Pile Tufting Patents (Class 139/2)
  • Patent number: 10202722
    Abstract: The invention comprises a method. The method comprises applying a quantity of an aqueous dispersion of thermoplastic polymer particles to a primary backing and loop backs of a tufted carpet or a tufted synthetic turf, wherein the thermoplastic particles have an average particle size less than 1,000 microns. The method also comprises heating the aqueous dispersion to a temperature sufficient to remove water therefrom, and heating the thermoplastic particles on the primary backing and loop backs to a temperature at or above the melting temperature of the thermoplastic particles. The method further comprises allowing the heated thermoplastic polymer particles to cool below their melting temperature whereby the loop backs are adhered to the primary backing.
    Type: Grant
    Filed: November 1, 2016
    Date of Patent: February 12, 2019
    Inventors: Larry E Mashburn, Giuseppe V Tambasco
  • Publication number: 20140356569
    Abstract: The present invention provides fabrics with cut loop group and a manufacturing method thereof, wherein the core yarn at the section where said loops are being cut is outwardly protruded from the covering yarns, while the synthetic fiber divided yarn, which is a core yarn, is separated into multiple filaments. The fabrics with cut loop group show superior characteristics in polishing properties, sliding properties, water absorption properties, rapid drying properties and feeling of touch since polishing can be performed while easily catching foreign substances such as extremely minute dust particles or human hairs and the like by the synthetic fiber divided yarn which functions as a hook. Thus the fabrics with cut loop group according to the present invention can be used usefully in the products such as various kind of mats, towels, bathroom products, and the like including dishclothes and mops.
    Type: Application
    Filed: May 3, 2013
    Publication date: December 4, 2014
    Inventors: Hyun Sam Lee, Sung Hoon Choi
  • Patent number: 8794270
    Abstract: A method for weaving a carpet including tying a row of knots with a yarn and weaving two or more weft strands next to the row of knots, where the weft strands are 100% cotton and the yarn is wool yarn hand-carded and hand-spun into a single strand is described.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: August 5, 2014
    Assignee: Phoenix Weave, LLC
    Inventor: Nurbu Lama
  • Patent number: 8557363
    Abstract: An artificial grass turf carpet comprises a ground structure having an upper surface and upstanding synthetic grass fibers attached to the ground structure, which synthetic grass fibers form a grass surface of the artificial grass turf. The carpet further has upstanding synthetic base layer fibers attached to the ground structure at positions between the upstanding synthetic grass fibers. The base layer fibers have a lower height than the grass fibers. The base layer fibers are positioned tight against one another and against neighboring grass fibers, so that a dense base layer is obtained above which the grass fibers extend. An artificial grass turf system includes such a carpet and preferably includes a thin, rubber-free infill layer on top of the base layer.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: October 15, 2013
    Assignee: Ten Cate Thiolon B.V.
    Inventors: Jeroen Albert Van Balen, Marc Verleyen
  • Patent number: 8466205
    Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.
    Type: Grant
    Filed: October 4, 2010
    Date of Patent: June 18, 2013
    Assignee: Columbia Insurance Company
    Inventors: Jeffrey Wright, Kellie Ballew
  • Patent number: 8387667
    Abstract: A yarn tuft holder (11) for holding yarn tufts received from one or more yarn tuft inserting devices (2) prior to removal by grippers (13) of a carpet manufacturing machine, comprising a resiliently deformable comb portion (17) for receiving and holding yarn tufts and a rigid comb portion (16) disposed adjacent the resiliently deformable comb portion and for guiding grippers configured to remove yarn tufts held by the resiliently deformable comb portion. Also, a loom for making carpet, comprising one or more of the yarn tuft holders, and a method for making carpet using the loom.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: March 5, 2013
    Assignee: Brintons Carpets Limited
    Inventors: Michael Winspear Burton, Bruce Peter Hodges
  • Patent number: 8236403
    Abstract: A versatile fabric for use as a towel includes multiple surface areas that are formed of different materials. A support web has hydrophilic and hydrophobic materials woven therethrough. The hydrophilic material is interlaced with the web to define loops of material which extend from a first portion of the web surface and loops of material which extend from a second portion of the web surface which is longitudinally spaced from the first portion. Similarly, the hydrophobic material is interlaced with the web to define loops of material which extend from a third portion of the web surface and loops of material which extend from a fourth portion of the web surface which is longitudinally spaced from the third portion. The first and third portions of the support web surface are arranged opposite each other and the second and fourth portions of the support web surface are arranged opposite each other to define four surface portions of the fabric.
