With Extruding Or Drawing Patents (Class 148/689)
  • Patent number: 11279990
    Abstract: An aluminum alloy contains 0.7% to 1.8% of silicon, 0.5% to 2.1% of copper, 0.4% to 1.8% of manganese, 0.6% to 1.6% of magnesium, and 0.1% to 0.7% of zinc in terms of mass ratio and the balance aluminum with inevitable impurities.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: March 22, 2022
    Assignees: NHK SPRING CO., LTD., TOPURA CO., LTD.
    Inventors: Noriyoshi Kaneda, Takeshi Suzuki, Kouhei Miyamoto, Naoki Horiuchi
  • Patent number: 10669616
    Abstract: An aluminum alloy composition includes, in weight percent: 0.7-1.10 manganese; 0.05-0.25 iron; 0.21-0.30 silicon; 0.005-0.020 nickel; 0.10-0.20 titanium; 0.014 max copper; and 0.05 max zinc, with the balance being aluminum and unavoidable impurities. The alloy may tolerate higher nickel contents than existing alloys, while providing increased corrosion resistance, as well as similar extrudability, strength, and performance. Billets of the alloy may be homogenized at 590-640° C. and controlled cooled at less than 250° C. per hour. The homogenized billet may be extruded into a product, such as an aluminum alloy heat exchanger tube.
    Type: Grant
    Filed: September 20, 2013
    Date of Patent: June 2, 2020
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Nicholas C. Parson, Raynald Guay, Alexandre Maltais
  • Patent number: 10000828
    Abstract: An aluminum alloy having an excellent combination of strength, extrudability and corrosion resistance may include in weight percent, about 0.01% or less copper; about 0.15% or less iron; about 0.60 to about 0.90% manganese, where manganese and iron are present in the alloy in a Mn:Fe ratio of at least about 6.6; about 0.02% or less nickel; about 0.08 to about 0.30% silicon; about 0.10 to about 0.20% titanium; and about 0.05 to about 0.20% zinc; the balance being aluminum and unavoidable impurities. Extruded articles and other articles may be formed using the alloy. Methods of forming such articles may include homogenizing a billet of the alloy prior to forming the article.
    Type: Grant
    Filed: April 26, 2013
    Date of Patent: June 19, 2018
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Nicholas Charles Parson, Raynald Guay, Alexandre Maltais
  • Patent number: 9314826
    Abstract: This relates to a method of the manufacture of a thick gauge aluminum alloy plate having reduced level of residual stress. The method includes (a) providing a solution heat-treated and quenched aluminum alloy plate having a thickness of at least 80 mm, (b) stress-relieving the plate by cold rolling the plate to achieve a reduction in the thickness direction of the plate product in a range of at most 8%.
    Type: Grant
    Filed: January 15, 2010
    Date of Patent: April 19, 2016
    Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBH
    Inventors: Ingo Günther Kröpfl, Alfred Johann Peter Haszler
  • Patent number: 8857037
    Abstract: A method for producing a product includes the steps of taking heated and cooled extrusion, preferably aluminum, and reheating a selected area of the extrusion. There is the step of requenching the extrusion. There is the step of forming the reheated area into a desired shape. A method for producing a ladder.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: October 14, 2014
    Assignee: Werner Co.
    Inventor: Richard M. Kelly
  • Patent number: 8778098
    Abstract: A method for producing high strength aluminum alloy powder containing L12 intermetallic dispersoids uses high pressure gas atomization to effect cooling rates in excess of 103° C./second.
    Type: Grant
    Filed: December 9, 2008
    Date of Patent: July 15, 2014
    Assignee: United Technologies Corporation
    Inventor: Awadh B. Pandey
  • Publication number: 20140137995
    Abstract: New 2xxx aluminum alloys containing vanadium are disclosed. In one embodiment, the aluminum alloy includes 3.3-4.1 wt. % Cu, 0.7-1.3 wt. % Mg, 0.01-0.16 wt. % V, 0.05-0.6 wt. % Mn, 0.01 to 0.4 wt. % of at least one grain structure control element, the balance being aluminum, incidental elements and impurities. The new alloys may realize an improved combination of properties, such as in the T39 or T89 tempers.
    Type: Application
    Filed: September 11, 2012
    Publication date: May 22, 2014
    Applicant: Alcoa Inc.
