Cobalt Base Patents (Class 148/313)
  • Patent number: 11603580
    Abstract: Metal alloys including platinum are disclosed. The alloys have a similar variety of applications to platinum-based alloys. The alloy with a solid solution matrix consisting of: Platinum (Pt) 20 to 70 at. %; Palladium (Pd)>0 to 70 at. %; Cobalt (Co)>0 to 50 at. % and at least one of: Nickel (Ni) up to 50 at. %; Chromium (Cr) up to 50 at. % and Iron up to 50 at. %.
    Type: Grant
    Filed: January 31, 2017
    Date of Patent: March 14, 2023
    Assignee: ADVANCED ALLOY HOLDINGS PTY LTD.
    Inventors: Lucia Kaye, Shifrah Aron-Dine, Allison Lim, Lori Bassman, Kevin Laws, Warren McKenzie, Caitlin Healy
  • Patent number: 11141296
    Abstract: A stent is formed of at least a cobalt-based alloy. The cobalt-based alloy may include 10-35 weight % metal member selected from the group consisting of platinum (Pt), gold (Au), iridium (Ir), osmium (Os), rhenium (Re), tungsten (W), palladium (Pd), tantalum (Ta), and combinations thereof; 16-21 weight % chromium (Cr); 9-12 weight % molybdenum (Mo); 0-25 weight % nickel (Ni); and balance cobalt (Co). The cobalt-based alloy may be a thin outer shell of a hollow stent. The cobalt-based alloy may be used to form at least one of an inner core and an outer shell of a core-shell structure of a stent. The cobalt-based alloy may be used to form an end of a wire for forming a stent.
    Type: Grant
    Filed: February 1, 2017
    Date of Patent: October 12, 2021
    Assignee: Medtronic Vascular, Inc.
    Inventor: Dustin Thompson
  • Patent number: 11008643
    Abstract: A method includes producing an amorphous precursor to a nanocomposite, performing devitrification of the amorphous precursor, forming, based on the devitrification, the nanocomposite comprising an induced magnetic anisotropy, and for a first portion of the nanocomposite, determining a desired value of a magnetic permeability of the first portion, tuning, based on the desired value, the induced magnetic anisotropy for the first portion, and adjusting, based on the tuning of the induced magnetic anisotropy of the first portion, a first magnetic permeability value of the first portion of the nanocomposite, wherein the first magnetic permeability value is different from a second magnetic permeability value for a second portion of the nanocomposite.
    Type: Grant
    Filed: July 8, 2016
    Date of Patent: May 18, 2021
    Assignee: Carnegie Mellon University
    Inventors: Alex M. Leary, Paul R. Ohodnicki, Michael E. McHenry, Vladimir Keylin, Kevin Byerly
  • Patent number: 10337100
    Abstract: A method of producing a Ni—P alloy sputtering target, wherein a Ni—P alloy having a P content of 15 to 21 wt % and remainder being Ni and unavoidable impurities is melted and atomized to prepare a Ni—P alloy atomized powder having an average grain size of 100 ?m or less, the Ni—P alloy atomized powder is mixed with a pure Ni atomized powder, and the obtained mixed powder is hot pressed. An object of the present invention is to provide a method of producing a Ni—P alloy sputtering target which achieves a small deviation from an intended composition.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: July 2, 2019
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Kazumasa Ohashi, Kunihiro Oda
  • Patent number: 9914250
    Abstract: Methods, systems, and apparatuses for retaining magnetic properties of magnetic elements while undergoing manufacturing processes are presented. In one embodiment, a manufacturing fixture includes a temperature controlled region suitable for retaining a magnetic element. The manufacturing fixture also includes a cooling mechanism configured to maintain the magnetic element at an acceptable temperature range during a thermally active manufacturing process. The temperature controlled or stabilized region can include a structure configured to receive the magnetic element and a sensor, or sensors. In one embodiment, the sensor can be configured to measure an ambient temperature of the temperature stabilized region. In another embodiment, the sensor can be a magnetic sensor configured to determine a magnetic property of the magnetic element.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: March 13, 2018
    Assignee: Apple Inc.
    Inventors: Douglas Joseph Weber, Julio C. Quintero, Benjamin M. Rappoport, Harry W. Smith, IV
  • Publication number: 20140299233
    Abstract: A method for manufacturing a strip in a soft magnetic alloy capable of being cut out mechanically, the chemical composition of which comprises by weight: 18%?Co?55% 0%?V+W?3% 0%?Cr?3% 0%?Si?3% 0%?Nb?0.5% 0%?B?0.05% 0%?C?0.1% 0%?Zr+Ta?0.5% 0%?Ni?5% 0%?Mn?2% The remainder being iron and impurities resulting from the elaboration, according to which a strip obtained by hot rolling is cold-rolled in order to obtain a cold-rolled strip with a thickness of less than 0.6 mm. After cold rolling, a continuous annealing treatment is carried out by passing into a continuous oven, at a temperature comprised between the order/disorder transition temperature of the alloy and the onset temperature of ferritic/austenitic transformation of the alloy, followed by rapid cooling down to a temperature below 200° C. Strip obtained.
