1.7 Percent Or More Carbon Containing (e.g., Cast Iron) Patents (Class 148/321)
  • Patent number: 11345372
    Abstract: Lightweight yokes are provided. According to some embodiments, the basic overall appearance of the yoke may be maintained, but the actual material of which it is constructed is changed. According to other embodiments, the yoke is provided with an improved lightweight construction, and, yet other embodiments the yoke may be provided with an improved construction and formed from a preferred material. Yokes may be constructed from cast austempered ductile iron; whereas cast iron has a density, 0.26 lbs/in{circumflex over (?)}3, which is approximately 8% less than steel, 0.283 lbs/in{circumflex over (?)}3, thereby allowing for a reduction in weight over steel. A suitable austempering process is used to produce the austempered metal yoke. Yokes have improved configurations which may require less metal to produce the yoke. Both, the lightweight material and improvements in configuration of the yoke structure may combine to provide a lighter weight yoke.
    Type: Grant
    Filed: April 9, 2019
    Date of Patent: May 31, 2022
    Assignee: Pennsy Corporation
    Inventors: Aaron Stern, Zachary Ryan Brook, Manuel Tavares, Wayne H. Murphy, Perry Levitt, Michael J. Schmidt
  • Patent number: 10843723
    Abstract: A steer-by-wire steering system having an I-beam and a steering gear housing coupled therewith. An input shaft assembly may be at least partially disposed within the steering gear housing. A steering knuckle having a kingpin boss and an output shaft having a first end at least partially disposed within the kingpin boss. A second end of the output shaft at least partially disposed within the steering gear housing.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: November 24, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventors: Mark A. Davis, Stoyan I. Stoychev
  • Patent number: 10844855
    Abstract: A scroll compressor includes scroll members that are made of austempered grey iron in whole or in part. The austempering process can increases fatigue strength and toughness of a grey iron while maintaining its good machinability and vibration damping characteristics. Use of austempered grey iron scroll members allows the scroll compressor to improve its capacity, efficiency, and durability.
    Type: Grant
    Filed: December 28, 2017
    Date of Patent: November 24, 2020
    Assignee: TRANE INTERNATIONAL INC.
    Inventor: George Hansen
  • Patent number: 10745784
    Abstract: A high rigid spheroidal graphite cast iron, comprising: more than 3.0% to less than 3.6% of C, 1.5 to 3.0% of Si, 1.0% or less of Mn, 1.0% or less of Cu, less than 0.03% of P, 0.02% to 0.07% of Mg, residual Fe and inevitable impurities, as represented by mass %, wherein a carbon equivalent (a CE value) calculated by the mathematical expression (1): CE=C %+Si %/3 in terms of C and Si contents is 3.6 to 4.3%, the Young's modulus is 170 GPa or more, the tensile strength is 550 MPa or more, and the impact value is 12 J/cm2 or more.
    Type: Grant
    Filed: September 15, 2015
    Date of Patent: August 18, 2020
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventors: Tomoyuki Tobita, Tadaaki Kanbayashi
  • Patent number: 10428407
    Abstract: Provided is a cylindrical member made of flake graphite cast iron that has practical processability as well as excellent mechanical strength and further is excellent in abrasion resistance and seizing resistance. Specifically, provided is a cylindrical member made of flake graphite cast iron, the flake graphite cast iron including a composition containing, in terms of mass %, 2.85% or more and 3.35% or less of C, 1.95% or more and 2.55% or less of Si, 0.45% or more and 0.8% or less of Mn, 0.03% or more and 0.25% or less of P, 0.15% or less of S, 0.15% or more and 0.55% or less of Cr, 0.15% or more and 0.65% or less of Mo, 0.15% or more and 0.65% or less of Ni, and the balance of Fe and inevitable impurities.
    Type: Grant
    Filed: September 5, 2016
    Date of Patent: October 1, 2019
    Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Koichi Hatakeyama, Akira Sayama, Akira Sato
  • Patent number: 10376937
    Abstract: The present invention provides an outer layer material for a composite roll for rolling, in which the strength of secondary eutectic carbides can be increased by reducing a B amount in the secondary eutectic carbides and surface roughening resistance can be improved, and a composite roll for rolling in which this outer layer material is used in an outer layer. The outer layer material for a composite roll for rolling of the present invention is an outer layer material for a composite roll for rolling containing C in an amount of 1.8 mass % or more and 2.5 mass % or less, Si in an amount of more than 0 mass % and 1.0 mass % or less, Mn in an amount of more than 0 mass % and 1.0 mass % or less, Ni in an amount of more than 0 mass % and 0.5 mass % or less, Cr in an amount of more than 3.0 mass % and 8.0 mass % or less, Mo in an amount of more than 2.0 mass % and 10.0 mass % or less, W in an amount of more than 0 mass % and 10.0 mass % or less, V in an amount of more than 0 mass % and 10.
