Copper(cu) Or Copper Base Alloy Patents (Class 148/553)
  • Patent number: 11804325
    Abstract: An electronic component includes a composite body composed of a composite material of a resin and a magnetic metal powder and a metal film disposed on an outer surface of the composite body. The magnetic metal powder contains Fe. The metal film mainly contains Cu, further contains Fe, and is in contact with the resin and the magnetic metal powder.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: October 31, 2023
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Shinji Otani, Hiroki Imaeda, Namiko Sasajima, Tomohiro Sunaga, Masami Okado, Yoshimasa Yoshioka
  • Patent number: 11692243
    Abstract: Disclosed is a high-strength free-cutting leadless copper alloy with excellent machinability and corrosion-resistance. The free-cutting leadless copper alloy contains 58 to 70 wt % of copper (Cu), 0.5 to 2.0 wt % of tin (Sn), 0.1 to 2.0 wt % of silicon (Si), a balance amount of zinc (Zn), and inevitable impurities but does not contain lead.
    Type: Grant
    Filed: June 4, 2019
    Date of Patent: July 4, 2023
    Assignee: Poongsan Corporation
    Inventors: Bo Min Jeon, Won Seok Jeong, Won Shin Kwak
  • Patent number: 11401569
    Abstract: Provided is a high-strength steel sheet having a tensile strength (TS) of 750 MPa or more and excellent in ductility and stretch flangeability, in which the steel sheet has a predetermined chemical composition and a microstructure containing, in area ratio, ferrite: 50% to 90%, quenched martensite: 1% to 8%, tempered martensite: 3% to 40%, and retained austenite: 6% to 15%, the quenched martensite has an average grain size of 2.5 ?m or less, the quenched martensite has an average circularity index of 0.50 or more, the circularity index being defined as 4 ?M/D2, where D is a perimeter of the quenched martensite and M is an area of the quenched martensite, and the steel sheet has a ratio of an area ratio of the quenched martensite fM to a total area ratio of the quenched martensite and the tempered martensite fM+TM, fM/fM+TM, of 50% or less.
    Type: Grant
    Filed: October 29, 2018
    Date of Patent: August 2, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Seigo Tsuchihashi, Hidekazu Minami, Takashi Kobayashi
  • Patent number: 9080226
    Abstract: Alloy on the basis of copper, zinc, nickel, lead and manganese having properties of resistance to corrosion, notably to inks and gel-inks. The inventive alloy can have a mono-phased alpha structure and a bi-phased alpha-beta structure and is especially suited to the production of tips and reservoirs for writing implements.
    Type: Grant
    Filed: September 20, 2005
    Date of Patent: July 14, 2015
    Assignee: SWISSMETAL UMS USINES METALLURGIQUES SUISSE SA
    Inventors: Stephane Gillieron, Hung-Quoc Tran, Emmanuel Vincent
  • Publication number: 20140283956
    Abstract: The disclosure is directed to a method of forming high-aspect-ratio metallic glass articles that are substantially free of defects and cosmetic flaws by means of rapid capacitive discharge forming. Metallic glass alloys that are stable against crystallization for at least 100 ms at temperatures where the viscosity is in the range of 100 to 104 Pa-s are considered as suitable for forming such high-aspect-ratio articles.
    Type: Application
    Filed: March 17, 2014
    Publication date: September 25, 2014
    Applicant: Glassimetal Technology, Inc.
    Inventors: Joseph P. Schramm, Jong Hyun Na, Marios D. Demetriou, David S. Lee, William L. Johnson
  • Publication number: 20140202596
    Abstract: A method of forming a bulk metallic glass is provided. The method includes overheating the alloy melt to a temperature above a threshold temperature, Ttough, associated with the metallic glass demonstrating substantial improvement in toughness compared to the toughness demonstrated in the absence of overheating the melt above Tliquidus, and another threshold temperature, TGFA, associated with the metallic glass demonstrating substantial improvement in glass-forming ability compared to the glass-forming ability demonstrated in the absence of overheating the melt above Tliquidus. After overheating the alloy melt to above Ttough and TGFA, the melt may be cooled and equilibrated to an intermediate temperature below both Ttough and TGFA but above Tliquidus, and subsequently quenched at a high enough rate to form a bulk metallic glass.
    Type: Application
    Filed: January 22, 2014
    Publication date: July 24, 2014
    Applicant: GLASSIMETAL TECHNOLOGY, INC.
    Inventors: Jong Hyun NA, Michael FLOYD, David S. LEE, Marios D. DEMETRIOU, William L. JOHNSON, Glenn GARRETT
  • Patent number: 8784580
    Abstract: Disclosed is a Cu—Ni—Si copper alloy sheet that excels in strength and formability and is used in electrical and electronic components. The copper alloy sheet contains, by mass, 1.5% to 4.5% Ni and 0.3% to 1.0% of Si and optionally contains at least one member selected from 0.01% to 1.3% of Sn, 0.005% to 0.2% of Mg, 0.01% to 5% of Zn, 0.01% to 0.5% of Mn, and 0.001% to 0.3% of Cr, with the remainder being copper and inevitable impurities. The average size of crystal grains is 10 ?m or less, the standard deviation ? of crystal grain size satisfies the condition: 2?<10 ?m, and the number of dispersed precipitates lying on grain boundaries and having a grain size of from 30 to 300 nm is 500 or more per millimeter.
