Interengaging Work Parts Patents (Class 144/354)
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Patent number: 11202387Abstract: In an example, a mounting rail may include a base and a dovetail lug. The dovetail lug may extend from the base and may also extend along a width of the base. The dovetail lug may include a bottom portion having a first thickness, and a top portion having a second thickness. The second thickness may be larger than the first thickness. In further implementations, the bottom portion and the top portion may define a front overhang and a back overhang of the dovetail lug.Type: GrantFiled: April 4, 2017Date of Patent: December 14, 2021Assignee: Hewlett-Packard Development Company, L.P.Inventor: Dong Ryul Cha
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Patent number: 11091920Abstract: A vertical joint system for substrates is formed with joints and which engaged by relative motion in a direction perpendicular to major surfaces and of the substrate. The joints are configured to enable relative rotation of up to 3 degrees while maintaining engagement of the joints. The joints and are further configured to form two locking planes one on each of the inner and outer most sides of the joint. Engagement about the locking planes is provided by transverse outward extending surfaces. At least one surface in each pair of engaging surfaces is smoothly curved. The joints and can be further arranged to provide a third locking plane parallel to and between the locking planes. The joints are disengaged by combination of a downward rotation of one joint relative the other then application of a downward force.Type: GrantFiled: May 22, 2020Date of Patent: August 17, 2021Assignee: VALINGE INNOVATION ABInventor: Richard William Kell
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Patent number: 10799965Abstract: A table saw includes a working surface and a rail system. The rail system includes stationary rails mounted along the working surface, and extension rails. The rails each include matching guide surfaces extending along the longitudinal axis and configured to support and guide a rip fence. The rails have a common connection interface that in each case includes a connecting end and a supporting end, such that the extension rails are mountable with the stationary rails. When mounted, the guide surfaces of the extension rails extend the guide surfaces of the stationary rails. The connecting end in the common connection interface includes a connection mechanism configured to urge the connecting end together with the supporting end to form an internal connection, and to align the guide surfaces of the connected rails to as to be co-planar with each other.Type: GrantFiled: April 9, 2018Date of Patent: October 13, 2020Assignees: Robert Bosch Tool Corporation, Robert Bosch GmbHInventors: William J. Shiel, Eric Laliberte
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Patent number: 10293512Abstract: A method for manufacturing drawers in which the drawers comprise walls, and a bottom. At least first and second walls comprise a tongue and a groove with locking parts. The respective groove is provided on the interior side of the first wall, whereas the respective tongue is provided on the distal end of the second wall. The first and second walls are manufactured of respectively one board.Type: GrantFiled: June 25, 2012Date of Patent: May 21, 2019Assignee: UNILIN BVBAInventors: Pieter Devos, Benny Schacht, Guy Van Hooydonck
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Patent number: 10180155Abstract: A furniture joinery includes a slide rail having a plurality of grooves or slides, a trapezoidal shaped slide block having the other of the plurality of grooves or slides, and a furniture support. One of the slide rail or the furniture support includes at least one tenon extending therefrom. The other of the slide rail or the furniture support includes an aperture which receives the at least one tenon. The at least one tenon includes at least one of a notch or a rib and the aperture includes the other of the notch or rib. The aperture is sized to allow movement of the tenon into the aperture and movement of one of the notch or rib toward the other of the notch or rib when the slide block is connected to the furniture support.Type: GrantFiled: October 26, 2015Date of Patent: January 15, 2019Assignee: MB Industries, Inc.Inventor: Michael T. Brown
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Patent number: 10128618Abstract: An electrical connector module assembly is provided and includes a first shell and a second shell configured to mate together with the first shell along an interface that extends along a portion of the shells. The first and second shells form a cavity therebetween that extends along the length of the shells. The cavity is configured to hold an electrical component therein. The module assembly also includes a plurality of shielding elements positioned along the portion of the shells. The shielding elements are configured to form a seal along the interface that shields the electrical component from electromagnetic interference.Type: GrantFiled: August 28, 2017Date of Patent: November 13, 2018Assignee: TE CONNECTIVITY CORPORATIONInventors: Eric David Briant, Leo Joseph Graham, Emilio Cuesta
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Publication number: 20140111076Abstract: A method for manufacturing drawers in which the drawers comprise walls, and a bottom. At least first and second walls comprise a tongue and a groove with locking parts. The respective groove is provided on the interior side of the first wall, whereas the respective tongue is provided on the distal end of the second wall. The first and second walls are manufactured of respectively one board.Type: ApplicationFiled: June 25, 2012Publication date: April 24, 2014Applicant: UNILIN BVBAInventors: Pieter Devos, Benny Schacht, Guy Van Hooydonck
