Abstract: This invention provides suspension fabric product, methods of making such product, and methods of installing such product, in fall protection systems used in metal building construction. The fabric product is presented Z-folded on a core, with essentially all surface air removed, and wrapped in a protective plastic wrapping which extends into the roll alongside outer layers of the roll of fabric. Essentially all surface air is removed from the Z-folded fabric at a compression station as the roll is being fabricated. Use of the roll includes extending a shaft through the core, elevating the roll to a working height at the roof elevation, temporarily mounting the shaft to existing roof structural members of the building being constructed, and drawing a leading edge of the fabric from the roll and along a run of the space between next adjacent ones of the purlins and across the space between first and second ones of the rafters.

Abstract: The invention describes a device and method for making corrugated products. The device can be used with any substrate and includes, at least, first and second drive rollers for driving a middle substrate and a single wall corrugated product. In other embodiments the invention includes upper drive rollers, lower drive rollers and middle drive rollers for driving an upper substrate, a lower substrate and a middle substrate. The middle substrate is driven between the upper and lower substrates at a higher velocity to form flutes that are anchored between the upper an lower substrates thereby forming a corrugated product. The invention also provides for customized corrugated products having multiple fluted substrates in various desirable arrangements. Examples of such products include mattress, partition panels, other furniture and construction products.

Abstract: A method of bonding a substantially planar sheet material to a corrugated sheet material using an automated process the method characterized by the steps of a) applying adhesive in discrete amounts to the contact points of the corrugated sheet material, and b) holding the sheet materials together until a bond is formed between them.

Abstract: A forming device for gathering the width of a traveling web is disclosed. The forming device includes opposing arrays of flute-forming bars that can be interlaced to define therebetween a longitudinal flute-forming labyrinth effective to reduce the width of a web traveling therethrough by a preselected take-up ratio. The flute-forming bars are curved beginning at an entry end of the forming device such that they converge in a lateral direction as they proceed in the machine direction. In this manner, individual elements of the web traveling between the respective arrays in the machine direction follow contour lines along the curved bars or between adjacent ones of the curved bars so that no such element crosses any flute-forming bar in the cross-machine direction as the web travels and is fluted. A corrugating die for introducing a near-net shape to the intermediate-fluted web is also disclosed, as are a corrugating line incorporating these operations and methods for its operation.

Abstract: A forming device for gathering the width of a traveling web is disclosed. The forming device includes opposing arrays of flute-forming bars that can be interlaced to define therebetween a longitudinal flute-forming labyrinth effective to reduce the width of a web traveling therethrough by a preselected take-up ratio. The flute-forming bars are curved beginning at an entry end of the forming device such that they converge in a lateral direction as they proceed in the machine direction. In this manner, individual elements of the web traveling between the respective arrays in the machine direction follow contour lines along the curved bars or between adjacent ones of the curved bars so that no such element crosses any flute-forming bar in the cross-machine direction as the web travels and is fluted. A corrugating die for introducing a near-net shape to the intermediate-fluted web is also disclosed, as are a corrugating line incorporating these operations and methods for its operation.

Abstract: An apparatus is provided for producing longitudinally corrugated product. The apparatus includes a guide roll for guiding a web of medium material, wherein at least a portion of the guide roll is adapted to be arranged at an angle relative to another portion of the guide roll. The apparatus further includes a plurality of flute forming bars oriented generally along a longitudinal axis of the web to define a first corrugating labyrinth effective to longitudinally corrugate the web to an intermediate geometry. The apparatus further includes a pair of corrugating rollers that cooperate to define, at a nip therebetween, a second corrugating labyrinth effective to longitudinally corrugate the web to a substantially final geometry. The apparatus further includes a web travel pathway for the web that follows a path around a portion of the guide roll, through the first corrugating labyrinth, and through the second corrugating labyrinth.

