Interengaging Work Parts Patents (Class 144/354)
  • Patent number: 11202387
    Abstract: In an example, a mounting rail may include a base and a dovetail lug. The dovetail lug may extend from the base and may also extend along a width of the base. The dovetail lug may include a bottom portion having a first thickness, and a top portion having a second thickness. The second thickness may be larger than the first thickness. In further implementations, the bottom portion and the top portion may define a front overhang and a back overhang of the dovetail lug.
    Type: Grant
    Filed: April 4, 2017
    Date of Patent: December 14, 2021
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventor: Dong Ryul Cha
  • Patent number: 11091920
    Abstract: A vertical joint system for substrates is formed with joints and which engaged by relative motion in a direction perpendicular to major surfaces and of the substrate. The joints are configured to enable relative rotation of up to 3 degrees while maintaining engagement of the joints. The joints and are further configured to form two locking planes one on each of the inner and outer most sides of the joint. Engagement about the locking planes is provided by transverse outward extending surfaces. At least one surface in each pair of engaging surfaces is smoothly curved. The joints and can be further arranged to provide a third locking plane parallel to and between the locking planes. The joints are disengaged by combination of a downward rotation of one joint relative the other then application of a downward force.
    Type: Grant
    Filed: May 22, 2020
    Date of Patent: August 17, 2021
    Assignee: VALINGE INNOVATION AB
    Inventor: Richard William Kell
  • Patent number: 10799965
    Abstract: A table saw includes a working surface and a rail system. The rail system includes stationary rails mounted along the working surface, and extension rails. The rails each include matching guide surfaces extending along the longitudinal axis and configured to support and guide a rip fence. The rails have a common connection interface that in each case includes a connecting end and a supporting end, such that the extension rails are mountable with the stationary rails. When mounted, the guide surfaces of the extension rails extend the guide surfaces of the stationary rails. The connecting end in the common connection interface includes a connection mechanism configured to urge the connecting end together with the supporting end to form an internal connection, and to align the guide surfaces of the connected rails to as to be co-planar with each other.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: October 13, 2020
    Assignees: Robert Bosch Tool Corporation, Robert Bosch GmbH
    Inventors: William J. Shiel, Eric Laliberte
  • Patent number: 10293512
    Abstract: A method for manufacturing drawers in which the drawers comprise walls, and a bottom. At least first and second walls comprise a tongue and a groove with locking parts. The respective groove is provided on the interior side of the first wall, whereas the respective tongue is provided on the distal end of the second wall. The first and second walls are manufactured of respectively one board.
    Type: Grant
    Filed: June 25, 2012
    Date of Patent: May 21, 2019
    Assignee: UNILIN BVBA
    Inventors: Pieter Devos, Benny Schacht, Guy Van Hooydonck
  • Patent number: 10180155
    Abstract: A furniture joinery includes a slide rail having a plurality of grooves or slides, a trapezoidal shaped slide block having the other of the plurality of grooves or slides, and a furniture support. One of the slide rail or the furniture support includes at least one tenon extending therefrom. The other of the slide rail or the furniture support includes an aperture which receives the at least one tenon. The at least one tenon includes at least one of a notch or a rib and the aperture includes the other of the notch or rib. The aperture is sized to allow movement of the tenon into the aperture and movement of one of the notch or rib toward the other of the notch or rib when the slide block is connected to the furniture support.
    Type: Grant
    Filed: October 26, 2015
    Date of Patent: January 15, 2019
    Assignee: MB Industries, Inc.
    Inventor: Michael T. Brown
  • Patent number: 10128618
    Abstract: An electrical connector module assembly is provided and includes a first shell and a second shell configured to mate together with the first shell along an interface that extends along a portion of the shells. The first and second shells form a cavity therebetween that extends along the length of the shells. The cavity is configured to hold an electrical component therein. The module assembly also includes a plurality of shielding elements positioned along the portion of the shells. The shielding elements are configured to form a seal along the interface that shields the electrical component from electromagnetic interference.
    Type: Grant
    Filed: August 28, 2017
    Date of Patent: November 13, 2018
    Assignee: TE CONNECTIVITY CORPORATION
    Inventors: Eric David Briant, Leo Joseph Graham, Emilio Cuesta
  • Publication number: 20140111076
    Abstract: A method for manufacturing drawers in which the drawers comprise walls, and a bottom. At least first and second walls comprise a tongue and a groove with locking parts. The respective groove is provided on the interior side of the first wall, whereas the respective tongue is provided on the distal end of the second wall. The first and second walls are manufactured of respectively one board.
