Abstract: A device and a method twist single cables about a twisting axis to form a cable bundle along an extension axis. The device includes mutually spaced single rotating units for separately holding cable ends at one end of the single cables; a twisting unit for holding and twisting cable ends at the other end of the single cables; and a guiding apparatus, to which is fastened a guiding mandrel for separating the single cables, at least in some regions, during a twisting process by the twisting unit, in a region in which there is a transition from an untwisted region to a twisted region. The guiding mandrel includes a thickened portion on a side opposite its fastening to the guiding apparatus, the thickened portion having larger dimensions in a direction transverse to the running direction of the guiding mandrel than in most of the guiding mandrel.

Abstract: A device and a method twist single cables about a twisting axis to form a cable bundle along an extension axis. The device includes mutually spaced single rotating units for separately holding cable ends at one end of the single cables; a twisting unit for holding and twisting cable ends at the other end; and a guiding apparatus, to which is fastened a guiding mandrel for separating the single cables, at least in some regions, during a twisting process by the twisting unit, in a transition region from an untwisted region to a twisted region. The guiding apparatus further includes: a movement element for moving the guiding mandrel out of an initial position into a moved-in position, in which the guiding mandrel is moved into the twisting axis; and a locking element for holding the guiding mandrel in the position moved in out of the twisting axis.

Abstract: A twisted wire producing apparatus includes an electric wire twisting unit that twists two electric wires, a controller that controls the electric wire twisting unit, and a tension adding part that adds tension to the two electric wires. The electric wire twisting unit includes a one end chuck part, the other end chuck part, and chuck rotating parts for rotating the one end chuck part and/or the other end chuck part under control of the controller. The other end chuck part includes a base, a chuck main body, twist prevention parts, and a wire length difference absorbing part. The wire length difference absorbing part includes an inter-electric wire inserting part which is movable in a direction perpendicular to the electric wires extending direction.

Abstract: A method and apparatus for producing round brushes having bristles clamped between two wire portions of a folded wire, comprising a feed station and a subsequent finishing station, wherein in the feed station a wire is bent between two counter holders, and the feed station comprises a bristle feed device and a rotatable gripper adapted to grip the bent wire and twist it during the feed of bristles to anchor the bristles in the wire. In the finishing station, the twisted wire is held by a stationary gripper and further twisted by the rotatable gripper. The bristles are then cut on their outer side.

Abstract: A method for stripping a part of a shielding foil of a sheathed cable includes the following steps: provide the sheathed cable with the shielding foil that has a predetermined breaking point running along a circumference of the shielding foil; bend a subarea of the sheathed cable with the shielding foil in a first direction to apply a tearing stress at the predetermined breaking point that tears the shielding foil on a part of the circumference of the shielding foil; move a first part of the sheathed cable in an elliptical, particularly circular, movement to apply the tearing stress across essentially the entire circumference of the shielding foil, so that the shielding foil tears at the predetermined breaking point across the entire circumference of the shielding foil; and remove from the sheathed cable the part of the shielding foil that was stripped from the sheathed cable.

Abstract: A Link Stacking Actuator is a scalable device that will contract or expand upon the application of rotational force. This rotational force is converted into linear force in contraction and this contraction can be released for expansion. Contraction and expansion are determined by the relative direction of rotational force applied. The device only generates linear force when contracting. Expansion is simply a relaxation of the device. The conversion of rotational force to contraction is achieved by mechanical stacking of interconnected links that fold or stack into a structure when rotational torsion is applied from a motor against a fixed mount-point or another counter-rotating motor. When used in oppositional pairs, these devices can be used to actuate hinged beams such as robotic arms, legs, and fingers. The device can also be used for direct lift applications when configured in multiple parallel sets.

Abstract: A system for twisting wire that includes an upper portion having a plurality of upper clamps configured to retain an upper wire end corresponding at least one wire pair. The upper portion may be selectively adjustable between a first vertical position and second vertical position. The system also includes a lower portion, disposed on vertically below the upper portion. The lower portion may include a plurality of lower clamps, each of the plurality of lower clamps may be configured to retain a first lower wire end and a second lower wire end corresponding to the at least one wire pair. The system may further include a controller configured to selectively rotate each of the lower clamps in response to instructions corresponding to a twisting program.