    Type: Grant
    Filed: August 6, 2015
    Date of Patent: August 13, 2019
    Assignee: KUBOTA CORPORATION
    Inventors: Yutaka Tsujimoto, Tsuyoshi Odan, Hiroyuki Kimura
  • Patent number: 10337089
    Abstract: The disclosure relates to a process for producing a hardened and tempered component made of specially heat-treated cast iron (e.g., AGI). According to the disclosure, a main body made of cast iron is prepared which may already be in the shape of an engine block. The main body may then be subjected to pre-machining, which may include forming one or more bores. Then, the main body may be hardened and tempered by a suitable heat treatment, such as a special heat treatment. After the disclosed heat treatment, post-processing of the component may follow, such as establishing the final dimensions.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: July 2, 2019
    Assignee: Ford Global Technologies, LLC
    Inventors: Maik Broda, Christopher K. Palazzolo, Uemit Ursavas, Glen Weber, Matthias Warkentin
  • Patent number: 10252733
    Abstract: The sideframe and bolster of a railway car truck are constructed such that basic overall sideframe and bolster appearance is maintained, but the actual material it is constructed of is changed. The material used is changed from cast steel to an austempered metal, such as, cast austempered ductile iron; whereas cast iron has a density, 0.26 lbs/in^3, which is approximately 8% less than steel, 0.283 lbs/in^3. This immediately allows for a reduction in weight. A second benefit is that iron is easier to pour than steel and actually increases in volume, slightly, as metal cools compared to steel which shrinks. Efficient use of materials is improved, meaning less metal is used to make the same final shape, as a way of reducing the sideframe and bolster weight. Both factures combined allow for a lighter weight railway car truck, sideframe and bolster, while utilizing standard designs.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: April 9, 2019
    Assignee: Pennsy Corporation
    Inventors: Manuel Tavares, Aaron Stern, Michael J. Schmidt
  • Patent number: 10077488
    Abstract: A high-strength, high-damping-capacity cast iron having both a high strength and high vibration damping capacity is provided. The high-strength, high-damping-capacity cast iron is obtained by a method including performing a graphite spheroidizing treatment on a molten metal, and consists of 2% to 4% of C, 1% to 5% of Si, 0.2% to 0.9% of Mn, 0.1% or less of P, 0.1% or less of S, 3% to 7% of Al, 0% to 1% of Sb, 0% to 0.5% of Sn, 0.02% to 0.10% of Mg, 01% to 0.5% of RE (Ce, La), Fe as balance, and unavoidable impurity.
    Type: Grant
    Filed: October 30, 2015
    Date of Patent: September 18, 2018
    Assignee: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: Ryousuke Fujimoto, Takumi Hareyama
  • Patent number: 10018891
    Abstract: Apparatus, systems and methods for camera integration with cover glass and for processing cover glass to provide a camera window for an electronic device are disclosed. A camera window can be integrated into the cover glass. The apparatus, systems and methods are especially suitable for cover glasses, or displays (e.g., LCD displays), assembled in small form factor electronic devices such as handheld electronic devices (e.g., mobile phones, media players, personal digital assistants, remote controls, etc.). The apparatus, systems and methods can also be used for cover glasses or displays for other relatively larger form factor electronic devices (e.g., portable computers, tablet computers, displays, monitors, televisions, etc.).
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: July 10, 2018
    Assignee: APPLE INC.
    Inventor: Douglas J. Weber
  • Patent number: 9945003
    Abstract: A highly impact resistant ductile iron casting is made from a specified high nickel content ductile iron composition and post-treated with a specified heating and cooling profile to achieve an elongation exceeding the ASTM A536 (“60-40-18”) standard, and meeting or exceeding Charpy V Notch impact resistance at ?20° F. of greater than 11.0 ft.lbs.
    Type: Grant
    Filed: September 10, 2015
    Date of Patent: April 17, 2018
    Assignee: STRATO, INC.
    Inventors: Ike S. Sowden, Jason Reiling
  • Patent number: 9708694
    Abstract: The present disclosure relates to a flake graphite cast iron simultaneously having high strength, good machinability, and fluidity, to a method for manufacturing same, and to an engine body comprising the flake graphite cast iron for an internal combustion engine and, more particularly, to a method for manufacturing a flake graphite cast iron, for an engine cylinder block and head having improved castability, a low possibility of the occurrence of chill due to ferroalloy, stable tensile strength and yield strength, and good machinability by adding a trace of strontium in a cast iron including carbon (C), silicon (Si), manganese (Mn), sulfur (S), and phosphorus (P), which are five elements of the cast iron, molybdenum (Mo), a high strengthening additive, and copper (Cu) while controlling the ratio (S/Sr) of the sulfur (S) content to the strontium (Sr) content in the cast ion.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: July 18, 2017
    Assignee: Doosan Infracore Co., Ltd.