    Type: Application
    Filed: June 25, 2012
    Publication date: April 24, 2014
    Applicant: UNILIN BVBA
    Inventors: Pieter Devos, Benny Schacht, Guy Van Hooydonck
  • Publication number: 20140096471
    Abstract: The preferred embodiment utilizes a key-shaped tenon on a rail that is designed to enter the lock-shaped mortise hole of the stile at the top or bottom of the stile. The key-shaped tenon slides into the top or bottom of the mortise holes of the stiles (i.e. the tenons on the top rail slide into the top of the mortise holes on the top of the left and right stiles while the tenons of the bottom rail slide into the bottom of the mortise holes on the bottom of the left and right stiles). A protrusion on the end of each of the key-shaped tenons of the rails permits it to lodge underneath a lip within each of the lock-shaped mortise holes. This interaction between the protrusion of the tenon and lip of the mortise hole prevents the rail from being removed from or disengaged from the stile in any direction other than the direction of entry.
    Type: Application
    Filed: October 10, 2012
    Publication date: April 10, 2014
    Inventor: Sherman Burrows
  • Publication number: 20140048177
    Abstract: A method of adjoining a pair of workpieces together comprising forming a mortise on one of such workpieces and a tenon in the other workpiece wherein one of the mortise and tenon is provided with diverging surfaces along the length thereof, inserting the tenon into the mortise and displacing one of such workpieces relative to the other of the workpieces along a line of travel parallel to the length to the mortise to cause the diverging surfaces of one of the mortise and tenon to engage the surfaces of the other of the mortise and tenon thereby positioning the workpieces relative to each other.
    Type: Application
    Filed: February 20, 2013
    Publication date: February 20, 2014
    Inventor: Kenneth J. SUSNJARA
  • Patent number: 8424577
    Abstract: A finger joint in a joint assembled of at least mainly woody parts (1, 2), such as sawn timber, glued wood, plywood, fiberboard, LVL, LSL, comprises at least one finger. The finger shapes needed complementarily have been milled with a cutting tool, such as a milling curser, to the both parts (1, 2). The height of at least one complementary pair of fingers varies along the length of the interlocking finger pair.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: April 23, 2013
    Inventor: Tuomo Poutanen
  • Patent number: 8420222
    Abstract: A laminate of laminae of uniform rectangular cross-sections or depths and lengths arranged randomly or otherwise in the laminate, such laminae having been derived from a feedstock comprising a population of logs (single or multigrade) wherein the population of laminae comprises all of the laminae that can be derived from the population of logs (exclusively only of laminae or material for laminae that are not of acceptable rectangular cross-section and/or length), and where each cross-section of each laminae represents a maximum of one thirtieth of the log cross-section, or the thickness of each lamina represents a maximum of one fifteenth of the small end log diameter.
    Type: Grant
    Filed: October 31, 2011
    Date of Patent: April 16, 2013
    Assignee: Wood Engineering Technology Limited
    Inventor: Warwick I Bosson
  • Patent number: 8261788
    Abstract: A method of joining a plurality of elongate log members using mortise and tenon joinery includes the step of forming mortise sockets in the log members at a controllable depth relative to a longitudinal central axis of the log members. Log members having tenons formed thereon for connection between two mortise bearing log members can thus be standardized and interchangeable with one another even when an outer surface of the log members is irregular in profile. A device for forming mortise sockets and tenons on log members in a reproducible manner includes a pair of work holders which define a longitudinal axis of the log member. A mortise cutter and a tenon cutter are supported for movement relative to the work holders for controllably forming the mortise sockets and tenons in a log member relative to the longitudinal central axis of the log member.
    Type: Grant
    Filed: May 4, 2010
    Date of Patent: September 11, 2012
    Inventor: Tyler Bragnalo
  • Patent number: 8117732
    Abstract: Systems, including method and apparatus, for processing workpieces driven automatically along a linear path to a plurality of positions disposed substantially along the linear path. In some embodiments, a workpiece may be processed at one or more of the positions using two or more processing stations, such as a first processing station that cuts the workpiece into segments and a second processing station that performs another processing operation on the workpiece.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: February 21, 2012
    Assignee: Precision Automation, Inc.
