With Working Patents (Class 148/534)
  • Patent number: 11554407
    Abstract: In a brake-disc intermediate product, a corrugated portion is molded using an upper mold and a lower mold. The brake-disc intermediate product is set in a mold, the mold has a slope corresponding to the corrugated portion, and an angular portion formed along the outer circumferential edge of the corrugated portion is in contact with the slope in a state where the brake-disc intermediate product is set in the mold. The angular portion in contact with the slope is deformed by pressing the brake-disc intermediate product in a direction of the mold, to mold a chamfer portion. The slope is formed so that a chamfering angle formed with respect to an inner bottom surface of the mold is larger at a portion in contact with the concave portion than a chamfering angle at a portion in contact with the convex portion.
    Type: Grant
    Filed: February 4, 2020
    Date of Patent: January 17, 2023
    Assignee: SUNSTAR ENGINEERING INC.
    Inventors: Tadashi Takenaka, Satoshi Kubota
  • Patent number: 11345984
    Abstract: Provided is a high-strength steel sheet including, in % weight, carbon (C): 0.04 to 0.15%, silicon (Si): 0.01 to 1.0%, manganese (Mn): 1.8 to 2.5%, molybdenum (Mo): 0.15% or less (excluding 0%), chromium (Cr): 1.0% or less (excluding 0%), phosphorus (P): 0.1% or less, sulfur (S): 0.01% or less, aluminum (Al): 0.01 to 0.5%, nitrogen (N): 0.01% or less, boron (B): 0.01% or less (excluding 0%), antimony (Sb): 0.05% or less (excluding 0%), one or more of titanium (Ti): 0.003 to 0.06% and niobium (Nb): 0.003 to 0.06%, a balance of Fe and other unavoidable impurities, and contents of the C, the Si, the Al, the Mo and the Cr satisfy the following Expression 1: Expression 1: {(2×(Si+Al))+Mo+Cr}/C?20. The high-strength steel sheet comprises: a ferrite phase, a bainite phase, a martensite phase, and a residual austenite phase, the ferrite phase being less than 40% of area fraction in the microstructure.
    Type: Grant
    Filed: July 15, 2019
    Date of Patent: May 31, 2022
    Assignee: POSCO
    Inventors: Yeon-Sang Ahn, Chang-Hyo Seo, Kang-Hyun Choi
  • Patent number: 11345985
    Abstract: Provided is a high-strength steel sheet including, in % weight, carbon (C): 0.04 to 0.15%, silicon (Si): 0.01 to 1.0%, manganese (Mn): 1.8 to 2.5%, molybdenum (Mo): 0.15% or less (excluding 0%), chromium (Cr): 1.0% or less (excluding 0%), phosphorus (P): 0.1% or less, sulfur (S): 0.01% or less, aluminum (Al): 0.01 to 0.5%, nitrogen (N): 0.01% or less, boron (B): 0.01% or less (excluding 0%), antimony (Sb): 0.05% or less (excluding 0%), one or more of titanium (Ti): 0.003 to 0.06% and niobium (Nb): 0.003 to 0.06%, a balance of Fe and other unavoidable impurities, and contents of the C, the Si, the Al, the Mo and the Cr satisfy the following Expression 1: Expression 1: {(2×(Si+Al))+Mo+Cr}/C?15. The high-strength steel sheet comprises: a ferrite phase, a bainite phase, a martensite phase, and a residual austenite phase, the ferrite phase being less than 40% of area fraction in the microstructure.
    Type: Grant
    Filed: July 15, 2019
    Date of Patent: May 31, 2022
    Assignee: POSCO
    Inventors: Yeon-Sang Ahn, Chang-Hyo Seo, Kang-Hyun Choi
  • Patent number: 11248276
    Abstract: The present invention relates to a hot stamped component, a precoated steel sheet used for hot stamping, and a hot stamping process. The hot stamped component of the present invention is provided with a coating of aluminium or an aluminium alloy on at least one surface of the base steel, the coating is produced by interdiffusion between the base steel and a precoating of aluminium or aluminium alloy, and the coating has a thickness of 6 to 26 ?m.
    Type: Grant
    Filed: December 27, 2018
    Date of Patent: February 15, 2022
    Assignee: Ironovation Materials Technology Co., Ltd.
    Inventors: Hongliang Yi, Zhiyuan Chang, Zhaoyuan Liu, Dapeng Yang, Xiaochuan Xiong
  • Patent number: 10851436
    Abstract: A method for creating a welded joint between ends of two steel rails, wherein the two steel rails have a substantially pearlitic microstructure. The method includes a first heating step, an upsetting step, a first cooling step, and a second heating step and provides a means to influence a microstructure and hardness of an austenitic region of a heat affected zone (HAZ) and/or an extent of softening in a softened region of a HAZ.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: December 1, 2020
    Assignee: CF&I STEEL L.P.
    Inventors: Gregory Ryan Lehnhoff, Joseph Victor Kristan, Mark David Richards
  • Patent number: 9670562
    Abstract: The present invention relates to a metal substrate for a fixing belt, having excellent durability. The metal substrate for a fixing belt of the present invention including an austenite stainless steel including a martensite phase includes: a region of austenite stainless steel including a martensite phase, with a nickel content of 8 mass % or more, sandwiched between regions of austenite stainless steel including a martensite phase, with a nickel content less than 8 mass %, in the thickness direction.