    Inventors: Ki Hwan Jung, Dong Seob Shim, Sik Yang, Jae Hyoung Hwang
  • Patent number: 9695497
    Abstract: In a method for a finishing work of a spray-coated surface, an inner surface of a cylindrical hollow member is roughened by forming a helical groove thereon. A thermal spray coating is formed on the inner surface that is roughened, and a finishing work is carried out by cutting the thermal spray coating along a helix of the groove by use of a cutting tool. According to the method for a finishing work, a finishing work of a thermal spray coating with non-uniform hardness can be carried out efficiently.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: July 4, 2017
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Takafumi Watanabe, Masatoshi Inoguchi, Kiyokazu Sugiyama, Daisuke Terada, Yoshitsugu Noshi
  • Patent number: 9493855
    Abstract: Metallic alloys are disclosed containing Fe at 48.0 to 81.0 atomic percent, B at 2.0 to 8.0 atomic percent, Si at 4.0 to 14.0 atomic percent, and at least one or more of Cu, Mn or Ni, wherein the Cu is present at 0.1 to 6.0 atomic percent, Mn is present at 0.1 to 21.0 atomic percent and Ni is present at 0.1 to 16.0 atomic percent. The alloys may be heated at temperatures of 200° C. to 850° C. for a time period of up to 1 hour and upon cooling there is no eutectoid transformation. The alloys may then be formed into a selected shape.
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: November 15, 2016
    Assignee: The NanoSteel Company, Inc.
    Inventors: Daniel James Branagan, Jason K. Walleser, Brian E. Meacham, Alla V. Sergueeva, Craig S. Parsons
  • Patent number: 9486830
    Abstract: A material dispense tip includes an elongated hole in an elongated neck that extends from an input end of the neck to an output end of the neck. The hole at the output end of the neck has a first diameter. The output end of the neck is positioned against a die surface. A punch is inserted into the hole at the input end of the neck. An external force is applied to the neck to cause the output end of the neck to be deformed under compression by the die surface, to reduce the diameter of the hole at the output end of the neck from the first diameter to a second diameter that is less than the first diameter.
    Type: Grant
    Filed: March 18, 2014
    Date of Patent: November 8, 2016
    Assignee: DL Technology, LLC.
    Inventor: Jeffrey P. Fugere
  • Patent number: 9262346
    Abstract: A method generates input/output (IO) commands by plural different applications that execute on a host. The method prioritizes the applications by inserting different classifiers into the IO commands at a host bus adapter (HBA) located in the host. A storage device receives the IO commands and processes the IO commands according to priorities based on the classifiers for the applications.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: February 16, 2016
    Assignee: Hewlett Packard Enterprises Development LP
    Inventors: Kishore Kumar Muppirala, Satish Kumar Mopur, Dinkar Sitaram, Sumanesh Samanta, Ayman Abouelwafa
  • Patent number: 9097305
    Abstract: A brake lever for a brake of a vehicle for transmitting a brake force from an actuator into a brake actuation mechanism for a frictional engagement of brake pads, wherein the brake lever includes a housing made of cast iron, which cast iron is solid-solution strengthened ferritic spheroidal graphite cast iron.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: August 4, 2015
    Assignee: Haldex Brake Products AB
    Inventor: Kjell Onnestam
  • Publication number: 20140352851
    Abstract: A spheroidal graphite cast iron having (a) a composition comprising by mass 3.4-4% of C, 1.9-2.8% of Si, 0.02-0.06% of Mg, 0.2-1% of Mn, 0.2-2% of Cu, 0-0.1% of Sn, 0.85-3% of (Mn+Cu+10×Sn), 0.05% or less of P, and 0.02% or less of S, the balance being Fe and inevitable impurities, and (b) a duplex matrix structure comprising by area 2-40% of fine ferrite phases and 60-98% of fine pearlite phases, the maximum length of the ferrite phases being 300 ?m or less, and (c) the pearlite phases being formed around graphite particles dispersed in the duplex matrix structure.
    Type: Application
    Filed: December 28, 2012
    Publication date: December 4, 2014
    Applicant: HITACHI METALS, LTD.
    Inventors: Lin Wang, Masahide Kawabata, Kentaro Fukumoto
  • Patent number: 8882941
    Abstract: An aspect of the present disclosure relates to an alloy composition, which may include 52 atomic percent to 68 atomic percent iron, 13 to 21 atomic percent nickel, 2 to 12 atomic percent cobalt, 10 to 19 atomic percent boron, optionally 1 to 5 atomic percent carbon, and optionally 0.3 to 16 atomic percent silicon. The alloy may include 5 to 95% by volume of one or more spinodal microconstituents, wherein the microconstituents exhibit a length scale less than 50 nm in a glass matrix.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: November 11, 2014
    Assignee: The NanoSteel Company, Inc.