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Publication number: 20140096471Abstract: The preferred embodiment utilizes a key-shaped tenon on a rail that is designed to enter the lock-shaped mortise hole of the stile at the top or bottom of the stile. The key-shaped tenon slides into the top or bottom of the mortise holes of the stiles (i.e. the tenons on the top rail slide into the top of the mortise holes on the top of the left and right stiles while the tenons of the bottom rail slide into the bottom of the mortise holes on the bottom of the left and right stiles). A protrusion on the end of each of the key-shaped tenons of the rails permits it to lodge underneath a lip within each of the lock-shaped mortise holes. This interaction between the protrusion of the tenon and lip of the mortise hole prevents the rail from being removed from or disengaged from the stile in any direction other than the direction of entry.Type: ApplicationFiled: October 10, 2012Publication date: April 10, 2014Inventor: Sherman Burrows
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Publication number: 20140048177Abstract: A method of adjoining a pair of workpieces together comprising forming a mortise on one of such workpieces and a tenon in the other workpiece wherein one of the mortise and tenon is provided with diverging surfaces along the length thereof, inserting the tenon into the mortise and displacing one of such workpieces relative to the other of the workpieces along a line of travel parallel to the length to the mortise to cause the diverging surfaces of one of the mortise and tenon to engage the surfaces of the other of the mortise and tenon thereby positioning the workpieces relative to each other.Type: ApplicationFiled: February 20, 2013Publication date: February 20, 2014Inventor: Kenneth J. SUSNJARA
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Patent number: 8424577Abstract: A finger joint in a joint assembled of at least mainly woody parts (1, 2), such as sawn timber, glued wood, plywood, fiberboard, LVL, LSL, comprises at least one finger. The finger shapes needed complementarily have been milled with a cutting tool, such as a milling curser, to the both parts (1, 2). The height of at least one complementary pair of fingers varies along the length of the interlocking finger pair.Type: GrantFiled: November 28, 2005Date of Patent: April 23, 2013Inventor: Tuomo Poutanen
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Patent number: 8420222Abstract: A laminate of laminae of uniform rectangular cross-sections or depths and lengths arranged randomly or otherwise in the laminate, such laminae having been derived from a feedstock comprising a population of logs (single or multigrade) wherein the population of laminae comprises all of the laminae that can be derived from the population of logs (exclusively only of laminae or material for laminae that are not of acceptable rectangular cross-section and/or length), and where each cross-section of each laminae represents a maximum of one thirtieth of the log cross-section, or the thickness of each lamina represents a maximum of one fifteenth of the small end log diameter.Type: GrantFiled: October 31, 2011Date of Patent: April 16, 2013Assignee: Wood Engineering Technology LimitedInventor: Warwick I Bosson
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Patent number: 8261788Abstract: A method of joining a plurality of elongate log members using mortise and tenon joinery includes the step of forming mortise sockets in the log members at a controllable depth relative to a longitudinal central axis of the log members. Log members having tenons formed thereon for connection between two mortise bearing log members can thus be standardized and interchangeable with one another even when an outer surface of the log members is irregular in profile. A device for forming mortise sockets and tenons on log members in a reproducible manner includes a pair of work holders which define a longitudinal axis of the log member. A mortise cutter and a tenon cutter are supported for movement relative to the work holders for controllably forming the mortise sockets and tenons in a log member relative to the longitudinal central axis of the log member.Type: GrantFiled: May 4, 2010Date of Patent: September 11, 2012Inventor: Tyler Bragnalo
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Patent number: 8117732Abstract: Systems, including method and apparatus, for processing workpieces driven automatically along a linear path to a plurality of positions disposed substantially along the linear path. In some embodiments, a workpiece may be processed at one or more of the positions using two or more processing stations, such as a first processing station that cuts the workpiece into segments and a second processing station that performs another processing operation on the workpiece.Type: GrantFiled: October 22, 2008Date of Patent: February 21, 2012Assignee: Precision Automation, Inc.Inventors: Spencer B. Dick, Stuart Aldrich, David A. Morgan, David Lee