    Inventors: Jen C. Lin, Ralph R. Sawtell, Gary H. Bray, Cindie Giummarra, Andre Wilson, Gregory B. Venema
  • Patent number: 8603267
    Abstract: A method of extruding a glassy aluminum-based alloy billet, by soaking the billet for sufficient time to heat the billet to an extrusion starting temperature of from about 300° F. to about 600° F. and extruding the billet in a streamline die having an extrusion ratio to keep the adiabatic temperature below the starting temperature while maintaining the streamline die at a temperature of about 400° F. to about 600° F. at a ram speed less than that which would raise the streamline die temperature within this range.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: December 10, 2013
    Assignee: United Technologies Corporation
    Inventor: Thomas J. Watson
  • Publication number: 20130319585
    Abstract: An aluminum alloy includes, in weight percent, 0.70-0.85 Si, 0.14-0.25 Fe, 0.25-0.35 Cu, 0.05 max Mn, 0.75-0.90 Mg, 0.12-0.18 Cr, 0.05 max Zn, and 0.04 max Ti, the balance being aluminum and unavoidable impurities. The alloy may be suitable for extruding, and may be formed into an extruded alloy product.
    Type: Application
    Filed: May 30, 2013
    Publication date: December 5, 2013
    Inventors: Nick C. Parson, Raynald Guay, Alexandre Maltais
  • Patent number: 8486206
    Abstract: A method for the production of swaged aluminum alloy parts, by production of a 0.5 mm-5 mm thick alloy strip made of 1-6 wt. % Mg, <1.2 wt. % Mn, <1 wt. % Cu, <1 wt. % Zn, <3 wt. % Si, <2 wt. % Fe, <0.4 wt. % Cr, Zr<0.3, other elements <0.1 each, total of <0.5, the remainder being Al, cutting a blank from the strip, locally or totally heating the blank at a temperature of 150-350° C. for <30 secs, and swaging the heated blank with the aid of heated tools, at least partially, at a temperature of 150-350° C. in the presence of a lubricant which is compatible with later operations. The swaged parts are automotive body work parts.
    Type: Grant
    Filed: February 24, 2004
    Date of Patent: July 16, 2013
    Assignee: Constellium France
    Inventors: Pierre Litalien, Alain Legendre, Dominique Daniel, Guy-Michel Raynaud
  • Publication number: 20130146188
    Abstract: The present invention is concerned with a method of manufacturing an aluminum-containing composition, wherein the composition having substantially 0.4 wt % silicon, 0.7 wt % iron, 0.2 wt % copper, 0.1 wt % manganese, 1.1-1.8 wt % magnesium, 0.1 wt % chromium, 0.25 wt % zinc and 96.45-97.15 wt % aluminum, or being Aluminum 5050 as defined by the International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys of the Aluminum Association. The method comprises a casting step, an extrusion step, and an anodizing step.
    Type: Application
    Filed: December 12, 2011
    Publication date: June 13, 2013
    Inventor: ZI SHEN LEI
  • Patent number: 8252128
    Abstract: A population of extrusion billets has a specification such that every billet is of an alloy of composition (in wt. %): Fe<0.35; Si 0.20-0.6; Mn<0.10; Mg 0.25-0.9; Cu<0.015; Ti<0.10; Cr<0.10; Zn<0.03; balance Al of commercial purity. After ageing to T5 or T6 temper, extruded sections can be etched and anodised to give extruded matt anodised sections having improved properties.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: August 28, 2012
    Assignee: Alcan International Limited
    Inventors: Nicholas Charles Parson, Barry Roy Ellard, Graeme John Marshall
  • Publication number: 20120145365
    Abstract: An aluminum alloy heat exchanger is produced by applying a coating material that is prepared by adding a binder to a mixture of an Si powder and a Zn-containing compound flux powder to a surface of an aluminum alloy refrigerant tube, assembling a bare fin that is formed of an Al—Mn—Zn alloy with the refrigerant tube, and brazing the refrigerant tube and the bare fin by heating in an atmosphere-controlled furnace, the refrigerant tube being an extruded product of an aluminum alloy that comprises 0.5 to 1.7% (mass %, hereinafter the same) of Mn, less than 0.10% of Cu, and less than 0.
    Type: Application
    Filed: June 21, 2010
    Publication date: June 14, 2012
    Inventors: Naoki Yamashita, Yasunaga Itoh, Yuji Hisatomi
  • Publication number: 20110155291
    Abstract: The present invention provides a high-strength aluminum alloy extruded product exhibiting excellent corrosion resistance and secondary workability and suitably used as a structural material for transportation equipment such as automobiles, railroad vehicles, and aircrafts, and a method of manufacturing the same. The aluminum alloy extruded product has a composition containing 0.6 to 1.2% of Si, 0.8 to 1.3% of Mg, and 1.3 to 2.1% of Cu while satisfying the following conditional expressions (1), (2), (3) and (4), 3%?Si %+Mg %+Cu %?4%??(1) Mg %?1.7×Si %??(2) Mg %+Si %?2.7%??(3) Cu %/2?Mg %?(Cu %/2)+0.6%??(4) and further containing 0.04 to 0.35% of Cr, and 0.05% or less of Mn as an impurity, with the balance being aluminum and unavoidable impurities. The cross section of the extruded product has a recrystallized structure with an average grain size of 500 ?m or less.