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: July 22, 2014
    Assignee: Kobe Steel, Ltd.
    Inventors: Akira Fugono, Hiroshi Sakamoto
  • Patent number: 8652274
    Abstract: A copper alloy includes Si to facilitate deoxidation, and can be easily manufactured even when including elements such as Cr or Sn. The copper alloy has high conductivity and high workability without negatively affecting the tensile strength. The copper alloy contains 0.2 to 0.4 wt % of Cr, 0.05 to 0.15 wt % of Sn, 0.05 to 0.15 wt % of Zn, 0.01 to 0.30 wt % of Mg, 0.03 to 0.07 wt % of Si, with the remainder being Cu and inevitable impurities. A method for manufacturing the copper alloy includes obtaining a molten metal having the described composition; obtaining an ingot; heating the ingot at a temperature of 900-1000° C. to perform a hot rolling process; cold rolling; performing a first aging process at a temperature of 400-500° C. for 2 to 8 hours; cold rolling; and performing a second aging process at a temperature of 370-450° C. for 2 to 8 hours.
    Type: Grant
    Filed: December 7, 2010
    Date of Patent: February 18, 2014
    Assignee: Poonsgan Corporation
    Inventors: Dae Hyun Kim, Dong Woo Lee, In Dal Kim, Sang Young Choi, Ji Hoon Lee, Bo Min Jeon
  • Patent number: 8641838
    Abstract: A copper alloy sheet material, having a composition containing any one or both of Ni and Co in an amount of 0.5 to 5.0 mass % in total, and Si in an amount of 0.3 to 1.5 mass %, with the balance of copper and unavoidable impurities, wherein an area ratio of cube orientation {0 0 1} <1 0 0> is 5 to 50%, according to a crystal orientation analysis in EBSD measurement.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: February 4, 2014
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Hiroshi Kaneko, Kiyoshige Hirose, Koji Sato
  • Publication number: 20130192709
    Abstract: Copper alloys exhibiting enhanced oxidation resistance are provided by adding an amount of sulfur that is effective to enhance oxidative resistance. Such sulfur addition can be achieved by combining elemental forms of copper and sulfur and heating the mixture to form a molten alloy, or by forming a sulfur-rich pre-mix that is added to a base alloy composition. Forming a pre-mix provides improved homogeneity and distribution of the sulfur predominantly in the form of a metal sulfide.
    Type: Application
    Filed: March 14, 2013
    Publication date: August 1, 2013
    Applicant: NIBCO INC.
    Inventor: NIBCO INC.
  • Publication number: 20120258809
    Abstract: The invention relates to a copper-tin multicomponent bronze consisting of (in % by weight): 0.5 to 14.0% Sn, 0.01 to 8.0% Zn, 0.01 to 0.8% Cr, 0.05 to 2.0% Al, 0.01 to 2.0% Si, optionally in addition up to a maximum of 0.1 to 3.0% Mn and optionally in addition up to a maximum of 0.08% P and optionally in addition up to a maximum of 0.08% S, remainder copper and unavoidable impurities, wherein, in the structure, silicides and/or chromium particles are deposited, which are surrounded by a tin film in the form of a highly tin-containing accumulation. A further aspect of the invention relates to a process for producing strips, plates, bolts, wires, rods, tubes and profiles of the copper-tin multicomponent bronze according to the invention, and also to a use.
    Type: Application
    Filed: April 5, 2012
    Publication date: October 11, 2012
    Inventor: Kai Weber
  • Patent number: 8147624
    Abstract: The present invention relates to an electrode composed of an Al-M-Cu based alloy, to a process for preparing the Al-M-Cu based alloy, to an electrolytic cell comprising the electrode the use of an Al-M-Cu based alloy as an anode and to a method for extracting a reactive metal from a reactive metal-containing source using an Al-M-Cu based alloy as an anode.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: April 3, 2012
    Assignee: University of Leeds
    Inventors: Animesh Jha, Xiaobing Yang
  • Publication number: 20110061774
    Abstract: A dezincification-resistant copper alloy and a method for producing a product comprising the same are proposed by the present invention. The dezincification-resistant alloy of the present invention comprises 59.5 to 64 wt % of copper (Cu); 0.1 to 0.5 wt % of bismuth (Bi); 0.08 to 0.16 wt % of arsenic (As); 5 to 15 ppm of boron (B); 0.3 to 1.5 wt % of tin (Sn); 0.1 to 0.7 wt % of zirconium (Zr); less than 0.05 wt % of lead (Pb); and zinc (Zn) in balance. The dezincification-resistant copper alloy of the present invention has excellent casting properties, good toughness and machinability, and can be corrosion-resistant. Thus, the alloy can reduce dezincification on the surfaces thereof.