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Patent number: 8088494Abstract: A laminate of laminae of uniform rectangular cross-sections or depths and lengths arranged randomly or otherwise in the laminate, such laminae having been derived from a feedstock comprising a population of logs (single or multigrade) wherein the population of laminae comprises all of the laminae that can be derived from the population of logs (exclusive only of laminae or material for laminae that are not of acceptable rectangular cross-section and/or length), and where each cross-section of each lamina represents a maximum of one thirtieth of the log cross-section, or the thickness of each lamina represents a maximum of one fifteenth of the small end log diameter.Type: GrantFiled: May 15, 2008Date of Patent: January 3, 2012Assignee: Wood Engineering Technology LimitedInventor: Warwick Bosson
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Publication number: 20110312452Abstract: A bat has a core section made from wood or grass material fibers artificially fused together and an outer section for substantially surrounding the core section. The core section can be made exclusively of bamboo fibers artificially fused together. The outer section has opposite bottom and top subsections and opposite side subsections, adhered to corresponding sides of the core section. The outer section can be made of bamboo strips. The bat also has an insert or plug made of a wood material. The insert or plug is disposed in a void provided in a distal end portion of the bat.Type: ApplicationFiled: June 21, 2011Publication date: December 22, 2011Applicant: PINNACLE SPORTS EQUIPMENT CO., INC.Inventors: Thomas M. Verrengia, Lilian Bao, Yanshen Hsu
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Patent number: 7931059Abstract: A through dovetailing jig assembly comprised of a dovetailing jig removably attached to a workpiece, an indexing strip removably attached to the workpiece and jig, and a front backup board removably attached to the workpiece and jig. The jig is further comprised of a removable pin insert and a removable tail insert.Type: GrantFiled: April 26, 2010Date of Patent: April 26, 2011Inventor: Lawrence M. Douglas
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Patent number: 7913730Abstract: The present invention is a new and novel modular raised wall paneling system and method of manufacture that is economical, labor non-intensive, and can be easily constructed for a variety of room configurations and dimensions. The modular raised wall paneling system of the present invention comprises a plurality of individual panel sections having a joint there between, wherein a panel section includes a recess portion forming the appearance of a raised panel thereon. In a preferred embodiment of the invention the panel sections include along opposed longitudinal edges a tongue and a groove such that the panel sections can be disposed in parallel side-by-side mating relationship such that the tongue of one panel section is received in the groove of an adjacent panel section.Type: GrantFiled: January 24, 2007Date of Patent: March 29, 2011Assignee: Advantage Architectural Products, Ltd.Inventor: Gary Schaffeld
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Patent number: 7900335Abstract: A system and method for profiling and manufacturing curved arches includes cutting out the outer dimensions of individual curved sections from sheet material, each curved section including an outer radius, an inner radius, a top surface, a bottom surface, a male end and a corresponding female end. Assembling together the individual curved sections by joining interferingly end to end male ends with female ends to form an assembled curved section. Milling a profile into the top surface of the assembled curved section thereby resulting in an assembled curved section with a profiled top surface.Type: GrantFiled: May 18, 2007Date of Patent: March 8, 2011Inventor: Ed Vaes
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Publication number: 20110052887Abstract: Surface structured decorative boards (1) having a first and a second opposite edge (1I and 1II respectively). The board (1) include an upper side decorative surface (2) an upper side surface structure and a base layer. The structure is comprised by at least two surface grades (10) forming a decorative surface pattern on said upper side, said pattern being applied in predetermined fixed positions (P) on the first and the second edges (1I and 1II respectively). The first edge pattern positions (PL) and the second edge pattern positions (PR) are matched so that the pattern continues over the first and second edges (1I and 1II respectively) of adjacent boards (1).Type: ApplicationFiled: November 8, 2010Publication date: March 3, 2011Inventor: Ake SJOBERG
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Publication number: 20100282368Abstract: A method of joining a plurality of elongate log members using mortise and tenon joinery comprises forming mortise sockets in the log members at a controllable depth relative to a longitudinal central axis of the log members. Log members having tenons formed thereon for connection between two mortise bearing log members can thus be standardized and interchangeable with one another even when an outer surface of the log members is irregular in profile. A device for forming mortise sockets and tenons on log members in a reproducible manner comprises a pair of work holders which define a longitudinal axis of the log member. A mortise cutter and a tenon cutter are supported for movement relative to the work holders for controllably forming the mortise sockets and tenons in a log member relative to the longitudinal central axis of the log member.Type: ApplicationFiled: May 4, 2010Publication date: November 11, 2010Inventor: Tyler Bragnalo
