacket module with a rod segment and an annular segment. The rod segment has a length of rod of fibrous material. Disposed logitudinally on either side of the rod segment is an annular segment of insulating material.Additionally, articles of manufacture useful for making smoking articles are described having an elongate structure with two or more repeating sections wherein each section preferably has a tobacco-containing spacer segment and mouthend segment.

Abstract: Making an aerosol generating cartridge useful for a smoking article is described. The method comprises filling a non-combustible elongated capsule, open at one end, with a substrate bearing an aersol forming material, and applying a fuel element to the open end of the capsule to enclose the substrate within the capsule.

Abstract: Relatively fragile components for cigarette-like smoking articles are wrapped with an overwrap by bringing an exposed axial surface portion of the component into resilient contact with the overwrap, and by then rolling the component about its longidudinal axis, again by resiliently contacting the component. Smoking articles including the foregoing components as the distal component and at least one other proximal component are made by supplying a pair of distal components with their distal ends facing one another and pushed up against an interposed stop. The overwrap is slit parallel to the stop just prior to application to the distal components. After overwrapping, the distal components are reoriented so that their distal ends face away from one another. A pair of proximal components is then placed between the distal components, and each proximal component is joined to the adjacent distal component by a tipping overwrap.

Abstract: A shredded tobacco leaf pellet is composed of tobacco leaf shreds bound together with a nicotine-non-absorptive thermoplastic binder while retaining air permeability. The pellet is produced by mixing tobacco leaf shreds and a nicotine-non-absorptive thermoplastic binder, forming the resultant mixture into a desired shape while retaining air permeability, and then subjecting the thus-formed mixture to a heat treatment. A cigarette-like snuff is composed of at least one shredded tobacco leaf pellet of the above-described type and an outer envelope surrounding the pellet therein.

Abstract: A tobacco product characterized by improved void volume and firmness characteristics and a method of making a tobacco product by applying binder material to tobacco filler, treating the filler to the extent necessary to cause the filler to become substantially non-tacky, forming a rod, activating the binder and treating the rod to the extent necessary to cause the filler shreds to become bonded to one another.

Abstract: Apparatus and methods are described for forming a composite member for use in making a smoking article. The apparatus comprises a forming device that comprises (a) an elongate structure having a curved inner surface that tapers from a larger proximal end to a smaller distal end, the proximal end of the structure being adapted to receive a support member and a layer of material which are fed simultaneously into the device, the tapering inward curved inner surface causing the edges of the fibrous layer to bend around the inner support member, and (b) a curved forming surface that causes a first edge of the material to fold over the support member while permitting the second edge to pass by the forming surface, the curved inner surface of the device further tapering to the distal end causing the second edge of the material to fold over the support member proximate to the first edge.

Abstract: A hand operated device for applying cigarette paper to a preformed tobacco rod comprises a forming roller arranged to rotate the rod about its longitudinal axis, a mechanical applicator for applying a pregummed sheet of cigarette paper to the rod as the rod is rotated about its axis, wherein the forming roller is provided along its length with a pair of circumferential helical grooves of opposite chirality, there being further provided a manually operable spigot device adapted to cooperate with the grooves and constrained to travel linearly parallel to the axis of the roller whereby manual movement of the spigot in either linear direction rotates the roller in a constant angular direction.

Abstract: An extruded, coherent, multistrand, tobacco-containing, generally cylindrical smoking article and a process for making it are disclosed. The smoking article contains a plurality of strands that are adhered to one another so as to form passageways between the strands, the passageways extending generally along the longitude of the smoking article. The configuration of the strands and passageways provides sufficient heat transfer area and/or residence time for the smoke drawn by a smoker to cool to an acceptable level.

Abstract: Circumferentially extending recesses in the peripheral surface of a rotating suction wheel are filled with tobacco shreds which are delivered in the form of a narrow stream by a pneumatic conveyor having a narrow tobacco propelling channel extending radially of the suction wheel and receiving the shreds of the stream in a current of compressed air. The surplus of shreds is removed by the current and/or by a trimming device which is installed in the interior of the pneumatic conveyor, and such surplus is recirculated through the distributor of a cigarette rod making machine and back into the pneumatic conveyor. The batches are used to form the interrupted core of a composite tobacco filler wherein the core is surrounded by a tubular envelope containing a different blend of tobacco.