Battery Grid Pasting Patents (Class 141/32)
  • Patent number: 5097878
    Abstract: A method with and associated apparatus for vibration-filling electrodes in a paste bath. A holding tool connected to a vertical rotary shaft carries the electrode and, arranged above it, a vibration reflection body. The electrode and vibration reflection body are immersed in the paste bath, filling of the electrode is carried out, and the holding tool, electrode and reflection body are withdrawn from the paste bath. Above the paste bath, the excess paste is spun off the electrode by rotating the vertical rotary shaft, the reflection body also being cleaned of the paste.
    Type: Grant
    Filed: December 21, 1990
    Date of Patent: March 24, 1992
    Assignee: Deutsch Automobilgesellschaft mbH
    Inventor: Klaus von Benda
  • Patent number: 5085254
    Abstract: A process and device provide for the virtually continuous vibration filling with active compound of empty fiber structure electrode plaques having a welded-on current discharge lug for electric accumulators. The empty fiber structure electrode plaques are inserted into a transport device having an adjustable cycle time which passes the plaques through a trough filled with active compound in which the active compound is vibrated. The fiber structure electrode plaques are then removed from the trough, excess active compound is stripped off, sides and the edges of plaque are freed from residues of excess active compound by various brushes. The filled fiber structure electrode plaque is then removed from the transport device, after prior drying, if required.
    Type: Grant
    Filed: January 7, 1991
    Date of Patent: February 4, 1992
    Assignee: Deutsche Automobilgesellschaft mbh
    Inventor: Otwin Imhof
  • Patent number: 5069258
    Abstract: A simple device for the vibration filling of porous fiber structure electrode plaques for voltaic cells includes a vibrating plate having a principal extension arranged substantially vertical within a filling chamber. An electrode plaque is arranged with a principal surface substantially parallel to the principal surface of the vibrating plate at a distance of about 2 to 50 mm from the vibrating plate (when swung in to the maximum extent). The distance of the vibrating plate from the base of the filling chamber is at least about 1 mm. It is possible to fill a series of electrode plaques with one charge of the filling chamber, the filling operation for the electrode plaque proceeding very rapidly and with considerably less noise then known devices, in which the entire filling vessel is vibrated.
    Type: Grant
    Filed: October 26, 1990
    Date of Patent: December 3, 1991
    Assignee: Deutsche Automobilgesellschaft mbH
    Inventor: Otwin Imhof
  • Patent number: 5007467
    Abstract: An automatically operating apparatus and method for producing cathodes for ry-cell batteries, especially lithium batteries. A strip-like carrier material to which cathode material is fed in a dosed manner is transported on an endless, continuously rotating conveyor belt system. After passing a pasting mechanism, which includes a roller, and after passing a possibly provided cleaning mechanism for exposing the contact locations for the current shunting, the cathode material subsequently passes into a pressing mechanism that includes two rotating belts. Following the pressing mechanism is a cutting device that, just like the cleaning mechanism, moves synchronously with the conveyor belt system during processing, and that cuts the carrier material in conformity with the cathode lengths. Subsequently, the current shuntings are attached.
    Type: Grant
    Filed: September 26, 1989
    Date of Patent: April 16, 1991
    Assignee: Accumulatorenwerke Hoppecke Carl Zoellner & Sohn GmbH & Co. KG
    Inventor: Josef Nelles
  • Patent number: 4986317
    Abstract: This invention relates to a method of producing a paste-type electrode for a lead storage battery which comprises packing into an active material support a paste prepared by kneading a lead oxide having a conversion ratio to red lead (Pb.sub.3 O.sub.4) of 90% or less or a mixture of this lead oxide powder with water and sulfuric acid as the principal components. Because this lead oxide contains red lead less than 90%, red lead formed on the surface of this oxide and lead oxide (PbO) formed in the particle core are directly bonded. This enhances the bonding power between the active materials. The paste-type electrode prepared by this method provides high adhesion of the paste to the active material support and high bonding power between the active materials. Therefore, both improvements in life and in efficiency of formation charge can be attained.