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Patent number: 7818939Abstract: This invention describes a snap-lock interlocking joint which locks a pair of mating construction pieces together by the insertion of a specially shaped tongue into a corresponding groove (having a complimentary shape to the tongue). The invention works well with engineered wood composites such as medium density fiberboard and certain other plastic products, namely free foam cellular plastic. The pieces may be joined together in the complete absence of glue or nails. No clamping is required to provide a strong joint.Type: GrantFiled: June 5, 2007Date of Patent: October 26, 2010Inventors: Irvin Bearinger, Joshua Brubacher
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Patent number: 7810532Abstract: A method for constructing tambour slats using a system of router bits. The router bit system can include at least two router bits, one of which may have a semi-spherical nose cutting surface and a concave ‘S’ shaped ogee cutting surface; and the other of which may have a ‘S’ shaped ogee cutting surface and a concave quarter round cutting surface. The method for constructing a tambour slat can include milling a groove in a strip of material. The strip of material with a groove may then be milled to form a tongue and a neck portion that may slide into a groove milled in another strip of material. The milling operations may be performed by a router fitted with the router bits from the router bit system. By using the router bit system, each strip of material may yield up to two tambour slats.Type: GrantFiled: March 29, 2007Date of Patent: October 12, 2010Assignee: Amana Tool CorporationInventor: Lonnie Bird
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Patent number: 7582175Abstract: A method of inlaying stone into a void in a wood surface, comprising the steps of (a) adhesively bonding first stones in said void; (b) sanding tops of said first stones substantially flush with the wood surface; (c) adhesively bonding additional stones in said void; (d) sanding tops of said additional stones substantially flush with said wood surface; and (e) repeating steps (c) and (d) until said void is substantially filled with stones.Type: GrantFiled: December 30, 2005Date of Patent: September 1, 2009Inventor: Jorge Trejo-Rincon
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Publication number: 20090007988Abstract: A floor planks production method, for producing wood flooring from raw lumbers, by surfacing top and lower faces of the lumbers to a final thickness of the lumbers; optimizing the lumbers along a length thereof to determine lengths of best faces; and profiling edges of the optimized lumbers. The system comprises a surfacing unit processing both top and lower faces of each lumber to final dimensions; an optimizing unit receiving lumbers from the surfacing unit; and a profiling unit processing edges of each length of best faces positioned by the optimizing unit.Type: ApplicationFiled: July 2, 2008Publication date: January 8, 2009Applicant: OSI Machinerie Inc.Inventor: Andre Lapointe
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Publication number: 20080216919Abstract: A jig for cutting box joints on a table saw, including guide bar clamps adapted to be joined to guide bars of a table saw; a spacer joined to the guide bar clamps; a spacer strip joined to the spacer, the spacer strip defining spacer apertures; a board clamp joined to an engagement pin, the engagement pin engaging one of the spacer apertures of the spacer strip; and mechanism for offsetting pairs of boards such that grooves and projections on a pair of boards is cuttable offset from a corresponding pair and method of use including joining a jig to a table saw; clamping at least two pairs of boards to the jig; positioning the clamped boards relative to the table saw; cutting a groove through all boards; repositioning the clamped boards relative to the table saw; cutting another groove spaced apart from the first groove; repeating the steps of repositioning and cutting another groove until grooves have been cut from one edge to an opposing edge with projections disposed between the grooves; and interlacing theType: ApplicationFiled: March 24, 2008Publication date: September 11, 2008Inventor: Paul J. Freidlund
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Patent number: 7392831Abstract: One or more plywood base plate members and at least one decorative plate are stuck together on top of each other, to thereby make a decorative plywood board of a given size. A joined decorative plywood board unit of a desired size is made of a plurality of the decorative plywood boards joined by a scarf joint. Then, the joined decorative plywood board unit and one or more base plates, each having a size of the size of the decorative plywood board unit, are attached together on top of each other, to thereby provide a board pile to be used as a component part for a musical instrument.Type: GrantFiled: September 7, 2004Date of Patent: July 1, 2008Assignee: Yamaha CorporationInventor: Masaji Shingai
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Patent number: 7255511Abstract: A corner leg assembly comprises two grooved mating elements divided longitudinally which when held together form the female groove portion of two dovetail joints, one on each side facing laterally 90 degrees apart. One of the corner elements is a substantially triangular corner leg having perpendicular outside surfaces and parallel lengthwise L-shaped grooves on a 45 degree inside surface. The second element is a clamp block which includes opposite-facing L-shaped side grooves corresponding (being the mirror image thereof) to the grooves on the corner leg. The clamp block is affixed down the middle of the corner leg along the inside surface by one or more clamping fasteners such as a screw or bolt which passes through the clamp block. By turning the fastener(s), the clamp block may be loosened or removed to vertically adjust a laterally-extending panel or rail member.Type: GrantFiled: February 22, 2005Date of Patent: August 14, 2007Inventor: Kevin P. Dolan