    Type: Grant
    Filed: May 17, 2006
    Date of Patent: August 7, 2012
    Inventor: Scott H. Silver
  • Publication number: 20120190257
    Abstract: This method, for simultaneously weaving on a loom two fabrics (42, 44) provided with piles (424, 444), comprises the steps of weaving an inner layer (FL2, FL4) and an outer layer (BL2, BL4) for each distance fabric, binding the inner and outer layers with connecting warp yarns (401-404) extending between the inner and outer layers, weaving pile warp yarns (501, 502) between the distance fabrics, and cutting the pile yarns. During weaving, the inner and outer layers of each distance fabric are kept apart by respective lancet means (202, 204). Moreover, for each pick (P1-P13) and for each connecting warp yarn (401-404) and each pile warp yarn (501, 502), one selects on the basis of the information relating to the layer (BL2, FL2, BL4, FL4) in which said warp yarn has been interlaced in the previous pick, on the basis of the shedding pattern and amongst several predetermined positions, a position (A1-A8, B1-B12) to be taken by a shedding element (10) driving said warp yarn (401-404, 501, 502) during said pick.
    Type: Application
    Filed: May 10, 2010
    Publication date: July 26, 2012
    Applicant: SCHONHERR TEXTILMASCHINENBAU GMBH
    Inventor: Karsten Siebert
  • Publication number: 20120125474
    Abstract: The invention relates to a device for producing a fibre mat by weaving, which fibre mat is built up of a substrate on which fibres are provided and which device is provided at least with means for forming a shed of warp yarns forming the substrate of the fibre mat, a lay as well as means disposed on one or both sides of the shed for inserting one or more weft yarns into the shed. The invention further relates to a fibre mat obtained by means of a device according to the invention.
    Type: Application
    Filed: April 15, 2010
    Publication date: May 24, 2012
    Applicant: TEN CATE SYSTEMS B.V.
    Inventors: Hendrikus Bernardus Frenken, Jan Hendrik Nijenhuis, Johannes Hilbink
  • Publication number: 20100282357
    Abstract: A yarn tuft holder (11) for holding yarn tufts received from one or more yarn tuft inserting devices (2) prior to removal by grippers (13) of a carpet manufacturing machine, comprising a resiliently deformable comb portion (17) for receiving and holding yarn tufts and a rigid comb portion (16) disposed adjacent the resiliently deformable comb portion and for guiding grippers configured to remove yarn tufts held by the resiliently deformable comb portion. Also, a loom for making carpet, comprising one or more of the yarn tuft holders, and a method for making carpet using the loom.
    Type: Application
    Filed: April 22, 2008
    Publication date: November 11, 2010
    Applicant: Brintons Limited
    Inventors: Michael Winspear Burton, Bruce Peter Hodges
  • Patent number: 7820728
    Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.
    Type: Grant
    Filed: November 13, 2007
    Date of Patent: October 26, 2010
    Assignee: Columbia Insurance Company
    Inventors: Jeffrey Wright, Kellie Ballew
  • Patent number: 7648534
    Abstract: The present disclosure relates to compositions useful for maintaining the clean impression of a carpet (that is, its scent and appearance) over an extended time despite occurrences that might damage the carpet surface. The composition, which includes an antimicrobial agent, an enzyme inhibitor, and an odor-reacting compound, can be used by a consumer to remove contaminants from the carpet and to prevent the odor associated with the decomposition of future contamination. Specifically, the composition has been shown effective in neutralizing odors associated with the decomposition of organic materials (such as urine or food spills) by absorbing and/or removing the odor-generating source. A manufacturing treatment composition and methods for using are also disclosed.
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: January 19, 2010
    Assignee: Milliken & Co.