    Type: Application
    Filed: December 17, 2012
    Publication date: October 9, 2014
    Applicant: APERAM
    Inventors: Thierry Waeckerle, Remy Batonnet
  • Publication number: 20140283953
    Abstract: Method for producing a soft magnetic alloy strip suited to be mechanically cut, having a chemical composition comprising, by weight: 18% ?? Co ? 55%? 0% ? V + W ? 3% 0% ? Cr ? 3% 0% ? Si ? 3% 0% ? Nb ? 0.5%? 0% ? B ? 0.05%?? 0% ? C ? 0.1%? 0% ? Zr + Ta ? 0.5%? 0% ? Ni ? 5% 0% ? Mn ? 2% the rest being iron and impurities from production, according to which a strip obtained by hot rolling a semi-finished product consisting of the alloy is cold-rolled to obtain a cold-rolled strip with a thickness less than 0.6 mm, After the cold rolling, the strip is running annealed by passing it through a continuous furnace at a temperature between the order/disorder transition temperature of the alloy and the ferritic/austenitic transformation point of the alloy, followed by rapid cooling to a temperature below 200° C.
    Type: Application
    Filed: December 16, 2011
    Publication date: September 25, 2014
    Applicant: APERAM
    Inventors: Thierry Waeckerle, Remy Batonnet
  • Publication number: 20140090751
    Abstract: An alloy composition is composed essentially of Hf2-XZrXCo11BY, wherein 0<X<2 and 0<Y?1.5. Moreover, an alloy composition is composed essentially of ferromagnetic Hf2-XZrXCo11BY, wherein 0?X<2 and 0<Y?1.5, and has a nanoscale crystalline structure comprising at least one non-equilibrium phase. The alloys can be melt-spun with in-situ and/or ex-situ annealing to produce the nanoscale crystalline structure.
    Type: Application
    Filed: October 2, 2013
    Publication date: April 3, 2014
    Applicant: UT-Battelle, LLC
    Inventors: Michael Alan McGuire, Orlando Rios, Nirmal Jeevi Ghimire
  • Patent number: 8298352
    Abstract: A magnet core (1) made of a composite of platelet-shaped particles of a thickness D and a binder has a particularly linear relative permeability curve over a pre-magnetised constant field. For this purpose, the platelet-shaped particles (5) are provided with an amorphous volume matrix (8), wherein areas (9) with a crystalline structure having a thickness d of 0.04*D?d?0.25*D and covering a proportion x of x?0.1 of the surface (6, 7) of the particle (5) are embedded on the surface (6, 7) of the particle (5).
    Type: Grant
    Filed: July 23, 2008
    Date of Patent: October 30, 2012
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventor: Markus Brunner
  • Patent number: 8216393
    Abstract: A powder composite core is to be particularly dense and strong while being produced from soft magnetic alloys. In particular, the expansion of the heat-treated core is to be avoided. To produce this core, a strip of a soft magnetic alloy is first comminuted to form particles. The particles are mixed with a first binder having a curing temperature T1,cure and a decomposition temperature T1,decompose and a second binder having a curing temperature T2,cure and a decomposition temperature T2,decompose, wherein T1,cure<T2,cure?T1,decompose<T2,decompose. The mix is pressed to produce a magnet core while the first binder is cured. The magnet core is then subjected to a heat treatment accompanied by the curing of the second binder at a heat treatment temperature TAnneal>T2,cure.