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Patent number: 7225594Abstract: The present invention relates to a stud system where each respective stud (2) includes flanges (4, 4a) which are directly attached to each other and which constitute an essentially monolithic entity. Said flanges are formed of a wane edge wood material (3) in such a manner that each respective flange includes a bevelled side portion (6) which is directed towards the inner portion of said stud. A side portion is formed as a contact surface (8) for intermeshing co-operation with a corresponding contact surface (8) at an adjacent flange. The present invention also relates to a method for manufacturing such studs where a first flange strip (4) is formed to include a generally toothed first contact surface (8) which is arranged in an inter-mesching disposition with a corresponding contact surface (8) at a corresponding second flange strip (4a). Further, the present invention relates to a method at such stud systems.Type: GrantFiled: July 26, 2001Date of Patent: June 5, 2007Inventors: Johan Tore Karlström, Johan Mikael Karlström
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Patent number: 6960277Abstract: A method for making a laminated cross lumber beam comprising the step of stacking elongated wood members and bonding adjacent longitudinal faces thereof along a bonding plane to form intermediary beams. The method further includes a step of selecting intermediary beams having a width greater than a predetermined value and cutting them lengthwise perpendicularly to the bonding planes such as to form panels. The panels and uncut intermediary beams then form sub-beam elements. The method also includes a step of bonding at least two sub-beam elements together side by side to form the laminated cross lumber beam. This method is simplified by the use of small wood members which eliminates the need to cut the intermediary beam to form the sub-beam element. It requires a minimum of steps, thus minimizing costs. The product of this method is a beam with optimized mechanical properties and visual appearance.Type: GrantFiled: August 29, 2003Date of Patent: November 1, 2005Assignee: Pinexel Inc.Inventor: Alain Brunet
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Patent number: 6878230Abstract: A method of manufacturing glued laminated wood such as laminated veneer lumber (LVL) is disclosed. The glued laminated wood is made of a number of wood sheets such as veneer sheets which are laminated together by a hot press with a thermosetting adhesive into a continuous length of multiple-layered board wherein the end joints of the wood sheets are disposed in a staggered array. There is provided an initial base material having an end which is shaped in the form of a flight of steps including a series of alternate horizontal surface having a lengthwise dimension smaller than the length of the wood sheet and a vertical surface having a height corresponding to the wood sheet thickness, and the glued laminated wood board is formed extending from the end of such initial base material. The hot press includes a pair of heat plates each having an effective pressing area capable of covering the entire surface of the wood sheet.Type: GrantFiled: September 26, 2002Date of Patent: April 12, 2005Assignee: Meinan Machinery Works, Inc.Inventors: Yukio Abe, Makoto Isobe, Issaku Okamura, Hiroshige Oda, Akihito Hamaguchi, Noriyuki Honda
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Patent number: 6871681Abstract: An embodiment of the connection system is for connecting a plurality of components together. One embodiment of a method of the system provides a dowel having first and second portions. Each of the portions has first and second ends, the first and second portions being connected to one another at their second ends. At least one portion of the first and second portions has at least three dowel sections of successively decreasing diameters. One of these dowel sections has a side wall and an end wall that forms the first end of the at least one portion and each of the other dowel sections has a side wall and step wall. A first component has a first opening configured to substantially fit the first portion, and a second component has a second opening configured to substantially fit the second portion. An adhesive material is then applied on at least part of the first portion, and the first portion is inserted into the first opening in the first component.Type: GrantFiled: November 22, 2002Date of Patent: March 29, 2005Assignee: Miller Dowel CompanyInventor: Michael R. Miller
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Patent number: 6595252Abstract: A method of producing the floor-bridging units, which increases production rate of the floor-bridging units. First rough lumber beams are fed through a planer, which planes the lumber to the required consistent size tolerance. The planed lumber is transferred to a cut-off saw to cut the legs. The legs are transferred to a dado machine and a dado slot is cut into the lumber. The legs are transferred to a joining station to form the X member, where the dado slots are joined into a dado joint by gluing and stapling the joint. The X member is transferred to a trimming station to be trimmed. At the same time flanges are being made by cutting sheet lumber in strips and then into rectangles to form the flanges. The flanges are transferred to a nailing jig, while glue is applied to the trimmed ends of the legs of the X members. The X members with the applied glue are transferred to the nailing jig.Type: GrantFiled: June 29, 2001Date of Patent: July 22, 2003Inventors: Wayne L. Bassett, Darwin R. Bassett