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: June 6, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventor: Hirotomo Tamiya
  • Patent number: 9616482
    Abstract: A hot metal forming apparatus having a pair of dies which are movable between an open and closed position relative to each other. The dies have facing metal forming surfaces corresponding to the shape of the desired stamped part. At least one elongated heat pipe is mounted within at least one die for transferring heat away from the stamped part thus quenching the stamped part.
    Type: Grant
    Filed: November 4, 2014
    Date of Patent: April 11, 2017
    Assignee: Martinrea Industries, Inc.
    Inventors: Di Yang, Arpad Takacs
  • Patent number: 9429034
    Abstract: A method of fabricating a turbine engine shaft from a metal billet of generally cylindrical shape, the method including drilling the billet to form a through axial cylindrical bore therein, engaging a cylindrical insert in the bore, the insert being made of a material having yield stress close to that of the material of the billet so that the materials of the insert and of the billet have substantially the same behavior during forging, hot forging the billet to form a forged blank of length greater than that of the billet, withdrawing the insert, and machining the blank.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: August 30, 2016
    Assignee: SNECMA
    Inventor: Jonathan Leblanc
  • Patent number: 9127330
    Abstract: A method of forming a product by shaping and hardening a sheet-steel blank formed from separate sheets welded together, heating the blank to the austenitising range, hot stamping the blank in a cooled tool pair, hardening the product while it remains in the tool pair, and cooling the weld between two adjacent sheets at a reduced cooling rate as compared to the cooling rate of areas on either side of the weld.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: September 8, 2015
    Assignee: Gestamp Hardtech AB
    Inventor: Jan Krispinsson
  • Patent number: 9044920
    Abstract: A high strength galvanized steel sheet having tensile strength of 590MPa or more which is excellent in fatigue property in punching work, and a manufacturing method thereof are provided. The microstructure includes a ferrite phase having an average grain diameter of 15 ?m or less and an area fraction of 60% or more and a martensite phase having an area fraction of 5 to 40%, and an amount of one or more kinds of oxide selected from a group consisting of Fe, Si, Mn, Al, P, Nb, and Ti generated on a surface layer portion of the steel sheet within 100 ?m in a steel-sheet-side depth direction from a surface of a base steel sheet directly below a galvanized layer is less than 0.060 g/m2 per one-side surface of the steel sheet.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: June 2, 2015
    Assignee: JFE Steel Corporation
    Inventors: Nobusuke Kariya, Hayato Saito, Takeshi Yokota, Yusuke Fushiwaki
  • Publication number: 20150104667
    Abstract: A cladding material for stainless steel clad steel plate, includes, by mass %, 0.03% or less carbon, 1.5% or less silicon, 2.0% or less manganese, 0.04% or less phosphorus, 0.03% or less sulfur, 22.0% to 25.0% nickel, 21.0% to 25.0% chromium, 2.0% to 5.0% molybdenum, 0.15% to 0.25% nitrogen, and the balance being iron and incidental impurities, wherein critical pitting temperature (CPT) after normalization as determined in accordance with ASTM G48-03 Method E is 45° C. or higher, and corrosion loss at a welded zone as determined by a corrosion test in accordance with NORSOK Standard M-601 is 1.0 g/m2 or less.
    Type: Application
    Filed: April 19, 2013
    Publication date: April 16, 2015
    Inventors: Keiichiro Kishi, Yoshihiro Yazawa, Shunichi Tachibana, Yota Kuronuma, Toshiyuki Hoshino
  • Publication number: 20150030382
    Abstract: The invention relates principally to a welded steel part with a very high mechanical strength characteristics obtained by heating followed by hot forming, then cooling of at least one welded blank obtained by butt welding of at least one first and one second sheet consisting at least in part of a steel substrate and a pre-coating which is constituted by an intermetallic alloy layer in contact with the steel substrate, topped by a metal alloy layer of aluminum or aluminum-based alloy.
    Type: Application
    Filed: July 23, 2012
    Publication date: January 29, 2015
    Applicant: ARCELORMITTAL INVESTIGACION Y DESARROLLO, S.L.
    Inventors: Laurent Cretteur, Qingdong Yin, Francis Schmit, Wolfram Ehling
  • Publication number: 20150017476
    Abstract: A base metal for high-toughness clad plate having excellent toughness at a welded joint contains, in terms of mass %, C: 0.030 to 0.10%, Si: 0.10 to 0.30%, Mn: 1.00 to 1.60%, P: 0.015% or less, S: 0.003% or less, V: less than 0.010%, and at least one selected from Mo: 0.05 to 0.50%, Nb: 0.010 to 0.060%, Ti: 0.005 to 0.020%, Al: 0.040% or less, Ca: 0.0010 to 0.0040%, and N: 0.0030 to 0.0060%, the balance being Fe and unavoidable impurities, in which a percent ductile fracture is 85% or more in a ?20° C. DWTT test and vE?20° C. is 100 J or more at a HAZ 3 mm position.