Abstract: A wire tie assembly and method of tying a wire using the wire tie assembly is provided. Embodiments of the wire tie assembly comprise a gear-train having a main-drive gear continuously driven by a motor, an idler gear having a first and second dwell portions, the idler gear being configured to mesh with the main-drive gear during a portion of the wire-tying cycle and to dwell relative to the main-drive gear during a portion of the wire-tying cycle, and a twister pinion gear having a wire receiving channel and configured to be in mesh with the idler gear during a portion of the wire tying cycle and to dwell relative to the idler gear during a portion of the wire tying cycle. Some embodiments include cam pins coupled to the idler gear and cam followers that engage the cam pins to actuate secondary functions of the wire tying cycle.

Abstract: A security device has a flexible strap (26) with a lock unit (28) attached at each end. The strap (26) comprises a plurality of longitudinally extending multi-filament cables or ropes (2) arranged in a substantially planar array embedded in an elastomeric material (4). The cables or ropes (2) have a coating of primer for creating a bond with the elastomeric material (4). The primer may be restricted to the external surface of the cables or ropes (2), or some of the surfaces of the filaments may be free of primer. This facilitates relative movement of the filaments during flexure or compression of the strap (26). Moreover, an extrusion process for manufacturing the strap (26) including a priming station (12) is disclosed.

Abstract: The ultra-fine wire fabricating apparatus comprises a feeder assembly, a stationary die, and a rotary die holder. The feeder assembly supplies a wire. The stationary die comprises a hollow inclined channel configured on an inner surface of the stationary die. The hollow inclined channel is configured to receive the wire from the feeder assembly. The rotary die holder configured to receive the wire from the stationary die and simultaneously torsionally deform the wire, wherein the rotary die holder rotates relative to the stationary die to produce the ultra-fine wire with improved mechanical properties. The method ensures continuous grain refinement of wires. The wires are severe plastic deformed using the combined effects of the stationary die and rotary die holder. The mechanical properties of the raw materials are improved due to a grain refinement and microstructure evolution caused by plastic deformation.

Abstract: A twist application device, including a feeder (1) for feeding conductor ends (2a . . . 2c) of at least two conductors (3a . . . 3c), and a rotatably mounted twist application head (4) for twisting the conductors (3a . . . 3c). The twist application device also includes a controller (7), connected with a drive (8) for first clamping jaws (5a . . . 5f) of the feeder (1), and is equipped for control of the latter. The distance (a) between clamped conductor ends (2a . . . 2c) is set at an adjustable value before the transfer of the conductor ends (2a . . . 2c) from the feed device (1) into the twist application head (4). A method of twisting at least two conductors (3a . . . 3c), in which the referred-to distance (a) is set at an adjustable value before clamping of the conductor ends (2a . . . 2c) in the second jaws (6a, 6b) of the twist application head (4).

Abstract: A twist application device, including a feeder (1) for feeding conductor ends (2a . . . 2c) of at least two conductors (3a . . . 3c), and a rotatably mounted twist application head (4) for twisting the said conductors (3a . . . 3c). The twist application device also includes a controller (7), connected with a drive (8) for first clamping jaws (5a . . . 5f) of the feeder (1), and is equipped for control of the latter. The distance (a) between clamped conductor ends (2a . . . 2c) is set at an adjustable value before the transfer of the conductor ends (2a . . . 2c) from the feed device (1) into the twist application head (4). A method of twisting at least two conductors (3a . . . 3c), in which the referred-to distance (a) is set at an adjustable value before clamping of the conductor ends (2a . . . 2c) in the second jaws (6a, 6b) of the twist application head (4). In alternative aspect, a feed device (1) for feeding conductor ends (2a . . . 2c) of conductors (3a . . . 3c) into a further processing device (4).

Abstract: A structure for the reinforcement of pavements. The structure includes at least a first group of assemblies of grouped metal filaments. These assemblies of grouped metal filaments of said first group are oriented in a first direction in a mutual parallel or mutual substantially parallel position. The assemblies of grouped metal filaments of this first group are coupled to or integrated in a substrate having a non-metal material.

