Abstract: Method and apparatus for forming a reconsolidated wood product from natural wood which has been rended to form flexible open lattice work webs (14) of naturally interconnected wood strands. The webs (14) are laid one over the other in overlapping fashion, treated with a bonding agent, and compressed in a compression apparatus (100) having two members (102, 104) which are cyclically moved towards each other, to effect compression of the webs, and then moved away from each other to permit further webs to be positioned for compression in the compression device. Movement of the webs through the apparatus is effected by engaging the bonded webs, after compression and when the members (102, 104) are moved away from each other, so as to draw following laid in webs (14) into the space between the members (102, 104).

Abstract: An apparatus for dehydrating a crude veneer includes a pair of spaced parallel rolls each being provided with teeth on the periphery thereof which become sequentially aligned with those of the other roll as the rolls are rotated in opposite directions to each other. A veneer is passed through the gap between the rolls to efficiently squeeze out water while being subjected to a minimum of plastic deformation. This is accomplished by optimumly selecting the distance between the tips of the teeth on the two rolls as well as the distance between the peripheries of the rolls except for the teeth. The periphery of each roll is covered with an elastic material such as sponge in order to prevent water once pressed out from the veneer by the teeth from permeating into the veneer again.

Abstract: A system is described for processing an entire tree into wood fiber material for molding the constituent wood elements into custom molded wood products. A delimber removes limbs and leaves from the trunk, a debarker removes bark from the trunk of the delimbed tree, and a splitter separating sequence is constructed and arranged for separating the debarked trunk into elongate pieces of substantially equal cross-sectional area. A graduated roller mill having a sequence of pairs of compressor rollers with the rollers of each pair spaced successively closer together receives the elongate pieces of wood and extrudes and delivers thin sheets of wood at the output end. Liquid squeezed from the wood sheets is collected and separated into resins and water. A shredder shreds and fragments the wood sheet wood fibers into a loosely bonded mat of substantially separate striated wood fibers. The mat is cut or chopped into wood fibers of substantially uniform length.

Abstract: Low quality, low density woods are densified to form wood products having the characteristics of high quality natural hardwoods. A green solid wood member having a high moisture content is impregnated with anhydrous ammonia to plasticize the wood into a sponge-like form saturated with water and ammonia. This plasticized wood member is placed between press plates of a cyclic press and, while maintaining the temperature of the wood below 100.degree. C., it is subjected to a plurality of low pressure compression cycles each of about 1/2 to 1 minute duration with the wood being compressed to a predetermined thickness of up to 50% less than its original thickness. It is held at the reduced thickness for a short time and released during each cycle, whereby water and ammonia are squeezed out of the wood down to a moisture content of less than about 30%. The damp wood member of reduced thickness thus obtained is then dried to obtain a kiln dried, densified solid wood product.

Abstract: As a preparatory step to rigid substrate application, indefinite length strips of wood veneer are tenderized by cross-grain stressing through a roll nip wherein the surface of a steel roll is corrugated with circumferentially extending flutes bearing against the veneer strip and backed by a medium hard rubber roll. Such treatment fractures the natural, transverse or cross-grain fiber in the veneer along longitudinal strip increments of the veneer surface.

Abstract: A method of drying a veneer sheet is provided. The method comprises the steps of tenderizing, compressing, and drying a veneer sheet. The compressing and drying steps are performed at the same time. The tenderizing step is preferably performed before the above two steps but may be done thereafter or at the same time. An apparatus for performing the method is also disclosed. The apparatus comprises tenderizing means, deceleration transfer means, and heating means. The deceleration and the heating means are combined into one section. A plurality of rollers are used as deceleration transfer means.

Abstract: A method of drying a veneer sheet is provided. The method comprises the steps of tenderizing, compressing, and drying a veneer sheet. The compressing and drying steps are performed at the same time. The tenderizing step is preferably be performed before the above two steps but may be done thereafter or at the same time. An apparatus for performing the method is also disclosed. The apparatus comprises tenderizing means, deceleration transfer means, and heating means. The deceleration and the heating means are combined into one section. A plurality of rollers are used as deceleration transfer means.

Abstract: A method and apparatus for splitting wood slabs substantially along the wood grain into longitudinal-grain wood strands are provided. The apparatus comprises a rotating disc splitter having a pair of parallel rotary shafts each having centered thereon and secured thereto a series of spaced apart circular discs, means for counter rotating the shafts to pull a slab of wood between the series of discs and to split the slab into strands, and a series of floating spacer rings on each shaft interspaced between the discs, the floating spacer rings being positioned on either side of the shafts adapted to permit the spacer rings to move away from the discs when a slab is being split therebetween.