    Type: Grant
    Filed: July 11, 2007
    Date of Patent: July 10, 2012
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Markus Brunner, Georg Werner Reppel
  • Patent number: 8114225
    Abstract: An article including a monolithic body including iron, cobalt, and nitrogen is provided. The monolithic body includes a matrix phase and a plurality of particles disposed within the matrix phase. The particles include a phase comprising nitrogen.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: February 14, 2012
    Assignee: General Electric Company
    Inventors: Luana Emiliana Iorio, Pazhayannur Ramanathan Subramanian, Michael Francis Xavier Gigliotti
  • Patent number: 8066825
    Abstract: A (CoFe)Zr/Nb/Ta/Hf based target material is provided which is capable of achieving a high sputtering efficiency and a high sputtering effect by increasing the leakage magnetic flux in the magnetron sputtering, and a method for producing the target material. This target material is made of an Fe—Co based alloy comprising not less than 80 atomic % in total of Fe and Co having an Fe:Co atomic ratio of 80:20 to 0:100, and less than 20 atomic % of one or more selected from the group consisting of Zr, Hf, Nb and Ta. The Fe—Co based alloy comprises a Co—Fe phase being a ferromagnetic phase, and the one or more selected from the group consisting of Zr, Hf, Nb and Ta are incorporated in solid solution form into the Co—Fe phase in a total amount of 0.5 to 2 atomic %.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: November 29, 2011
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Toshiyuki Sawada, Akihiko Yanagitani, Ryoji Hayashi, Yoshikazu Aikawa
  • Patent number: 8057650
    Abstract: A soft-magnetic FeCo based target material is provided which has a high saturation magnetic flux density and superior atmospheric corrosion resistance. The target material is a soft-magnetic FeCo based target material made of an FeCo based alloy. The FeCo based alloy comprises 0 to 30 at. % of one or more metal elements selected from the group consisting of B, Nb, Zr, Ta, Hf, Ti and V; and the balance being Fe and Co with unavoidable impurities. The Fe:Co atomic ratio ranges from 10:90 to 70:30. The FeCo based alloy may further comprise 0.2 at. % to 5.0 at. % of Al and/or Cr.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: November 15, 2011
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Ryoji Hayashi, Akihiko Yanagitani, Yoshikazu Aikawa, Toshiyuki Sawada
  • Patent number: 7993762
    Abstract: The present invention relates to a magnetic thin film containing a L11 type Co—Pt—C alloy in which atoms are orderly arranged, and can realize an order degree excellent in regard to the L11 type Co—Pt—C alloy to achieve excellent magnetic anisotropy of the magnetic thin film. Therefore, in the various application devices using the magnetic thin film, it is possible to achieve a large capacity process and/or a high density process thereof in a high level.
    Type: Grant
    Filed: December 4, 2009
    Date of Patent: August 9, 2011
    Assignees: Tohoku University, Fuji Electric Device Technology Co., Ltd.
    Inventors: Takehito Shimatsu, Hideo Sato, Osamu Kitakami, Satoshi Okamoto, Hajime Aoi, Hiroyasu Kataoka
  • Patent number: 7942985
    Abstract: A soft magnetic alloy for perpendicular magnetic recording medium excellent in saturation magnetic flux density, amorphousness and atmospheric corrosion resistance. The alloy is an Fe—Co based alloy and comprises Fe in an amount satisfying 0.25 to 0.65 of Fe/(Fe+Co) ratio, which is an atomic ratio of Fe and Fe+Co; Zr+Hf in an amount of 6 to 100 at %; Na+Ta in an amount of 0 to 2 at %; Al and/or Cr in an amount of 0 to 5 at %; and the balance Co and unavoidable impurities. A part of Zr and/or Hf can be replaced by B, provided that the amount of B to replace Zr and/or Hf is double in at % of the total amount of Zr and Hf to be replaced and that the total amount of Zr and Hf after replacement is 4 at % or more.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: May 17, 2011
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Toshiyuki Sawada, Akihiko Yanagitani
  • Patent number: 7837807
    Abstract: A magnetic core for a current transformer, and a current transformer and a watt hour meter used thereof, which is preferred the detection of a alternate current with a large asymmetrical waveform and a alternate current which a direct current is superimposed are realized. A magnetic core for a current transformer comprising the composition represented by the general formula: Fe100-x-a-y-cMxCuaM?yX?c (atomic %), wherein M is at least one element selected from Co and Ni, M? is at least one element selected from V, Ti, Zr, Nb, Mo, Hf, Ta, X? is at least one element selected from Si and B, and x, a, y, and c meets the composition of 3?x?50, 0.1?a?3, 1?y?10, 2?c?30, and also 7?y+c?30, and an alloy comprising a crystal grain consisting of at least a part or all of the composition with a mean particle size of less than or equal to 50 nm.
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: November 23, 2010
    Assignee: Hitachi Metals, Ltd.
    Inventor: Yoshihito Yoshizawa
  • Patent number: 7806991
    Abstract: A lamellar high resistance layer having resistivity ten times or higher than that of a mother phase containing iron or cobalt is formed and an oxygen content is controlled to 10 to 10000 ppm so that the reliability and residual magnetic flux density are increased.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: October 5, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi, Yuzo Kozono
  • Patent number: 7779533
    Abstract: A fabrication process produces markers for a magnetomechanical electronic article surveillance system. The marker includes a magnetomechanical element comprising one or more resonator strips of magnetostrictive amorphous metal alloy; a housing having a cavity sized and shaped to accommodate the resonator strips for free mechanical vibration therewithin; and a non-deactivatable bias magnet adapted to magnetically bias the magnetomechanical element. The process employs adaptive control of the cut length of the resonator strips, correction of the length being based on deviation of the actual marker resonant frequency from a preselected, target marker frequency. Use of adaptive, feedback control advantageously results in a much tighter distribution of actual resonant frequencies. Also provided is a web-fed press for continuously producing such markers with adaptive control of the resonator strip length.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: August 24, 2010
    Assignee: Phenix Label Company, Inc.