Abstract: A corrugating roller pair support frame includes four supporting posts, in between two of which one rectangular supporting plate of a corrugating roller pair is mounted while another rectangular supporting plate is mounted in between the other two supporting posts, and the four supporting posts having a plurality of locating blocks movably embedded therein for releasably engaging with locating slots formed on the rectangular supporting plates to thereby releasably hold the corrugating roller pair to the support frame; and a supporting elevator for supporting and regulating the corrugating roller pair to a desired height on the support frame. With these arrangements, the corrugating roller pair can be conveniently mounted to or released from the support frame and be easily exchanged with another one, so that the time needed for handling the corrugating roller pair is shortened and the efficiency of manufacturing corrugated boards is upgraded.

Abstract: A fabric belt unit for manufacturing corrugated board in a corrugator machine includes a belt (1) joined together at its two ends (2, 3) to form a continuous belt. The fabric belt has an outer paper side (6) as well as an inner driven side (8). The belt ends (2, 3) are reduced thermally in thickness and have a plurality of approximately U-shaped clamps (7) which are connected to each other to form a joint. The U-shaped clamps (7) lie at a distance (a) one next to the other. The distance (u) of the driven side (8) of the belt to the plane (36) of the thickness-reduced belt ends (2, 3) is greater than the distance (v) between the paper side (6) and the plane (46) of the thickness-reduced belt ends (2, 3) in order to obtain a longer service life of the belt.

Abstract: The invention relates to a belt for a corrugator machine for making corrugated board (50) wherein at least a middle layer (52) of corrugated material is joined under pressure to cover layers (51, 53) of smooth material to form the corrugated board (50). The belt (1) is made of a fabric of warp fibers and weft fibers (4) and has a paper side facing toward the corrugated board (50) to be manufactured. The paper side (6) lies against the corrugated board (50). A driven side (7) lies facing away from the corrugated board (50). The corrugator machine has a pressure zone (70) which includes a pressure element (71) and a countersupport (73). The corrugated board (50) together with the contact engaging fabric belt (1) passes between the pressure element (71) and the countersupport (73). A drive (61) is provided on the driven side (7) of the belt to generate the tension forces acting in the longitudinal direction of the belt.

Abstract: A filter media including a gathered sheet of porous filter material, is provided, together with an apparatus and method for fabricating such a gathered sheet of porous filter material. An improved filter apparatus incorporating such gathered porous filter material is also provided. By gathering the porous filter material, rather than forming convolutions through corrugating or pleating, as was done in the past, a desirable convoluted shape is achieved with little or no compression of the filter media.

Abstract: In a corrugated cardboard machine and in a method of producing a web of corrugated cardboard, an electronic control device is provided in order to avoid downtimes of the corrugated cardboard machine, said control device being designed such that at least one web length of the web of corrugated cardboard between the at least one production device and a longitudinal cutting device is detectable and an application width of the at least one production device is variable in dependence on the at least one web length. Changing the application width prevents an escape of glue from the sides so that there is no need for cleaning.

Abstract: A woven corrugator belt having a fabric body that has a base layer fabricated from a polyester material and has at least 1 layer of the polyester that runs in both the machine direction and cross machine direction of the belt. The fabric body has a first end and a second end that are joined by use of an inline seam. A material having greater hydrolysis resistance than the polyester may be woven into side portions of the belt for improved hydrolysis resistance.

Abstract: The present invention relates generally to papermaking, and relates more specifically to fabrics employed in making press felts on a paper machine, pulp machine fiber cement belts, and corrugated paper board, or box-board. The invention also relates to the monofilament base of fabric optionally with a needled batt which can provide one or more of the following advantages: hydrolysis resistant materials, providing light weight high strength fabrics, having a high permeability, and soft surface with a high coefficient of friction. The present invention also relates to an integrated loop seam integrated with machine direction yarns of the monofilament base which can provide one or more of the following advantages: extremely stable and flexible corrugator fabric, and the ability to provide a non-marking loop seam.