    Type: Application
    Filed: January 28, 2013
    Publication date: January 15, 2015
    Inventors: Shunichi Tachibana, Yoshihiro Yazawa, Keiichiro Kishi, Yota Kuronuma, Toshiyuki Hoshino, Kimihiro Nishimura, Hitoshi Sueyoshi
  • Patent number: 8911565
    Abstract: On at least one surface of a base metal plate (1) of an ?-? transforming Fe or Fe alloy, a metal layer (2) containing ferrite former is formed. Next, the base metal plate (1) and the metal layer (2) are heated to an A3 point of the Fe or the Fe alloy, whereby the ferrite former are diffused into the base metal plate (1) to form an alloy region (1b) in a ferrite phase in which an accumulation degree of {200} planes is 25% or more and an accumulation degree of {222} planes is 40% or less. Next, the base metal plate (1) is heated to a temperature higher than the A3 point of the Fe or the Fe alloy, whereby the accumulation degree of the {200} planes is increased and the accumulation degree of the {222} planes is decreased while the alloy region (11b) is maintained in the ferrite phase.
    Type: Grant
    Filed: October 27, 2010
    Date of Patent: December 16, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Tooru Inaguma, Miho Tomita, Youji Mizuhara, Hiroaki Sakamoto
  • Publication number: 20140363694
    Abstract: A low density high strength steel sheet including 0.15% to 0.25% C, 2.5% to 4% Mn, 0.02% or less P, 0.015% or less S, 6% to 9% Al and 0.01% or less N, the balance being iron and inevitable impurities, wherein 1.7·(Mn—Al)+52.7·C is at least 3 and at most 4.5. A method of producing the low density and high strength steel sheet.
    Type: Application
    Filed: February 21, 2012
    Publication date: December 11, 2014
    Applicant: TATA STEEL NEDERLAND TECHNOLOGY BV
    Inventors: Cheng Liu, Radhakanta Rana
  • Patent number: 8888934
    Abstract: In a method to produce formed steel parts a primary steel material is provided, which (in % by weight) comprises C: 0.02-0.6%, Mn: 0.5-2.0%, Al: 0.01-0.06%, Si: max. 0.4%, Cr: max. 1.2%, P: max. 0.035%, S: max. 0.035%, and optionally one or more of the elements of the “Ti, Cu, B, Mo, Ni, N” group, with the proviso that Ti: max. 0.05%, Cu: max. 0.01%, B: 0.0008-0.005%, Mo: max. 0.3%, Ni: max. 0.4%, N: max. 0.01%, and the remainder as iron and unavoidable impurities. The primary material is heated through at a heating temperature (TA) lying between the Ac1 and the Ac3 temperature, such that at best incomplete austenitising of the primary material takes place, is placed into a press-form tool and formed therein into the formed steel part. The formed steel part is then heated to a bainite forming temperature (TB), which is above the martensite starting temperature (MS), however below the pearlite transformation temperature of the steel.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: November 18, 2014
    Assignee: ThyssenKrupp Steel Europe AG
    Inventor: Jian Bian
  • Publication number: 20140178712
    Abstract: Hot rolled steel sheet which has a maximum tensile strength of 600 MPa or more and has an excellent low temperature impact energy absorption and HAZ softening resistance and a method of production of the same are provided, that is, sheet which contains, by mass %, C: 0.04 to 0.09%, Si: 0.4% or less, Mn: 1.2 to 2.0%, P: 0.1% or less, S: 0.02% or less, Al: 1.0% or less, Nb: 0.02 to 0.09%, Ti: 0.02 to 0.07%, and N: 0.005% or less, where 2.0?Mn+8[% Ti]+12[% Nb]?2.6, has a balance of Fe and unavoidable impurities, has an area percentage of pearlite of 5% or less, has a total area percentage of martensite and retained austenite of 0.5% or less, has a balance of a metal structure of ferrite and/or bainite, has an average grain size of ferrite and bainite of 10 ?m or less, has an average particle size of alloy carbonitrides with incoherent interfaces which contain Ti and Nb of 20 nm or less, and has a yield ratio of 0.85 or more.
    Type: Application
    Filed: August 8, 2012
    Publication date: June 26, 2014
    Inventors: Naoki Maruyama, Naoki Yoshinaga, Masafumi Azuma, Yasuharu Sakuma, Atsushi Itami
  • Publication number: 20140141279
    Abstract: A coated dual-phase steel and process for producing the coated dual-phase steel is provided. The process includes providing a steel slab with a desired chemistry, soaking the slab at an elevated temperature and then hot rolling the slab to produce hot-rolled strip. The hot-rolled strip is coiled and has a ferrite-pearlite microstructure. The coiled hot-rolled strip is cold-rolled into cold-rolled sheet with at least a 60% reduction in thickness compared to the thickness of the coiled hot-rolled strip. The cold-rolled sheet is subjected to an intercritical anneal followed by rapid cooling with the absence of an isothermal heat treatment or hold after rapid cooling near the molten metal pot temperature—during which, before or after which the steel is coated. The coated steel sheet has a dual-phase ferrite-martensite microstructure, a yield strength of at least 310 MPa, a tensile strength of at least 580 MPa and a total elongation to failure of at least 18%.