    Type: Grant
    Filed: April 19, 1989
    Date of Patent: January 22, 1991
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Katsuhiro Takahashi, Kazuyoshi Yonezu, Hiroshi Yasuda, Ichiro Sano, Toshiaki Kimura
  • Patent number: 4974644
    Abstract: A method for the vibration filling of foam-structure or fiber-structure electrode plaques for galvanic cells, particularly for electrical accumulators, totally immerses one or more electrode plaques in a vibrating paste of active mass which has an active mass content of about 25 to 60 vol %, a maximum granulometry of the active particles of about 0.04 mm and in the unvibrated state a yield value of about 10 to 120 Pa and a plastic viscosity of about 0.1 to 1 Pas at 20.degree. C. The paste is preferably set in vibration with a frequency of about 40 to 125 Hz and an amplitude of about 0.1 to 1.5 mm by a vibration transmitter fitted inside the tank containing the paste.
    Type: Grant
    Filed: May 11, 1989
    Date of Patent: December 4, 1990
    Assignee: Daimler-Benz AG
    Inventors: Klaus von Benda, Gabor Benczur-Urmossy
  • Patent number: 4932443
    Abstract: A method and apparatus for applying paste to a battery grid. An endless conveyor belt pulls a grid through a pasting zone where paste is impressed into the grid. The grid is further passed through a fixed orifice, after being impressed with paste to impart a predetermined thickness to the grid. The orifice may be defined by two plates.
    Type: Grant
    Filed: April 21, 1989
    Date of Patent: June 12, 1990
    Assignee: Globe-Union Inc.
    Inventors: Neil C. Karolek, William H. Rietz
  • Patent number: 4909955
    Abstract: A lead-oxide paste mix for use as an active material superimposed upon the plates of a lead-acid rechargeable battery. Battery grades of oxides of lead are mixed with a dilute solution of hydrogen peroxide, either alone or with additives and/or expanders. The resultant paste offers such advantages as reduced curing and drying times and/or the elimination of the need for curing and drying, lower dry active material weights and improved cohesion when compared to conventional pastes manufactured from leady oxides, sulfuric acid, and water.
    Type: Grant
    Filed: November 4, 1988
    Date of Patent: March 20, 1990
    Assignee: Electrosource, Inc.
    Inventors: Chris Morris, Ajoy Datta, Paul L. Howard
  • Patent number: 4878521
    Abstract: An apparatus for dividing a multi-unit battery plate grid into individual battery plate grids and for subsequently applying paste to the individual battery plate grids, which apparatus comprises a pasting device for applying paste to the grids, a parter located upstream of the pasting device for dividing multi-unit battery plate grids into individual battery plate grids prior to pasting thereof, and a conveyor for feeding multi-unit battery plate grids through the parter and for thereafter feeding the individual battery plate grids through the pasting device. Also disclosed herein is a method of dividing a multi unit battery plate grid including at least two connected individual battery plate grids into separated individual battery plate grids and of subsequently pasting the separated individual battery plate grids, which method comprises the steps of dividing the multi-unit battery plate grid into separated individual battery plate grids, and thereafter pasting the individual separated battery plate grids.
    Type: Grant
    Filed: October 28, 1988
    Date of Patent: November 7, 1989
    Assignee: Mac Engineering & Equipment Company, Inc.
    Inventor: Roy A. Fredrickson
  • Patent number: 4878522
    Abstract: A paste hopper control system in which the weight and thickness of lead oxide paste applied to a stream of battery grid material from a hopper are independently controlled in response to in-line weight and thickness measurements obtained downstream of the paste hopper. Paste weight is independently controlled on the two sides of the stream by separately driving transversely spaced, independently rotatable hopper paddles in accordance with weight measurements obtained on the respective sides of the stream. Plate thickness is independently controlled on the two sides of the stream by adjusting the heights of the ends of a trowel roller in accordance with downstream thickness measurements and by adjusting the height of the hopper as a unit.
    Type: Grant
    Filed: December 23, 1988
    Date of Patent: November 7, 1989
    Assignee: Valmet-Sentrol Ltd.