    Type: Application
    Filed: September 17, 2009
    Publication date: March 17, 2011
    Applicant: MODERN ISLANDS CO., LTD.
    Inventors: Wen Lin Lo, Xiao Rong Fang
  • Publication number: 20100276039
    Abstract: Copper alloys, methods for producing copper alloys, and copper tubes are provided. The copper alloys include an alpha solid solution formed from phosphorous deoxidized copper and at least one trace element comprising tin. The content of tin ranges from about 0.1% to about 2.0% by weight of the copper alloy. The trace element can further include zinc in an amount from about 0.05% to about 1.0% by weight of the copper alloy. The copper alloys have an increased tensile strength due to the strengthening effect by the alpha solid solution formed by phosphorous deoxidized copper and tin as the trace element, and accordingly a copper tube made from the copper alloy has a significantly improved pressure resistance.
    Type: Application
    Filed: April 28, 2010
    Publication date: November 4, 2010
    Applicant: Golden Dragon Precise Copper Tube Group Inc.
    Inventors: Honglin Guo, Zhenguo Feng, Jinhao Zhao, Daixing Liu, Guowei Liu, Junqi Li
  • Patent number: 7776163
    Abstract: The present invention provides a lead-free free-cutting aluminum brass alloy and its manufacturing method. The alloy comprises: 57.0˜63.0 wt % Cu, 0.3˜0.7 wt % Al, 0.1˜0.5 wt % Bi, 0.2˜0.4 wt % Sn, 0.1˜0.5 wt % Si, 0.01˜0.15 wt % P, at least two elements selected from the group of 0.01-0.15 wt % Mg, 0.0016-0.0020 wt % B, and 0.001-0.05 wt % rare earth elements and the balance being Zn and unavoidable impurities. The inventive alloy has excellent castability, weldability, cuttability and corrosion resistance. It is suitable for low pressure die casting, gravity casting, horizontal continuous casting, forging and extrusion. Its metal material cost is lower than bismuth brass. It is particularly applicable for components used in drinking water supply systems and other structural components. It is a new environmentally-friendly free-cutting aluminum brass alloy.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: August 17, 2010
    Assignee: Xiamen Lota International Co., Ltd.
    Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
  • Publication number: 20100147352
    Abstract: The present invention provides a thermoelectric material and a method of manufacturing it. The thermoelectric material contains a half-Heusler compound including a composition represented by: (Ti1-aAa)1+x(Ni1-bBb)1+y(Sn1-cCc) where 0?a<0.1, 0?b<0.1 and 0?c<0.1; ?0.1?x?0.2 and 0<y?0.2; A is one or more elements selected from the group consisting of group IIIa elements, group IVa elements (excluding Ti), group Va elements and rare earth elements; B is one or more elements selected from the group consisting of group VIIIa elements (excluding Ni) and group Ib elements; and C is one or more elements selected from the group consisting of group IIIb elements, group IVb elements (excluding Sn) and group Vb elements, wherein amounts of Zr substitution and Hf substitution at Ti sites of the half-Heusler compound are less than 1 at %, respectively.
    Type: Application
    Filed: December 10, 2009
    Publication date: June 17, 2010
    Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Masato Matsubara, Hirofumi Hazama, Ryoji Asahi
  • Patent number: 7727345
    Abstract: Raw materials for a copper alloy are melted in a high frequency smelter and cast, and milling, rolling, and annealing are carried out. Then, rolling is again carried out. Thereafter, the materials are heated at a temperature of 900° C. for one minute and are quenched in water, to be solution treated. Subsequently, the materials are heated at a temperature of 500° C. for five hours for aging, and then are cooled at a cooling rate in a range of 10 to 50° C. per hour until the materials are cooled to a temperature of 380° C.
    Type: Grant
    Filed: July 16, 2008
    Date of Patent: June 1, 2010
    Assignees: Mitsubishi Denki Kabushiki Kaisha, Mitsubishi Electric Metecs Co., Ltd.
    Inventors: Toshikazu Kawahata, Takefumi Ito, Takanori Sone, Yumiko Iwashita, Toshihiro Kurita
  • Publication number: 20090260727
    Abstract: A Sn-containing copper alloy, contains Sn: 0.01 to 16 mass %, Zr: 0.001 to 0.049 mass %, P: 0.01 to 0.25 mass %, and Cu: remainder; satisfying f0=[Cu]?0.5[Sn]?3[P]=61 to 97, f1=[P]/[Zr] 0.5 to 100, f2=3[Sn]/[Zr]=30 to 15000 and f3=3[Sn]/[P]=3 to 2500 (the content of element ‘a’ is represented as [a] mass %). ? and ?-phases and/or ?-phase are included and the total content of the ? and ?-phases and/or ?-phase reaches 90% or more by area ratio, and the mean grain size of the macrostructure during melt-solidification is 300 ?m or less.