    Inventors: Spencer B. Dick, Stuart Aldrich, David A. Morgan, David Lee
  • Patent number: 8088494
    Abstract: A laminate of laminae of uniform rectangular cross-sections or depths and lengths arranged randomly or otherwise in the laminate, such laminae having been derived from a feedstock comprising a population of logs (single or multigrade) wherein the population of laminae comprises all of the laminae that can be derived from the population of logs (exclusive only of laminae or material for laminae that are not of acceptable rectangular cross-section and/or length), and where each cross-section of each lamina represents a maximum of one thirtieth of the log cross-section, or the thickness of each lamina represents a maximum of one fifteenth of the small end log diameter.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: January 3, 2012
    Assignee: Wood Engineering Technology Limited
    Inventor: Warwick Bosson
  • Publication number: 20110312452
    Abstract: A bat has a core section made from wood or grass material fibers artificially fused together and an outer section for substantially surrounding the core section. The core section can be made exclusively of bamboo fibers artificially fused together. The outer section has opposite bottom and top subsections and opposite side subsections, adhered to corresponding sides of the core section. The outer section can be made of bamboo strips. The bat also has an insert or plug made of a wood material. The insert or plug is disposed in a void provided in a distal end portion of the bat.
    Type: Application
    Filed: June 21, 2011
    Publication date: December 22, 2011
    Applicant: PINNACLE SPORTS EQUIPMENT CO., INC.
    Inventors: Thomas M. Verrengia, Lilian Bao, Yanshen Hsu
  • Patent number: 7931059
    Abstract: A through dovetailing jig assembly comprised of a dovetailing jig removably attached to a workpiece, an indexing strip removably attached to the workpiece and jig, and a front backup board removably attached to the workpiece and jig. The jig is further comprised of a removable pin insert and a removable tail insert.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: April 26, 2011
    Inventor: Lawrence M. Douglas
  • Patent number: 7913730
    Abstract: The present invention is a new and novel modular raised wall paneling system and method of manufacture that is economical, labor non-intensive, and can be easily constructed for a variety of room configurations and dimensions. The modular raised wall paneling system of the present invention comprises a plurality of individual panel sections having a joint there between, wherein a panel section includes a recess portion forming the appearance of a raised panel thereon. In a preferred embodiment of the invention the panel sections include along opposed longitudinal edges a tongue and a groove such that the panel sections can be disposed in parallel side-by-side mating relationship such that the tongue of one panel section is received in the groove of an adjacent panel section.
    Type: Grant
    Filed: January 24, 2007
    Date of Patent: March 29, 2011
    Assignee: Advantage Architectural Products, Ltd.
    Inventor: Gary Schaffeld
  • Patent number: 7900335
    Abstract: A system and method for profiling and manufacturing curved arches includes cutting out the outer dimensions of individual curved sections from sheet material, each curved section including an outer radius, an inner radius, a top surface, a bottom surface, a male end and a corresponding female end. Assembling together the individual curved sections by joining interferingly end to end male ends with female ends to form an assembled curved section. Milling a profile into the top surface of the assembled curved section thereby resulting in an assembled curved section with a profiled top surface.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: March 8, 2011
    Inventor: Ed Vaes
  • Publication number: 20110052887
    Abstract: Surface structured decorative boards (1) having a first and a second opposite edge (1I and 1II respectively). The board (1) include an upper side decorative surface (2) an upper side surface structure and a base layer. The structure is comprised by at least two surface grades (10) forming a decorative surface pattern on said upper side, said pattern being applied in predetermined fixed positions (P) on the first and the second edges (1I and 1II respectively). The first edge pattern positions (PL) and the second edge pattern positions (PR) are matched so that the pattern continues over the first and second edges (1I and 1II respectively) of adjacent boards (1).
    Type: Application
    Filed: November 8, 2010
    Publication date: March 3, 2011
    Inventor: Ake SJOBERG
  • Publication number: 20100282368
    Abstract: A method of joining a plurality of elongate log members using mortise and tenon joinery comprises forming mortise sockets in the log members at a controllable depth relative to a longitudinal central axis of the log members. Log members having tenons formed thereon for connection between two mortise bearing log members can thus be standardized and interchangeable with one another even when an outer surface of the log members is irregular in profile. A device for forming mortise sockets and tenons on log members in a reproducible manner comprises a pair of work holders which define a longitudinal axis of the log member. A mortise cutter and a tenon cutter are supported for movement relative to the work holders for controllably forming the mortise sockets and tenons in a log member relative to the longitudinal central axis of the log member.