    Inventors: Johannes Maxmillian Peter, Mark Thomas Hibshman, Mark Charles Volz, Raymond Dean Newton
  • Patent number: 7776259
    Abstract: A high strength and creep resistant soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, at least 35% Co, and 2.5%?(V+Mo+Nb), wherein 0.4%?Mo and/or 0.4%?Nb. This alloy can further include B, C, W, Ni, Ti, Cr, Mn and/or Al. A vanadium-free high strength soft magnetic Fe—Co alloy includes in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, and at least 15% Co, the alloy further satisfying (0.1%?Nb and 0.1%?W) or 0.25%?Mn. This alloy can further include B, C, Ni, Ti, Cr and/or Al.
    Type: Grant
    Filed: August 9, 2005
    Date of Patent: August 17, 2010
    Assignee: Philip Morris USA Inc.
    Inventors: Seetharama C. Deevi, Rangaraj S. Sundar
  • Publication number: 20100201469
    Abstract: A soft magnetic alloy including iron, cobalt, and at least one alloying addition including a platinum group metal, rhenium, or combinations thereof is provided. A device which is formed from such an alloy is also described.
    Type: Application
    Filed: February 23, 2010
    Publication date: August 12, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Luana Emiliana Iorio, Michael Francis Xavier Gigliotti, Pazhayannur Ramanathan Subramanian, Francis Johnson, Israel Samson Jacobs
  • Patent number: 7744702
    Abstract: A soft magnetic alloy powder containing Fe—Ni-based crystal particles is provided as one capable of adequately reducing core loss of a powder magnetic core and achieving satisfactory magnetic characteristics at an effective operating temperature of an element. The present invention provides a soft magnetic alloy powder containing Fe—Ni-based crystal particles containing 45 to 55 mass % Fe and 45 to 55 mass % Ni, relative to a total mass of Fe and Ni, and containing 1 to 12 mass % Co and 1.2 to 6.5 mass % Si, relative to a total mass of Fe, Ni, Co, and Si.
    Type: Grant
    Filed: October 19, 2007
    Date of Patent: June 29, 2010
    Assignee: TDK Corporation
    Inventors: Hiroshi Tomita, Hideharu Moro, Kesaharu Takatoh, Koyu Enda
  • Patent number: 7691215
    Abstract: The invention relates to inorganic intermetallic compounds having a PMR effect (combined GMR/CMR effect), which are characterized in that they contain at least two elements per formula unit and have a field sensitivity of less than 10% per 0.1 T at temperatures greater than 290 K. The invention also relates to composites consisting of these compounds, to a method for the production thereof an to their use, in particular, as magnetic field sensors or in the domain of spin electronics.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: April 6, 2010
    Assignee: International Business Machines Corporation
    Inventor: Claudia Felser
  • Patent number: 7608172
    Abstract: The method manufactures high-purity ferromagnetic sputter targets by cryogenic working the sputter target blank at a temperature below at least ?50° C. to impart at least about 5 percent strain into the sputter target blank to increase PTF uniformity of the target blank. The sputter target blank is a nonferrous metal selected from the group consisting of cobalt and nickel; and the nonferrous metal has a purity of at least about 99.99 weight percent. Finally, fabricating the sputter target blank forms a sputter target having an improved PTF uniformity arising from the cryogenic working.
    Type: Grant
    Filed: August 11, 2003
    Date of Patent: October 27, 2009
    Assignee: Praxair S.T. Technology, Inc.
    Inventors: Andrew C. Perry, Holger J. Koenigsmann, David E. Dombrowski, Thomas J. Hunt
  • Patent number: 7601229
    Abstract: A method for making soft magnetic material includes: a first heat treatment step applying a temperature of at least 400 deg C. and less than 900 deg C. to metal magnetic particles; a step for forming a plurality of compound magnetic particles in which said metal magnetic particles are surrounded by insulation film; and a step for forming a shaped body by compacting a plurality of compound magnetic particles. This provides a method for making soft magnetic material that provides desired magnetic properties.
    Type: Grant
    Filed: October 1, 2004
    Date of Patent: October 13, 2009
    Assignee: Sumitomo Electric Industries Ltd.
    Inventors: Haruhisa Toyoda, Hirokazu Kugai, Kazuhiro Hirose, Naoto Igarashi, Takao Nishioka
  • Patent number: 7582171
    Abstract: A high-strength, soft-magnetic iron-cobalt-vanadium alloy selection is proposed, consisting of 35.0?Co?55.0% by weight, 0.75?V?2.5% by weight, O?Ta+2×Nb?0.8% by weight, 0.3<Zr?1.5% by weight, remainder Fe and melting-related and/or incidental impurities. This zirconium-containing alloy selection has excellent mechanical properties, in particular a very high yield strength, high inductances and particularly low coercive forces. It is eminently suitable for use as a material for magnetic bearings used in the aircraft industry.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: September 1, 2009
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Joachim Gerster, Johannes Tenbrink
  • Publication number: 20090050240
    Abstract: A magnetic metal powder having fluidity is provided which is composed of FePt nanoparticles synthesized by the polyol synthesis method that possess fct (face-centered tetragonal) structure and exhibit crystal magnetic anisotropy from immediately after synthesis. Specifically, there is provided a magnetic metal powder having fluidity which is composed of magnetic metal particles whose main components and the contents thereof are represented by the following general formula (1): [TXM1?X]YZ1?Y??(1), where T is one or both of Fe and Co, M is one or both of Pt and Pd, Z is at least one member selected from the group composed of Ag, Cu, Bi, Sb, Pb and Sn, X represents 0.3˜0.7, and Y represents 0.7˜1.