    Type: Application
    Filed: August 10, 2005
    Publication date: October 22, 2009
    Applicant: SANBO SHINDO KOGYO KABUSHIKI KAISHA
    Inventor: Keiichiro Oishi
  • Patent number: 7591916
    Abstract: In Cu-based bulk amorphous matrix composite materials, comprising a Cu-based amorphous alloy containing high fusion point element(s) selected from a group of Ta, W or combination thereof, wherein the high fusion point element(s) has(have) a shape of crystalline grain and is(are) dispersed around a Cu-based amorphous matrix. Cu-based bulk amorphous matrix composite materials have the composition expressed as the following Chemical formula 1; CuaZrbTicRd??[Chemical formula 1] where R is Ta, W or combination thereof, a, b, c and d are atomic weight ratio, a+b+c+d equals 100, a, b, c, and d have the range of 45?a?65, 10?b?35, 5?c?30, and 5?d?10, respectively.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: September 22, 2009
    Assignee: Korea Institute of Science & Technology
    Inventors: Yu Chan Kim, Jae Chul Lee, Do Hyang Kim, Eric Fleury
  • Patent number: 7563408
    Abstract: A copper alloy of superior flex durability is provided that is suitable for the conducting members of flexible printed circuits. This is a copper alloy where the integrated intensity ratio I{200}/I{111} found by x-ray diffraction of the rolled surface is 1.5 or less. Examples of its specific chemical composition are: a composition where, in percent by weight, Fe: 0.045-0.095%, P: 0.010-0.030%, the sum of all elements other than Fe, P and Cu is less than 1% and the balance is Cu, and a composition where, in percent by weight, Ni: 0.5-3.0%,Sn: 0.5-2.0%, P: 0.03-0.10%, the sum of all elements other than Ni, Sn, P and Cu is less than 1% and the balance is Cu. The copper alloy has a conductivity of 85% IACS or greater.
    Type: Grant
    Filed: August 30, 2005
    Date of Patent: July 21, 2009
    Assignee: Dowa Metaltech Co., Ltd.
    Inventor: Kouichi Hatakeyama
  • Publication number: 20090053090
    Abstract: It is an object to provide an inexpensive alloy for heat dissipation having a small thermal expansion coefficient as known composite materials, a large thermal conductivity as pure copper, and excellent machinability and a method for manufacturing the alloy. In particular, since various shapes are required of the alloy for heat dissipation, a manufacturing method by using a powder metallurgy method capable of supplying alloys for heat dissipation, the manufacturing costs of which are low and which take on various shapes, is provided besides the known melting method. The alloy according to the present invention is a Cu—Cr alloy, which is composed of 0.3 percent by mass or more, and 80 percent by mass or less of Cr and the remainder of Cu and incidental impurities and which has a structure in which particulate Cr phases having a major axis of 100 nm or less and an aspect ratio of less than 10 are precipitated at a density of 20 particles/?m2 in a Cu matrix except Cr phases of 100 nm or more.
    Type: Application
    Filed: October 5, 2005
    Publication date: February 26, 2009
    Inventor: Hoshiaki Terao
  • Patent number: 7468110
    Abstract: Sputtering targets and methods of making sputtering targets are described. The method includes the steps of: providing a sputtering metal workpiece made of a valve metal; transverse cold-rolling the sputtering metal workpiece to obtain a rolled workpiece; and cold-working the rolled workpiece to obtain a shaped workpiece. The sputtering targets exhibits a substantially consistent grain structure and/or texture on at least the sidewalls.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: December 23, 2008
    Assignee: Cabot Corporation
    Inventors: Robert B. Ford, Christopher A. Michaluk
  • Publication number: 20080277033
    Abstract: Raw materials for a copper alloy are melted in a high frequency smelter and cast, and milling, rolling, and annealing are carried out. Then, rolling is again carried out. Thereafter, the materials are heated at a temperature of 900° C. for one minute and are quenched in water, to be solution treated. Subsequently, the materials are heated at a temperature of 500° C. for five hours for aging, and then are cooled at a cooling rate in a range of 10 to 50° C. per hour until the materials are cooled to a temperature of 380° C.
    Type: Application
    Filed: July 16, 2008
    Publication date: November 13, 2008
    Applicants: MITSUBISHI DENKI KABUSHIKI KAISHA, MITSUBISHI ELECTRIC METECS CO., LTD.
    Inventors: Toshikazu Kawahata, Takefumi Ito, Takanori Sone, Yumiko Iwashita, Toshihiro Kurita
  • Patent number: 7204893
    Abstract: In the present invention, forming is carried out by employing casting to rapidly solidify molten material comprising a copper base alloy containing 3 to 20% Ag (mass % hereinafter), 0.5 to 1.5% Cr and 0.05 to 0.5% Zr. Next, an aging treatment for precipitation is carried out at 450 to 500° C., and the formed article is obtained by precipitation strengthening. In addition, in the aforementioned copper base alloy, molten material comprising a copper base alloy containing Ag in the amount of 3 to 8.5% is solidified by casting, and the solidified article or the hot worked article thereof is subjected to an aging treatment for precipitation and a thermomechanical treatment using forging or rolling, and the casting is obtained by forming the material into a specific shape and carrying out precipitation strengthening.