    Type: Application
    Filed: May 4, 2010
    Publication date: November 11, 2010
    Inventor: Tyler Bragnalo
  • Patent number: 7818939
    Abstract: This invention describes a snap-lock interlocking joint which locks a pair of mating construction pieces together by the insertion of a specially shaped tongue into a corresponding groove (having a complimentary shape to the tongue). The invention works well with engineered wood composites such as medium density fiberboard and certain other plastic products, namely free foam cellular plastic. The pieces may be joined together in the complete absence of glue or nails. No clamping is required to provide a strong joint.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: October 26, 2010
    Inventors: Irvin Bearinger, Joshua Brubacher
  • Patent number: 7810532
    Abstract: A method for constructing tambour slats using a system of router bits. The router bit system can include at least two router bits, one of which may have a semi-spherical nose cutting surface and a concave ‘S’ shaped ogee cutting surface; and the other of which may have a ‘S’ shaped ogee cutting surface and a concave quarter round cutting surface. The method for constructing a tambour slat can include milling a groove in a strip of material. The strip of material with a groove may then be milled to form a tongue and a neck portion that may slide into a groove milled in another strip of material. The milling operations may be performed by a router fitted with the router bits from the router bit system. By using the router bit system, each strip of material may yield up to two tambour slats.
    Type: Grant
    Filed: March 29, 2007
    Date of Patent: October 12, 2010
    Assignee: Amana Tool Corporation
    Inventor: Lonnie Bird
  • Patent number: 7582175
    Abstract: A method of inlaying stone into a void in a wood surface, comprising the steps of (a) adhesively bonding first stones in said void; (b) sanding tops of said first stones substantially flush with the wood surface; (c) adhesively bonding additional stones in said void; (d) sanding tops of said additional stones substantially flush with said wood surface; and (e) repeating steps (c) and (d) until said void is substantially filled with stones.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: September 1, 2009
    Inventor: Jorge Trejo-Rincon
  • Publication number: 20090007988
    Abstract: A floor planks production method, for producing wood flooring from raw lumbers, by surfacing top and lower faces of the lumbers to a final thickness of the lumbers; optimizing the lumbers along a length thereof to determine lengths of best faces; and profiling edges of the optimized lumbers. The system comprises a surfacing unit processing both top and lower faces of each lumber to final dimensions; an optimizing unit receiving lumbers from the surfacing unit; and a profiling unit processing edges of each length of best faces positioned by the optimizing unit.
    Type: Application
    Filed: July 2, 2008
    Publication date: January 8, 2009
    Applicant: OSI Machinerie Inc.
    Inventor: Andre Lapointe
  • Publication number: 20080216919
    Abstract: A jig for cutting box joints on a table saw, including guide bar clamps adapted to be joined to guide bars of a table saw; a spacer joined to the guide bar clamps; a spacer strip joined to the spacer, the spacer strip defining spacer apertures; a board clamp joined to an engagement pin, the engagement pin engaging one of the spacer apertures of the spacer strip; and mechanism for offsetting pairs of boards such that grooves and projections on a pair of boards is cuttable offset from a corresponding pair and method of use including joining a jig to a table saw; clamping at least two pairs of boards to the jig; positioning the clamped boards relative to the table saw; cutting a groove through all boards; repositioning the clamped boards relative to the table saw; cutting another groove spaced apart from the first groove; repeating the steps of repositioning and cutting another groove until grooves have been cut from one edge to an opposing edge with projections disposed between the grooves; and interlacing the
    Type: Application
    Filed: March 24, 2008
    Publication date: September 11, 2008
    Inventor: Paul J. Freidlund
  • Patent number: 7392831
    Abstract: One or more plywood base plate members and at least one decorative plate are stuck together on top of each other, to thereby make a decorative plywood board of a given size. A joined decorative plywood board unit of a desired size is made of a plurality of the decorative plywood boards joined by a scarf joint. Then, the joined decorative plywood board unit and one or more base plates, each having a size of the size of the decorative plywood board unit, are attached together on top of each other, to thereby provide a board pile to be used as a component part for a musical instrument.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: July 1, 2008
    Assignee: Yamaha Corporation
    Inventor: Masaji Shingai
  • Patent number: 7255511
    Abstract: A corner leg assembly comprises two grooved mating elements divided longitudinally which when held together form the female groove portion of two dovetail joints, one on each side facing laterally 90 degrees apart. One of the corner elements is a substantially triangular corner leg having perpendicular outside surfaces and parallel lengthwise L-shaped grooves on a 45 degree inside surface. The second element is a clamp block which includes opposite-facing L-shaped side grooves corresponding (being the mirror image thereof) to the grooves on the corner leg. The clamp block is affixed down the middle of the corner leg along the inside surface by one or more clamping fasteners such as a screw or bolt which passes through the clamp block. By turning the fastener(s), the clamp block may be loosened or removed to vertically adjust a laterally-extending panel or rail member.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: August 14, 2007
    Inventor: Kevin P. Dolan
  • Patent number: 7225594