Abstract: The present invention relates to a hot coiling machine, and an object of the invention is to provide a hot coiling machine that produces coil springs having various coil shapes and diameters from a heated wire without a mandrel. The present invention provides a hot coiling machine including: a center roll rotating by a drive unit; a feeding roll disposed near the center roll and facing an external surface of the center roll, the center roll being configured to move by a first positioning unit and being rotated by a drive unit thus moving a wire together with the center roll; a forming roll for forming the wire into a coil shape; and a pitch control unit disposed near the forming roll to come into contact with the coiled wire and pushing the coiled wire to provide the coiled wire with a desired pitch.

Abstract: The present invention relates to wire bending system for a hand tool for forming a controlled bend in a wire. The tool has a wire bending system engaged with a hand tool. The wire bending or shaping system may be open or enclosed, and optionally permits bending in a direction that is perpendicular or coaxial to an axis of a hand tool. The wire bending system may be at either side of the hand tool. A pin may be used to additionally aid bending. The hand tool is provided with a plurality of first and second operably engaged housings for securing a number of tool bits members.

Abstract: Apparatus and method for forming a plurality of elongate members into a helical bundle in which a pair of bending die assemblies are mounted on a moveable carriage, the moveable carriage itself being supported by a frame. The bending dies each have a plurality of grooved rollers that engage the sides of the tubes to apply a bending force while allowing the tubes to move longitudinally through the die assemblies. The die assemblies can be rotated independent of each other or in unison by means of stepper motors. A collet, attached to the frame, holds the ends of the tubes during the bending operation.

Abstract: A method is disclosed for determining an angular position of individual wires at a predetermined cross-sectional position in a multi-wire sheathed cable, which has, inside a sheath, a plurality of individual wires twisted around one another with a predetermined lay length. The angular position of the individual wires is determined relative to a reference direction, which extends through the central longitudinal axis of the sheathed cable. The method includes: determining an end angle position of the ends of the individual wires relative to the reference direction at an end of the sheathed cable, determining the distance between the end of the sheathed cable and the predetermined cross-sectional position in the longitudinal direction of the sheathed cable, and determining the angular position of the individual wires relative to the reference direction at the predetermined cross-sectional position based upon the end angle position, the lay length, the twist direction, and the distance.

Abstract: A rotating arbor has a hollow interior and a forward end provided with a number of fingers which are spaced apart from adjacent fingers by longitudinally extending slits. The hollow interior and the slits are dimensioned such that a conventional concrete pin may be inserted into the arbor and be rotated by it. In one version of the apparatus, three rollers are situated side by side and a space separates each roller from an adjacent roller. A length of wire is positioned such that one of its segments extends through one space and extends to and through the aperture in the head of the concrete pin. A second segment of the wire doubles back from the concrete pin to and through the second space. As the arbor rotates, the segments of the wire twist around each other to attach them to the pin. In another version of the apparatus, the segments the wire are received in grooves formed in two blocks, one stationary and the other pivotal.

Abstract: Systems, apparatuses and methods are described herein for precision insertion. In various embodiments, a feeder device may be configured to feed an object such as wire from a wire source into a wire path. In various embodiments, a guidance device with a channel that at least partially defines the wire path may receive the wire fed from the feeder device. In various embodiments, a base may be provided for mounting at least one of a first substrate having a first aperture and a second substrate having a second aperture so that the first aperture of the first substrate is aligned with the second aperture of the second substrate. In various embodiments, the base may be configured to be movable relative to the guidance device to position the first substrate or second substrate so that the first or second aperture is aligned with the wire path.

Abstract: A single machine configured to manufacture a wire cable assembly including an twisted wire pair and a drain wire having a conductive tape and an insulative tape spirally wrapped about said wire pair. The machine includes a first clamp that secures an end of the wire pair and a second clamp that secures the other end of the wire pair. The second clamp rotates while the first clamp is fixed thereby twisting the wires of the wire pair one about the other. The second clamp can also rotate synchronously with the first clamp thereby rotating the wire pair without twisting. The machine also has a tape reel configured to move parallel to the clamps as they rotate, wrapping tape around the wire pair. The apparatus can be configured to apply the tapes simultaneously to electromagnetically shield and insulate the cable assembly. A method of operating the apparatus is also provided.