    Type: Application
    Filed: November 20, 2013
    Publication date: May 22, 2014
    Applicant: THYSSENKRUPP STEEL USA, LLC
    Inventors: Ranbir Jamwal, Joseph Frimpong, Bertram Wilhelm Ehrhardt, Harald Van Bracht, Roger Dale Boggs, Stanley Wayne Bevans
  • Patent number: 8634953
    Abstract: The invention relates to a method and equipment for controlling flatness of a stainless steel strip in connection with cooling after annealing in a finishing line.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: January 21, 2014
    Assignee: Outokumpu OYJ
    Inventor: Stephan Söderlund
  • Patent number: 8608875
    Abstract: A steel manufacturing process can include forming an iron oxide layer on a hot band during hot rolling; reducing the iron oxide layer on the hot band to form a sponge iron layer that includes pores; the sponge-iron layer having a thickness in a range of about 0.05 ?m to about 1000 ?m, about 0.1 ?m to about 100 ?m, or about 5 ?m to about 25 ?m; and depositing an alloying element into the pores of the sponge iron layer to form an impregnated sponge-iron layer. The process can further include annealing the impregnated sponge-iron layer to produce an iron alloy layer carried by the substrate.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: December 17, 2013
    Assignee: Arcanum Alloy Design Inc.
    Inventor: Daniel E. Bullard
  • Publication number: 20130248092
    Abstract: A method for the joining of hollow profiles made from high-strength steel, in particular to form a motor vehicle frame, the hollow profiles being connected to one another, nonpositively and positively against being pulled out, by pinching (crimping) in a connection zone, one end of at least one of the hollow profiles having for pinching a connection zone which is soft at least during forming. This soft connection zone may be hardened during pinching if at least one of the profiles to be joined is made from hardenable steel and is brought to austenizing temperature before pinching.
    Type: Application
    Filed: October 6, 2011
    Publication date: September 26, 2013
    Applicant: Ford Global Technologies, LLC
    Inventors: Horst Heribert Lanzerath, Jochen Schenk
  • Publication number: 20130213530
    Abstract: The invention relates to a process for conditioning the surface of hardened, corrosion-protected sheet-steel components; the steel plate is a steel plate that is covered with a metallic coating and is heated for hardening and is then quench hardened and after the hardening, oxides that are present on the corrosion protection coating due to the heating are removed; the component undergoes a slide grinding in order to condition the surface of the metallic covering or corrosion protection layer.
    Type: Application
    Filed: June 6, 2011
    Publication date: August 22, 2013
    Applicant: VOESTALPINE STAHL GMBH
    Inventors: Martin Rosner, Gregor Diesenreiter, Gerald Luckeneder, Robert Autengruber
  • Publication number: 20130199676
    Abstract: The present invention provides a method for manufacturing a hot stamped body having a vertical wall, the method including: a hot-rolling step; a coiling step; a cold-rolling step; a continuous annealing step; and a hot stamping step, in which the continuous annealing step includes a heating step of heating the cold-rolled steel sheet to a temperature range of equal to or higher than Ac1° C. and lower than Ac3° C.; a cooling step of cooling the heated cold-rolled steel sheet from the highest heating temperature to 660° C. at a cooling rate of equal to or less than 10° C./s; and a holding step of holding the cooled cold-rolled steel sheet in a temperature range of 550° C. to 660° C. for one minute to 10 minutes.
    Type: Application
    Filed: October 21, 2011
    Publication date: August 8, 2013
    Inventors: Toshimasa Tomokiyo, Kunio Hayashi, Toshimitsu Aso
  • Publication number: 20130153092
    Abstract: A method of production of a welded joint which enables improvement of the fatigue strength in the case where measures for improvement of the fatigue strength cannot be applied due to the presence of structurally sealed regions is provided. The method is provided with a first weld step which performs welding by forming an inside weld toe or root part by using a weld metal with a transformation start temperature of 175° C. to 400° C. in range, at least parts of the weld metal forming the inside weld toe or root part which was formed at the first weld step becoming unmelted parts, and a second weld step which performs welding for building up the weld metal by a single pass by a weld heat input by which all of the unmelted parts are retransformed to austenite so as to introduce compressive residual stress to the inside weld toe or root part.
    Type: Application
    Filed: February 23, 2011
    Publication date: June 20, 2013
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Tadashi Kasuya, Ryuichi Shimura, Manabu Mizumoto
  • Publication number: 20130071687
    Abstract: A high strength galvanized steel sheet having excellent bendability and weldability, comprising by mass %: C: equal to or more than 0.05% and less than 0.12%; P: 0.001 to 0.040%; and S: equal to or less than 0.0050%, wherein a steel sheet surface layer, constituting a portion of the steel sheet up to a depth of 10 ?m measured from each surface of the steel sheet, has a structure containing more than 70% of ferrite phase by a volume fraction, a steel sheet inner layer portion, on an inner side than the depth of 10 ?m measured from each surface, has a structure containing 20 to 70% by a volume fraction of ferrite phase with an average crystal grain size equal to or smaller than 5 ?m, the steel sheet has a tensile strength equal to or larger than 980 MPa, and the steel sheet has a galvanized layer on a surface thereof.