    Abstract: The present invention relates to a stud system where each respective stud (2) includes flanges (4, 4a) which are directly attached to each other and which constitute an essentially monolithic entity. Said flanges are formed of a wane edge wood material (3) in such a manner that each respective flange includes a bevelled side portion (6) which is directed towards the inner portion of said stud. A side portion is formed as a contact surface (8) for intermeshing co-operation with a corresponding contact surface (8) at an adjacent flange. The present invention also relates to a method for manufacturing such studs where a first flange strip (4) is formed to include a generally toothed first contact surface (8) which is arranged in an inter-mesching disposition with a corresponding contact surface (8) at a corresponding second flange strip (4a). Further, the present invention relates to a method at such stud systems.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: June 5, 2007
    Inventors: Johan Tore Karlström, Johan Mikael Karlström
  • Patent number: 6960277
    Abstract: A method for making a laminated cross lumber beam comprising the step of stacking elongated wood members and bonding adjacent longitudinal faces thereof along a bonding plane to form intermediary beams. The method further includes a step of selecting intermediary beams having a width greater than a predetermined value and cutting them lengthwise perpendicularly to the bonding planes such as to form panels. The panels and uncut intermediary beams then form sub-beam elements. The method also includes a step of bonding at least two sub-beam elements together side by side to form the laminated cross lumber beam. This method is simplified by the use of small wood members which eliminates the need to cut the intermediary beam to form the sub-beam element. It requires a minimum of steps, thus minimizing costs. The product of this method is a beam with optimized mechanical properties and visual appearance.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: November 1, 2005
    Assignee: Pinexel Inc.
    Inventor: Alain Brunet
  • Patent number: 6878230
    Abstract: A method of manufacturing glued laminated wood such as laminated veneer lumber (LVL) is disclosed. The glued laminated wood is made of a number of wood sheets such as veneer sheets which are laminated together by a hot press with a thermosetting adhesive into a continuous length of multiple-layered board wherein the end joints of the wood sheets are disposed in a staggered array. There is provided an initial base material having an end which is shaped in the form of a flight of steps including a series of alternate horizontal surface having a lengthwise dimension smaller than the length of the wood sheet and a vertical surface having a height corresponding to the wood sheet thickness, and the glued laminated wood board is formed extending from the end of such initial base material. The hot press includes a pair of heat plates each having an effective pressing area capable of covering the entire surface of the wood sheet.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: April 12, 2005
    Assignee: Meinan Machinery Works, Inc.
    Inventors: Yukio Abe, Makoto Isobe, Issaku Okamura, Hiroshige Oda, Akihito Hamaguchi, Noriyuki Honda
  • Patent number: 6871681
    Abstract: An embodiment of the connection system is for connecting a plurality of components together. One embodiment of a method of the system provides a dowel having first and second portions. Each of the portions has first and second ends, the first and second portions being connected to one another at their second ends. At least one portion of the first and second portions has at least three dowel sections of successively decreasing diameters. One of these dowel sections has a side wall and an end wall that forms the first end of the at least one portion and each of the other dowel sections has a side wall and step wall. A first component has a first opening configured to substantially fit the first portion, and a second component has a second opening configured to substantially fit the second portion. An adhesive material is then applied on at least part of the first portion, and the first portion is inserted into the first opening in the first component.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: March 29, 2005
    Assignee: Miller Dowel Company
    Inventor: Michael R. Miller
  • Patent number: 6595252
    Abstract: A method of producing the floor-bridging units, which increases production rate of the floor-bridging units. First rough lumber beams are fed through a planer, which planes the lumber to the required consistent size tolerance. The planed lumber is transferred to a cut-off saw to cut the legs. The legs are transferred to a dado machine and a dado slot is cut into the lumber. The legs are transferred to a joining station to form the X member, where the dado slots are joined into a dado joint by gluing and stapling the joint. The X member is transferred to a trimming station to be trimmed. At the same time flanges are being made by cutting sheet lumber in strips and then into rectangles to form the flanges. The flanges are transferred to a nailing jig, while glue is applied to the trimmed ends of the legs of the X members. The X members with the applied glue are transferred to the nailing jig.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: July 22, 2003
    Inventors: Wayne L. Bassett, Darwin R. Bassett
  • Patent number: 5967207
    Abstract: A method of fabricating bamboo slats into bamboo blinds, wherein bamboo wood is cut into bamboo strips of predetermined length. The bamboo strips are polished, then boiled in a hydrogen peroxide solution for bleaching the strips. The bamboo strips are then spliced into raw bamboo slats of a predetermined thickness. Next, the bamboo slats are subjected to grinding. Subsequently the bamboo slats are primed, and then molded by heat pressing. Holes are then punched in the bamboo slats for insertion of a pull cord, so that the finished bamboo slats can be assembled into a Venetian blind.