    Inventor: Paul R. Ostrander
  • Patent number: 4695519
    Abstract: A method of filling an electrochemical cell container having a penetrable, self-sealing septum.
    Type: Grant
    Filed: June 23, 1983
    Date of Patent: September 22, 1987
    Assignee: Medtronic, Inc.
    Inventors: T. V. Rao, Robert C. Samec
  • Patent number: 4606383
    Abstract: A battery grid pasting machine has an endless steel conveyor belt for advancing grids beneath a paste hopper. The lower end of the hopper is closed by an orifice plate. The top run of the belt is supported by a vertically adjustable roller directly beneath an orifice slot in the orifice plate. A guide assembly is provided for advancing the grids in a downwardly inclined position toward the underside of the hopper. The hopper and the belt conveyor assembly are supported from one side of the machine in cantilever fashion which enables the hopper and the endless belt to be removed and replaced with a minimum dismantling of components of the machine.
    Type: Grant
    Filed: July 9, 1985
    Date of Patent: August 19, 1986
    Assignee: Wirtz Manufacturing Company, Inc.
    Inventor: David Yanik
  • Patent number: 4338978
    Abstract: A seawater activated battery plate, and a method of making the same, utilizing an electrically conducting grid and an active reducible material primarily constituting lead chloride adhering to the grid such that the grid is exposed at a surface of the active material, the material adjacent the grid primarily constituting porous lead and a metal chloride. The battery plate is characterized by its inexpensive method of manufacture, its quick activation even in cold seawater, its absence of significant voltage peaking at initial discharge and uniform voltage generation during discharge.
    Type: Grant
    Filed: October 28, 1980
    Date of Patent: July 13, 1982
    Assignee: Sparton Corporation
    Inventors: John L. Devitt, Douglas E. Johnson, Robert S. Willard
  • Patent number: 4318430
    Abstract: Apparatus for manufacturing rechargeable electrochemical cell electrodes of the type having a metal grid substrate and an electrochemically active material carried thereby, in which a continuously moving web of the metal grid substrate is fed to a paste applicator where active material is loaded into the spaces of the grid, the loaded grid then being passed through a set of driven sizing rollers for compressing the active material and grid and for extracting excess liquid, and thereafter being passed through a set of die rollers which cuts and trims the electrodes to the desired form. During transport of the continuous web, webs of disposable material, such as porous pasting paper, are conveyed in contact with one or both sides of the substrate as it progresses through the manufacturing stations.
    Type: Grant
    Filed: November 7, 1979
    Date of Patent: March 9, 1982
    Assignee: General Electric Company
    Inventor: Gifford T. Perman
  • Patent number: 4307758
    Abstract: A method and apparatus for applying paste to battery grids wherein the paste is circulated in a primary circuit incorporating an open reservoir wherein the paste is relieved of all pumping pressure and portion of the paste is diverted from the primary circuit into a secondary circuit for delivery to a nozzle which may be selectively opened and closed to deliver paste to the grid, the secondary circuit also incorporates the open reservoir.
    Type: Grant
    Filed: November 6, 1979
    Date of Patent: December 29, 1981
    Assignee: Dunlop Australia Limited
    Inventors: William L. McDowall, Alan K. Maplesden, Trevor W. North, Erich Kaufmann
  • Patent number: 4174004
    Abstract: There is disclosed a plant for pasting battery plates comprising a pasting machine comprising a flat conveyor belt and paste applying means for forcing paste into a grid conveyed on the conveyor past the said paste applying means, grid feeding means, and a transportable hopper and mechanical discharge means for mechanically discharging paste into the inlet to the pasting machine, paste recycling means adapted to mechanically collect paste applied to the conveyor and to convey it back to the inlet to the pasting machine, and a drying oven.
    Type: Grant
    Filed: February 13, 1978
    Date of Patent: November 13, 1979
    Assignee: Chloride Group Limited
    Inventors: Edgar Ramsbottom, William Whalley, Edmund Bale
  • Patent number: 4124042
    Abstract: There is disclosed apparatus for filling enveloped plates for batteries with active material which comprises at least one filling station comprising means for supporting the envelope of a plate assembled on its current conducting element in a substantially vertical plane and a filling manifold adapted to introduce a slurry of active material into the envelope of a plate located in the said supporting means, the apparatus further comprising, a slurry storage tank adapted to contain a supply of active material slurry and provided with agitating means for maintaining the active material in the storage tank in suspension as a slurry, and delivery means for delivering slurry from the storage tank to the manifold of a selected filling station.