Abstract: The present invention relates generally to fabrics used in papermaking, and relates more specifically to fabrics employed in making corrugated board. The invention also relates to a belt for a corrugated board machine, where the belt includes a coating including an anti-friction modifier which can provide one or more of the following advantages: easy application of the coating to the appropriate area of the fabric, the coating is cost effective, the coating provides for increased belt life on the machine, and increased production quality of corrugated board. The present invention also relates to corrugated board machine including a belt which has a coating containing an anti-friction modifier. The present invention also relates to a method of making a coating for a belt, and a method of applying the coating to a belt where the coating includes an anti-friction modifier.

Abstract: A corrugating apparatus comprises at least one device for producing an at least single-faced corrugated web transported along a transport direction, at least one cross-cutting device disposed downstream thereof along the transport direction for cutting the corrugated web and at least one discharge device for discharging waste pieces of the corrugated web perpendicular to the transport direction, wherein the discharge device comprises at least one controllably movable deflector element which is engageable with the waste pieces to be discharged.

Abstract: An apparatus for the manufacture of corrugated board has a housing, in which the following are accommodated: a corrugating roller unit for the production of a corrugated web out of a material web, comprising corrugating rollers adjacent to each other, a gluing device for applying glue to the corrugated web and a pressing device for pressing the corrugated web, to which glue has been applied, to a liner. Outside the housing, a corrugating roller unit loader is arranged with a plurality of corrugating roller unit holders. These each serve to accommodate one corrugating roller unit. The corrugating roller unit loader is displaceable with respect to the housing and guided between loader positions such that in each of the loader positions, a loader guiding portion of one of the corrugating roller unit holders aligns with a housing guiding portion to move a corrugating roller unit, which is accommodated in the corrugating roller unit holder, between a loader holding position and a housing operating position.

Abstract: The present invention relates to a producing method of a laminated filter that carries out a corrugating operation and an adhering operation of filter media in the same step. A corrugation forming apparatus (20) sandwiches first and second filter media (12, 14) in their superposed state, and heats and presses the first and second filter media (12, 14) at the softening temperature of the second filter medium (14) to corrugate the filter media (12, 14), and thermally adheres the first and second filter media (12, 14) to each other. With this, it is possible to carry out the corrugating operation and the adhering operation of the first and second filter media (12, 14) in the same step.

Abstract: The present disclosure is directed to systems and methods of manufacturing filter cartridges are disclosed, the system including a tube of laminated and seamed filter media, a media unwind mechanism, a mandrel having a starting point operatively positioned proximate the media unwind mechanism, structure, operatively positioned proximate the mandrel, for feeding the tube of laminated and seamed filter media into the starting point of the mandrel, structure, operatively positioned in the mandrel, for pressurizing the tube of laminated and seamed filter media with a gas, structure, operatively positioned in the mandrel, for expanding the tube of laminated and seamed filter media into a substantially cylindrical shape as the tube of laminated and seamed filter media passes over the mandrel, a pleater mechanism, operatively positioned proximate the mandrel, a blade mechanism, operatively associated with the pleater mechanism, for alternately engaging the tube of laminated and seamed filter media with the blade mec

Abstract: A system is configured to process steam. The system includes a steam supply line, a corrugator system, a heat sink, and one or more return lines. The corrugator system includes two corrugating rolls. The corrugating rolls each have a plurality of bores formed therethrough. The bores extend substantially longitudinally through the corrugating rolls. The heat sink is configured to draw steam through the corrugator system. The one or more return lines are in fluid communication with one or both of the corrugator system or the heat sink. The one or more return lines are configured to receive condensate communicated from one or both of the corrugator system or the heat sink. A steam trap assembly may also be positioned between the heat sink and a return line. The steam trap assembly may include a steam trap and a bypass line that is operable to selectively bypass the steam trap.

Abstract: An object of the invention is to provide a light reflective film which can prevent moire fringes from occurring. A rough face in which a plurality of rows of pyramidal convex portions that are linearly continuous are adjacently formed in parallel with one another is formed on one face of a die film. The rows of convex portions that are linearly continuous are inclined at a predetermined angle with respect to an edge of the die film. An optical film is produced by transferring the die film. A light reflective film is produced by vapor-depositing a light reflection film on the optical film. In a liquid crystal display panel having the light reflective film, the pitch of occurring moire fringes becomes so small that the moire fringes cannot be visually seen, and moire fringes can be prevented from occurring.