    Type: Grant
    Filed: November 12, 1998
    Date of Patent: October 19, 1999
    Inventor: Feng-Yuan Chen
  • Patent number: 5853037
    Abstract: A furniture design and manufacturing system utilizing initial selection of a design "vocabulary" of rectilinear cross-sectional shape "beams" that integrate structural and aesthetic considerations, and utilizing panels coordinated in thickness to be received in dados and rabbets in the beams. Beam cross sections generally have a predetermined incremental size difference, or multiple of the incremental size difference, so that beams inter-fit and cooperate with panels and other beams in a graduated manner permitting a sort of "nesting" when beams, or panels and beams, are used together. This facilitates joinery in furniture using such components because, among other reasons, mortises tend to fall in thicker components than those having tenons. Production of beam stock and, if desired, panel production precedes identification of a furniture item to be produced, facilitating economies in production.
    Type: Grant
    Filed: July 6, 1995
    Date of Patent: December 29, 1998
    Inventor: Thomas F. Moser
  • Patent number: 5746863
    Abstract: A wooden tube made up of tubular layers of wood veneer and the method of making it in which the various tubular layers are made from flat sheets of wood veneer having the grain in one layer extending longitudinally and the grain in an adjacent layer extending circumferentially of the tube so that the grain in adjacent layers extend transversely of each other with all joints extending in the direction of the wood grain being edge to edge butt joints and all joints extending transversely to the wood grain being interlocking finger joints and with adjoining tubular layers being bonded to each other to form a unitary tube.
    Type: Grant
    Filed: August 7, 1996
    Date of Patent: May 5, 1998
    Assignee: Hollowood, Inc.
    Inventor: Mark G. Jarrett
  • Patent number: 5718091
    Abstract: The invention is a method of building structures from tapered logs which have been manufactured in an industrial setting. The logs are stacked crosswise by fitting a notch in a first log, where the notch has a standardized size and shape, over an end of a second log, where the end of the second log has a predetermined size and shape, allowing it to fit into the notch in the first log. Structures built using this method strongly handcrafted structures built from natural logs.
    Type: Grant
    Filed: March 25, 1996
    Date of Patent: February 17, 1998
    Inventors: Jonathan S. Sellers, John O. Grady
  • Patent number: 5697413
    Abstract: A method of creating a decorative inlaid floor includes the first step of providing a cutting implement, such as a router, which is operable to machine an inlay recess in a finished wood floor. The next step is to position the router over a section of the floor and move the router in a particular manner so that the desired inlay recesses are machined. The operating and movement step requires that the decorative pattern be predetermined and a control program or NC tape be generated so as to control the drive motors which are associated with each of four slide assemblies. Once the desired inlay recesses are machined into the main floor, the control program is modified by scaling it up to a larger size and is then utilized on a panel of a contrasting material. A typical example would be to select a contrasting wood for the inlay elements. The reprogrammed router is then located over the second material panel and operated so as to machine a larger inlay recess in that second material panel.
    Type: Grant
    Filed: June 4, 1996
    Date of Patent: December 16, 1997
    Inventor: Maurice D. Fuller
  • Patent number: 5658086
    Abstract: A connecting element for creating a blind side connection for materials such as furniture. Connecting element includes a tenon which includes a groove positioned about the peripheral surface of the tenon. A compression material which is flexible and has excellent memory is inserted into the group on the tenon. A mortise is provided which has an opening for telescopically receiving the tenon and compression material into the inner chamber of the mortise. The inner chamber includes a set slot positioned around the interior surface of the chamber and is designed to receive the peripheral edge of the compression material on the tenon. Liquid and/or re-wettable adhesives can be used to rigidly connect the tenon in the mortise.