    Type: Application
    Filed: October 15, 2008
    Publication date: February 26, 2009
    Inventor: Kazuyuki Tohji
  • Patent number: 7473325
    Abstract: A current transformer core made of an alloy having a composition represented by the general formula: Fe100-x-a-y-cMxCuaM?yX?c (by atomic %), wherein M is Co and/or Ni, M? is at least one element selected from the group consisting of V, Ti, Zr, Nb, Mo, Hf, Ta and W, X? is Si and/or B, and x, a, y and c are numbers satisfying 10?x?50, 0.1?a?3, 1?y?10, 2?c?30, and 7?y+c?31, respectively; at least part or all of the alloy structure being composed of crystal grains having an average particle size of 50 nm or less.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: January 6, 2009
    Assignee: Hitachi Metals, Ltd.
    Inventors: Yoshihito Yoshizawa, Masamu Naoe
  • Publication number: 20080289730
    Abstract: A Co based alloy including at least one member selected from among 0.01 to 10% Fe, 0.01 to 30% Ni and 0.01 to 25% Mn, which Co based alloy has a metal structure wherein ?-phase of h.c.p. structure having been generated by heat-induced or stress-induced transformation is formed in a ratio of 10 vol. % or more. According to necessity, there may be added at least one member selected from among 0.01 to 10% Al, 0.01 to 35% Cr, to 20% V, 0.01 to 15% Ti, 0.01 to 30% Mo, 0.01 to 10% Nb, to 3% Zr, 001 to 30% W, 0.01 to 10% Ta, 0.01 to 5% Hf, 0.01 to 8% Si, 0.001 to 3% C, 0.001 to 3% B, 0.001 to 3% P and 0.001 to 3% misch metal. The Co based alloy exhibits high elastic deformation capability and is good in ductility and workability. The Co based alloy is used as a functional material of, for example, sensor or actuator capable of displacement control by magnetic field application.
    Type: Application
    Filed: April 30, 2008
    Publication date: November 27, 2008
    Applicant: JAPAN SCIENCE AND TECHNOLOGY AGENCY
    Inventors: Kiyohito Ishida, Ryosuke Kainuma, Katsunari Oikawa, Yuji Sutou, Toshihiro Omori, Keisuke Ando
  • Patent number: 7435485
    Abstract: A magnetic material comprises 50-80 wt % of Cobalt, 9-15 wt% of Nickel, 10-25 wt% of Rhenium, 0.1 to 2.0 wt% of Phosphorus, and 5-10 wt % of Tungsten or Platinum. It can be formed as a layer having good vertical magnetic properties (e.g. when magnetised it can provide a high magnetic field strength in the direction perpendicular to the plane of the layer). The layer preferably has a thickness of above 1 ?m. It can be formed by electroplating. The layer is useful for inclusion in a MEMS device.
    Type: Grant
    Filed: June 27, 2005
    Date of Patent: October 14, 2008
    Assignee: Sony Corporation
    Inventors: Wei Beng Ng, Akio Takada
  • Patent number: 7381239
    Abstract: Disclosed are alloy nano-particles having a fluctuation coefficient of particle size of 20% or less and a fluctuation coefficient of composition of 20% or less. The alloy nano-particles have a low transformation point and hardly aggregate and which can form a flat magnetic film having high coercive force.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: June 3, 2008
    Assignee: Fujifilm Corporation
    Inventors: Koukichi Waki, Genichi Furusawa, Yasushi Hattori
  • Patent number: 7381282
    Abstract: A Co alloy target comprising 1 to 10 atomic % of Zr and 1 to 10 atomic % of Nb and/or Ta, the balance being unavoidable impurities and Co, is produced by rapidly solidifying a melt of the Co alloy to produce an alloy powder, classifying the alloy powder to maximum particle size of 500 ?m or less, and pressure-sintering the classified alloy powder.
    Type: Grant
    Filed: April 5, 2005
    Date of Patent: June 3, 2008
    Assignee: Hitachi Metals, Ltd.