Abstract: The invention relates to a twisting apparatus (1) for twisting of electrical or optical lines (2) such as wires, cables, line bundles, optical fibres etc. in particular a cable twisting apparatus, comprising a base (5) and a twisting head (3) which can be rotated relative to the base (5), which is configured to grip the lines (2) to be twisted at their first ends, characterised in that the twisting apparatus (1) comprises a second twisting head (4) which can be rotated relative to the base (5), which is disposed opposite the first twisting head (3) and which is configured to grip the lines (2) to be twisted at their second ends opposite the first ends and that the second twisting head (3) can be rotated in the opposite direction to the second twisting head (4). The invention also relates to a method for twisting lines.

Abstract: A pressure lock system passes a wire along a wire path from a wire source at a high pressure first region to a destination at a low pressure second region. The pressure lock system includes a pressure lock chamber. A first conduit has an interior positioned to pass the wire along the path and is mounted for rotation. A second conduit has an interior positioned to pass the wire from the pressure lock chamber and is also mounted for rotation. A motor may drive rotation of the first conduit and the second conduit. Pumps may maintain a pressure of the pressure lock chamber lower than a pressure of the first region.

Abstract: A filter for use in safety air bags as employed in vehicles and the like comprises compressed corrugated wire wherein the corrugations are formed as a periodic sequence of substantially identical first sinusoidal waves coplanar in one orientation of a first given amplitude and pitch and a periodic sequence of substantially identical second sinusoidal waves of a second amplitude and pitch different than the first given amplitude and pitch oriented orthogonal to the plane of the first waves to form a wire with complex three dimensional waves. The wires so formed are wrapped about a mandrel in multiple layers and the ring so formed distorted into an oval shape that is inserted into a filter forming die. A plunger then is forced under high pressure into the die to form the compressed wire filter. The layers of undulations of the wire interlock to preclude separation of the compressed layers during deployment of an air bag.

Abstract: An apparatus and method for forming a single strand wire with improved flexibility and a stranded cable from a single strand wire. In one embodiment, the flexible single strand wire has a solid, single strand wire body and at least one helical groove formed on an outer circumferential surface of the wire body. The stranded cable includes a plurality of strands. In one embodiment, one of the strands has a planar surface that extends along a longitudinal axis of the cable body.

Abstract: A stranding of long winding material using a substantially cylindrical rotary body. The rotary body includes a first passage for guiding a first winding material through the cylindrical rotary body and a second passage for guiding a second winding material through the cylindrical rotary body. The first passage connects a first offset inlet on a first end side of the rotary body to a first offset outlet on a second end side of the rotary body, which opposes the first end side. The second passage connects a second input, arranged on a surface of the rotary body extending between the two end sides, to a second offset output on the second or first end side of the rotary body.

Abstract: A method for forming a cabling media includes providing a wire pair including first and second conductor members. Each of the first and second conductor members includes a respective conductor and a respective insulation cover surrounding the conductor thereof. The first and second conductor members are twisted about one another to form a twisted wire pair having a twist length that purposefully varies along a length of the twisted wire pair. The method may include: imparting a purposefully varied pretwist to the wire pair using a wire pair twist modulator; and imparting additional twist to the wire pair using a wire pair twisting device downstream of the wire pair twist modulator.

Abstract: An electric hand-held binding apparatus according to embodiments including a wire feeding device configured to convey the binding wire. The binding apparatus further includes a twisting device including a twisting shaft, a fork disposed on an end of the twisting shaft, a twisting shaft spur gear disposed on the shaft, and a twisting shaft bevel gear. The twisting device is configured to wrap an object with the binding wire. The binding apparatus further includes a cutoff device configured to cut the binding wires. In the binding apparatus, the twisting shaft spur gear includes a groove on a surface in contact with the twisting shaft bevel gear, and the twisting shaft bevel gear includes a pillar configured to slide in the groove so that a rotation of the driving wire-feeding wheel shaft is desynchronized relative to a rotation of the twisting shaft.

Abstract: A wire untwisting tool includes a housing having a wire gripping end, an actuation end and a cavity. A plunger is received in the cavity. The plunger is movable between a retracted position and an actuated position and includes a gripping head movable with the plunger between the retracted position and the actuated position. The gripping head is configured to hold the twisted pair of wires in the retracted position, wherein rotation of the housing in an untwisting direction untwists the wires. Optionally, the wire may be fixedly held remote from the gripping end, and the housing may be rotated about the location at which the wire is fixedly held.