    Type: Grant
    Filed: November 24, 1995
    Date of Patent: August 19, 1997
    Inventors: Paul E. Brokaw, John Spirk, Robert G. Taylor, Jeffrey M. Kalman
  • Patent number: 5526857
    Abstract: A method of making a veneered door with a raised central panel that is elongated and vertically oriented in which only three pieces need to be assembled. A suitable wood or wood-like stock is machined to form first and second elongated, generally rectangular substrates and then a flexible veneer with a simulated or real wood grain is affixed to each of these substrates. In the finished door, the grain of the veneer applied to the first substrate and to the second substrate runs, respectively, generally parallel to and generally perpendicularly to the longitudinal axis of the central panel. At least one single, unitary piece defining the central panel and two vertically-oriented framing members is fabricated from the veneered first substrate.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 18, 1996
    Inventor: Alan S. Forman
  • Patent number: 5354592
    Abstract: An edge treatment for solid surfacing is provided which is attachable to a cantilevered margin (60) of the solid surfacing (50). The edge treatment may have a curved contour on a top (12) for finishing the cantilevered margin (60) of the solid surfacing (50). Angles in the cantilevered margin (60) are covered with corner edge treatments (10) having an inner cylindrical surface (16) and an outer cylindrical surface (18). A groove (20) is carved into the corner edge treatment (10) on a side thereof adjacent the cantilevered margin (60). The cantilevered margin (60) is provided with a tongue (62) having a complemental cross-section to that of the groove (20). The corner edge treatment (10) connects to the tongue (62) of the cantilevered margin (60) with adhesive interposed therebetween to form a secure and easily assembled edge for the solid surfacing (50).
    Type: Grant
    Filed: January 14, 1993
    Date of Patent: October 11, 1994
    Inventor: Thomas Miskell
  • Patent number: 5347774
    Abstract: Improved methods of fabricating at least partially curved staircases include a first method in which preformed step structures have treads with curved slots formed in the underside of the ends which define a path for insertion of top edge segments of thin starter strips. The slots are collectively configured to laterally deflect the inserted starter strips in a manner longitudinally conforming them to at least partially curved paths of the overall stringer structures in the completed staircase. The stringers are then laterally built up and completed by securing reinforcing structures to the side surfaces of the laterally deflected strips. A second method uses preformed cooperating treads and risers themselves as a form which defines an at least partially curved path for the stringers.
    Type: Grant
    Filed: November 16, 1992
    Date of Patent: September 20, 1994
    Assignee: L. J. Smith
    Inventor: Lynn H. Smith
  • Patent number: 5305819
    Abstract: A method by which many identical wooden necks for solid-body electric guitars are manufactured, these being of the conventional type wherein the inner neck ends are connected to the solid bodies by screws. Edge regions of the undersides of at least some of the necks are then routed-out to form a tongue on each routed neck, the tongue extending longitudinally of the neck. Solid wooden bodies are provided for the routed necks, and there are formed in such bodies tongue pockets that correspond generally to the tongues and are shaped to receive them. The tongues are then mounted in the respective tongue pockets and adhesively secured there.
    Type: Grant
    Filed: April 24, 1992
    Date of Patent: April 26, 1994
    Assignee: Fender Muscial Instruments Corporation
    Inventors: Stephen J. Boulanger, John F. Page, John W. Black
  • Patent number: 5120378
    Abstract: A device and method for producing a finished wood material beam assembly and, in particular, a finished prestressed wood material beam assembly. The device includes a support having a top that has movable chord and web adjusters carried thereon. The adjusters may be selectively moved and adjusted as desired both horizontally and vertically, so that the chords and web of the assembly may be received thereon at selected desired heights. As such, the adjusters may be selectively adjusted to precisely conform to the specific size and dimensions of the chords and the web being supported thereby. Securing cylinders and stops carried by the table are also adjustable to securely hold the assembly in place. A prestressing cylinder and prestressing stop carried by the table are also adjustable to prestress a portion of the assembly disposed therebetween. Mechanical and adhesive fasteners are applied to the portions of the assembly by respective devices.
    Type: Grant
    Filed: December 5, 1990
    Date of Patent: June 9, 1992
    Inventors: Charles A. Porter, James Knowles
  • Patent number: 4897140
    Abstract: This invention relates to an improvement in the manufacture of pipe-shaped bodies of wood composed of a plurality of longitudinally straight but transversely curved wood-staves, the longitudinal edges thereof being provided with a tongue and groove configuration and being glued together, while being mounted in a sidewise engagement in a craddlelike mounting means. The pipe-shaped bodies are later processed by milling, grinding or polishing internally and externally, whereafter the pre-made cylindrical, hollow bodies are cut or cut out to form one or more furnitures, for example chairs, cabinets or the like. Preferred embodiments of the pipe-shaped body are cut from a pipe-shaped blank so as to form one or more pairs of similar pieces of furniture, the cutting line between said pair or pairs of furniture following a symmetrical line to give optimum utilization of the pipe-shaped material. The invention also relates to the use of such pipe-shaped bodies as combined sculptures and furnitures.