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Patent number: 5967207Abstract: A method of fabricating bamboo slats into bamboo blinds, wherein bamboo wood is cut into bamboo strips of predetermined length. The bamboo strips are polished, then boiled in a hydrogen peroxide solution for bleaching the strips. The bamboo strips are then spliced into raw bamboo slats of a predetermined thickness. Next, the bamboo slats are subjected to grinding. Subsequently the bamboo slats are primed, and then molded by heat pressing. Holes are then punched in the bamboo slats for insertion of a pull cord, so that the finished bamboo slats can be assembled into a Venetian blind.Type: GrantFiled: November 12, 1998Date of Patent: October 19, 1999Inventor: Feng-Yuan Chen
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Patent number: 5853037Abstract: A furniture design and manufacturing system utilizing initial selection of a design "vocabulary" of rectilinear cross-sectional shape "beams" that integrate structural and aesthetic considerations, and utilizing panels coordinated in thickness to be received in dados and rabbets in the beams. Beam cross sections generally have a predetermined incremental size difference, or multiple of the incremental size difference, so that beams inter-fit and cooperate with panels and other beams in a graduated manner permitting a sort of "nesting" when beams, or panels and beams, are used together. This facilitates joinery in furniture using such components because, among other reasons, mortises tend to fall in thicker components than those having tenons. Production of beam stock and, if desired, panel production precedes identification of a furniture item to be produced, facilitating economies in production.Type: GrantFiled: July 6, 1995Date of Patent: December 29, 1998Inventor: Thomas F. Moser
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Patent number: 5746863Abstract: A wooden tube made up of tubular layers of wood veneer and the method of making it in which the various tubular layers are made from flat sheets of wood veneer having the grain in one layer extending longitudinally and the grain in an adjacent layer extending circumferentially of the tube so that the grain in adjacent layers extend transversely of each other with all joints extending in the direction of the wood grain being edge to edge butt joints and all joints extending transversely to the wood grain being interlocking finger joints and with adjoining tubular layers being bonded to each other to form a unitary tube.Type: GrantFiled: August 7, 1996Date of Patent: May 5, 1998Assignee: Hollowood, Inc.Inventor: Mark G. Jarrett
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Patent number: 5718091Abstract: The invention is a method of building structures from tapered logs which have been manufactured in an industrial setting. The logs are stacked crosswise by fitting a notch in a first log, where the notch has a standardized size and shape, over an end of a second log, where the end of the second log has a predetermined size and shape, allowing it to fit into the notch in the first log. Structures built using this method strongly handcrafted structures built from natural logs.Type: GrantFiled: March 25, 1996Date of Patent: February 17, 1998Inventors: Jonathan S. Sellers, John O. Grady
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Patent number: 5697413Abstract: A method of creating a decorative inlaid floor includes the first step of providing a cutting implement, such as a router, which is operable to machine an inlay recess in a finished wood floor. The next step is to position the router over a section of the floor and move the router in a particular manner so that the desired inlay recesses are machined. The operating and movement step requires that the decorative pattern be predetermined and a control program or NC tape be generated so as to control the drive motors which are associated with each of four slide assemblies. Once the desired inlay recesses are machined into the main floor, the control program is modified by scaling it up to a larger size and is then utilized on a panel of a contrasting material. A typical example would be to select a contrasting wood for the inlay elements. The reprogrammed router is then located over the second material panel and operated so as to machine a larger inlay recess in that second material panel.Type: GrantFiled: June 4, 1996Date of Patent: December 16, 1997Inventor: Maurice D. Fuller
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Patent number: 5658086Abstract: A connecting element for creating a blind side connection for materials such as furniture. Connecting element includes a tenon which includes a groove positioned about the peripheral surface of the tenon. A compression material which is flexible and has excellent memory is inserted into the group on the tenon. A mortise is provided which has an opening for telescopically receiving the tenon and compression material into the inner chamber of the mortise. The inner chamber includes a set slot positioned around the interior surface of the chamber and is designed to receive the peripheral edge of the compression material on the tenon. Liquid and/or re-wettable adhesives can be used to rigidly connect the tenon in the mortise.Type: GrantFiled: November 24, 1995Date of Patent: August 19, 1997Inventors: Paul E. Brokaw, John Spirk, Robert G. Taylor, Jeffrey M. Kalman