    Inventors: Shulong Li, Richard A. Mayernik
  • Publication number: 20090239024
    Abstract: A novel lofted fiber or pile-type of fabric such as fleece, and an improved method of weaving the same. The improved lofted fiber or pile-type of fabric includes an underlying fabric substrate, a plurality of lofted fibers coupled into one portion of the underlying fabric substrate, and a different portion of the underlying fabric substrate adjacent to the portion having the plurality of lofted fibers that is substantially devoid of all lofted fibers.
    Type: Application
    Filed: March 13, 2009
    Publication date: September 24, 2009
    Inventor: Raymond Yu
  • Patent number: 7475707
    Abstract: A yarn guiding device for a weaving machine (1) has at least one yarn guide (2) with an input side (3) which is provided to be situated at a yarn supply (4), and an output side (5) which is provided to be connected to a connecting panel (6) by means of a connecting unit (11). The connecting unit (11) is provided to connect the output sides (5) of at least two yarn guides (2) to the connecting panel (6). A weaving machine, more specifically an Axminster weaving machine or a tufting machine is provided with such a yarn guiding device.
    Type: Grant
    Filed: January 13, 2006
    Date of Patent: January 13, 2009
    Assignee: N.V. Michel Van de Wiele
    Inventors: Koen Bruynoghe, Peter Garnett
  • Publication number: 20070269630
    Abstract: A versatile fabric for use as a towel includes multiple surface areas that are formed of different materials. A support web has hydrophilic and hydrophobic materials woven therethrough. The hydrophilic material is interlaced with the web to define loops of material which extend from a first portion of the web surface and loops of material which extend from a second portion of the web surface which is longitudinally spaced from the first portion. Similarly, the hydrophobic material is interlaced with the web to define loops of material which extend from a third portion of the web surface and loops of material which extend from a fourth portion of the web surface which is longitudinally spaced from the third portion. The first and third portions of the support web surface are arranged opposite each other and the second and fourth portions of the support web surface are arranged opposite each other to define four surface portions of the fabric.
    Type: Application
    Filed: May 17, 2006
    Publication date: November 22, 2007
    Inventor: Scott H. Silver
  • Patent number: 6935381
    Abstract: A device is provided for driving one or several pile carriers (2) for the selection of one or several pile yarns (15), comprising at least one drive motor (4) for driving a pile carrier (2), the pile carrier moving under the motor housing (7) of the drive motor and the motor shaft (5) of the drive motor (4) being provided with driving means (6) for directly driving the pile carrier (2), the pile carrier (2) being provided for performing a linear back and forth movement.
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: August 30, 2005
    Assignee: N.V. Michel Van de Wiele
    Inventors: Geert Debuf, Koen Bruynoghe, Peter Garnett
  • Publication number: 20040244859
    Abstract: A process for the production of a textile preform from interlaced filaments or sections of filaments, using a support (16) of a shape appropriate to the preform, on which are applied superposed layers of filaments or sections of filaments crossed in at least two directions, the layers being interconnected by filaments or sections of filaments which pass through them, and the filaments or sections being stretched or held on the support (16) by pins (18). The method further includes the step of reimplantation of the pins (18) by offsetting them, so as to avoid the concentration of defects inherent in the use of pins.
    Type: Application
    Filed: August 22, 2003
    Publication date: December 9, 2004
    Inventors: Olivier Kern, Jerome Bertrand, Francis Haicaguerre, Loic Rousseau
  • Publication number: 20040238060
    Abstract: The invention relates to a yarn processing system (S) comprising a textile machine and at least one yarn feeding device, which are assigned to the peripheral auxiliary devices (3 to 6, 18), wherein the yarn feeding device has a computerised control device (C) that is connected by signal transmission to the auxiliary device. At least certain auxiliary devices have at least one component configured in such a way that they generate and/or receive signals. According to the invention, the yarn feeding device (F, F′) has at least one local, autonomous communication bus system (BL) for the transmission of serial data at least from and/or to the auxiliary devices, said bus system being connected to the control device (C).