    Type: Application
    Filed: March 2, 2011
    Publication date: June 30, 2011
    Inventors: Hideo Sano, Yasuaki Yoshino
  • Patent number: 7927436
    Abstract: The present invention provides a high-strength aluminum alloy extruded product exhibiting excellent corrosion resistance and secondary workability and suitably used as a structural material for transportation equipment such as automobiles, railroad vehicles, and aircrafts, and a method of manufacturing the same. The aluminum alloy extruded product has a composition containing 0.6 to 1.2% of Si, 0.8 to 1.3% of Mg, and 1.3 to 2.1% of Cu while satisfying the following conditional expressions (1), (2), (3) and (4), 3%?Si %+Mg %+Cu %?4%??(1) Mg %?1.7×Si %??(2) Mg %+Si %?2.7%??(3) Cu %/2?Mg %?(Cu %/2)+0.6%??(4) and further containing 0.04 to 0.35% of Cr, and 0.05% or less of Mn as an impurity, with the balance being aluminum and unavoidable impurities. The cross section of the extruded product has a recrystallized structure with an average grain size of 500 ?m or less.
    Type: Grant
    Filed: November 9, 2009
    Date of Patent: April 19, 2011
    Assignees: The Society of Japanese Aerospace Companies, Kawasaki Jukogyo Kabushiki Kaisha, Sumitomo Light Metal Industries, Ltd.
    Inventors: Hideo Sano, Yasuaki Yoshino
  • Publication number: 20110017359
    Abstract: High strength heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, copper, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.
    Type: Application
    Filed: October 7, 2010
    Publication date: January 27, 2011
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventor: Awadh B. Pandey
  • Patent number: 7833364
    Abstract: A method of producing bicycle ratchet bushing is provided, wherein an alloyed fundamental material is applied to the processes of a modeling process and a detailing treatment to form a product of bicycle ratchet bushing. Wherein, when the processes of drilling and tapping a hole of the modeling process are completed, the tapped hole of the workpiece is connected to a screw rod, and the screw rod is clamped by a drawing machine, so that the workpiece can be penetrated through the mold of the drawing machine to proceed with the drawing process. When the drawing process is working, it is not necessary to apply a head-hitting process to the workpiece as the conventional drawing method does, therefore the outer teeth of the ratchet of the workpiece will not be deformed by an external force, and can penetrated into the mold for further drawing process, therefore the whole manufacturing processes can be controlled efficiently.
    Type: Grant
    Filed: November 24, 2008
    Date of Patent: November 16, 2010
    Assignee: Nexxt Alloy Industrial Co., Ltd
    Inventor: Chang Chi Lee
  • Patent number: 7713363
    Abstract: A method of manufacturing a high-strength aluminum alloy extruded product which excels in corrosion resistance and stress corrosion cracking resistance, and is suitably used in applications as structural materials for transportation equipment such as automobiles, railroad carriages, and aircrafts. The method includes extruding a billet of an aluminum alloy containing 0.5% to 1.5% of Si, 0.9% to 1.6% of Mg, 0.8% to 2.5% of Cu, while satisfying the following equations (1), (2), (3), and (4), 3?Si%+Mg%+Cu%?4??(1) Mg%?1.7×Si%??(2) Mg%+Si%?2.7??(3) Cu%/2?Mg%?(Cu%/2)+0.6??(4) and further containing 0.5% to 1.2% of Mn, with the balance being Al and unavoidable impurities, into a solid product by using a solid die, or into a hollow product by using a porthole die or a bridge die, thereby obtaining the solid product or the hollow product in which a fibrous structure accounts for 60% or more of an area-fraction of the cross-sectional structure of the product.
    Type: Grant
    Filed: September 18, 2003
    Date of Patent: May 11, 2010
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventors: Hideo Sano, Shinichi Matsuda, Yasushi Kita
  • Publication number: 20100051147
    Abstract: The present invention provides a high-strength aluminum alloy extruded product exhibiting excellent corrosion resistance and secondary workability and suitably used as a structural material for transportation equipment such as automobiles, railroad vehicles, and aircrafts, and a method of manufacturing the same. The aluminum alloy extruded product has a composition containing 0.6 to 1.2% of Si, 0.8 to 1.3% of Mg, and 1.3 to 2.1% of Cu while satisfying the following conditional expressions (1), (2), (3) and (4), 3%?Si %+Mg %+Cu %?4% ??(1) Mg %?1.7×Si % ??(2) Mg %+Si %?2.7% ??(3) Cu %/2?Mg %?(Cu %/2)+0.6% ??(4) and further containing 0.04 to 0.35% of Cr, and 0.05% or less of Mn as an impurity, with the balance being aluminum and unavoidable impurities. The cross section of the extruded product has a recrystallized structure with an average grain size of 500 ?m or less.
