Pile Patents (Class 139/116.5)
  • Patent number: 11028507
    Abstract: A fabric (e.g., carpet having a shadow effect) includes a backing fabric having binding warp yarns repeatedly crossing each other for providing weft receiving openings, tension warp yarns substantially extending in a warp direction, and weft yarns substantially extending in a weft direction through the weft receiving openings, pile warp yarns interlaced with weft yarns for providing piles extending out of the backing fabric, wherein, at least one weft yarn is positioned immediately adjacent to one of the crossings of the binding warp yarns provides an end weft yarn positioned at a back side relative to at least one weft separating warp yarn extending in the backing fabric substantially in the warp direction, and at least one intermediate weft yarn positioned adjacent to such an end weft yarn in the warp direction is positioned at the pile side.
    Type: Grant
    Filed: January 5, 2017
    Date of Patent: June 8, 2021
    Assignee: Vandewiele NV
    Inventors: Bram Vanderjeugt, Ludo Smissaert, Steven Debaes
  • Publication number: 20120125474
    Abstract: The invention relates to a device for producing a fibre mat by weaving, which fibre mat is built up of a substrate on which fibres are provided and which device is provided at least with means for forming a shed of warp yarns forming the substrate of the fibre mat, a lay as well as means disposed on one or both sides of the shed for inserting one or more weft yarns into the shed. The invention further relates to a fibre mat obtained by means of a device according to the invention.
    Type: Application
    Filed: April 15, 2010
    Publication date: May 24, 2012
    Applicant: TEN CATE SYSTEMS B.V.
    Inventors: Hendrikus Bernardus Frenken, Jan Hendrik Nijenhuis, Johannes Hilbink
  • Patent number: 8162008
    Abstract: A rug, a loom for making a rug and a method of making a rug are various aspects of this invention. The loom for weaving a rug includes a frame defining a workspace for weaving the rug in which the frame includes a first, a second and a third frame member with a number of warp yarns extending across the workspace. Each of the warp yarns is coupled to the third frame member and a first set of the warp yarns is coupled to the first frame member and a second set of the warp yarns is coupled to the second frame member. The loom also includes at least one rod adapted to extend within the workspace to receive a first yarn pile thread looped thereon and about the first set of warp yarns to form a first yarn pile. The rod also receives a second yarn pile thread looped thereon and about the second set of warp yarns to form a second yarn pile. A method of making a rug as well as a rug itself is a further aspect of this invention.
    Type: Grant
    Filed: March 25, 2010
    Date of Patent: April 24, 2012
    Inventor: Samuel C. Presnell, III
  • Patent number: 7992595
    Abstract: An artificial grass mat that is composed of a ground fabric and a number of artificial grass blades protruding from the ground fabric, at least one of the artificial grass blades being formed from a pile-warp yarn (1-6; 7-10; 15-18) having a density of less than 5,000 dtex; and a method for producing an artificial mat of this type. The artificial grass mat is suitable both for use in athletics, such as football, tennis, hockey, golf, and for other uses, including domestic and garden applications, as a decorative landscape element.
    Type: Grant
    Filed: April 15, 2008
    Date of Patent: August 9, 2011
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Marc Delepierre
  • Patent number: 7621297
    Abstract: A weaving method and a fabric (1, 2) woven by the present method includes a ground fabric (100, 200) composed of ground warp yarns, one or more binding warp yarns (101, 201), first weft yarns (3) and second weft yarns (4a, 4b, 4?, 4?) which are tied up in the ground fabric. Additionally, one or more tension warp yearns (102, 202) and non-figure forming and/or figure forming pile warp yarns (6, 7), with figure forming pile warp yarns (6) form figure-forming pile burls (6a, 6b). At least one set of two successive figure forming pile burls (6a, 6b) in the warp direction are alternately tied up over the first weft yarn (3). The first weft yarn is situated on the back of the fabric (1, 2) outside the ground fabric (100, 200), and over the second weft yarn (4a, 4b, 4?, 4?).
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: November 24, 2009
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7543608
    Abstract: A ground fabric made of cotton and provided with loops of bamboo fiber is used to form a looped fabric. The ground fabric has a ground weave that is obtained by a technique with three weft sequences or by a technique with four weft sequences. The looped fabric has a weight between 200 and 1700 gram/m2. The number of warp threads per cm fabric is between 21 and 34, and the number of weft threads per cm fabric is between 10 and 28, and the number of loops per cm fabric is between 3 and 9. The looped fabric may be used as a terry.
    Type: Grant
    Filed: January 6, 2005
    Date of Patent: June 9, 2009
    Assignee: Santens N.V.
    Inventor: Frédéric Santens
  • Patent number: 7520303
    Abstract: A method for weaving a fabric having: a backing fabric (100, 200) formed by backing warp yarns, having binding warp yarns (101, 201) and first and second weft yarns (3, 4); one or several tension warp yarns (102, 202, 103, 203); and non-pattern forming and/or pattern forming pile warp yarns (7, 6), the pattern forming pile warp yarns (6) form pattern forming pile burls (6a), and each pattern forming pile burl (6a) is interlaced round at least one third weft yarn (5) situated at the back of the fabric (1, 2) with respect tote tension warp yarns (102, 202, 103, 203).