    Type: Grant
    Filed: January 10, 1977
    Date of Patent: November 7, 1978
    Assignee: Chloride Group Limited
    Inventor: Stanley Charles Foulkes
  • Patent number: 4099549
    Abstract: The device for application of paste to the internal surface of a cylindrical electrode comprises a cylindrical body, a hydraulic cylinder with a rod, a spring, a cylindrical arbor with a central channel and a mandrel with an internal channel for compressed air. The mandrel is installed in the central channel of said arbor with a provision for being reciprocated by the hydraulic cylinder rod and has its lower part in the form of a truncated cone whose larger base serves as the face of the mandrel and whose generatrix is inclined to the larger base at an angle varying from 10.degree. to 60.degree. and where the ratio of the diameter of the larger base to the diameter of the external surface of the arbor varies from 0.77 to 0.98. Installed in the upper part of the body is the hydraulic cylinder with the rod while in the lower part of the body, separated from the upper part by a partition with a hole, the upper part of the arbor is fixed rigidly.
    Type: Grant
    Filed: June 23, 1977
    Date of Patent: July 11, 1978
    Inventors: Leonid Lavrentievich Belyshev, Veniamin Ivanovich Gorokhov, Albert Vladimirovich Chuvpilo
  • Patent number: 4081005
    Abstract: The present invention relates to flexible electrode material, preferably lead chloride, and to a method and apparatus for the continuous manufacture thereof. Such electrode material is useful in sea water batteries for sonobuoys.
    Type: Grant
    Filed: August 24, 1976
    Date of Patent: March 28, 1978
    Assignee: Her Majesty the Queen in right of Canada, as represented by the Minister of National Defence
    Inventors: Thomas J. Gray, Jan Wojtowicz, Max Baker
  • Patent number: 4074733
    Abstract: Flexible electrode material for use in salt water batteries, and a method and apparatus for the continuous manufacture of such material, are disclosed. The material is manufactured by guiding a strip-shaped mesh, e.g., a copper wire gauze, from a supply position through a bath of molten coating material, e.g. lead chloride, and vertically upwardly from the bath to cause the coating material to become deposited on the mesh, which is subsequently cooled. For guiding the mesh, the apparatus employs first guide rollers for guiding the mesh on a path of travel extending downwardly from the first guide rollers to a second guide roller, made of graphite, immersed in the bath, and third guide means for guiding the mesh upwardly from the graphite roller. Hydraulic jacks are provided for raising and lowering the bath to and from an elevated position in which the graphite roller is immersed in the bath.
    Type: Grant
    Filed: June 8, 1976
    Date of Patent: February 21, 1978
    Assignee: The Minister of National Defence of Her Majesty's Canadian Government
    Inventors: Thomas J. Gray, Jan Wojtowicz
  • Patent number: 4050482
    Abstract: Method and apparatus are disclosed for the pasting of foraminous battery plate substrates with viscous, thixotropic pastes using an extrusion type bifurcated nozzle.
    Type: Grant
    Filed: March 31, 1976
    Date of Patent: September 27, 1977
    Assignee: The Gates Rubber Company
    Inventors: Larry K. W. Ching, Charles E. Coleman, Toshio Uba
  • Patent number: 3982663
    Abstract: Thixotropic battery paste is metered at a substantially predetermined volumetric flow rate onto a battery grid with the aid of a positive displacement pump means and alternate operation of a pair of cylinder and ram metering devices which are synchronized to deliver the paste substantially without turbulence to a discharge means such as a nozzle for delivery to the battery grid substrate.
    Type: Grant
    Filed: February 7, 1975
    Date of Patent: September 28, 1976
    Assignee: The Gates Rubber Company
    Inventor: Terrance M. Larkin