    Inventors: Tomonori Ueno, Hide Ueno, Hiroshi Takashima, Mitsuharu Fujimoto
  • Publication number: 20080121315
    Abstract: A method of making a soft magnetic material with fine grain structure is provided. The method includes the steps of providing a soft magnetic starting material; heating the soft magnetic starting material to a temperature at which the material has a microstructure comprising at least two solid phases; and deforming the soft magnetic starting material. An electrical device comprising a magnetic component is provided. The magnetic component comprises a soft magnetic material having a grain size less than about 3 micrometers. The material has a composition that comprises at least two solid phases at temperatures greater than about 500° C.
    Type: Application
    Filed: November 28, 2006
    Publication date: May 29, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Michael Francis Xavier Gigliotti, Richard DiDomizio, Luana Emiliana Iorio, Francis Johnson, Pazhayannur Ramanathan Subramanian, Mahesh Chandran
  • Publication number: 20080035245
    Abstract: A soft magnetic alloy including iron, cobalt, and at least one alloying addition including a platinum group metal, rhenium, or combinations thereof is provided. A device including an article including a soft magnetic alloy including iron, cobalt, and at least one alloying addition including a platinum group metal, rhenium, or combinations thereof is provided.
    Type: Application
    Filed: August 9, 2006
    Publication date: February 14, 2008
    Inventors: Luana Emiliana Iorio, Michael Francis Xavier Gigliotti, Pazhayannur Ramanathan Subramanian, Francis Johnson, Israel Samson Jacobs
  • Patent number: 7192491
    Abstract: In order to dampen magnetization changes in magnetic devices, such as magnetic tunnel junctions (MTJ) used in high speed Magnetic Random Access Memory (MRAM), a transition metal selected from the 4d transition metals and 5d transition metals is alloyed into the magnetic layer to be dampened. In a preferred form, a magnetic permalloy layer is alloyed with osmium (Os) in an atomic concentration of between 4% and 15% of the alloy.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: March 20, 2007
    Assignee: International Business Machines Corporation
    Inventors: Snorri T. Ingvarsson, Roger H. Koch, Stuart S. Parkin, Gang Xiao
  • Patent number: 7141127
    Abstract: A low core loss magnetic alloy with a high saturation magnetic flux density, which has a composition represented by the general formula: (Fel-aCoa)100-y-cM?yX?c(atomic %) where M? represents at least one element selected from V, Ti, Zr, Nb, Mo, Hf, Ta, and W, X? represents Si and B, an Si content (atomic %) is smaller than a B content (atomic %), the B content is from 4 to 12 atomic %, and the Si content is from 0.01 to 5 atomic %, a, y, and c satisfy respectively 0.2<a<0.6, 6.5?y?15, 2?c?15, and 7?(y+c)?20, at least a part of an alloy structure being occupied by crystal grains having grain size of not larger than 50 nm, a saturation magnetic flux density Bs being not less than 1.65 T, and a core loss Pcm per unit volume in conditions at 80° C., f=20 kHz, and Bm=0.2 T being not more than 15 W/kg.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: November 28, 2006
    Assignee: Hitachi Metals, Ltd.
    Inventor: Yoshihito Yoshizawa
  • Patent number: 6946097
    Abstract: A high strength and creep resistant soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, at least 35% Co, and 2.5%?(V+Mo+Nb), wherein 0.4%?Mo and/or 0.4%?Nb. This alloy can further include B, C, W, Ni, Ti, Cr, Mn and/or Al. A vanadium-free high strength soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, and at least 15% Co, the alloy further satisfying (0.1%?Nb and 0.1%?W) or 0.25%?Mn. This alloy can further include B, C, Ni, Ti, Cr and/or Al.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: September 20, 2005
    Assignee: Philip Morris USA Inc.
    Inventors: Seetharama C. Deevi, Rangaraj S. Sundar
  • Patent number: 6797137
    Abstract: A cobalt-chromium-boron-platinum sputtering target alloy having multiple phases. The alloy can include Cr, B, Ta, Nb, C, Mo, Ti, V, W, Zr, Zn, Cu, Hf, O, Si or N. The alloy is prepared by mixing Pt powder with a cobalt-chromium-boron master alloy, ball milling the powders and HIP'ing to densify the powder into the alloy.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: September 28, 2004
    Assignee: Heraeus, Inc.
    Inventors: Michael Sandlin, Bernd Kunkel, Willy Zhang, Phillip Corno
  • Publication number: 20040089377
    Abstract: A high strength and creep resistant soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, at least 35% Co, and 2.5%≦(V+Mo+Nb), wherein 0.4%≦Mo and/or 0.4%≦Nb. This alloy can further include B, C, W, Ni, Ti, Cr, Mn and/or Al. A vanadium-free high strength soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, and at least 15% Co, the alloy further satisfying (0.1%≦Nb and 0.1%≦W) or 0.25%≦Mn. This alloy can further include B, C, Ni, Ti, Cr and/or Al.