    Type: Application
    Filed: May 30, 2011
    Publication date: March 21, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Shusaku Takagi, Kohei Hasegawa
  • Publication number: 20120211128
    Abstract: A steel part having a homogeneous multiphase microstructure in each region of the part, the microstructure containing ferrite, wherein the steel part is obtained by a process involving: cutting a blank from a strip of steel, having a specified composition; optionally, the blank undergoes prior cold deformation; the blank is heated to reach a soak temperature Ts above Ac1 but below Ac3 and held at this soak temperature Ts for a soak time ts adjusted so that the steel, after the blank has been heated, has an austenite content equal to or greater than 25% by area; the heated blank is transferred into a forming tool to hot-form the part; and the part is cooled within the tool at a cooling rate V such that the microstructure of the steel, after cooling the part, is a multiphase microstructure containing ferrite and being homogeneous in each region of the part.
    Type: Application
    Filed: January 5, 2012
    Publication date: August 23, 2012
    Applicant: ArcelorMittal France
    Inventors: Jacques CORQUILLET, Jacques DEVROC, Jean-Louis HOCHARD, Jean-Pierre LAURENT, Antoine MOULIN, Nathalie ROMANOWSKI
  • Publication number: 20120211129
    Abstract: On at least one surface of a base metal plate (1) of an ?-? transforming Fe or Fe alloy, a metal layer (2) containing ferrite former is formed. Next, the base metal plate (1) and the metal layer (2) are heated to an A3 point of the Fe or the Fe alloy, whereby the ferrite former are diffused into the base metal plate (1) to form an alloy region (1b) in a ferrite phase in which an accumulation degree of {200} planes is 25% or more and an accumulation degree of {222} planes is 40% or less. Next, the base metal plate (1) is heated to a temperature higher than the A3 point of the Fe or the Fe alloy, whereby the accumulation degree of the {200} planes is increased and the accumulation degree of the {222} planes is decreased while the alloy region (11b) is maintained in the ferrite phase.
    Type: Application
    Filed: October 27, 2010
    Publication date: August 23, 2012
    Inventors: Tooru Inaguma, Miho Tomita, Youji Mizuhara, Hiroaki Sakamoto
  • Publication number: 20120073708
    Abstract: The properties of products manufactured by press hardening from composite blanks, referred to as tailor-welded blanks (TWB), are improved by cooling the weld at a reduced cooling rate during the hardening of the formed product so that a narrow, soft area is formed alongside the weld.
    Type: Application
    Filed: June 9, 2010
    Publication date: March 29, 2012
    Inventor: Jan Krispinsson
  • Patent number: 8137819
    Abstract: Disclosed is a multilayered steel composite which compatibly achieves properties such as strength and ductility that are incompatible in conventional steels and is excellent in strength, ductility, weldability, toughness and fatigue strength. Also, disclosed is a method for producing the multilayered steel which is produced by rolling with least two kinds of steels having different chemical compositions and microstructure or different mechanical properties, in combination.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: March 20, 2012
    Assignee: The University of Tokyo
    Inventors: Toshihiko Koseki, Toshio Suzuki, Toyonobu Yoshida, Junya Inoue, Mitsuyuki Tanaka
  • Patent number: 8066829
    Abstract: The invention relates to a process for making a hot stamped coated steel sheet product, comprising the steps of pre-coating a steel strip or sheet with aluminium- or aluminium alloy, cutting said pre-coated steel strip or sheet to obtain a pre-coated steel blank, heating the blank in a furnace preheated to a temperature and during a time defined by diagram according to thickness, at a heating rate Vc between 20 and 700° C. comprised between 4 and 12° C./s and at a heating rate Vc? between 500 and 700° C. comprised between 1.5 and 6° C./s, to obtain a heated blank; then transferring said heated blank to a die, hot stamping the heated blank in the die obtain a hot stamped steel sheet product, cooling at a mean rate Vr between the exit of the heated blank from the furnace, down to 400° C., of at least 30° C./s.
    Type: Grant
    Filed: May 27, 2011
    Date of Patent: November 29, 2011
    Assignee: Arcelormittal France
    Inventors: Dominique Spehner, Ronald Kefferstein, Pascal Drillet
  • Publication number: 20110203705
    Abstract: This method of producing an amorphous transformer for electric power supply comprises forming and shaping an iron core by laminating amorphous alloy thin bands and forming a winding, subjecting the iron core, after forming and shaping, to an annealing treatment in which a temperature of a center portion of the iron core during annealing is 300 to 340° C. and a holding time is not less than 0.5 hr, and applying a magnetic field having a strength of not less than 800 A/m to the iron core while subjecting the iron core, after forming and shaping, to the annealing treatment.