Abstract: A method and apparatus for the handling and containment of a cover tape peeled from a pocket tape in a component feeder are disclosed. A single folding pulley comprising inclined sides and an undercut at the hub folds the adhesive contaminated edges back onto themselves so as to captivate the adhesive therebetweeen. A cover tape reservoir, having an internal cavity defined by a curved perimeter and treated sides, stores the folded cover tape. The remaining reservoir capacity is monitor in software for fullness. The cover tape is corrugated to allow for maximum packing density with a minimum of voids as it is pushed into the reservoir.

Abstract: A corrugated cardboard manufacturing machine (10) wherein at least one continuous supporting belt (11) for supporting/conveying a sheet of cardboard is moved along a predetermined path by actuating means (13); and where the supporting belt (11) is defined by a mat of multispiral fabric (1) preferably made of synthetic polymer fibers.

Abstract: A system for adding a desired additive to a corrugating adhesive.

Abstract: A servo control system for adjusting adhesive film thickness on a glue machine glue roll, wherein the glue machine includes a glue roll, a metering roll, and a glue gap defined between the glue roll and the metering roll. The system includes a servo motor for driving a glue gap adjusting mechanical linkage, a position encoder integrated into the servo motor, and a servo position controller coupled to the position encoder.

Abstract: In one embodiment, the device comprises: a counter-acting cylinder (1) provided with a plurality of points (1P) and interacting with an adhesive dispenser (7), a pressure roller (3) and a laminating roller (5); the points on the counter-acting cylinder have a density and dimensions such that the technical and functional and/or aesthetic characteristics of the web material are not appreciably altered, and such that the two layers (V1, V2) are joined by means of the adhesive applied by said dispensing roller at the positions of the points.

Abstract: A machine for producing corrugated cardboard incorporates a corrugating roll and a glue roll extending parallel to the former in such a way that a glue gap is formed between the two. To adjust the glue gap, the bearing of the glue roll is pushed against the bearing of the corrugating roll with a contact-pressure force A. By means of an adjusting unit the distance of the two bearings is reduced until the force of the bearing contact pressure, which is measured by a force measuring unit, decreases due to a contact occuring between the glue roll and the corrugating roll. The glue roll may have stop rings at its ends to prevent a direct contact between the glue roll and the corrugating roll.

Abstract: A single facer for corrugated paperboard of the type using a very large diameter fluted bonding roll and a much smaller diameter fluted corrugating roll which engages the bonding roll to provide a corrugating nip. The small diameter corrugating roll is made to be resilient by utilizing a thin walled roll shell so that it is capable of inward deflection in the corrugating nip in order to cushion impact and absorb the deflection as the rolls interengage along the nip. This cushioning deflection absorbs vibrational movement due to chordal action of the interengaging flutes, and thereby reduces noise level and roll wear and improves the quality and consistency of corrugation. A modified flute profile, compensating for flute pitch variations between the large diameter bonding roll and small diameter corrugating roll, assures uniform flute-to-flute engagement in the corrugating nip.

Abstract: A glue machine for a corrugator single facer utilizes a system of simultaneously operated linear actuators to move the glue machine from an idle position adjacent the single facer to a locked position on the single facer, and then to a running position with the glue machine glue roll in a pre-established position with respect to a corrugating roll on the single facer. The glue machine is carried on laterally spaced pairs of front wheels and rear wheels mounted on pivot arms. The linear actuators are preferably air cylinders interconnecting front and rear wheel pivot arms to provide sequential glue machine frame movement from the idle to the locked position, followed by movement to the running position.

Abstract: A corrugator single facer of the type utilizing a large diameter bonding roll and a small diameter corrugating roll provides quick roll change capability by mounting three large diameter bonding rolls on a rotatable turret and carrying corresponding small diameter corrugating rolls in a magazine positioned laterally offset from the machine. By driving the corrugating rolls indirectly through the pressure belt arrangement which supports the lower corrugating roll, roll change is significantly simplified.