Abstract: An apparatus and method for applying tension to flexible items, including wire, barbed wire, cable, or rope, are described herein. A stationary clamping member is fixedly attached to a first end of a guide bar, extending outwardly therefrom, while a non-stationary clamping member is movably mounted to and extending outward from the guide bar substantially parallel to the stationary clamping member. The free end of a first flexible item is secured in the stationary clamping member, while the free end of a second flexible item is secured in the non-stationary clamping member. A tensioning assembly, such as a ratchet-like assembly engaging notches in the guide bar, is used to move the non-stationary clamping member away from the stationary clamping member, thereby tensioning one or both flexible items. Once the flexible items have been tensioned, they can be twisted together to form a connection without losing tension.

Abstract: An electric wire sizing-cutting apparatus including an electric wire delivery apparatus, which is easily handled and can smoothly supply the electric wire without generating a kink, is provided. The electric wire delivery apparatus includes: a transfer means transferring an electric wire, which is delivered from an electric wire reel, along a longitudinal direction of the electric wire; a correcting means arranged between the electric wire reel and the transfer means and correcting a bending habit of the electric wire by allowing the electric wire to pass through between a plurality of rollers arranged zigzag; and a rotation controlling means arranged on an upstream-side of the correcting means and putting the electric wire between a pair of rollers biased in a direction approaching each other.

Abstract: A helical cord having an elliptical shape and the like is manufactured so that a length-to-width ratio or a dimension of a shaped form of the cord to be shaped in a longitudinal direction can be changed. A cord (C) is sequentially passed through through holes (21H, 22H) of stationary and movable shaping bodies (21, 22) opposing each other of a shaping device (20). At that time, the movable shaping body (22) is moved along the stationary shaping body (21) by a moving device so that the through holes (21H, 22H) become eccentric with respect to each other, and the cord (C) passing between the eccentric through holes (21H, 22H) is bent and deformed so as to be shaped.

Abstract: An electric power tool “A” operates a working part 5 by repeating rotation of a motor 4 in a normal direction and in a reverse direction one or more times. The motor 4 includes a brushless motor. Sensors H for detecting a position of a rotor 15 are provided on the motor 4 so as to be advanced by an electrical angle of 30°±?° from an intermediate position between respective stator teeth 16 in a direction of the normal rotation of the rotor 15. A control part 20 for controlling the rotation of the motor 4 controls a driving signal of the motor 4 based on the results of detection by the sensors H. Moreover, the control part 20 selects a detection signal of the sensors H so that relation between the rotor 15 and the detection signal of the sensors H is equivalent in either of the normal rotation and the reverse rotation of the rotor 15.

Abstract: A twisting device (10) is described adapted to simultaneously twist a plurality of bar electric conductors (11) for making a stator or rotor winding for an electric machine, comprising: at least one first body (12) extending around a twisting axis (Z-Z) and comprising a first circular array of channels (15) having centre on such an axis (Z-Z); and—at least one second body (13), extending around and coaxial with the first body (12), comprising a second circular array of channels (16) with centre on the twisting axis (Z-Z); associated with each of the channels (15) of at least one of said first and second arrays, a channel extension groove (15A) extending longitudinally in a direction parallel to the twisting axis (Z-Z) and projecting from the respective channel (15) in a direction (CC) circumferential with respect to said axis (Z-Z).

Abstract: Techniques are disclosed related to cables that may be used within a medical device. According to one example, a cable may comprise multiple wires. Each wire may be formed of a biocompatible beta titanium alloy having an elastic modulus ranging from 30 GigaPascals (GPa) to 90 GPa and comprising at least two elements selected from a group of titanium, molybdenum, niobium, tantalum, zirconium, chromium, iron and tin. The cable may be heated to a stress-relieve temperature of the beta titanium alloy to allow the cable to retain a desired configuration while remaining ductile. The cable may be included within a medical device, such as a medical electrical lead.

Abstract: A wire harness bundle twister and comber employs a comber plate having a plurality of apertures receiving a plurality of wire bundles in sliding engagement with handles extending from the comber plate for rotation of the plate to twist the wire bundles into a consolidated wire harness. To allow removal of the wire bundles from the bundle twister and comber without withdrawing the wire bundles to an end the comber plate incorporates an upper outer plate element and a lower outer plate element concentric with and separable from a first inner or center element to separate the apertures into segments for removal of the wire bundles.