    Inventors: Daniel James Branagan, Jeffrey E. Shield, Alla V. Sergueeva
  • Patent number: 8858736
    Abstract: Austempered ductile iron (ADI) for components requiring high strength and/or ductility, which has a silicon content of 3.35 weight-% to 4.60 weight-%, and which is obtainable by performing an ADI-heat treatment using an austenitization temperature of at least 910° C.
    Type: Grant
    Filed: September 3, 2007
    Date of Patent: October 14, 2014
    Assignee: Indexator Group AB
    Inventor: Richard Larker
  • Publication number: 20140283952
    Abstract: A method of processing a metal for improved damping of a metal part is provided. The method comprises placing the metal part inside a current carrying coil and closing a circuit for to apply current to the coil, thus producing a magnetic field in the metal part. Thereafter, the circuit is opened for a time and then the circuit is closed a second time to apply a second current to the coil. The circuit is then opened a second time and the metal part is removed from the current carrying coil.
    Type: Application
    Filed: June 10, 2011
    Publication date: September 25, 2014
    Inventors: Jason Paul Mitchick, Raju Karthik, Mauricio Gonzalez-Rocha, Jerzy Hieronim Sokolowski
  • Publication number: 20140251510
    Abstract: A cam ring of a vane pump and a method of manufacturing a cam ring are provided. The cam ring may be formed of a material including approximately 3.0% to 3.5% of carbon (C), approximately 2.0% to 2.5% of silicon (Si), approximately 0.5% to 1.0% of manganese (Mn), approximately 0.5% to 1.0% of chromium (Cr), approximately 0.2% to 0.5% of copper (Cu), approximately 0.1% to 0.3% of phosphor (P), approximately 0.02% to 0.06% of boron (B), approximately 0.06% to 0.1% of sulfur (S), and approximately 0.043% or more of titanium (Ti) by weight ratio, and iron (Fe) and any inevitable impurity for the remainder, and may have a tempered martensite matrix including a carbide.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Inventor: Jaebong PARK
  • Publication number: 20140255243
    Abstract: A spline hub for a clutch and a manufacturing method thereof are provided. The spline hub may include C: 3.4˜3.9%, Si: 2.1˜2.5%, Mn: 0.2˜0.7%, P: 0.01% or less, S: 0.009˜0.02%, Cu: 0.2˜0.4%, and Mg: 0.04˜0.07% by weight ratio, with the remainder including iron (Fe), as well as other impurities. The material forming the spline hub may have a structure in which spheroidal graphite is precipitated in an austenite matrix structure.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Inventor: Jaebong PARK
  • Patent number: 8771589
    Abstract: A spheriodal cast alloy for producing cast iron products with great mechanical strength, high-wear resistance and a high degree of ductility. The alloy comprises the following as non-iron components: between 2.5 and 2.8 wt. % C, between 2.4 and 3.4 wt. % Si, between 0.02 and 0.08 wt. % P, between 0.02 and 0.06 wt. % Mg, between 0.01 and 0.05 wt. % Cr, between 0.002 and 0.02 wt. % Al, between 0.0005 and 0.015 wt. % S, between 0.0002 and 0.002 wt. % B and conventional impurities. The alloy contains between 3.0 and 3.7 wt. % C, between 2.6 and 3.4 wt. % Si, between 0.02 and 0.05 wt. % P, between 0.025 and 0.045 wt. % Mg, between 0.01 and 0.03 wt. % Cr, between 0.003 and 0.017 wt. % Al, between 0.0005 and 0.012 wt. % S and between 0.0004 and 0.002 wt. % B. The alloy is used for example to produce chassis parts or brake discs in the automobile industry.
    Type: Grant
    Filed: November 14, 2005
    Date of Patent: July 8, 2014
    Assignee: Georg Fischer GmbH
    Inventors: Werner Menk, Rolf Rietzscher, Andreas Hecker, Torsten Rieck
  • Publication number: 20140158257
    Abstract: In a method for producing a motor vehicle component and a motor vehicle component produced according to the invention a steel sheet with a stacking fault energy between 10 and 40 mJ/m2 and a manganese content between 10 and 30% is provided, which is prone to twin formation at room temperature and has at least regions with a predominantly austenitic microstructure. Regions of this steel sheet are first temperature treated to a temperature between +30° C. and ?250° C. and subsequently cold formed.