Abstract: Apparatus for continuously producing a web (1) which is corrugated from a thin sheet material which is elastic at least in a transverse direction of the web. The apparatus includes a guide bed (2) which has grooves extending parallel or inclined to each other in the direction of movement of the material. The apparatus also has holding-down devices (5) arranged opposite the grooves of the guide bed (2) so as to urge the web passing between the surface of the guide bed (2) and the holding-down devices (5) into the grooves of the guide bed (2) to obtain corrugations in the web. Finally, at the outlet end (4) of the guide bed (2) is an apparatus or substance which substantially prevents the formed corrugations from springing back to the original condition. A process for producing a strip and an absorbent article containing corrugated strips are included.

Abstract: An apparatus for making an elastic composite sheet including a pair of rolls adapted to bond respective surfaces of a non-stretchable sheet and a stretchable sheet and fed together into a nip of the rolls. one of the rolls is formed with ridges while the other roll is formed with grooves and the ridges are engaged with the grooves with spaces left between surfaces of the ridges and the grooves to form the non-stretchable sheet on its surface with stripe-like crests and flat troughs each defined between each pair of adjacent crests; and the non-stretchable sheet is bonded along its troughs to the surface of the stretchable sheet.

Abstract: A textile machine felt, which can be used, for example, as a compacting felt on machines for rendering textiles shrinkproof, consists of a ground textile (1) and a felt layer (2) which is stitched thereon and comprises at least in its surface region an elastic knit fabric (3), for example, a continuous warp knitted sleeve.

Abstract: An unlaminated belt for a single-facer section of a corrugated board production line has a single base structure in the form of an endless loop lacking a seam. The base structure is made up of yarns oriented in the machine, or running, and cross-machine directions of the belt. At least one layer of staple fiber material is needled into the outside of the base structure, extends at least partly therethrough, and forms a layer on the outside of the base structure. The base structure, once so needled, is impregnated with a polymeric resin material. The yarns of the base structure, the staple fiber material and the polymeric resin material are all of high-temperature-resistant materials to enable the belt to withstand the conditions under which it must operate on a corrugator machine.

Abstract: An guide arm apparatus to guide endless ribbon into the web of a corrugating machine, said apparatus having automatic control for placing and positioning the endless ribbon

Abstract: The invention relates to a method and to a device for producing a corrugated sheet that has a corrugation and that is especially used for a catalyst substrate. According tot eh inventive method, a sheet of a predetermined thickness of less than 0.06 mm is passed through two intermeshing rolls. Each roll has a profile that is made up of profile sections. A flank clearance between two opposite flanks of the profile sections is larger than the thickness of the sheet which is passed through the intermeshing rolls.

Abstract: A double facer for use in a corrugated fiberboard sheet manufacturing system wherein a moisture content of a double faced corrugated fiberboard sheet is set at an optimum value at all times for stably producing the double faced corrugated fiberboard sheet with less bonding failure and less warp. The double facer comprises moisture content detecting means for detecting a moisture content of the double faced corrugated fiberboard sheet after passed through the heatingmeans or for detecting a parameter correlating with the moisture content, and a control means for controlling a heat reception quantity of the double faced corrugated fiberboard sheet on the basis of a detection result from the moisture content detecting means so that the moisture content of the double faced corrugated fiberboard sheet approaches a predetermined optimum moisture content.

Abstract: A corrugator belt for a corrugator machine includes a base having two sides. One of the two sides is the face side of the corrugator belt when the belt is in the form of an endless loop on a corrugator machine. A layer of polymeric resin material is coated onto the face side of the base. The polymeric resin material provides the corrugator belt with an increased coefficient of friction relative to corrugated board, enabling the belt to pull corrugated board more readily through a corrugator machine.