    Type: Application
    Filed: November 9, 2009
    Publication date: March 4, 2010
    Inventors: Hideo Sano, Yasuaki Yoshino
  • Patent number: 7608344
    Abstract: Extruded metal honeycombs are produced by the direct extrusion of a softened bulk metal feedstock through a honey-comb extrusion die comprising a feedhole array for delivering softened metal through a supporting die baseplate to a honeycomb die discharge section, the discharge section comprising an array of intersecting discharge slots that form the walls of an extruded metal honeycomb structure. This process can be optimized by employing a proper pressure gradient for a particular extrudate flow rate, extrudate composition, and wall-drag condition arising from the particular composition of the feedhole wall, as illustrated graphically in FIG. 4.
    Type: Grant
    Filed: July 29, 2004
    Date of Patent: October 27, 2009
    Assignee: Corning Incorporated
    Inventors: John Steele Abbott, III, Thorsten Rolf Boger, Lin He, Samir Khanna, Kenneth Richard Miller, Charles Mitchel Sorensen, Jr.
  • Publication number: 20090053098
    Abstract: An extruded product includes a 7000-series aluminum alloy, the 7000-series aluminum alloy having an excess Mg content or an excess Zn content of less than 0.5 mass % with respect to a stoichiometric composition shown by MgZn2.
    Type: Application
    Filed: October 20, 2008
    Publication date: February 26, 2009
    Applicant: AISIN KEIKINZOKU CO., LTD.
    Inventors: Tomoo YOSHIDA, Arata YOSHIDA, Shinji MAKINO
  • Patent number: 7491278
    Abstract: Disclosed is a method of heat treating an aluminum alloy member having a main surface, including the steps of (a) subjecting the member to a solution heat treatment (b) quenching the member and (c) reheating the member in a pre-ageing heat treatment step. The pre-ageing heat treatment is conducted by holding the aluminum alloy member close to a heating plate. Also disclosed is a product produced according to this method, and to an apparatus for performing the pre-ageing heat treatment.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: February 17, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventor: Ingo Günther Kröpfl
  • Publication number: 20080277036
    Abstract: The invention relates to the manufacture of tanks from one ore more metal plates using a friction stir welding process The metal plate or plates is first formed into a tubular shape with one pair of opposite edges facing one another to form a longitudinal joint line, the opposite edges then being friction stir welded together. At least a part of the friction stir welded region is cold worked and subsequently the tube is heat treated at a temperature above the recrystallisation temperature.
    Type: Application
    Filed: May 11, 2007
    Publication date: November 13, 2008
    Applicant: LUXFER GROUP LIMITED
    Inventor: Kjeld Johansen
  • Publication number: 20080240976
    Abstract: A process of an extrusion product made of matrix composite aluminum alloys has multiple steps. First, provide at least two different aluminum alloys. Select one of the aluminum alloys to be a core. Select the rest of the aluminum alloys to be at least one hollow covering and mounted around the core to form a billet. Heat the billet to become deformable. Then extrudes the billet to become the extrusion product with matrix composite aluminum alloys. Hence, the core and the covering can be securely bonded to each other.
    Type: Application
    Filed: November 30, 2007
    Publication date: October 2, 2008
    Inventor: Chih-Cheng Chen
  • Publication number: 20070272334
    Abstract: A wire (10) for use in a brazing or soldering operation has an elongated body (12) of a metallic material. The elongated body (12) has an outer surface (18). A channel (14) is formed along a length of the body. The channel (14) has an opening (A1). A flux solution (22) is deposited within the channel (14) and along the length of the body. The flux solution (22) covers a portion of the outer surface (18). A portion of the flux solution (22) is exposed through the opening (A1) in the channel (14).
    Type: Application
    Filed: May 24, 2007
    Publication date: November 29, 2007
    Applicant: BELLMAN-MELCOR DEVELOPMENT, LLC
    Inventors: Steven Campbell, John Scott
  • Patent number: 6962632
    Abstract: Disclosed are aluminum alloy hollow materials and processes for producing the same wherein an aluminum alloy hollow material is produced by subjecting an ingot of an aluminum alloy containing 0.3˜1.5 wt % Mn to port hole extrusion or port hole extrusion and drawing-elongation processing and wherein a difference in electric conductivity between individual portions in lengthwise direction of the hollow material is not more than 1.0 IACS %. According to the aluminum alloy hollow materials, preferential corrosion in welding potions in port hole extrusion can be prevented.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: November 8, 2005
    Assignee: Furukawa-Sky Aluminum Corp.