    Type: Application
    Filed: December 10, 2002
    Publication date: May 13, 2004
    Inventors: Seetharama C. Deevi, Rangaraj S. Sundar
  • Patent number: 6699579
    Abstract: We make particulates, especially magnetic Fe—Co alloys having high magnetic permeability, of controlled dimensions, especially those having a narrow thickness size distribution centered around a median or target thickness in the range of about 0.1-1.0 &mgr;m, using electrodeposition typically on a smooth (polished) titanium cathode. Our preferred continuous process uses a rotating drum cathode inside a fixed anode to grow flakes and to produce them automatically by inherent instability in the deposited film. The drum preferably rotates about a substantially vertical axis. The particulates shed (slough off) into the electrolyte (because of mismatch between the cathode surface and the plated metal or alloy at the molecular level) where they are separated in a magnetic separator or other suitable device. If the flakes are soft iron or iron-cobalt alloys, the drum generally is titanium or titanium alloy.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: March 2, 2004
    Assignee: The Boeing Company
    Inventors: Glen L. Rasmussen, Micheal E. Dickson, Robert J. Miller, Mary J. Nelson, Jonathan C. Hughes, Diane C. Rawlings
  • Patent number: 6676772
    Abstract: The magnetic material for magnetic refrigeration of the present invention is characterized by exhibiting, in a certain temperature region, preferably, only in part of a temperature region from 200 K to 350 K, an inflection point at which a second order differential coefficient of a magnetization curve changes from positive to negative with respect to a magnetic field, within the range of this magnetic field formed using a permanent magnet unit. This magnetic material of the present invention can generate a low temperature by using a relatively low magnetic field, by transferring the entropy between the electron spin system and the lattice system near the temperature at which an inflection point appears on the magnetization curve. Examples of the magnetic material meeting this condition are La(Fe,Si)13, (Hf,Ta)Fe2, (Ti,Sc)Fe2, and (Nb,Mo)Fe2, each containing 50 to 60 atomic % of transition metals such as Fe.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: January 13, 2004
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Akiko Saito, Tadahiko Kobayashi, Takao Sawa, Masashi Sahashi
  • Patent number: 6648990
    Abstract: Disclosed is a Co-base magnetic alloy excellent in high-frequency magnetic properties, of which chemical composition is represented by the following general formula, by atomic %, (Co1-aFea)100-y-cM′yX′c, where M′ is at least one element selected from the group consisting of V, Ti, Zr, Nb, Mo, Hf, Sc, Ta and W; X′ is at least one element selected from the group consisting of Si and B; and a, y and c are defined by the formulas of a<0.35, 1.5≦y≦15, and 4≦c≦30, respectively. At least a part of the alloy structure of the alloy consists of crystal grains having an average grain size of not more than 50 nm. The alloy has a relative initial permeability of not more than 2000.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: November 18, 2003
    Assignee: Hitachi Metals, Ltd.
    Inventor: Yoshihito Yoshizawa
  • Publication number: 20030205353
    Abstract: A soft magnetic alloy fiber has a width of 10 &mgr;m or more to less than 500 &mgr;m, a thickness of 2 &mgr;m or more to less than 20 &mgr;m, and a Curie temperature of −50° C. or higher.
    Type: Application
    Filed: May 29, 2003
    Publication date: November 6, 2003
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Takao Sawa, Katsutoshi Nakagawa, Hisashi Takahashi, Teruo Murakami, Masao Obama
  • Patent number: 6607612
    Abstract: The magnetic alloy includes cobalt (Co), chromium (Cr), and germanium (Ge), the composition of the magnetic alloy being represented by the general formula: CoxCryGez where x, y and z, which represent the composition ratio in terms of atomic %, satisfy the relationships: 78≦x≦87, 2.5≦y≦14.5, 3.5≦z≦15 and x+y+z=100. The magnetic alloy may have a composition represented by the formulas: CoCrGeT (T represents one or more elements of Ta, Si, Nb, B, Ni and Pt) or a composition represented by the formula: CoCrGeT′ (T′ represents one or more elements of Ta, B, and Pt).
    Type: Grant
    Filed: January 8, 2001
    Date of Patent: August 19, 2003
    Assignees: Fuji Electric Co., Ltd., Showa Denko K.K.
    Inventor: Migaku Takahashi
  • Patent number: 6585866
    Abstract: A high purity cobalt sputter target is disclosed which contains a face centered cubic (fcc) phase and a hexagonal close packed (hcp) phase, wherein the value of the ratio of X-ray diffraction peak intensity, Ifcc(200)/Ihcp(10 1), is smaller than the value of the same ratio in a high purity cobalt material obtained by cooling fcc cobalt to room temperature from the high temperature at which it is molten. High purity cobalt is defined as having an oxygen content of not more than 500 ppm, a Ni content of not more than 200 ppm, contents of Fe, Al and Cr of not more than 50 ppm each, and Na and K of less than 0.5 ppm. The disclosed sputter target is manufactured by subjecting the material to cold-working treatments (less than 4221C). Annealing the material, at a temperature in the range 300-4221C for several hours, between cold working treatments significantly increases the amount of cold work which could be imparted into the material.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: July 1, 2003
    Assignee: Honeywell International Inc.