    Type: Application
    Filed: May 5, 2011
    Publication date: August 25, 2011
    Inventors: Kazuyuki FUKUI, Koji Yamashita, Yuichi Ogawa, Masamu Naoe, Yoshihito Yoshizawa
  • Publication number: 20110132502
    Abstract: In a method to produce formed steel parts a primary steel material is provided, which (in % by weight) comprises C: 0.02-0.6%, Mn: 0.5-2.0%, Al: 0.01-0.06%, Si: max. 0.4%, Cr: max. 1.2%, P: max. 0.035%, S: max. 0.035%, and optionally one or more of the elements of the “Ti, Cu, B, Mo, Ni, N” group, with the proviso that Ti: max. 0.05%, Cu: max. 0.01%, B: 0.0008-0.005%, Mo: max. 0.3%, Ni: max. 0.4%, N: max. 0.01%, and the remainder as iron and unavoidable impurities. The primary material is heated through at a heating temperature (TA) lying between the Ac1 and the Ac3 temperature, such that at best incomplete austenitising of the primary material takes place, is placed into a press-form tool and formed therein into the formed steel part. The formed steel part is then heated to a bainite forming temperature (TB), which is above the martensite starting temperature (MS), however below the pearlite transformation temperature of the steel.
    Type: Application
    Filed: April 24, 2009
    Publication date: June 9, 2011
    Applicant: THYSSENKRUPP STEEL EUROPE AG
    Inventor: Jian Bian
  • Publication number: 20110017363
    Abstract: Provided are a high strength thin steel sheet having tensile strength of about 800 MPa or more, and a manufacturing method thereof. The thin steel sheet is mainly used for construction materials, home appliances, and automobiles. The thin steel sheet has excellent plating characteristic, welding characteristic, bending workability, and hole expansion ratio. The thin steel sheet includes, in weight %, C: 0.02-0.20%, Si: 1.5% or less, Mn: 1.5-3.0%, P: 0.001-0.10%, S: 0.010% or less, SoLAl: 0.01-0.40%, N: 0.020% or less, Cr: 0.3-1.5%, B: 0.0010-0.0060%, Sb: 0.001-0.10%, and including at least one material selected from the group consisting of Ti: 0.003-0.08%, Nb: 0.003-0.08%, and Mo: 0.003-0.08%, and includes Fe and other inevitable impurities as a remainder. Here, Si, Mn, B, Sb, P, and S meet conditions of 5<(Si/Mn+150B)/Sb<20 and C+Mn/20+Si/30+2P+4S<0.27. Also, the manufacturing method can secure workability of the thin steel sheet.
    Type: Application
    Filed: August 8, 2008
    Publication date: January 27, 2011
    Applicant: POSCO
    Inventors: Hee Jae Kang, Jin Keun Oh, Kwang Geun Chin, Jong Sang Kim
  • Patent number: 7867344
    Abstract: A method is proved for hot pressing hot rolled steel sheet, cold rolled steel sheet, Al-based plated steel sheet or Zn-based plated steel sheet, where the hot pressed sheet can exhibit a strength of at least about 1200 Mpa, and my be prevented from exhibiting hydrogen embrittlement. The steel sheet may include between about 0.05 to 0.5 wt % C, and/or it may be plated with an Al-based or Zn-based plating material. The steel sheet may be heating to a temperature greater than an Ac3 temperature and not more than about 1100° C. before pressing. An atmosphere can be provided during heating which contains not more than about 6 vol % of hydrogen and a dew point of not more than about 10° C. The exemplary methods may be used to form high strength parts which may be used, e.g., in automobiles.
    Type: Grant
    Filed: July 15, 2005
    Date of Patent: January 11, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Kazuhisa Kusumi, Jun Maki, Masayuki Abe, Masahiro Ohgami, Norihiro Fujita, Shinya Nakajima
  • Publication number: 20100117400
    Abstract: A composite is provided that includes, but is not limited to a first steel plate, which is welded via a weld seam to a second steel plate, in which the two steel plates and the weld seam bonding them are hardened and the composite has a broadening in the area of the weld seam. Furthermore, a B-column is provided for a motor vehicle body that includes, but is not limited to a reinforcement B-column, the reinforcement B-column including, but not limited to a first steel plate, which is welded via a weld seam to a second steel plate, and the two steel plates include, but are not limited to a heat-treated steel and are hardened like the weld seam bonding them, and the reinforcement B-column has a broadening in the area of the weld seam.
    Type: Application
    Filed: December 7, 2007
    Publication date: May 13, 2010
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventor: Wolfgang Eberlein
  • Patent number: 7695825
    Abstract: A circularly welded joint featuring excellent fatigue strength obtained by welding the ends of two pieces of steel plates perpendicularly together and used for the welded structures such as buildings, ships, bridges, construction machinery and off-shore structures, a method of producing the circularly welded joints and a welded structure using the circularly welded joints are provided. A circularly welded joint is obtained by welding the ends of two pieces of steel plates perpendicularly together. Between the two pieces of the steel plates, at least the steel plate on the side on which the main stress is exerted is one that suppresses the propagation of cracks due to fatigue and, preferably, one having the compressive residual stress in the surface layer of the steel plate.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: April 13, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Kiyotaka Nakashima, Tadashi Ishikawa
  • Publication number: 20100003540
    Abstract: Disclosed is a multilayered steel composite which compatibly achieves properties such as strength and ductility that are incompatible in conventional steels and is excellent in strength, ductility, weldability, toughness and fatigue strength. Also, disclosed is a method for producing the multilayered steel which is produced by rolling with least two kinds of steels having different chemical compositions and microstructure or different mechanical properties, in combination.