    Type: Application
    Filed: November 29, 2013
    Publication date: June 12, 2014
    Applicant: Benteler Automobiltechnik GmbH
    Inventors: Andreas Frehn, Thomas Niendorf, Christian Rüsing, Hans Jürgen Maier
  • Patent number: 8657972
    Abstract: A bainitic steel with simultaneous high yield strength and high fracture toughness includes at least 5 volume percent austenite as well as iron, carbon, and silicon. The silicon is present in an amount of at least 1.5 weight percent of total weight of the bainitic steel. A method of forming the steel by austempering is also provided.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: February 25, 2014
    Assignee: Wayne State University
    Inventor: Susil K. Putatunda
  • Publication number: 20140048185
    Abstract: The invention relates to a method of heat treating a cast iron having graphite particles, in particular a cast iron having graphite nodules with a substantially spherical geometry. The method comprises the step of subjecting the cast iron to a first austenitizing temperature, in order to obtain a cast iron having an austenite matrix with a substantially homogeneous carbon content. Subsequently, at least part of the cast iron is subjected to at least a second, different austenitizing temperature in order to change, in at least part of the cast iron, the carbon concentration in a part of the matrix surrounding the (spherical) geometry of the graphite particles. The method yields improved controllability on strength properties characteristics for cast irons including malleable irons, in particular for ductile iron.
    Type: Application
    Filed: March 13, 2012
    Publication date: February 20, 2014
    Applicant: TDI VALUE WEB B.V.
    Inventors: Pieter Cornelis Van Eldijk, Abraham van Eldijk
  • Patent number: 8647449
    Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are families of alloys capable of forming crack-free weld overlays after multiple welding passes.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: February 11, 2014
    Assignee: Scoperta, Inc.
    Inventors: Justin Lee Cheney, John Hamilton Madok
  • Publication number: 20130284320
    Abstract: Provided is a cast-iron product that satisfies demands for both weight reduction and strength enhancement with good balance. A cast-ion product having an inner honeycomb structure is produced by a process including: a decarburization step, in which a cast-iron product made of a hypoeutectic cast iron is heated to form a decarburized layer on the surface of the cast-iron product; an outflow-hole formation step, in which an outflow hole penetrating through the decarburized layer into an inner region is formed; and a liquation step, in which the cast-iron product is heated to a temperature lower than the melting point of the decarburized layer and higher than the melting point of the hypoeutectic cast iron remaining inside, while being held in such a manner that the outflow hole is located in the lower portion thereof.
    Type: Application
    Filed: December 19, 2011
    Publication date: October 31, 2013
    Applicant: ASADA KATAN CHUTETU-SYO CO., LTD.
    Inventor: Yasushi Asada
  • Patent number: 8540932
    Abstract: Ferritic spheroidal graphite cast iron includes: 3.1 to 3.5 percent by mass of carbon; 4.1 to 4.5 percent by mass of silicon; 0.8 percent by mass or below of manganese; 0.1 to 0.6 percent by mass of molybdenum; 0.1 to 1.0 percent by mass of chromium; 0.03 to 0.1 percent by mass of phosphorus; 0.03 percent by mass or below of sulfur; 0.02 to 0.15 percent by mass of magnesium; and iron.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: September 24, 2013
    Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Takaoka Co., Ltd.
    Inventors: Yoshikazu Genma, Go Kuramoto, Yoshihiro Hibino, Zhong-zhi Zhang, Takeyuki Sakuma
  • Patent number: 8480820
    Abstract: A ferrous abrasion resistant sliding material and sliding member having improved seizing resistance, abrasion resistance and heat crack resistance are provided. The ferrous abrasion resistant sliding material has a parent phase taking the form of at least either one of a ferrite phase or a martensite phase, wherein the parent phase contains Al of 1.5 to 20 wt %, and at least either carbide, which may be selected from one or more types, of cementite, Cr7C3-type carbide, Fe3M3C-type carbide and MC-type carbide, or graphite is dispersed therein.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: July 9, 2013
    Assignee: Komatsu Ltd.
    Inventor: Takemori Takayama
  • Patent number: 8454764
    Abstract: A nodular graphite, heat-resistant cast iron composition for use in engine systems. The composition contains carbon 1.5-2.4 weight %, silicon 5.4-7.0 weight %, manganese 0.5-1.5 weight %, nickel 22.0-28.0 weight %, chromium 1.5-3.0 weight %, molybdenum 0.1-1.0 weight %, magnesium 0.03-0.1 weight %, and a balance weight % being substantially iron. The composition has an austenitic matrix. Additionally, the composition exhibits excellent oxidation resistance at high temperature and excellent mechanical properties at both room and high temperatures. Thus, the composition can be a lower cost substitute material for Ni-Resist D5S under thermocycling conditions experienced by exhaust gas accessories and housings such as engine exhaust manifolds, turbocharger housings, and catalytic converter housings.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: June 4, 2013
    Assignee: Wescast Industries, Inc.
    Inventors: Robert Logan, Delin Li, Shuzhi Yu, Gangjun Liao
  • Publication number: 20130134680
    Abstract: A piston ring formed of cast iron provides improved machinability and exceptional performance and minimum costs. The cast iron includes 2.2 to 2.9 wt. % carbon, 3.2 to 4.2 wt. % silicon, 0.75 to 1.25 wt. % copper, 1.0 to 1.5 wt. % manganese, 0.09 to 0.15 wt. % sulfur, not greater than 0.2 wt. % phosphorous, and an average carbon equivalent of 3.8. The cast iron preferably includes a matrix of martensite with MnS and carbides dispersed therein. The matrix is also preferably free of ferrite, austenite, and steadite. The cast iron is formed by casting, autenitizing, quenching, and tempering the alloy.