    Type: Application
    Filed: June 28, 2004
    Publication date: December 2, 2004
    Inventors: Jerker Hellstroem, Lars Helge Gottfrid Tholander, Niklas Wahlgren
  • Publication number: 20040084101
    Abstract: The present invention relates to a method for weaving pile fabrics on a face-to-face weaving machine, where, in successive insertion cycles, weft yarns (1-12) are inserted between binding warp yarns (13-16) and pile warp yarns (17-24), so that two backing fabrics (30), (31) are woven one above the another, in which groups of at least four weft yarns (1-6);(7-12) are inserted in respective openings between repeatedly crossing binding warp yarns (13), (14); (15), (16), so that each group of weft yarns (1-6); (7-12) comprises at least two pairs of weft yarns (2,3),(5,6),(8,9),(11,12) inserted above one another, and so that pile warp yarns (18),(21),(24) are interlaced in the upper (30) and in the lower backing fabric (31) alternately round the weft yarns (2),(5),(8),(11), situated on the back, of the said pairs in order to form pile burls, preferably according to a two-shot weave;
    Type: Application
    Filed: September 11, 2003
    Publication date: May 6, 2004
    Inventor: Johny Debaes
  • Publication number: 20040020548
    Abstract: This reed for weaving is characterized in that a plurality of reed dents each having a hollow portion in a front edge section are arranged such that the hollow portions are communicated with each other so as to form guide grooves for the weft, the depths of the hollow portions of the reed dents located at least at one end portion are made larger than the depths of the hollow portions of the other reed dents, and that the nearer the central side in the weft insert direction, the smaller the depths of the hollow portions of the reed dents are made so as to become approximate to the depths of said hollow portions of the other reed dents, and further, areas including portions corresponding to the hollow portions in the rear edge section of the reed dents are projected backward.
    Type: Application
    Filed: June 23, 2003
    Publication date: February 5, 2004
    Applicant: TSUDAKOMA KOGYO KABUSHIKI KAISHA
    Inventor: Akihiko Yamamoto
  • Publication number: 20020088501
    Abstract: The present invention relates to composite elastomeric yarns and fabrics, to methods of making same, and to articles in which such yarns and fabrics are used. The composite yarns of the present invention comprise a elastomeric core, an elastomeric thermoplastic sheath disposed about the core and, preferably, fibers mechanically anchored in the sheath. The composite fabrics of the present invention comprise the composite yarns of the present invention and conventional fibers arranged to form a fabric.
    Type: Application
    Filed: February 19, 1999
    Publication date: July 11, 2002
    Inventor: JEFFREY W. BRUNER
  • Publication number: 20020036021
    Abstract: The invention relates to a process for the production of a face-to-face carpet fabric on a double pile loom having at least two filling insertion planes, using filling yarns (SR, SI), stuffer warp yarns (FK), and chain warp yarns (B) to form the two back cloths (OW, UW), whereby the filling yarns (SR, SI) are inserted into each back cloth as back fillings (SR) and inner fillings (SI) and whereby groups of chain warp yarns (B) whose individual yarns between their respective last binding to an inner filling (SI) and the succeeding last binding to a back filling (SR) form a holding length (Y), are assigned to each back cloth. With the object of achieving an always vertical tie-in of the pile loops in the back cloth, a high pile density, and a saving of chain warp yarns, all patterning pile loops (PM) are stretched over back fillings (SR) and the pattern repeat (R) of a group of chain warp yarns (B) is selected to be greater than six.
    Type: Application
    Filed: July 11, 2001
    Publication date: March 28, 2002
    Inventors: Rainer Goessl, Thomas Seidel
  • Patent number: 6293314
    Abstract: A selection system for pile yarns in a gripper Axminster weaving machine has a gripper associated with an elongated pile yarn carrier, and provided to position a number of yarn ends at mutual distance in the length direction of that carrier. Each pile yarn carrier is axially movable in its length direction to present a selected yarn to an associated gripper. A movable selection beam effects the axial movement of the pile yarn carriers, coordinated with the movement of the grippers, by protrusions and notches working together on the pile yarn carriers and on the selection beam. The engagement into each other of the aforesaid protrusions and notches can be selectively controlled in function of the yarns to be selected, in which the pile yarn carriers are predominantly horizontally disposed. The selection beam positively drives the pile yarn carriers in horizontal direction both in forward and in return movement.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: September 25, 2001
    Assignee: N.V. Michel Van de Wiele
    Inventor: André Dewispelaere
  • Patent number: 5806568
    Abstract: For positioning pile yarns in variable selection positions in a carpet weaving machine of the gripper Axminster type, in which pile yarns (1-8) of different colors are placed next to each other in a line in pile yarn loaders (10), each pile yarn loader (10) is brought directly from a selection position to a following selection position. The selection movement thereby remains limited to moving over the distance between two successive selection positions.