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Patent number: 5526857Abstract: A method of making a veneered door with a raised central panel that is elongated and vertically oriented in which only three pieces need to be assembled. A suitable wood or wood-like stock is machined to form first and second elongated, generally rectangular substrates and then a flexible veneer with a simulated or real wood grain is affixed to each of these substrates. In the finished door, the grain of the veneer applied to the first substrate and to the second substrate runs, respectively, generally parallel to and generally perpendicularly to the longitudinal axis of the central panel. At least one single, unitary piece defining the central panel and two vertically-oriented framing members is fabricated from the veneered first substrate.Type: GrantFiled: June 6, 1995Date of Patent: June 18, 1996Inventor: Alan S. Forman
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Patent number: 5354592Abstract: An edge treatment for solid surfacing is provided which is attachable to a cantilevered margin (60) of the solid surfacing (50). The edge treatment may have a curved contour on a top (12) for finishing the cantilevered margin (60) of the solid surfacing (50). Angles in the cantilevered margin (60) are covered with corner edge treatments (10) having an inner cylindrical surface (16) and an outer cylindrical surface (18). A groove (20) is carved into the corner edge treatment (10) on a side thereof adjacent the cantilevered margin (60). The cantilevered margin (60) is provided with a tongue (62) having a complemental cross-section to that of the groove (20). The corner edge treatment (10) connects to the tongue (62) of the cantilevered margin (60) with adhesive interposed therebetween to form a secure and easily assembled edge for the solid surfacing (50).Type: GrantFiled: January 14, 1993Date of Patent: October 11, 1994Inventor: Thomas Miskell
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Patent number: 5347774Abstract: Improved methods of fabricating at least partially curved staircases include a first method in which preformed step structures have treads with curved slots formed in the underside of the ends which define a path for insertion of top edge segments of thin starter strips. The slots are collectively configured to laterally deflect the inserted starter strips in a manner longitudinally conforming them to at least partially curved paths of the overall stringer structures in the completed staircase. The stringers are then laterally built up and completed by securing reinforcing structures to the side surfaces of the laterally deflected strips. A second method uses preformed cooperating treads and risers themselves as a form which defines an at least partially curved path for the stringers.Type: GrantFiled: November 16, 1992Date of Patent: September 20, 1994Assignee: L. J. SmithInventor: Lynn H. Smith
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Patent number: 5305819Abstract: A method by which many identical wooden necks for solid-body electric guitars are manufactured, these being of the conventional type wherein the inner neck ends are connected to the solid bodies by screws. Edge regions of the undersides of at least some of the necks are then routed-out to form a tongue on each routed neck, the tongue extending longitudinally of the neck. Solid wooden bodies are provided for the routed necks, and there are formed in such bodies tongue pockets that correspond generally to the tongues and are shaped to receive them. The tongues are then mounted in the respective tongue pockets and adhesively secured there.Type: GrantFiled: April 24, 1992Date of Patent: April 26, 1994Assignee: Fender Muscial Instruments CorporationInventors: Stephen J. Boulanger, John F. Page, John W. Black
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Patent number: 5120378Abstract: A device and method for producing a finished wood material beam assembly and, in particular, a finished prestressed wood material beam assembly. The device includes a support having a top that has movable chord and web adjusters carried thereon. The adjusters may be selectively moved and adjusted as desired both horizontally and vertically, so that the chords and web of the assembly may be received thereon at selected desired heights. As such, the adjusters may be selectively adjusted to precisely conform to the specific size and dimensions of the chords and the web being supported thereby. Securing cylinders and stops carried by the table are also adjustable to securely hold the assembly in place. A prestressing cylinder and prestressing stop carried by the table are also adjustable to prestress a portion of the assembly disposed therebetween. Mechanical and adhesive fasteners are applied to the portions of the assembly by respective devices.Type: GrantFiled: December 5, 1990Date of Patent: June 9, 1992Inventors: Charles A. Porter, James Knowles
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Patent number: 4897140Abstract: This invention relates to an improvement in the manufacture of pipe-shaped bodies of wood composed of a plurality of longitudinally straight but transversely curved wood-staves, the longitudinal edges thereof being provided with a tongue and groove configuration and being glued together, while being mounted in a sidewise engagement in a craddlelike mounting means. The pipe-shaped bodies are later processed by milling, grinding or polishing internally and externally, whereafter the pre-made cylindrical, hollow bodies are cut or cut out to form one or more furnitures, for example chairs, cabinets or the like. Preferred embodiments of the pipe-shaped body are cut from a pipe-shaped blank so as to form one or more pairs of similar pieces of furniture, the cutting line between said pair or pairs of furniture following a symmetrical line to give optimum utilization of the pipe-shaped material. The invention also relates to the use of such pipe-shaped bodies as combined sculptures and furnitures.Type: GrantFiled: January 13, 1988Date of Patent: January 30, 1990Inventor: Peter Opsvik