Abstract: A corrugating roller unit is moved smoothly between a first reference plane and a second reference plane at different heights by a roll-out apparatus having a set of moving support device. A first moving support device supports the corrugating roller unit when the corrugating roller unit is in contact with the first reference plane. A second moving support device supports the corrugating roller unit when the corrugating roller unit is in contact with the second reference plane. A positioning device keeps the second moving support device in contact with the second reference plane when the second moving support device is providing the support for the corrugating roller unit. When the second moving support device moves the second reference plane to the first reference plane, the positioning device prevents the second moving support device from restricting movement of the corrugating roller unit.

Abstract: Apparatus for continuously producing a web (1) which is corrugated from a thin sheet material which is elastic at least in a transverse direction of the web. The apparatus includes a guide bed (2) which has grooves extending parallel or inclined to each other in the direction of movement of the material. The apparatus also has holding-down devices (5) arranged opposite the grooves of the guide bed (2) so as to urge the web passing between the surface of the guide bed (2) and the holding-down devices (5) into the grooves of the guide bed (2) to obtain corrugations in the web. Finally, at the outlet end (4) of the guide bed (2) is an apparatus or substance which substantially prevents the formed corrugations from springing back to the original condition. A process for producing a strip and an absorbent article containing corrugated strips are included.

Abstract: Method and apparatus for producing a multi-ply corrugated paperboard (105) by repeatedly laminating multi-ply corrugated mediums (102, 103) with different pitches and widths between top and bottom liners is disclosed. This invention thins the paperboard and improves the compressive strength of the paperboard so as to substantially reduce the package volume. In the process for producing the multi-ply corrugated paperboard, a first corrugated medium (102) is continuously laminated to a liner (101), thereby forming a single-ply paperboard. The first corrugated medium (102) has predetermined flute pitch and flute peak height. Thereafter, a second corrugated medium (103) is continuously laminated to the single-ply paperboard, thereby forming the multi-ply corrugated paperboard (105) having improved shock absorptivity and compressive strength against a vertical load. The second corrugated medium has optionally selected flute pitch and flute peak height.

Abstract: The present invention relates to a corrugator and corrugated fiberboard sheet manufacturing method which are capable of accurately adjusting the quantity of moisture included in a sheet to certainly suppress the warp deformation of the sheet with the passage of time. The corrugator has an adhering section equipped with a plurality of pressurizing units separately disposed in series along a sheet conveying direction, where a front linerboard and a rear linerboard are adhered to each other to form a corrugated fiberboard sheet and the corrugated fiberboard sheet formed in the adhering section is processed into a predetermined configuration in a processing section standing on the downstream side of the adhering section.

Abstract: The invention relates to a process for manufacturing corrugated board in which the corrugated board is produced by gluing at least three individual constituent webs (3, 5, 7) respectively on two sides oriented toward each other, wherein in a single work cycle, at a first glue application point (A), a first constituent web (3) is coated with glue and at a second assembly point (B), the first constituent web (3) is glued to a second constituent web (5) to form a half-finished web (31), and wherein in the same work cycle, at a second glue application point (D), glue is applied to a third constituent web (7) or to the half-finished web (31) and the third constituent web (7) is glued to the half-finished web (31) at a second assembly point (C) that is removed in the web travel direction in relation to the first assembly point (B). Furthermore, the invention relates to a device for carrying out the process according to the invention.

Abstract: An apparatus for preconditioning a medium web on a corragator before fluting the medium web during the manufacturing process of corrugated paperboard uses steam flows and pressures to press the medium web against a hot plate assembly. A plurality of elongated steam showers are located within a steam chamber secured to the preconditioning apparatus. The steam chamber wall structure includes a sealed web inlet and sealed web outlet for the medium web. The velocity and pressure (e.g., average steam pressure within steam chamber approximately 0.1 to 0.3 psi) of steam injected into the steam chamber holds the medium web against hot plates to promote heat transfer from the hot plates to the medium web. In addition, the medium web is heated directly by the latent heat of steam condensation, and also moistened directly by the condensation of the steam. A vacuum may or may not be used to increase the pressure of the medium web against the hot plates.