    Type: Grant
    Filed: December 31, 1996
    Date of Patent: September 15, 1998
    Assignee: N.V. Michel van de Wiele
    Inventors: Andre Dewispelaere, Hans Desmet
  • Patent number: 4875505
    Abstract: A thread clamp, with the characteristic that it consists essentially of: a first jaw (3) with two spring arms (4, 5) which bend elastically away from and towards each other, perpendicularly to the plane in which the thread clamp opens and closes; a second jaw (6) which operates in conjunction with the first jaw; and an elastic device which serves to press the two jaws (3, 6) together.
    Type: Grant
    Filed: March 18, 1988
    Date of Patent: October 24, 1989
    Assignee: Picanol N.V.
    Inventors: Denis Moeneclaey, Lucien Coopman, Johnny Victoor
  • Patent number: 4654246
    Abstract: A self-engaging separable fastener is disclosed which comprises a base member of woven separable fastener material having at least two adjacent mating fastener sections. At least one section is defined by a plurality of loops upstanding from the base member, and the other section is defined by a plurality of hooks upstanding from the base member. The loops are formed of respective generally parallel rows of multifilament yarns interwoven into their respective base section so as to repeat the same loop direction and construction every predetermined number of picks and the hooks are cut from respective generally parallel rows of loops of monofilament yarns interwoven into their respective base section so as to repeat their loop direction and construction every predetermined number of picks, which latter number of picks is greater than the number of picks in which the direction of the multifilament loops is repeated.
    Type: Grant
    Filed: September 5, 1985
    Date of Patent: March 31, 1987
    Assignee: Actief, N.V.
    Inventors: George Provost, Marcel C. Ouellette
  • Patent number: 4371577
    Abstract: An antimicrobial carpet having bacteriostatic and sterilizing effect against molds, bacteria and viruses is prepared by incorporating into fibrous materials prior to or after fabrication into a carpet an amino acid type surfactant represented by the formula: ##STR1## wherein RCO is a C.sub.8 -C.sub.16 fatty acid residue.
    Type: Grant
    Filed: April 27, 1982
    Date of Patent: February 1, 1983
    Assignees: Mitsubishi Burlington Co., Ltd., Ajinomoto Co., Ltd., Mitsui & Co., Ltd.
    Inventors: Minoru Sato, Yoshiteru Hirose, Shigeshi Toyoshima
  • Patent number: 3963057
    Abstract: A method of making an Axminster carpet having different heights of pile in the same pile forming pick in which yarn carriers selected to supply high pile are given an additional lift to position the yarns drawn therefrom out of the general plane of yarns drawn-off nonselected carriers. Thereafter means, such as a finger mounted on the knife box, is traversed across the loom ahead of the knife to engage the selected yarns and lengthen them.
    Type: Grant
    Filed: November 29, 1974
    Date of Patent: June 15, 1976
    Assignee: Thomson Shepherd and Company Limited
    Inventor: Geoffrey Wilson Dewhirst
  • Patent number: 3963058
    Abstract: A method for producing Axminster carpets having two different heights of pile in the same pile forming pick on an Axminster gripper loom. The method comprises engagement of selected yarn carriers on a lifting bar when said yarn carriers move for pile yarn draw-off whereafter the selected yarn carriers are raised and pile yarn drawn-off the selected carriers is raised out of the plane defined by pile yarn drawn-off non-selected carriers.
    Type: Grant
    Filed: March 26, 1975
    Date of Patent: June 15, 1976
    Assignee: Thomson Shepherd and Company Limited
    Inventor: Geoffrey Wilson Dewhirst