    Type: Grant
    Filed: August 8, 2003
    Date of Patent: April 17, 2007
    Assignee: Ishikawajima-Harima Heavy Industries, Co., Ltd.
    Inventor: Kazuaki Mino
  • Patent number: 7195681
    Abstract: The present invention provides for Cu—Zn—Al(6%) alloy and an improved process to lower the martensitic transformation temperature, by a low temperature re-betatising treatment from 110° C. to 30° C. i.e. a lowering of 80° C. wherein previously high temperature betatised material has been subjected to re-betatising at lower temperature in order to utilize the material suitably.
    Type: Grant
    Filed: April 12, 2004
    Date of Patent: March 27, 2007
    Assignee: Council of Scientific and Industrial Research
    Inventors: Vijay Rajaram Harchekar, Madanlal Singla
  • Patent number: 7001473
    Abstract: Method for producing platinum/copper alloys which envisages the steps of melting platinum and copper parts and/or powders in a predetermined ratio in a controlled atmosphere, keeping the fusion product at the melting temperature for a given time period and subjecting the fusion product thus obtained to heat treatment so as to produce a platinum/copper alloy which is devoid of phase separation products and can be easily worked in the manner of a gold alloy.
    Type: Grant
    Filed: September 2, 2003
    Date of Patent: February 21, 2006
    Assignee: Melick LLC
    Inventor: Jozef Wieczorek Waclaw
  • Patent number: 6841013
    Abstract: A metallic nanowire having an aspect ratio of at least 100 and a diameter less than 200 nanometers composed of at least one of bismuth, indium, tin, lead, zinc, antimony and alloys of the same and a method of making the same from a thin film composite.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: January 11, 2005
    Assignee: General Motors Corporation
    Inventors: Anita Miriam Weiner, Curtis A. Wong, Yang-Tse Cheng, Michael P. Balogh, Michael J. Lukitsch
  • Publication number: 20040187977
    Abstract: A wire rod comprising high-purity copper having a total unavoidable impurity content of not more than 1 ppm by mass and, added to the high-purity copper, 1.0 to 5.0% by mass of silver having a purity of not less than 99.99% by mass is drawn to an ultrafine copper alloy wire with a diameter of not more than 0.08 mm. According to this constitution, since the content of foreign matter, causative of breaking of wires, in a base material has been minimized, excellent wire drawability and bending properties can be realized. Further, since silver is used as an additive element, the ultrafine copper alloy wire possesses excellent tensile strength. This constitution can further realize a stranded copper alloy wire conductor, and an extrafine coaxial cable possessing excellent tensile strength, wire drawability, and bending properties.
    Type: Application
    Filed: April 8, 2004
    Publication date: September 30, 2004
    Applicant: HITACHI CABLE, LTD.
    Inventors: Hakaru Matsui, Takaaki Ichikawa, Seigi Aoyama, Ryohei Okada, Osamu Seya
  • Patent number: 6797082
    Abstract: The invention refers to batch casting, semi-continuous casting or continuous casting and rolling of copper, providing the addition of lead or refining the melt copper or the melt microalloyed copper to a lead content equal to or higher than 200 weight ppm. This minimizes the number of pores and defects, decreasing the number of incidences or breaks during casting and in service. However, it does not reduce the electrical conductivity. The addition of lead allows the cast and roll of copper microalloyed with elements such as S, Se, As, Sb, Bi, Sn, Zn, Ni, Fe, Ag and Te, in concentrations of the order of tens of weight ppm. The copper microalloys manufactured in this way have annealing temperatures and strain strengths higher than those obtained from the equivalent tough-pitch copper or the equivalent microalloyed copper with lead content lower than 15-20 weight ppm.
    Type: Grant
    Filed: February 7, 2000
    Date of Patent: September 28, 2004
    Assignee: La Farga Lacambra, S.A.
    Inventors: José Oriol Guixà Arderiu, Miquel Garcia Zamora, Ferran Espiell Àlvarez, Miquel Àngel Fernández López, Araceli Esparducer Broco, Mercè Segarra Rubik, Josep Ma Chimenos Ribera
  • Publication number: 20040144643
    Abstract: The invention encompasses a method of forming a metallic article. An ingot of metallic material is provided, and such ingot has an initial thickness. The ingot is subjected to hot forging. The product of the hot forging is quenched to fix an average grain size of less than 250 microns within the metallic material. The quenched material can be formed into a three dimensional physical vapor deposition target. The invention also includes a method of forming a cast ingot. In particular aspects, the cast ingot is a high-purity copper material. The invention also includes physical vapor deposition targets, and magnetron plasma sputter reactor assemblies.