    Type: Application
    Filed: November 29, 2012
    Publication date: May 30, 2013
    Inventor: Heron Gekonde
  • Publication number: 20130122325
    Abstract: A nodular graphite cast iron, a method for fabricating a vane for a rotary compressor using nodular graphite cast iron, and a vane for a rotary compressor using the same are provided. The nodular graphite cast iron includes 3.4 wt % to 3.9 wt % of carbon (C), 2.0 wt % to 3.0 wt % of silicon (Si), 0.3 wt % to 1.0 wt % of manganese (Mn), 0.1 wt % to 1.0 wt % of chromium (Cr), 0.04 wt % to 0.15 wt % of titanium (Ti), less than 0.08 w% of phosphorus (P), less than 0.025 wt % of sulphur (S), 0.03 wt % to 0.05 wt % of magnesium (Mg), 0.02 wt % to 0.04 wt % of rare earth resource, iron (Fe) and impurities as the remnants, and includes a bainite matrix structure, nodular graphite, and 15 vol % to 35 vol % of carbide.
    Type: Application
    Filed: November 13, 2012
    Publication date: May 16, 2013
    Applicant: LG Electronics Inc.
    Inventor: LG Electronics Inc.
  • Publication number: 20130118651
    Abstract: An alloy cast iron, a method of manufacturing a vane for a rotary compressor, and a vane for a rotary compressor using the alloy cast iron are disclosed. The alloy cast iron according to one exemplary embodiment includes, by weight, 3.2 to 3.8% carbon, 2.0 to 2.6% silicon, 0.5 to 1.0% Manganese, 0.2 to 0.6% chrome, 0.1 to 0.6% molybdenum, 0.04 to 0.15% titanium, less than 0.3% phosphorus, less than 0.1% sulphur, and the rest percentage of iron and foreign materials, wherein the alloy cast iron includes a martensitic matrix structure, flake graphite, and 15 to 30% carbide in volume ratio.
    Type: Application
    Filed: November 13, 2012
    Publication date: May 16, 2013
    Applicant: LG Electronics Inc.
    Inventor: LG Electronics Inc.
  • Publication number: 20130118652
    Abstract: An alloy cast iron, and a method of manufacturing a rolling piston for a rotary compressor includes, by weight, 3.0˜3.5% carbon (C), 2.2˜2.4% silicon (Si), 0.5˜1.0% manganese (Mn), 0.1˜0.3% phosphorus (P), 0.06˜0.08% sulfur (S), 0.7˜1.0% chrome (Cr), 0.6˜1.0% copper (Cu), and a residue formed of Fe and inevitable impurities, wherein 3˜8 vol % steadite structure is formed.
    Type: Application
    Filed: November 13, 2012
    Publication date: May 16, 2013
    Applicant: LG ELECTRONICS INC.
    Inventor: LG Electronics Inc.
  • Publication number: 20130081740
    Abstract: A novel FeMnAlC alloy, comprising 23˜34 wt. % Mn, 6˜12 wt. % Al, and 1.4˜2.2 wt. % C with the balance being Fe, is disclosed. The as-quenched alloy contains an extremely high density of nano-sized (Fe,Mn)3AlCx carbides (??-carbides) formed within austenite matrix by spinodal decomposition during quenching. With almost equivalent elongation, the yield strength of the present alloys after aging is about 30% higher than that of the optimally aged FeMnAlC (C?1.3 wt. %) alloy systems disclosed in prior arts. Moreover, the as-quenched alloy is directly nitrided at 450˜550° C., the resultant surface microhardness and corrosion resistance in 3.5% NaCl solution are far superior to those obtained previously for the optimally nitrided commercial alloy steels and stainless steels, presumably due to the formation of a nitrided layer consisting predominantly of AlN.
    Type: Application
    Filed: September 27, 2012
    Publication date: April 4, 2013
    Applicant: NATIONAL CHIAO TUNG UNIVERSITY
    Inventor: NATIONAL CHIAO TUNG UNIVERSITY
  • Patent number: 8409712
    Abstract: An alloy to be surface-coated, which can keep excellent hardness of 58HRC or above even when the amount of an alloying element added is reduced or even when the alloy is heated to a temperature of as high as 400 to 500° C.; and sliding members produced by forming a hard film on the surface of the alloy. An alloy to be surface-coated, the surface of which is to be covered with a hard film, which alloy contains by mass C: 0.5 to 1.2%, Si: 2.0% or below, Mn: 1.0% or below, Cr: 5.0 to 14.0%, Mo+1/2 W: 0.5 to 5.0%, and N: more than 0.015 to 0.1% with the balance being Fe and impurities, preferably such an alloy which contains by mass C: 0.6 to 0.85%, Si: 0.1 to 1.5%, Mn: 0.2 to 0.8%, Cr: 7.0 to 11.0%, Mo+1/2 W: 1.0 to 4.0%, and N: 0.04 to 0.08%.