    Inventors: Kazuo Taguchi, Toshio Ohta
  • Patent number: 6908520
    Abstract: Disclosed are aluminum alloy hollow materials and processes for producing the same wherein an aluminum alloy hollow material is produced by subjecting an ingot of an aluminum alloy containing 0.3˜1.5 wt % Mn to port hole extrusion or port hole extrusion and drawing-elongation processing and wherein a difference in electric conductivity between individual portions in lengthwise direction of the hollow material is not more than 1.0 IACS %. According to the aluminum alloy hollow materials, preferential corrosion in welding potions in port hole extrusion can be prevented.
    Type: Grant
    Filed: January 26, 2001
    Date of Patent: June 21, 2005
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Kazuo Taguchi, Toshio Ohta
  • Patent number: 6908517
    Abstract: The invention includes a physical vapor deposition target composed of a face centered cubic unit cell metal or alloy and having a uniform grain size less than 30 microns, preferably less than 1 micron; and a uniform axial or planar <220> texture. Also described is a method for making sputtering targets. The method can comprise billet preparation; equal channel angular extrusion with a prescribed route and number of passes; and cross-rolling or forging subsequent to the equal channel angular extrusion.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: June 21, 2005
    Assignee: Honeywell International Inc.
    Inventors: Vladimir M. Segal, Stephane Ferrasse, Frank Alford
  • Patent number: 6848163
    Abstract: A nanophase composite duct assembly and method of fabricating the same are provided that comprise an ultra-high strength nanophase aluminum alloy duct joined with a ceramic particulate reinforced metal matrix fitting, preferably using solid-state friction welding. The nanophase aluminum alloy duct is fabricated by extruding a billet formed by a process of cryogenic milling the alloy, followed by out-gassing, then hot isostatic pressing. The fitting is fabricated by combining a ceramic particulate with a metal matrix, preferably by powder processing or liquid metal infiltration. Further, the solid-state friction welding may comprise inertial welding, friction stir welding, or a combination thereof. As a result, a lightweight duct assembly is provided for high-pressure liquids such as propellants in rocket engines.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: February 1, 2005
    Assignee: The Boeing Company
    Inventors: Clifford C. Bampton, Thomas J. Van Daam, Daniel E. Matejczyk
  • Publication number: 20040255460
    Abstract: A nanophase composite duct assembly and method of fabricating the same are provided that comprise an ultra-high strength nanophase aluminum alloy duct joined with a ceramic particulate reinforced metal matrix fitting, preferably using solid-state friction welding. The nanophase aluminum alloy duct is fabricated by extruding a billet formed by a process of cryogenic milling the alloy, followed by out-gassing, then hot isostatic pressing. The fitting is fabricated by combining a ceramic particulate with a metal matrix, preferably by powder processing or liquid metal infiltration. Further, the solid-state friction welding may comprise inertial welding, friction stir welding, or a combination thereof. As a result, a lightweight duct assembly is provided for high-pressure liquids such as propellants in rocket engines.
    Type: Application
    Filed: January 27, 2003
    Publication date: December 23, 2004
    Inventors: Clifford C. Bampton, Thomas J. Van Daam, Daniel E. Matejczyk
  • Publication number: 20040154709
    Abstract: Disclosed are aluminum alloy hollow materials and processes for producing the same wherein an aluminum alloy hollow material is produced by subjecting an ingot of an aluminum alloy containing 0.3˜1.5 wt % Mn to port hole extrusion or port hole extrusion and drawing-elongation processing and wherein a difference in electric conductivity between individual portions in lengthwise direction of the hollow material is not more than 1.0 IACS %. According to the aluminum alloy hollow materials, preferential corrosion in welding potions in port hole extrusion can be prevented.
    Type: Application
    Filed: February 4, 2004
    Publication date: August 12, 2004
    Inventors: Kazuo Taguchi, Toshio Ohta
  • Publication number: 20040131495
    Abstract: An aluminum alloy piping material for automotive tubes having excellent tube expansion formability by bulge forming at the tube end and superior corrosion resistance, which is suitably used for a tube connecting an automotive radiator and heater, or for a tube connecting an evaporator, condenser, and compressor. The aluminum alloy piping material is an annealed material of an aluminum alloy comprising 0.3 to 1.5% of Mn, 0.20% or less of Cu, 0.10 to 0.20% of Ti, more than 0.20% but 0.60% or less of Fe, and 0.50% or less of Si with the balance being aluminum and unavoidable impurities, wherein the aluminum alloy piping material has an average crystal grain size of 100 &mgr;m or less, and Ti-based compounds having a grain size (circle equivalent diameter, hereinafter the same) of 10 &mgr;m or more do not exist as an aggregate of two or more serial compounds in a single crystal grain.