    Type: Application
    Filed: January 14, 2004
    Publication date: July 29, 2004
    Inventors: Chi tse Wu, Wuwen Yi, Frederick B. Hidden, Susan D. Strothers
  • Publication number: 20040140022
    Abstract: As a raw material of a copper base alloy containing at least one of 0.2 to 12 wt % of tin and 8 to 45 wt % of zinc, at least one of a copper base alloy having a large surface area and containing carbon on the surface thereof, a copper base alloy having a liquidus line temperature of 1050° C. or less, a copper base alloy surface-treated with tin, and a copper base alloy containing 20 to 1000 ppm of carbon, is used for obtaining a copper base alloy having an excellent hot workability. If necessary, when the raw material of the copper base alloy is melted, the material of the copper base alloy may be coated with a solid material containing 70 wt % or more of carbon, or 0.005 to 0.5 wt % of a solid deoxidizer having a stronger affinity with O than C with respect to the weight of the molten metal may be added to the molten metal.
    Type: Application
    Filed: September 22, 2003
    Publication date: July 22, 2004
    Inventors: Yasuo Inohana, Akira Sugawara, Toshihiro Sato
  • Publication number: 20040118487
    Abstract: The invention relates to a Cu—Al—Ni—Fe alloy containing from 3 to 6 wt % aluminum, from 3 to 6.5 wt % nickel, from 1 to 4.5 wt % iron, from 0.1 to 1 wt % silicon, from 0.1 to 1 wt % manganese and from 0.05 to 1 wt % tin, the other chemical elements having contents by weight of less than 1%, and the balance is copper.
    Type: Application
    Filed: December 10, 2003
    Publication date: June 24, 2004
    Inventor: Bruno Lhuillier
  • Patent number: 6716292
    Abstract: An unwrought continuous cast Cu—Ni—Sn spinodal alloy and a method for producing the same is disclosed. The Cu—Ni—Sn spinodal alloy is characterized by an absence of discontinuous &ggr;′ phase precipitate at the grain boundaries, ductile fracture behavior during tensile testing, high strength, excellent wear and corrosion resistance, superior bearing properties, and contains from about 8-16 wt. % nickel, from about 5-8 wt. % tin, and a remainder copper.
    Type: Grant
    Filed: November 3, 1995
    Date of Patent: April 6, 2004
    Assignee: Castech, Inc.
    Inventors: William D. Nielsen, Jr., William D. Nielsen, Sr.
  • Publication number: 20040031545
    Abstract: Provided are a composite material excellent in plastic workability, a method of producing the composite material, a heat-radiating board of a semiconductor equipment, and a semiconductor equipment to which this heat-radiating board is applied.
    Type: Application
    Filed: August 20, 2003
    Publication date: February 19, 2004
    Inventors: Kazutaka Okamoto, Yasuo Kondo, Teruyoshi Abe, Yasuhisa Aono, Junya Kaneda, Ryuichi Saito, Yoshihiko Koike
  • Publication number: 20040025982
    Abstract: In the present invention, forming is carried out by employing casting to rapidly solidify molten material comprising a copper base alloy containing 3 to 20% Ag (mass % hereinafter), 0.5 to 1.5% Cr and 0.05 to 0.5% Zr. Next, an aging treatment for precipitation is carried out at 450 to 500° C., and the formed article is obtained by precipitation strengthening. In addition, in the aforementioned copper base alloy, molten material comprising a copper base alloy containing Ag in the amount of 3 to 8.5% is solidified by casting, and the solidified article or the hot worked article thereof is subjected to an aging treatment for precipitation and a thermomechanical treatment using forging or rolling, and the casting is obtained by forming the material into a specific shape and carrying out precipitation strengthening.
    Type: Application
    Filed: August 8, 2003
    Publication date: February 12, 2004
    Inventor: Kazuaki Mino
  • Patent number: 6627055
    Abstract: A continuously cast copper ingot is made by a procedure in which turbulence is imparted to the metal/solid interface during the casting operation. The ingot is then hot worked to form a billet having a smaller average grain size and a larger diameter than possible in the past. The billet is especially useful for making electroplating anodes used in the damascene process for making copper interconnects in silicon wafers.
    Type: Grant
    Filed: July 2, 2001
    Date of Patent: September 30, 2003
    Assignee: Brush Wellman, Inc.
    Inventors: William J. Bishop, David Krus, Jr.
  • Patent number: 6582531
    Abstract: The present invention relates to structures within an x-ray device including an x-ray can, an x-ray can window frame insert, a rotor sleeve, and a bearing support assembly for a rotor structure. The various structures are fabricated from a chromium alloy of copper that is essentially oxygen free copper having a minor amount of chromium, the combination of which imparts desirable qualities to the x-ray device structures, including efficient heat sink and emissivity qualities that are beneficial in an x-ray device environment. In one preferred embodiment of the present invention, oxygen free high conductivity (OFHC) copper is melted in an RF furnace in the presence of a minor amount of chromium and is either ingot cast or powder metallurgically cast into a desired article and further fabricated into a finished article.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: June 24, 2003
    Assignee: Varian Medical Systems, Inc.