Abstract: Corrugating rolls for forming corrugated paperboard medium are given a flute valley profile having a narrow channel along the valley base between arcuate segments of the valley base that parallel the channel on opposite sides of a radial plane of symmetry. This valley base channel is of such depth as to relieve the fiber compression stress between cooperatively nipping flute tip and valley surfaces along the axial plane between respective corrugating rolls. One advantage of the invention is to increase the on-line time of plated rolls by limiting accelerated wear of the plating in the valley base channels of the rolls. The invention also provides an improved corrugating medium characterized by flute tips which are relatively less compressed as compared to adjacent flanking regions.

Abstract: A method and apparatus for applying adhesive to the flutes of corrugated board to bond a face thereto. An applicator roll is provided with a uniform thin coating of adhesive by a flexible bar urged toward the surface of the applicator roll. A rider roll is provided adjacent the applicator roll and at the same height to form a vertical space for passage of the board therebetween so that the amount of glue applied to the tip of the flutes is directly proportional to the speed of the applicator roll. The space between the applicator roll and the rider roll is precisely controlled to minimize the amount of crush or deformation of the flutes during the application of the adhesive thereto. The dwell time in which the flutes are in contact with the adhesive layer on the applicator roll is reduced by minimizing the size of the rider roll and wrapping the face substantially around the rider roll.

Abstract: A first tension adjustor for adjusting the tension of a liner and a pitch measuring device for measuring the corrugation pitch of a first core board of a single-faced corrugated board are used. A first tension controller operates so that the tension acting on the liner is adjusted on the basis of the corrugation pitch of the first core board of the single-faced corrugated board. Further, a second tension adjustor for adjusting the tension of the single-faced corrugated board and a phase shift measuring device for measuring a phase shift between the corrugations of the first core board of the single-faced corrugated board and the corrugations of a second core board to be laminated to the first core board are used. A second tension controller operates so that the tension acting on the single-faced corrugated board is adjusted on the basis of the phase shift measured by the phase shift measuring device.

Abstract: A single face splicer for creating a splice between a running web from a first source of single face material and a ready web from a second source of single face material to provide an uninterrupted supply of single face material to a double backer system in the manufacture of corrugated cardboard. The splicer includes an upper and lower bridge positioned above the first and second sources of single face material, and a splice head adjacent the upper bridge for creating the splice between the running web and the ready web. A drive system draws the running web through the splice head at an output speed which is greater than the speed at which the double backer system draws the running web from the splicer. The running web is deposited on an upper bridge supply belt which rotates at a speed which is slower than the output speed thereby causing the running web to accumulate on the upper bridge supply belt.

Abstract: A method for forming a sheet of loop material in which a sheet of fibers is passed between a first cylindrical forming member having sockets and a second cylindrical forming member having mating posts to generally conform the sheet of fibers to the peripheral surface of the first forming member and retain it there for a distance after which molten thermoplastic material is bonded to it to form a backing layer. Arcuate portions of the sheet of fibers that were in the sockets then projecting from the backing. The formed sheet of fibers is retained along the peripheral surface of the first forming member for said distance by drawing air through those air passageways in the bottoms of the sockets. The first forming member can be heated, and a source of heated air can be supplied to restrict cooling of the first forming member.

Abstract: In a single facer, the premoistened medium web is dried on both surfaces to a shallow depth immediately prior to passage through the corrugating nip. The dried shallow surface layers substantially decrease friction between the flutes of the corrugating rolls and the paper while the interior of the web is maintained in a moist condition necessary for formability.

Abstract: A paper corrugator machine has a closed loop for delivering warm adhesive from a source to a pan from which the adhesive is applied onto the crests of the corrugated paper flutes. To insure a delivery of the correct amount of adhesive to the flute crests, a predetermined amount of adhesive is first accumulated in a graduated column. Then, the adhesive delivery feed is switched from the closed loop to the graduated column. A detector senses upper and lower limits of the amount of the adhesive in the column. The rate of the delivery of adhesive is determined by how long it takes for the predetermined amount of adhesive to be delivered from the column to the corrugating machine. Responsive to this determination, the corrugating machine may be adjusted to apply more or less adhesive to the flute crests.