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Patent number: 4890953Abstract: A beam joint for connecting the ends of two wooden beams, the beam ends having overlapping matching tongues for connecting them together and providing angular mating surfaces for strengthening the joint, the joint being capable of being supported by a post; a mortise can be formed in the joint for receiving a tenon on the post.Type: GrantFiled: July 23, 1987Date of Patent: January 2, 1990Inventor: Natale D. Malatesta
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Patent number: 4869304Abstract: A system and method for using an individual's unique golf club parameters in the design and manufacture of custom golf club sets at a single work station. The invention accurately measures and cuts the head and butt ends of a complete set of golf club shafts in a single step, permits uniform installation of grips, and precise adjustment of loft and lie and of swing weight distribution.Type: GrantFiled: April 6, 1988Date of Patent: September 26, 1989Inventor: Bruce A. Gore
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Patent number: 4840207Abstract: A complete production line of a wood I-beam manufacturing apparatus and the method of manufacture is disclosed wherein generally identical chord members are simultaneously formed by cutting of a wooden stock material into the chord members and simultaneously providing grooves in one surface of each chord into which web members are received to form the I-beam. The individual web members are conveyed along a chords and webs assembly line between the grooved chords and the chords are converged so that the grooves interfit with the web edges to form the I-beam. The web longitudinal edges are preferably beveled in an off-line beveling operation. The beveled webs are stacked for feeding into the chords and webs assembly line. Prior thereto, first and second glue layers are applied to one transverse edge of each stacked web member. The web members are subsequently conveyed in the assembly line in end-to-end abutting relationship.Type: GrantFiled: July 1, 1987Date of Patent: June 20, 1989Assignee: MiTek Industries, Inc.Inventor: Jerry L. Lines
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Patent number: 4558968Abstract: A connector of structural parts such as beams with a through-going wooden pillar is disclosed. The connection consists of a first plate having a hook and being fastened to the beam in a torsion free manner. This hook has an essentially horizontal supporting area at the lower end and at least one vertical contact area. A second cross-shaped support plate is disposed in a pillar and its vertical plate portions are in one plane with the first plate. The second plate includes fitting areas which mate with the supporting area and the vertical contact area of the hook. The pillar is connected by means of a wedge-shaped tenon joint below the supporting area of the support plate.Type: GrantFiled: December 1, 1981Date of Patent: December 17, 1985Assignee: Streif AGInventor: Gerhard Meickl
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Patent number: 4484688Abstract: A rectangular barrel-like structure having four wooden stave sides and two wooden stave head sections, joined together by specially designed triangular corner members. Each of the staves used in making the side walls and in making the head sections are of white oak and are of tongue-and-groove construction. Additionally, each of the staves utilized in the wall sections contains a croze at the top and at the bottom for snug engagement with the staves forming the head sections. Each of the triangular corner members is truncated at the junction of the leg and the base of the triangle so as to form a planar section equal in width to the width of the wall section stave. The truncated planar section contains a projecting tongue on one side for engagement with a complementary groove of a wall stave of one side section and a complementary groove on the other for engagement with a projecting tongue of one of the wall staves of the other wall section.Type: GrantFiled: February 15, 1983Date of Patent: November 27, 1984Assignee: Robert Henry Smith Enterprises, Inc.Inventor: Robert H. Smith
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Patent number: 4468273Abstract: In the manufacturing of wood poles a number of sections are glued together along abutting side surfaces (7, 8) so that a tubular pole (19) with a central cavity is formed. The side surfaces (7, 8) which have been provided with glue are brought into intimate contact with each other so as to give a tube (19). Sealing covers (20, 21) of the lika are placed at both ends of the tube so that these are sealed, whereafter air is pumped out from the central cavity (23) through one or both of the said covers so as to give a vacuum in the cavity in comparison with the external pressure, whereby the contact pressure between the abutting side surfaces increases. The vacuum is maintained until the glued joints (31) have been fixed.Type: GrantFiled: November 19, 1982Date of Patent: August 28, 1984Assignee: NYA Varmlands Limtra AktiebolagInventors: Tore Eklund, Torbjorn Schmidt