Abstract: A wire twisting tool provides a rotatable jaw housing defining an interior cavity and a housing slot shaped for receiving one or more strands of wire. One or more jaw members are disposed in the interior cavity of the jaw housing. The jaw housing is generally rotatable relative at least one jaw member. At least one jaw member advances inwardly during jaw housing rotation and is operable to engage the wire. One or more jaw members can be rotated simultaneously with the jaw housing for twisting the wire. Methods of twisting wire using a wire twisting tool are also provided.

Abstract: A cable hanger which can alternately and continuously form a Z-winding spiral and an S-winding spiral using a hanger wire. A hanger wire is supplied from one end of a housing and sent out from the other end thereof. A plurality of spiral forming dice are accommodated in a cylindrical space in the housing. Each spiral forming die includes a bottom face forming a shape corresponding to a curvature of a spiral on a plane intersecting with an axis at right angles between an inner peripheral face of the housing and the bottom face, a Z-winding wall face forming a shape corresponding to a pitch of the Z-winding spiral inclined with respect to the plane, and an S-winding wall face forming a shape corresponding to a pitch of the S-winding spiral. The S-and Z-winding wall faces intersect each other at a central portion of the spiral forming die.

Abstract: Taught herein is a method for molding a bistable magnetic alloy wire, comprising: processing an alloy wire by heat treatment; and processing the alloy wire by cold treatment of mechanical twisting, the mechanical twisting being a repeated twisting in a continuous state. Also taught herein is a device for molding a bistable magnetic alloy wire.

Abstract: An apparatus for forming a cabling media using a wire pair including first and second conductor members, each of the first and second conductor members including a respective conductor and a respective insulation cover surrounding the conductor thereof, includes a wire pair twisting device and a wire pair twist modulator. The wire pair twisting device is adapted to twist the first and second conductor members about one another to form a twisted wire pair. The wire pair twist modulator is upstream of the wire pair twisting device. The wire pair twist modulator includes an engagement member to hold the first and second conductor members at a hold location to restrict rotation of the first and second conductor members about one another. The apparatus defines a twist zone extending from the hold location to a twist initiation location of the wire pair twisting device.

Abstract: A system and method for producing a cable hanger formed by alternately and continuously forming the Z-winding spiral and the S-winding spiral using the hanger wire. The system and method involve the use of at least five spiral forming dice accommodated in a cylindrical space of the housing such that the spiral forming dice are adjacent to each other and can rotate independently from one another.

Abstract: Power driven pliers are capable of twisting the ends of a plurality of electrical wires together to make an electrical and mechanical connection therebetween. The pliers include first and second jaws and first and second handles. The jaws and handles are pivotally connected to each other at a pivot point such that movement of said handles toward each other moves said jaws toward each other. A rotatable chuck is carried by one of the jaws and has a central opening adapted to have a plurality of wire ends insertable therein. A portion of the chuck is moveable between an inoperable position wherein the wire ends can be inserted into the opening and an operative position wherein the chuck tightly grasps the wire ends. An electrical motor carried by the pliers and connected to the chuck is capable of rotating the chuck. An electrical switch is carried by the pliers and is located so as to be pressed by a user's thumb while holding the pliers.

Abstract: A process of production of three-dimensional products from wire (1) or other suitable material, which process may be implemented in a system (8) that may include an advancement mechanism (9), a straightening mechanism (11), a length measuring arrangement (18) towards which advances the material (1), a gripper arrangement (14) suitable to hold the material with fixed grippers (15) and simultaneously with other grippers (16) to twist it to a desired angle around its longitudinal axis (X), and a rotatable bending mechanism (12) that can bend the material plastically in one plane and simultaneously can rotate at a desired angle around the longitudinal axis (X) of the wire (1) so that it may generate bends in different planes. The system (8) implementing the process may also carry a cutting arrangement (13).