    Type: Application
    Filed: September 29, 2003
    Publication date: July 8, 2004
    Inventors: Yoshiharu Hasegawa, Haruhiko Miyachi, Takahiro Koyama, Yoshifusa Shoji
  • Publication number: 20040123638
    Abstract: An apparatus and method are provided for angularly extruding a workpiece through a die to form blanks and articles having refined grain structure. The die is also used to form the workpiece to a desired shape, such as a cylinder. The angular extrusion method can be used in place of some heat treatments, thereby lowering the cost and time for manufacturing articles. The method is compatible with materials with high strength-to-weight ratios such as aluminum, titanium, and alloys thereof. The blanks can be used to form articles having favorable mechanical properties such as strength, toughness, formability, and resistance to fatigue, corrosion, and thermal stresses.
    Type: Application
    Filed: December 30, 2002
    Publication date: July 1, 2004
    Applicant: The Boeing Company
    Inventors: Steven G. Keener, Max R. Runyan
  • Publication number: 20040084119
    Abstract: A method of manufacturing a high-strength aluminum alloy extruded product which excels in corrosion resistance and stress corrosion cracking resistance, and is suitably used in applications as structural materials for transportation equipment such as automobiles, railroad carriages, and aircrafts. The method includes extruding a billet of an aluminum alloy comprising 0.5% to 1.5% of Si, 0.9% to 1.6% of Mg, 0.8% to 2.
    Type: Application
    Filed: September 18, 2003
    Publication date: May 6, 2004
    Inventors: Hideo Sano, Shinichi Matsuda, Yasushi Kita
  • Publication number: 20040060624
    Abstract: A method of fabricating ball protective mask includes (1) aluminum extrusion: the aluminum extruded structure has a suitably shaped outer ring frame and densely packed hollow holes so that the cross section thereof forms a grid-like structure, two sides thereof being provided with lugs; (2) slicing; (3) deburring by punching; (4) punch forming: the slice is punched to form a curved mask to accomplish an inchoate form of the mask; (5) subjecting the mask to heat treatment to obtain a product with satisfactory surface hardness.
    Type: Application
    Filed: October 1, 2002
    Publication date: April 1, 2004
    Inventor: Jung-Tso Shih
  • Publication number: 20030202899
    Abstract: An aluminum alloy with good cuttability, containing 3 to 6 mass % of Cu, 0.2 to 1.2 mass % of Sn, 0.3 to 1.5 mass % of Bi, and 0.5 to 1.0 mass % of Zn, with the balance being aluminum and inevitable impurities. A method for producing a forged article, in which the aluminum alloy is utilized. A forged article obtained by the method.
    Type: Application
    Filed: April 21, 2003
    Publication date: October 30, 2003
    Applicant: The Furukawa Electric Co., Ltd.
    Inventors: Yoji Hirano, Ryo Shoji
  • Patent number: 6630039
    Abstract: A method of producing an aluminum base alloy extruded product. The method comprises (a) providing a body of an aluminum base alloy; (b) homogenizing the body at an elevated temperature not exceeding its eutectic temperature for a sufficient period of time to provide a homogeneous distribution of the readily soluble alloy elements, (c) rapidly cooling the body; (d) reheating the body to a reheat temperature of at least 700° F. for a period of at least 0.5 hours; (e) extruding the body from the reheat temperature; (f) solution heat treating the body; and (g) quenching and aging the body.
    Type: Grant
    Filed: February 14, 2001
    Date of Patent: October 7, 2003
    Assignee: Alcoa Inc.
    Inventors: David A. Lukasak, David A. King
  • Patent number: 6607615
    Abstract: There is disclosed an aluminum alloy extruded material for structural members of automotive bodies, which is composed of an aluminum alloy containing more than 2.6 wt % but 4.0 wt % or less of Si and more than 0.3 wt % but 1.5 wt % or less of Mg, further, (i) containing Mn, Zn, Cu, and Fe each in a given amount, or (ii) containing Zn, Cu, and Fe each in a given amount and containing at least one selected from among Mn, Cr, Zr, and V in a given amount, and the balance being made of Al and unavoidable impurities, which material has a given conductivity and a given melting start temperature. There is also disclosed a method for producing the extruded material, in which after an aluminum alloy ingot of the above composition is subjected to a homogenizing treatment at given conditions, it is cooled, heated again, and subjected to hot extrusion at given conditions.