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: April 21, 2009
    Assignee: N.V. Michel Van de Wiele
    Inventors: Jos Mertens, Johny Debaes
  • Patent number: 7487804
    Abstract: The present invention relates to a method for weaving pile fabrics having at least two different pile heights in a same pile row in a weaving machine of the gripper-Axminster type, comprising at least two pile yarn carriers (2, 3) separately driven for the selection according to a pattern to be woven, of one or several pile yarns (4) being presented, in a position (5) selected, to a gripper (1) driven by an oscillating gripper shaft, provided to draw the selected pile yarn (4) off the pile yarn carrier (2, 3) throughout a length desired, by rotating the gripper shaft. The said weaving machine furthermore comprises a cutting device (6) to cut through the pile yarn (4) selected after the selection and after which this pile yarn (4) is inserted into the fabric. The present invention likewise relates to pile fabrics manufactured according to such a method and to a gripper-Axminster weaving machine to apply this method.
    Type: Grant
    Filed: March 23, 2007
    Date of Patent: February 10, 2009
    Assignee: N.V. Michel Van de Wiele
    Inventor: Koen Bruynoghe
  • Patent number: 7431055
    Abstract: A method for weaving a pile fabric with areas having a corded structure, a backing fabric being woven on a weaving machine by inserting backing weft yarns during successive weft insertion cycles between binding and tension warp yarns, while pattern-weft yarns are inserted outside the backing fabric, and are covered by pile warp yarns forming cords. Successive series of different pattern-weft yarns are inserted into the pile fabric in areas having a corded structure and at least one pattern-weft yarn of each series is running essentially above the warp yarns in a first part of its trajectory and is forming the pattern, and is covered by pile warp yarns essentially forming cords in a second part of its trajectory, so that a predetermined pattern or design is formed. This enables the color palette and/or the effect palette to be modified across the width of the weaving machine with weft effects.
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: October 7, 2008
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Ludo Smissaert
  • Patent number: 7395839
    Abstract: The present invention relates to a method for face-to-face weaving of a pile fabric on a weaving machine, pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) being interlaced alternately around a weft yarn (1) in the upper fabric and around a weft yarn (1) in the lower fabric and non pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) being interlaced in one of the backing fabrics in accordance with a predetermined pattern, the said weaving machine comprising at least three weft insertion means and that at each weft insertion cycle only one weft yarn is inserted, the non pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) to be interlaced are positioned on a different level (N1, N2) and, in successive series of four weft insertion cycles (a, b, c, d) each time during two successive weft insertion cycles one weft yarn (1) being inserted (a, b) under the two levels (N1, N2) and one weft yarn (1) being inserted above the two levels (N1, N2) and each time, during two other successive weft insert
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: July 8, 2008
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7134401
    Abstract: The invention relates to a lancet device for a face-to-face weaving machine (100), comprising one or several lancets (1,2,3;16), a lancet (1,2,3,16) at one extremity being provided to be installed in a lancet holder and at its other extremity being provided with a lancet tip (4a,4b), the lancets (1,2,3,16) being carried out in at least two embodiments, that are provided to be installed alternately next to one another in the face-to-face weaving machine, each of the two or several lancets (1,2,3,16) installed next to one another in the zone between the point where it is received in the lancet holder and the tip (4a,4b) of the lancet (1,2,3,16) on the opposite extremity of the lancet (1,2,3,16) being provided with one or several zones (C,D), that are not overlapping one another when the lancets (1,2,3,16) are projected in the weft direction. The invention furthermore relates to a face-to-face weaving machine that is equipped with a lancet device according to the invention.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: November 14, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Jos Mertens
  • Patent number: 7128096
    Abstract: A device and weaving machine using the device for cutting discarded pile loop weft yarns in a fabric that is composed of a backing fabric consisting of weft yarns and warp yarns and that contains pile warp yarns by which, in one or several zones, pile loops are formed over discarded pile loop weft yarns, device being provided with a cutting blade to cut the discarded pile loop weft yarns, the device comprising a guiding needle that extends between two rows of pile positioned side by side in the direction of the warp, and the device being provided with two or several guiding yarns in the direction of the warp that push this side by side positioned pile away from the guiding needle and the cutting blade in the direction of the weft and that, at the same time, pull the discarded pile loop weft yarns away from the backing fabric in order to present them over the guiding needle to the cutting blade so that they can be severed.