    Type: Grant
    Filed: January 16, 2009
    Date of Patent: April 2, 2013
    Assignee: Hitachi Metals Ltd.
    Inventors: Kenji Yokoyama, Kunichika Kubota, Toshihiro Uehara, Takehiro Ohno, Katsuhiko Ohishi
  • Patent number: 8328965
    Abstract: A method for manufacturing mechanical components made of spheroidal cast iron, comprising the following steps: —providing a casting of a mechanical component made of cast iron having a structure which is at least partially ferritic and has a carbon content ranging from 2.5% to 4.0% and a silicon content ranging from 2.0% to 3.5%; —bringing the cast iron casting having an at least partially ferritic structure to a temperature for partial austenitizing which is higher than the lower limit austenitizing temperature (Ac1) and lower than the upper limit austenitizing temperature (Ac3) for a time required to obtain an at least partially austenitic structure; —performing a thermal treatment for isothermal hardening at a temperature ranging from 250° C. to 400° C. in order to obtain a matrix which has at least partially a pearlitic-ferritic or perferritic structure.
    Type: Grant
    Filed: June 18, 2007
    Date of Patent: December 11, 2012
    Assignee: Zanardi Fonderie S.p.A.
    Inventors: Maurizio Bronzato, Zeljko Ilibasic, Franco Zanardi
  • Patent number: 8317943
    Abstract: Disclosed is a ball for a constant velocity joint, and a method for producing the same. The ball for a constant velocity joint is produced via a quenching step for heating a spherical body consisting of a material corresponding to a high carbon chromium bearing steel regulated by Japanese Industrial Standards (JIS) to 840-900° C. and then cooling the spherical body under such a condition as 10-25 vol. % of austenite remains up to a first part where the depth from the surface is 0.1 mm, a step for tempering the spherical body at 150° C. or more, and a step for shot peening the spherical body and imparting a compression residual stress of ?1000 MPa or more to a region reaching second part where the depth from the surface is 0.2 mm.
    Type: Grant
    Filed: May 22, 2009
    Date of Patent: November 27, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Takafumi Murakami, Naoto Shibata, Shunta Osako
  • Patent number: 8317942
    Abstract: A cast iron material, particularly a ledeburitic cast iron material with a carbide content of at least 15 wt. % and a characteristic free, evenly distributed graphite formation is disclosed. In this case, the evenly distributed graphite formation may comprise graphite flakes and/or vermicular graphite and/or nodular graphite. Depending on the respective application (diameter (D) of the running gear seal, peripheral speed), the basic matrix may be realized in pearlitic and/or bainitic and/or martensitic form. Due to the high graphite content, the material has a thermal conductivity that is three to four times greater than that of white cast iron materials, wherein this provides the advantage that no scoring of the running gear seals occurs at high peripheral speeds (>5 m/s) and large diametrical dimensions of the seals (D >600 mm). In addition, the high carbide content of at least 15 wt.
    Type: Grant
    Filed: February 8, 2006
    Date of Patent: November 27, 2012
    Assignee: Federal-Mogul Friedberg GmbH
    Inventors: Laszlo Pelsoeczy, Wilfried Langner, Hans-Henning Zutz, Thomas Gerle, Franz-J. Goebbeis
  • Publication number: 20120241058
    Abstract: The invention relates to a cast iron cast part, in particular a cast crankshaft (1), having a first layer (3) made of ausferrite, and a second layer (4) adjoining the interior (5) made of ausferrite and troostite.
    Type: Application
    Filed: September 22, 2010
    Publication date: September 27, 2012
    Applicants: BAYERISCHE MOTOREN WERKE AG, NEUE HALBERG-GUSS GMBH
    Inventors: Markus Huber, Jurgen Mittrach, Petra Suess, Dirk Radebach
  • Publication number: 20120152413
    Abstract: A method by which properties of a component (18) formed of a ductile iron alloy and having thick sections can be promoted with an austempering process. The method entails casting a ductile iron alloy containing iron, carbon, silicon and alloying constituents. The casting is solidified at a rate that inhibits segregation of the alloying constituents to grain boundaries of the casting, and so that the casting contains graphite nodules having a count of greater than 100 nodules per mm2. The casting is then austempered by heating to an austenitization temperature to yield a microstructure having a single-phase matrix of austenite that contains carbon, and then quenching the casting to an austempering temperature. The casting is held at the austempering temperature for a duration sufficient to yield a microstructure whose matrix is mostly ausferrite and essentially free of martensite and pearlite.