    Type: Application
    Filed: July 26, 2007
    Publication date: January 7, 2010
    Applicant: The University of Tokyo
    Inventors: Toshihiko Koseki, Toshio Suzuki, Toyonobu Yoshida, Junya Inoue, Mitsuyuki Tanaka
  • Publication number: 20090280350
    Abstract: Steel sheet having a high {222} plane integration comprising steel sheet having an Al content of less than 6.5 mass % characterized by one or both of (1) a {222} plane integration of one or both of an ?Fe phase and ?Fe phase with respect to the steel sheet surface being 60% to 99% and (2) a {200} plane integration of one or both of an ?Fe phase and ?Fe phase with respect to the steel sheet surface being 0.01% to 15%.
    Type: Application
    Filed: November 21, 2007
    Publication date: November 12, 2009
    Inventors: Tooru Inaguma, Hiroaki Sakamoto, Youji Mizuhara
  • Publication number: 20090220815
    Abstract: Plate consisting of a steel substrate (1) and a precoat (2) consisting of a layer of intermetallic alloy (3) in contact with said substrate, topped by a layer of metal alloy (4), characterized in that, on at least one precoated face of said plate, an area (6) situated at the periphery of said plate has said metal alloy layer removed.
    Type: Application
    Filed: March 29, 2007
    Publication date: September 3, 2009
    Applicant: ARCELORMITTAL FRANCE
    Inventors: Jean-Francois Canourgues, Aurelien Pic, Pascal Verrier, Rene Vierstraete, Wolfram Ehling, Bernd Thommes
  • Publication number: 20090214892
    Abstract: A high strength steel sheet and a method for manufacturing the same has superior phosphatability properties and hot-dip galvannealed properties besides a tensile strength of 950 MPa or more and a high ductility, and also having a small variation in mechanical properties with the change in annealing conditions.
    Type: Application
    Filed: February 18, 2009
    Publication date: August 27, 2009
    Applicants: JFE Steel Corporation, a corporation of Japan, ThyssenKrupp Steel AG, a corporation of Germany
    Inventors: Kenji Kawamura, Taro Kizu, Shusaku Takagi, Kohei Hasegawa, Hiroshi Matsuda, Akio Kobayashi, Yasunobu Nagataki, Yasuhi Tanaka, Thomas Heller, Brigitte Hammer, Jian Bian, Gunter Stich, Rolf Bode
  • Publication number: 20090202382
    Abstract: A high-ductility, high-strength and high Mn steel strip used for steel strips of automobiles requiring superior formability and high strength, a plated steel strip produced by using the same, and a manufacturing method thereof are disclosed. The high Mn steel strip comprises, by weight %, 0.2˜1.5% of C, 10˜25% of Mn, 0.01˜3.0% of Al, 0.005˜2.0% of Si, 0.03% or less of P, 0.03% or less of S, 0.040% or less of N, and the balance of Fe and other unavoidable impurities. The high-ductility, high-strength and high Mn steel strip, and the plated steel strip produced by using the same have superior surface properties and plating characteristics.
    Type: Application
    Filed: December 22, 2006
    Publication date: August 13, 2009
    Applicant: POSCO
    Inventors: Seong-Ju Kim, Kwang-Geun Chin, Hyun-Gyu Hwang, Sung-Kyu Kim, Il-Ryoung Sohn, Young-Kook Lee, Oh-Yeon Lee
  • Publication number: 20090151821
    Abstract: Compared to conventional steel products, polyphase steels have a significantly improved combination of resistance and ductility and are therefore becoming more and more important—especially for the automobile industry. The currently most important steel groups for the automobile industry are dual phase steels and TRIP steels. The production of different polyphase steel resistance categories, carried out directly on a hot strip, for meeting various requirements, requires a highly extensive know-how and firstly a corresponding adaptation of the alloy elements. According to the invention, a heat treatment (30) with a variable heating temperature and heating duration is carried out following the actual production of polyphase steels with a standard analysis and a standard process execution, whereby almost any combination of different materials or combination of properties (height of yield stress, level of tensile strength) can be adjusted.
    Type: Application
    Filed: December 11, 2006
    Publication date: June 18, 2009
    Inventors: Christian Bilgen, Wolfgang Henning, Ingo Schuster
  • Publication number: 20090151819
    Abstract: A method of bonding a first component of a medical device to a second component of the medical device, where at least one of the components comprises a shape memory material, includes positioning the components in close proximity to each other to obtain an assembled configuration, and heating the assembled configuration at a temperature in the range of from about 800° C. to about 1100° C. to obtain a diffusion bond at a region of contact between the two components. The assembled configuration is formed into a desired set shape and heat-set at a temperature in the range of from about 350° C. to about 550° C. to impart a memory of the desired set shape to the shape memory materials without substantially impairing the diffusion bond.
    Type: Application
    Filed: December 11, 2008
    Publication date: June 18, 2009
    Applicant: MED Institute, Inc.