    Inventors: Robert S. Cole, Mathew S. Cooper, Stephen P. Turner, Yinshi Liu, Michael McCarty, Rodney L. Scagline
  • Patent number: 6556139
    Abstract: A magnetic microwire for use in a magnetic tag attachable to a product is provided to enable authentication of the product, as well as the magnetic tag, a detector device and a system for product authentication utilizing the same. The magnetic microwire is a glass-coated amorphous magnetic microwire characterized by a large Barkhausen discontinuity and substantially zero or positive magnetostriction. The microwire is responsive to an external alternating magnetic field generated by the detector device to produce short pulses of magnetic field perturbations.
    Type: Grant
    Filed: January 4, 2001
    Date of Patent: April 29, 2003
    Assignee: Advanced Coding Systems Ltd.
    Inventors: Vladimir Manov, Evgeni Sorkine, Eli Yarkoni
  • Patent number: 6514358
    Abstract: Magnetic materials for use in sputtering targets are hot rolled and stretched at ambient temperature or at a temperature not exceeding 1400° F. The magnetic material can be pure Co, pure Ni, or Co based alloys.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: February 4, 2003
    Assignee: Heraeus, Inc.
    Inventors: Michael Bartholomeusz, Michael Tsai
  • Publication number: 20020189718
    Abstract: Disclosed is a Co-base magnetic alloy excellent in high-frequency magnetic properties, of which chemical composition is represented by the following general formula, by atomic %, (Co1-aFea)100-y-cM′yX′c, where M′ is at least one element selected from the group consisting of V, Ti, Zr, Nb, Mo, Hf, Sc, Ta and W; X′ is at least one element selected from the group consisting of Si and B; and a, y and c are defined by the formulas of a<0.35, 1.5≦y≦15, and 4≦c≦30, respectively. At least a part of the alloy structure of the alloy consists of crystal grains having an average grain size of not more than 50 nm. The alloy has a relative initial permeability of not more than 2000.
    Type: Application
    Filed: February 28, 2002
    Publication date: December 19, 2002
    Applicant: HITACHI METALS, LTD.
    Inventor: Yoshihito Yoshizawa
  • Patent number: 6423386
    Abstract: The magnet powder-resin compound particles substantially composed of rare earth magnet powder and a binder resin are in such a round shape that a ratio of the longitudinal size a to the transverse size b (a/b) is more than 1.00 and 3 or less, and that an average particle size defined by (a/b)/2 is 50-300 &mgr;m. They are produced by charging a mixture of rare earth magnet powder and a binder resin into an extruder equipped with nozzle orifices each having a diameter of 300 &mgr;m or less; extruding the mixture while blending under pressure though the nozzle orifices to form substantially cylindrical, fine pellets; and rounding the pellets by rotation.
    Type: Grant
    Filed: April 6, 1999
    Date of Patent: July 23, 2002
    Assignee: Hitachi Metals, Ltd.
    Inventors: Katsunori Iwasaki, Kazunori Tabaru
  • Patent number: 6406600
    Abstract: Provided are a CoPt-base sputtering target which can produce a magnetic recording medium having a recording layer with uniform film characteristics and excellent recording and reproducing characteristics, a method of making this sputtering target, a magnetic recording film, and a CoPt-base magnetic recording medium. The CoPt-base sputtering target contains Co as the principal component, Pt as an indispensable element, and at least one element selected from the group consisting of the 4a group elements, 5a group elements, 6a group elements, B and C, and the target has a structure in which the maximum inscribed circle diameter of a phase consisting of a Pt simple substance is substantially not more than 500 &mgr;m and in which the thickness of a diffusion layer at the boundary of the Pt phase is substantially not more than 50 &mgr;m. By using this target, it is possible to obtain a magnetic recording film which is used in a hard disk, etc.
    Type: Grant
    Filed: September 14, 1999
    Date of Patent: June 18, 2002
    Assignee: Hitachi Metals, Ltd.
    Inventor: Hiroshi Takashima
  • Patent number: RE40524
    Abstract: The magnet powder-resin compound particles substantially composed of rare earth magnet powder and a binder resin are in such a round shape that a ratio of the longitudinal size a to the transverse size b (a/b) is more than 1.00 and 3 or less, and that an average particle size defined by (a/b)/2 is 50-300 ?m. They are produced by charging a mixture of rare earth magnet powder and a binder resin into an extruder equipped with nozzle orifices each having a diameter of 300 ?m or less; extruding the mixture while blending under pressure though the nozzle orifices to form substantially cylindrical, fine pellets; and rounding the pellets by rotation.
    Type: Grant
    Filed: July 20, 2004
    Date of Patent: September 30, 2008
    Assignee: Hitachi Metals, Ltd.
    Inventors: Katsunori Iwasaki, Kazunori Tabaru