    Type: Application
    Filed: December 16, 2010
    Publication date: June 21, 2012
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Jason Robert Parolini, Gregory Keith Bouse, Subrahmanyam Thangirala, Scott Denton Thomason, Junyoung Park
  • Patent number: 8192561
    Abstract: Method for manufacturing at least one part of a device for mounting directly or indirectly on an arm of an earth-moving or material-handling machine, such as an excavator, tractor, harvester, forwarder or crane, whereby the device enables coupling and/or positioning (tilt and/or turn) of a tool (14), such as a bucket, grapple, fork, vibratory compactor or harvesting head, relatively to the arm of the machine. The method includes the steps of: a) forming a melt including unalloyed or alloyed ductile iron, b) casting at least one part of a device from the melt, c) allowing the at least one part of the device to cool, d) austenitizing the at least one part of the device, e) quenching the at least one part of the device, f) austempering the at least one part of the device, and g) allowing the at least one part of the device to cool.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: June 5, 2012
    Assignee: Indexator Group AB
    Inventor: Richard Larker
  • Patent number: 8083869
    Abstract: A ferrous seal sliding part excellent in heat crack resistance, seizure resistance and abrasion resistance is provided. The ferrous seal sliding part has a seal sliding surface, wherein the seal sliding surface has a quench hardened layer having a structure in which a martensite parent phase forms a solid solution with carbon of 0.15 to 0.6 wt % and contains cementite dispersed therein in a content of 3 to 50% by volume.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: December 27, 2011
    Assignee: Komatsu Ltd.
    Inventors: Takemori Takayama, Chikara Nakao
  • Publication number: 20110297280
    Abstract: Ferritic spheroidal graphite cast iron includes: 3.1 to 3.5 percent by mass of carbon; 4.1 to 4.5 percent by mass of silicon; 0.8 percent by mass or below of manganese; 0.1 to 0.6 percent by mass of molybdenum; 0.1 to 1.0 percent by mass of chromium; 0.03 to 0.1 percent by mass of phosphorus; 0.03 percent by mass or below of sulfur; 0.02 to 0.15 percent by mass of magnesium; and iron.
    Type: Application
    Filed: February 19, 2010
    Publication date: December 8, 2011
    Inventors: Yoshikazu Genma, Go Kuramoto, Yoshihiro Hibino, Zhong-zhi Zhang, Takeyuki Sakuma
  • Publication number: 20110253264
    Abstract: An iron-carbon master alloy is described, with a C content of 0.3 to 8 wt % and an upper limit of alloying metals Ni<10 wt %, P<4 wt %, Cr<5 wt %, preferably<1 wt %, Mn<5 wt %, preferably<1 wt %, Mo<3 wt %, W<3 wt %, Cu<1 wt %, a particle size of >20 ?m and a hardness of <350 HV 0.01, and a method for the manufacture of said master alloy.
    Type: Application
    Filed: December 17, 2009
    Publication date: October 20, 2011
    Applicant: TECHNISCHE UNIVERSITAT WIEN
    Inventors: Christian Gierl, Herbert Danninger, Yousef Hemmatpour
  • Publication number: 20110114233
    Abstract: A bainitic steel with simultaneous high yield strength and high fracture toughness includes at least 5 volume percent austenite as well as iron, carbon, and silicon. The silicon is present in an amount of at least 1.5 weight percent of total weight of the bainitic steel. A method of forming the steel by austempering is also provided.
    Type: Application
    Filed: December 24, 2008
    Publication date: May 19, 2011
    Applicant: WAYNE STATE UNIVERSITY
    Inventor: Susil K. Putatunda
  • Publication number: 20110094632
    Abstract: Disclosed is a cast iron material, especially a ledeburite cast iron material which has a high carbide content of at least 15.0 percent by weight and is provided with a characteristic, free, evenly distributed graphite embodiment that can comprise flake graphite and/or vermicular graphite and/or nodular graphite. The basic matrix can be embodied in a pearlitic and/or bainitic and/or martensitic manner according to the application thereof (diameter (D) of the seal of the running gear, peripheral velocity). The thermal conductivity of the inventive material is three to four times greater than that of white cast materials as a result of the high graphite content, thus advantageously preventing seals of running gears from fretting in case of great peripheral velocities (>5 m/s) and large diameters (D>600 mm) of the seals.
    Type: Application
    Filed: February 8, 2006
    Publication date: April 28, 2011
    Inventors: Laszlo Pelsoeczy, Wilfried Langner, Hans-Henning Zutz, Thomas Gerle, Franz-J Goebbeis
  • Publication number: 20110041960
    Abstract: A high rigidity, high damping capacity cast iron, which is a cast iron containing 3 to 7% of Al, and produced by heating at 280 to 630° C. after casting, and then cooling.
    Type: Application
    Filed: November 5, 2010
    Publication date: February 24, 2011
    Applicant: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: SAKAE TAKAHASHI, Ryousuke Fujimoto, Naoki Sakamoto