    Type: Grant
    Filed: January 13, 1988
    Date of Patent: January 30, 1990
    Inventor: Peter Opsvik
  • Patent number: 4890953
    Abstract: A beam joint for connecting the ends of two wooden beams, the beam ends having overlapping matching tongues for connecting them together and providing angular mating surfaces for strengthening the joint, the joint being capable of being supported by a post; a mortise can be formed in the joint for receiving a tenon on the post.
    Type: Grant
    Filed: July 23, 1987
    Date of Patent: January 2, 1990
    Inventor: Natale D. Malatesta
  • Patent number: 4869304
    Abstract: A system and method for using an individual's unique golf club parameters in the design and manufacture of custom golf club sets at a single work station. The invention accurately measures and cuts the head and butt ends of a complete set of golf club shafts in a single step, permits uniform installation of grips, and precise adjustment of loft and lie and of swing weight distribution.
    Type: Grant
    Filed: April 6, 1988
    Date of Patent: September 26, 1989
    Inventor: Bruce A. Gore
  • Patent number: 4840207
    Abstract: A complete production line of a wood I-beam manufacturing apparatus and the method of manufacture is disclosed wherein generally identical chord members are simultaneously formed by cutting of a wooden stock material into the chord members and simultaneously providing grooves in one surface of each chord into which web members are received to form the I-beam. The individual web members are conveyed along a chords and webs assembly line between the grooved chords and the chords are converged so that the grooves interfit with the web edges to form the I-beam. The web longitudinal edges are preferably beveled in an off-line beveling operation. The beveled webs are stacked for feeding into the chords and webs assembly line. Prior thereto, first and second glue layers are applied to one transverse edge of each stacked web member. The web members are subsequently conveyed in the assembly line in end-to-end abutting relationship.
    Type: Grant
    Filed: July 1, 1987
    Date of Patent: June 20, 1989
    Assignee: MiTek Industries, Inc.
    Inventor: Jerry L. Lines
  • Patent number: 4558968
    Abstract: A connector of structural parts such as beams with a through-going wooden pillar is disclosed. The connection consists of a first plate having a hook and being fastened to the beam in a torsion free manner. This hook has an essentially horizontal supporting area at the lower end and at least one vertical contact area. A second cross-shaped support plate is disposed in a pillar and its vertical plate portions are in one plane with the first plate. The second plate includes fitting areas which mate with the supporting area and the vertical contact area of the hook. The pillar is connected by means of a wedge-shaped tenon joint below the supporting area of the support plate.
    Type: Grant
    Filed: December 1, 1981
    Date of Patent: December 17, 1985
    Assignee: Streif AG
    Inventor: Gerhard Meickl
  • Patent number: 4484688
    Abstract: A rectangular barrel-like structure having four wooden stave sides and two wooden stave head sections, joined together by specially designed triangular corner members. Each of the staves used in making the side walls and in making the head sections are of white oak and are of tongue-and-groove construction. Additionally, each of the staves utilized in the wall sections contains a croze at the top and at the bottom for snug engagement with the staves forming the head sections. Each of the triangular corner members is truncated at the junction of the leg and the base of the triangle so as to form a planar section equal in width to the width of the wall section stave. The truncated planar section contains a projecting tongue on one side for engagement with a complementary groove of a wall stave of one side section and a complementary groove on the other for engagement with a projecting tongue of one of the wall staves of the other wall section.
    Type: Grant
    Filed: February 15, 1983
    Date of Patent: November 27, 1984
    Assignee: Robert Henry Smith Enterprises, Inc.
    Inventor: Robert H. Smith
  • Patent number: 4468273
    Abstract: In the manufacturing of wood poles a number of sections are glued together along abutting side surfaces (7, 8) so that a tubular pole (19) with a central cavity is formed. The side surfaces (7, 8) which have been provided with glue are brought into intimate contact with each other so as to give a tube (19). Sealing covers (20, 21) of the lika are placed at both ends of the tube so that these are sealed, whereafter air is pumped out from the central cavity (23) through one or both of the said covers so as to give a vacuum in the cavity in comparison with the external pressure, whereby the contact pressure between the abutting side surfaces increases. The vacuum is maintained until the glued joints (31) have been fixed.
    Type: Grant
    Filed: November 19, 1982
    Date of Patent: August 28, 1984
    Assignee: NYA Varmlands Limtra Aktiebolag
    Inventors: Tore Eklund, Torbjorn Schmidt