    Inventor: Don Warburton
  • Patent number: 6565681
    Abstract: A method for manufacturing casting molds, in particular continuous casting molds which are used with an electromagnetic rabbling mechanism in the continuous casting of steel, is provided. The method comprises selecting a specified age-hardenable copper alloy to have a Ni content from 0.1 to 2.0% which allows the electrical conductivity of the copper alloy to be adjusted from 80 to 35 IACS. The method further comprises melting, casting, hot-rolling, solution heat treating and rapidly cooling the copper alloy, followed by age-hardening, wherein the mold has a tensile strength of at least 430 N/mm2, is highly thermally conductive and exhibits low magnetic field damping. A method of using an age-hardenable copper alloy is also provided.
    Type: Grant
    Filed: July 28, 1997
    Date of Patent: May 20, 2003
    Assignee: KM-Kabelmetal Aktiengesellschaft
    Inventors: Horst Gravemann, Dirk Rode
  • Publication number: 20030019746
    Abstract: Sputtering targets and methods of making sputtering targets are described. The method includes the steps of: providing a sputtering metal workpiece made of a valve metal; transverse cold-rolling the sputtering metal workpiece to obtain a rolled workpiece; and cold-working the rolled workpiece to obtain a shaped workpiece. The sputtering targets exhibits a substantially consistent grain structure and/or texture on at least the sidewalls.
    Type: Application
    Filed: November 9, 2001
    Publication date: January 30, 2003
    Inventors: Robert B. Ford, Christopher A. Michaluk
  • Patent number: 6475635
    Abstract: A copper alloy sliding material which can bring about superior resistance to fatigue as well as good anti-seizure property without containing any Pb. The copper alloy sliding material is made to have the structure in which both of the hard copper alloy phase and the soft copper alloy phase coexist in a mixture state. On the surface of the sliding material, the soft copper alloy phase comes to have a shape more concave than that of the hard copper alloy phase when receiving a load or when being in a sliding wear relation, in which concave portions is retained lubricant with the result that the anti-seizure property is enhanced. Further, since the soft phase and the hard phase are made of the same copper alloy, the wettability thereof becomes good, and Ni and etc. contained in the hard copper alloy phase are diffused into the soft copper alloy phase, so that the hardness of the boundary portion defined between the phases come to be gradually varied.
    Type: Grant
    Filed: December 13, 2000
    Date of Patent: November 5, 2002
    Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
  • Patent number: 6460243
    Abstract: A method of making rhodium (Rh) lead layers for a read sensor comprises a first step of obliquely ion beam sputtering the rhodium (Rh) lead layer followed by a second step of annealing. This method results in rhodium (Rh) lead layers which have reduced stress and less resistance, making them highly desirable for lead layers of a sensor in a read head.
    Type: Grant
    Filed: November 22, 1999
    Date of Patent: October 8, 2002
    Assignee: International Business Machines Corporation
    Inventor: Mustafa Pinarbasi
  • Publication number: 20020007879
    Abstract: An unwrought continuous cast Cu—Ni—Sn spinodal alloy and a method for producing the same is disclosed. The Cu—Ni—Sn spinodal alloy is characterized by an absence of discontinuous &ggr;′ phase precipitate at the grain boundaries, ductile fracture behavior during tensile testing, high strength, excellent wear and corrosion resistance, superior bearing properties, and contains from about 8-16 wt. % nickel, from about 5-8 wt. % tin, and a remainder copper.
    Type: Application
    Filed: November 3, 1995
    Publication date: January 24, 2002
    Inventors: WILIAM D. NIELSEN JR., WILLIAM D. NIELSEN SR.
  • Publication number: 20010041149
    Abstract: In the present invention, forming is carried out by employing casting to rapidly solidify molten material comprising a copper base alloy containing 3 to 20% Ag (mass % hereinafter), 0.5 to 1.5% Cr and 0.05 to 0.5% Zr. Next, an aging treatment for precipitation is carried out at 450 to 500° C., and the formed article is obtained by precipitation strengthening. In addition, in the aforementioned copper base alloy, molten material comprising a copper base alloy containing Ag in the amount of 3 to 8.5% is solidified by casting, and the solidified article or the hot worked article thereof is subjected to an aging treatment for precipitation and a thermomechanical treatment using forging or rolling, and the casting is obtained by forming the material into a specific shape and carrying out precipitation strengthening.
    Type: Application
    Filed: April 3, 2001
    Publication date: November 15, 2001
    Applicant: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventor: Kazuaki Mino
  • Patent number: 6299708
    Abstract: A carbide dispersed, strengthened copper alloy includes copper as a major constituent, carbide particles, and a dispersing agent. The carbide particles consist of one or more carbides selected from chromium carbide, tungsten carbide, molybdenum carbide, and tantalum carbide. The dispersing agent consists of one or more elements selected from magnesium, chromium, silicon, and aluminum.