    Type: Grant
    Filed: August 6, 1999
    Date of Patent: August 19, 2003
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoichiro Bekki, Kazuhisa Kashiwazaki, Nobuaki Ohara, Noboru Hayashi
  • Publication number: 20030029533
    Abstract: An aluminum alloy article containing the alloying amounts of iron, silicon, manganese, titanium, and zinc has controlled levels of iron and manganese to produce an alloy article that combines excellent corrosion resistant with good formability. The alloy article composition employs a controlled ratio of manganese to iron and controlled total amounts of iron and manganese to form intermetallic compounds in the final alloy article. The electrolytic potential of the intermetallic compounds match the aluminum matrix of the article to minimize corrosion. The levels of iron and manganese are controlled so that the intermetallic compounds are present in a volume fraction that allows the alloy article to be easily formed. The aluminum alloy composition is especially adapted for extrusion processes, and tubing that are used in heat exchanger applications.
    Type: Application
    Filed: August 20, 2002
    Publication date: February 13, 2003
    Inventors: Baolute Ren, Subhasish Sircar, William A. Cassada
  • Patent number: 6502480
    Abstract: An improved high performance aluminum connecting rod and a method of manufacturing such a connecting rod which is capable of carrying particularly high compressive loads with a substantially reduced deformation resulting from such high compressive loads in high performance engines. The connecting rod is made of an extruded bar stock forging made of an aluminum alloy material which is forged and machined to make the connecting rod. The connecting rod has a substantially increased compressive yield strength as well as a substantially increased tensile yield strength. This increase in the compressive yield strength of the connecting rod effectively prevents bending of the connecting rod beam, elongation of the wrist pin bore, and a marked deterioration in the roundness of the bearing housing bore.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: January 7, 2003
    Inventors: Bruce K. Walker, Raymal Childs
  • Publication number: 20020174916
    Abstract: The invention includes a method of forming an aluminum-comprising physical vapor deposition target. An aluminum-comprising mass is deformed by equal channel angular extrusion. The mass is at least 99.99% aluminum and further comprises less than or equal to about 1,000 ppm of one or more dopant materials comprising elements selected from the group consisting of Ac, Ag, As, B, Ba, Be, Bi, C, Ca, Cd, Ce, Co, Cr, Cu, Dy, Er, Eu, Fe, Ga, Gd, Ge, Hf, Ho, In, Ir, La, Lu, Mg, Mn, Mo, N, Nb, Nd, Ni, O, Os, P, Pb, Pd, Pm, Po, Pr, Pt, Pu, Ra, Rf, Rh, Ru, S, Sb, Sc, Se, Si, Sm, Sn, Sr, Ta, Tb, Te, Ti, Tl, Tm, V, W, Y, Yb, Zn and Zr. After the aluminum-comprising mass is deformed, the mass is shaped into at least a portion of a sputtering target.
    Type: Application
    Filed: July 11, 2002
    Publication date: November 28, 2002
    Inventors: Vladimir M. Segal, Jianxing Li, Frank Alford, Stephane Ferrasse
  • Publication number: 20020174917
    Abstract: The invention includes a method of forming an aluminum-comprising physical vapor deposition target. An aluminum-comprising mass is deformed by equal channel angular extrusion. The mass is at least 99.99% aluminum and further comprises less than or equal to about 1,000 ppm of one or more dopant materials comprising elements selected from the group consisting of Ac, Ag, As, B, Ba, Be, Bi, C, Ca, Cd, Ce, Co, Cr, Cu, Dy, Er, Eu, Fe, Ga, Gd, Ge, Hf, Ho, In, Ir, La, Lu, Mg, Mn, Mo, N, Nb, Nd, Ni, O, Os, P, Pb, Pd, Pm, Po, Pr, Pt, Pu, Ra, Rf, Rh, Ru, S, Sb, Sc, Se, Si, Sm, Sn, Sr, Ta, Tb, Te, Ti, Tl, Tm, V, W, Y, Yb, Zn and Zr. After the aluminum-comprising mass is deformed, the mass is shaped into at least a portion of a sputtering target.
    Type: Application
    Filed: July 11, 2002
    Publication date: November 28, 2002
    Inventors: Vladimir M. Segal, Jianxing Li, Frank Alford, Stephane Ferrasse
  • Publication number: 20020153071
    Abstract: The invention includes a physical vapor deposition target composed of a face centered cubic unit cell metal or alloy and having a uniform grain size less than 30 microns, preferably less than 1 micron; and a uniform axial or planar <220> texture. Also described is a method for making sputtering targets. The method can comprise billet preparation; equal channel angular extrusion with a prescribed route and number of passes; and cross-rolling or forging subsequent to the equal channel angular extrusion.