    Type: Grant
    Filed: January 31, 2005
    Date of Patent: October 31, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Bart Deneir
  • Patent number: 7086423
    Abstract: A pile fabric such as may be used in automotive and furniture upholstery and other applications which fabric incorporates a pile surface formed from variable height fibers. The pile is made up of a first group of fibers having a first height and at least a second group of fibers having a second height which is on average less than the height of the first group. A method of formation is also provided.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: August 8, 2006
    Assignee: Milliken & Company
    Inventors: Michael Keller, Andre M. Goineau, Robert S. Brown
  • Patent number: 6945280
    Abstract: The present invention relates to a method for weaving pile fabrics on a face-to-face weaving machine, where, in successive insertion cycles, weft yarns (1-12) are inserted between binding warp yarns (13-16) and pile warp yarns (17-24), so that two backing fabrics (30), (31) are woven one above the another, in which groups of at least four weft yarns (1-6); (7-12) are inserted in respective openings between repeatedly crossing binding warp yarns (13), (14); (15), (16), so that each group of weft yarns (1-6); (7-12) comprises at least two pairs of weft yarns (2,3), (5,6), (8,9), (11,12) inserted above one another, and so that pile warp yarns (18), (21), (24) are interlaced in the upper (30) and in the lower backing fabric (31) alternately round the weft yarns (2), (5), (8), (11), situated on the back, of the said pairs in order to form pile burls, preferably according to a two-shot weave; The present invention likewise relates to pile fabric woven according to this method.
    Type: Grant
    Filed: September 11, 2003
    Date of Patent: September 20, 2005
    Assignee: N. V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 6935381
    Abstract: A device is provided for driving one or several pile carriers (2) for the selection of one or several pile yarns (15), comprising at least one drive motor (4) for driving a pile carrier (2), the pile carrier moving under the motor housing (7) of the drive motor and the motor shaft (5) of the drive motor (4) being provided with driving means (6) for directly driving the pile carrier (2), the pile carrier (2) being provided for performing a linear back and forth movement.
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: August 30, 2005
    Assignee: N.V. Michel Van de Wiele
    Inventors: Geert Debuf, Koen Bruynoghe, Peter Garnett
  • Patent number: 6837274
    Abstract: A face-to-face weaving machine comprising upper (5) and lower spacers (6) for extending in the warp direction between two fabrics (12), (13) and a weft insertion device (2), (3), (4) for inserting weft yarns (22) between the spacers (5), (6), said spacers being carried out as a rigid element with a first (5c), (6c) and a second part (5B), (6B), the vertical intermediate distance between the first parts (5c), (6c) of the spacers (6) being shorter than said distance between the second parts (5B), (6B) such that the weft yarns (22) can be inserted between said second parts (5B), (6B).
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: January 4, 2005
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Gilbert Moulin
  • Patent number: 6817383
    Abstract: A face-to-face weaving machine comprising upper (5) and lower spacers (6) for extending in the warp direction between two fabrics (12), (13) and a weft insertion device (2), (3), (4) for inserting weft yarns (22) between the spacers (5), (6), said spacers being carried out as a rigid element with a first (5c), (6c) and a second part (5B), (6B), the vertical intermediate distance between the first parts (5c), (6c) of the spacers (6) being shorter than said distance between the second parts (5B), (6B) such that the weft yarns (22) can be inserted between said second parts (5B), (6B).
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: November 16, 2004
    Inventors: Johny Debaes, Gilbert Moulin
  • Publication number: 20040099326
    Abstract: A yarn tuft forming unit (1) comprises a yarn selector wheel (20) with provision for holding a number of different yams (23) arranged generally radially, means (21) to drive the selector wheel (20) into a selected one of a number of angularly discrete positions to bring a selected yarn (23) to a loading position, a puller (29) for engaging the selected yarn (23) at the loading position and pulling a predetermined length of the selected yarn (23) from the selector wheel (20), and a cutting mechanism (28) to cut the selected yarn (23) to form a tuft (7) of predetermined length. Such a tuft forming unit (1) is preferably used to supply yarn tufts (7) to an Axminster carpet weaving loom. Typically a number are provided across the width of the loom and together they traverse the whole width of the loom to provide yarn tufts (7) for a complete row of carpet.
    Type: Application
    Filed: June 26, 2003
    Publication date: May 27, 2004
    Inventor: Michael Winspear Burton
  • Patent number: 6273148
    Abstract: With a method for face-to-face weaving pile fabrics, whereby weft threads (1-6) are brought between warp threads (7-12) of a series of warp thread systems so that two backing fabrics (21), (22) are woven located one above the other with tension warp threads (7), (10) and dead pile warp threads (13-20) inwoven in the backing fabrics, whereby pile warp threads (13, 14, 18, 20) in each backing fabric form respective pile loops around first (1), (4) and around second weft threads (2), (5) which respectively run along the back and along the pile side of a tension warp thread (7), (10), and whereby the pile-forming pile warp threads (13, 14, 18, 20) are cut through between the backing fabrics, the dead pile warp threads (13-20), running along the pile side of the second weft threads (2), (5), are inwoven.
    Type: Grant
    Filed: December 21, 1999
    Date of Patent: August 14, 2001
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johnny Debaes, Ludo Smissaert