    Type: Grant
    Filed: July 27, 1998
    Date of Patent: October 9, 2001
    Assignee: Yazaki Corporation
    Inventors: Takao Choh, Hirohiko Fujimaki, Yuji Nitta, Takuya Miyakawa
  • Patent number: 6293993
    Abstract: A recycling process for zinc-rich solid waste containing zinc oxide, Cu oxides and impurities normally present in brass, in which a mixture is formed containing the waste with a finely divided solid reducing agent and a binder, and the mixture is compacted as agglomerates with open pores. The agglomerates are added into a treatment reactor containing a bath of liquid copper or brass metal, in which the zinc and copper oxides are reduced, to obtain in the treatment reactor after the reduction, a new brass in liquid form and a new waste. The new liquid brass is transferred into a fusion and casting furnace, in which its composition is optionally adjusted, and the new liquid brass is cast to form a product. Any waste present in the treatment reactor and the casting furnace are recycled using this process.
    Type: Grant
    Filed: December 8, 1999
    Date of Patent: September 25, 2001
    Assignee: Trefimetaux
    Inventors: Jean-Marie Welter, Florence Revet
  • Publication number: 20010009168
    Abstract: The present invention relates to copper-magnesium-phosphorous alloys. In a first embodiment, copper-magnesium-phosphorous alloys in accordance with the present invention consist essentially of magnesium in an amount from about 0.01 to about 0.25% by weight, phosphorous in an amount from about 0.01 to about 0.2% by weight, silver in an amount from about 0.001 to about 0.1% by weight, iron in an amount from about 0.01 to about 0.25% by weight, and the balance copper and inevitable impurities. Preferably, the magnesium to phosphorous ratio is greater than 1.0. In a second embodiment, copper-magnesium-phosphorous alloys in accordance with the present invention consist essentially of magnesium in an amount from about 0.01 to about 0.25% by weight, phosphorous in an amount from about 0.01 to about 0.2% by weight, optionally silver in an amount from about 0.001 to about 0.1% by weight, at least one element selected from the group consisting of nickel, cobalt, and mixtures thereof in an amount from about 0.
    Type: Application
    Filed: March 7, 2001
    Publication date: July 26, 2001
    Applicant: WATERBURY ROLLING MILLS, INC.
    Inventor: Ashok K. Bhargava
  • Patent number: 5958257
    Abstract: A process for the treatment of brass components to reduce leachable lead therefrom when the component is exposed to water in which the brass component is first treated with an aqueous caustic solution to remove some of the leachable lead therefrom. Thereafter, the brass component is leached to remove excess caustic and then contacted with a water soluble carboxylic acid to remove most of the remaining leachable lead. It has been found that the efficiency of the process can be significantly enhanced through the use of ultrasonic agitation to ensure intimate contact between the treating solutions and the brass component. In the practice of the invention, the amount of lead removed is sufficient to meet the most stringent regulatory requirements for water quality.
    Type: Grant
    Filed: January 7, 1997
    Date of Patent: September 28, 1999
    Assignee: Gerber Plumbing Fixtures Corp.
    Inventors: Michael W. Regelbrugge, George V. Richey, Edward L. Cote, Lane D. Tickanen
  • Patent number: 5919322
    Abstract: A high-temperature, nickel-free alloy, in particular for spectacle frames, jewelry, etc. With the following composition in percentages by weight:Zn 3.0-7.0%Mn 8.0-13.0%Fe 0.5-3.5%Al 4.5-8.00Cu the remainder.
    Type: Grant
    Filed: June 18, 1997
    Date of Patent: July 6, 1999
    Assignee: Berkenhoff GmbH
    Inventors: Juergen Fackert, Klaus Tauber, Bruno Rechtziegel
  • Patent number: 5614038
    Abstract: Machinable lead free brasses for potable water applications are provided wherein a combination of bismuth and selenium are substituted in the alloy for lead and the bismuth and selenium are added to the alloy in the form of an additive product comprising bismuth selenide. A method of making the brasses which meets environmental and safety regulations is also provided. The bismuth selenide is preferably made by sintering particles of bismuth and selenium in a Bi/Se weight ratio of about 1.8 or greater and fusing the sinter.
    Type: Grant
    Filed: June 21, 1995
    Date of Patent: March 25, 1997
    Assignee: ASARCO Incorporated
    Inventors: Michael G. King, Taie Li
  • Patent number: 5601658
    Abstract: A method for treating bronze or brass fixtures containing lead with a cupric acetate solution is described. The treatment results in decreased amounts of lead in subsequent use. A preferred embodiment uses about 0.01 M cupric acetate at pH4.
    Type: Grant
    Filed: June 30, 1995
    Date of Patent: February 11, 1997
    Assignee: Purdue Research Foundation
    Inventors: Benito J. Marinas, Connie Bogard, Yi Jiang, Hsin-Ting Lan