Abstract: Method of manufacturing a metal cable having two layers (Ci, Ce) of construction M+N, comprising an inner layer (Ci) having M wires of diameter d1 wound together in a helix at a pitch p1, M varying from 2 to 4, and an outer layer (Ce) of N wires of diameter d2, wound together in a helix at a pitch p2 around the inner layer (Ci), the method comprising the following steps performed in line: a step of assembling the M core wires by twisting to form the inner layer (Ci) at a point of assembling; downstream of the point of assembling of the M core wires, a step of sheathing the inner layer (Ci) with a diene rubber composition called “filling rubber”, in the raw state; a step of assembling the N wires of the outer layer (Ce) by twisting around the inner layer (Ci) thus sheathed; and a step of twist balancing. Also disclosed is a device for implementing such a method.

Abstract: A tool for twisting of the bare ends of electrical wires or conductors or connectors while simultaneously restraining rotation of wires at a predetermined distance from their bare ends. The tool reduces repetitive motion of the user when making electrical connections and can also enables the user to make more secure electrical connections. The various embodiments illustrate the invention as a hand tool or in conjunction with a power tool.

Abstract: An apparatus and method for applying tension to flexible items, including wire, barbed wire, cable, or rope, are described herein. A stationary clamping member is fixedly attached to a first end of a guide bar, extending outwardly therefrom, while a non-stationary clamping member is movably mounted to and extending outward from the guide bar substantially parallel to the stationary clamping member. The free end of a first flexible item is secured in the stationary clamping member, while the free end of a second flexible item is secured in the non-stationary clamping member. A tensioning assembly, such as a ratchet-like assembly engaging notches in the guide bar, is used to move the non-stationary clamping member away from the stationary clamping member, thereby tensioning one or both flexible items. Once the flexible items have been tensioned, they can be twisted together to form a connection without losing tension.

Abstract: A handheld wire twisting tool for making a wire conductor twisted splice connection. The tool includes a winding disk having a plurality of wire insertion apertures therethrough in an annular array for respective insertion therethrough of the stripped ends of wires to be twisted together. A finger engagement handle extends from the winding disk in substantially the same plane as the winding disk and extends also substantially radially from the annular array of apertures for manipulating the disk with the handle by one's finger for wire winding by rotating the winding disk about the axis of the annular array of apertures. A wire depth stop disk is also provided in spaced relationship from and secured in parallel to the winding disk and overlies the annular array of the apertures whereby wire ends inserted through the apertures will engage in the inside surface of the depth stop disk to meter the proper depth of penetration for winding.

Abstract: An apparatus and method for forming a single strand wire with improved flexibility and a stranded cable from a single strand wire. In one embodiment, the flexible single strand wire has a solid, single strand wire body and at least one helical groove formed on an outer circumferential surface of the wire body. The stranded cable includes a plurality of strands. In one embodiment, one of the strands has a planar surface that extends along a longitudinal axis of the cable body.

Abstract: A wire twisting tool is provided which is adapted to be used in the installation of wire ties that are used to support a building ceiling, or other ceiling components such as piping, HVAC equipment, or the like. The tool has a central passageway through which a hanging section of wire tie can pass, a oval, coil forming recess around the passageway to allow for the formation of a wire tie coil around the hanging section, and grooved slots extending from the passageway to the end or edge of the tool, to pull or push a free end of the wire tie around the hanging section. Using the tool, an operator can rapidly produce a tight, coil of material around the hanging section, with minimal exertion.

Abstract: A wire harness bundle twister and comber employs a comber plate having a plurality of apertures receiving a plurality of wire bundles in sliding engagement with handles extending from the comber plate for rotation of the plate to twist the wire bundles into a consolidated wire harness. To allow removal of the wire bundles from the bundle twister and comber without withdrawing the wire bundles to an end the comber plate incorporates an upper outer plate element and a lower outer plate element concentric with and separable from a first inner or center element to separate the apertures into segments for removal of the wire bundles.

Abstract: A twisted wire actuator, whereby the shortening of the length of a wire or a bundle of wires, as it is twisted, is used to control the motion of an actuated element, achieving sub-micron motion resolution. The control can be performed robotically. The high resolution can be achieved without the use of gears, sliders, or high precision lead screws, thus enabling a simplified actuation system and eliminating sources of friction. The use of wires operating in opposing directions and having oppositely directed rotations significantly reduces the non-linearity effect inherent in twisted wire actuation, resulting in a system having a good level of motion linearity as a function of control input impulse. The use of multiple twisted wires attached to the actuated element at different angles, enables the implementation of robotic systems with multiple degrees of freedom. Several experimental actuators verify these results.