    Inventors: Steven J. Charlebois, W. Kurt Dierking
  • Publication number: 20090038718
    Abstract: A process for manufacturing a containment device including: providing steel slab including (in wt. %) C: 0.05%-0.4%; Si: ?2.0%; Mn: ?2.0%; P: ?0.1%; N: ?200 ppm; remainder iron and inevitable impurities; hot rolling the slab to steel strip after reheating the slab, or utilizing the casting heat by hot-charging the slab, or by direct rolling the slab after casting, followed by cooling the strip to coiling temperature and coiling; cold rolling the strip at between 40 and 95% thickness reduction to form cold-rolled strip; continuous annealing by reheating to temperature above Ac1, homogenising at least 5 seconds, followed by rapid cooling; producing the device. The device has steel at least 10 vol. % martensite and/or bainite and reduced properties of anisotropy. Containment device manufactured by the process and producing isolation barrier material for high temperature and/or pressure sealing for containment devices are also disclosed.
    Type: Application
    Filed: October 26, 2005
    Publication date: February 12, 2009
    Applicant: HILLE & MÜLLER GMBH
    Inventors: Markus Helmut Maria Dotsch, Ruediger Hartung, Marcel Onink
  • Publication number: 20080247898
    Abstract: A rare earth permanent magnet is prepared by providing a sintered magnet body consisting of 12-17 at % of rare earth, 3-15 at % of B, 0.01-11 at % of metal element, 0.1-4 at % of O, 0.05-3 at % of C, 0.01-1 at % of N, and the balance of Fe, disposing on a surface of the magnet body a powder comprising an oxide, fluoride and/or oxyfluoride of another rare earth, and heat treating the powder-covered magnet body at a temperature below the sintering temperature in vacuum or in an inert gas, for causing the other rare earth to be absorbed in the magnet body.
    Type: Application
    Filed: November 16, 2007
    Publication date: October 9, 2008
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hajime NAKAMURA, Koichi HIROTA, Takehisa MINOWA
  • Patent number: 7429302
    Abstract: A structural hot-rolled or cold-rolled stainless steel sheet having improved intergranular corrosion resistance and toughness at the welding heat affected zone and further having low strength and high elongation. The composition of the steel sheet contains less than about 0.008 mass percent of C; about 1.0 mass percent or less of Si; about 1.5 mass percent or less of Mn; about 11 to about 15 mass percent of Cr; more than about 1.0 mass percent and about 2.5 mass percent or less of Ni; less than about 0.10 mass percent of Al; about 0.009 mass percent or less of N; about 0.04 mass percent or less of P; about 0.01 mass percent or less of S; and the balance being Fe and incidental impurities. These contents satisfy the expressions: (Cr)+1.2×(Ni)?15.0; (Ni)+0.5×(Mn)+30×(C)?3.0; (C)+(N)?0.015; and (Cr)?(Mn)?1.7×(Ni)?27×(C)?100×(N)?9.0.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: September 30, 2008
    Assignee: JFE Steel Corporation
    Inventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
  • Patent number: 7399372
    Abstract: A metallic bellows, composed of precipitation hardening stainless steel, includes ridge portions and valley portions formed alternately and continuously, an average grain size of 10 to 15 ?m, and compressive residual stress of not less than 500 MPa provided to at least surfaces of the ridge portions and the valleys by surface working.
    Type: Grant
    Filed: November 1, 2004
    Date of Patent: July 15, 2008
    Assignee: NHK Spring Co., Ltd.
    Inventor: Hideki Okada
  • Patent number: 7077920
    Abstract: A workpiece having regions of different ductility is made by first coating opposite faces of a flat sheet-metal workpiece of low ductility and then stripping the coating from the faces in one region of the workpiece while leaving the coating on the faces in another region of the workpiece. The workpiece is then deformed into a three-dimensional profile. Only the one uncoated region of the workpiece is heated and thereby hardened while not significantly heating the other coated region of the workpiece.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: July 18, 2006
    Assignee: Benteler Automobil Technik GmbH
    Inventor: Ludger Gehringhoff
  • Patent number: 6982011
    Abstract: The invention relates to a method for producing improved cold-rolled band that is capable of being deep-drawn or ironed and that has a carbon content of less than 0.5 weight %. The invention also relates to a cold-rolled band that can be produced by such a method, and preferably used for producing cylindrical containers and, in particular, battery containers by deep-drawing or ironing. The band that is cold-rolled with a cold-rolling ratio ranging from 30 to 95% is subjected to a thermal treatment in an annealing furnace and to a—preferably galvanic—coating of at least one of the two band surfaces.
    Type: Grant
    Filed: August 3, 2000
    Date of Patent: January 3, 2006
    Assignee: Hille & Mueller GmbH
    Inventors: Karlfried Pfeifenbring, Hans-Güenter Steinmann, Ferdinand Schmidt, Werner Olberding, Marcel Sebastian Rubart
  • Patent number: 6953627
    Abstract: A process for the production of thin walled parts of steel, wherein there are layers that are at least partly differently treatable relating to their strength and hardness qualities. This process can include creating a composite material from a plurality of different layers by connecting at least one core layer and at least one surface layer together. At least one layer of the core or surface layer is cast adjacent to another layer to form a composite material having an alloy gradient that is flat at each interface between any of the core layer or the surface layer. Next, the process can include deforming the composite material along a length of these layers. Finally the process can include heat treating the layers to transform the strength and hardness qualities of at least one of these layers.
    Type: Grant
    Filed: January 5, 2001
    Date of Patent: October 11, 2005
    Assignee: C.D. Walzholz-Brockhaus GmbH
    Inventor: Hans-Toni Junius