    Type: Application
    Filed: June 12, 2002
    Publication date: October 24, 2002
    Inventors: V.M. Segal, S. Ferrasse, F. Alford
  • Patent number: 6464806
    Abstract: A method of forming extruded structures from a polycrystalline material and structures formed thereby. The method generally entails forming a structure that comprises a polycrystalline material constrained by a second material in all but one direction, with the polycrystalline material having a patterned surface that is normal to the one direction. The polycrystalline material is then selectively heated, during which the second material restricts thermal expansion of the polycrystalline material in all but the one direction normal to the surface of the polycrystalline material. As a result, stresses are induced in the polycrystalline material that cause grain growth from the surface of the polycrystalline material in the one direction. The growth of an individual grain produces an extruded structure that projects above the surface of the polycrystalline material.
    Type: Grant
    Filed: April 5, 2000
    Date of Patent: October 15, 2002
    Assignee: International Business Machines Corporation
    Inventors: Munir D. Naeem, Lawrence A. Clevenger
  • Patent number: 6451453
    Abstract: Strip or drawn tube for the manufacture of a brazed heat exchanger, formed from an aluminum alloy containing Si, Cu and Mn, with optional amounts of Mg, Fe, Zn and Ti, where Fe≦Si, and Cu+Mg>0.4. In the form of a strip, the alloy may be coated on one or both surfaces with an aluminum brazing alloy.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: September 17, 2002
    Assignee: Pechiney Rhenalu
    Inventors: Jean-Claude Kucza, Ravi Shahani, Bruce Morere, Jean-Luc Hoffmann
  • Patent number: 6440359
    Abstract: An alloy of composition in wt. % (see table (I)) and incidental impurities up to 0.05 each 0.15 total, balance A1. The alloy can be extruded at high speed to provide extruded sections which meet T5 or T6 strength requirements.
    Type: Grant
    Filed: September 22, 1999
    Date of Patent: August 27, 2002
    Assignee: Alcan International Limited
    Inventors: Nicholas Charles Parson, Jeffrey David Hankin, Kevin Paul Hicklin
  • Publication number: 20020007880
    Abstract: Described is a high quality sputtering target and method of manufacture which involves application of equal channel angular extrusion.
    Type: Application
    Filed: July 24, 2001
    Publication date: January 24, 2002
    Inventors: Vladimir Segal, William B. Willett, Stephane Ferrasse
  • Publication number: 20010025676
    Abstract: Disclosed are aluminum alloy hollow materials and processes for producing the same wherein an aluminum alloy hollow material is produced by subjecting an ingot of an aluminum alloy containing 0.3˜1.5 wt % Mn to port hole extrusion or port hole extrusion and drawing-elongation processing and wherein a difference in electric conductivity between individual portions in lengthwise direction of the hollow material is not more than 1.0 IACS%. According to the aluminum alloy hollow materials, preferential corrosion in welding potions in port hole extrusion can be prevented.
    Type: Application
    Filed: January 26, 2001
    Publication date: October 4, 2001
    Inventors: Kazuo Taguchi, Toshio Ohta
  • Publication number: 20010001969
    Abstract: An alloy containing 3.0 to 8.0 wt. % of Mg, 0.001 to 0.1 wt. % of Ti, and amounts of Fe and Si (as impurities) as small as 0.06 wt. % or less, the balance being Al and unavoidable impurities, wherein the number per square millimeter of grains of an Al—Fe—Si compound having a diameter of 1 &mgr;m or more is 2000 or less, the mean crystal grain diameter is 25 to 200 &mgr;m and the elongation is 350% or more as worked at 350 to 550° C. and a strain rate of 10−2 to 100/s. This alloy may further contain a small amount of Cu, Mn and/or Cr and is formed at 350 to 550° C. and a strain rate of 10−3 to 100/s. An aluminum alloy sheet with excellent high strain rate superplastic formability and therefore capable of being formed at high temperature and high speed is obtained and the use of this sheet shortens the forming time to improve productivity.
    Type: Application
    Filed: January 16, 1998
    Publication date: May 31, 2001
    Applicant: Hideo Yoshida et al
    Inventors: HIDEO YOSHIDA, HIROKI TANAKA, KOUICHIROU TAKIGUCHI
  • Patent number: RE46950
    Abstract: There is provided an aluminum-alloy material having sufficient electric conductivity and tensile strength as a wiring material and excellent in wire-drawing property, and an electric wire or cable using the same. An electric wire or cable includes an aluminum-alloy strand formed of an aluminum-alloy including Fe: 0.1% by mass or more to less than 1.0% by mass, Zr: 0 to 0.08% by mass, Si: 0.02 to 2.8% by mass, at least one of Cu: 0.05 to 0.63% by mass and Mg: 0.04 to 0.45% by mass, and the remainder being aluminum and unavoidable impurities.
    Type: Grant
    Filed: May 20, 2015
    Date of Patent: July 10, 2018
    Assignee: Yazaki Corporation
    Inventors: Kenichi Ishibashi, Kazumi Mochizuki, Yasunobu Kondo