While Still On Shape-retaining Means Patents (Class 156/471)
  • Patent number: 9945120
    Abstract: The plastic form is made from a plastic material mixed with a number of glass fiber particles, is formed by melting the plastic material and particles, and then by injection molding through distributing the melted material into a mold via a grid forming machine. The plastic form has a first piece, a second piece, an intermediate layer with a number of connection ribs and through channels. The through channel leads to light weight for convenient transportation and installation. The smooth first and second pieces lead to convenient stripping and well-finished concrete surfaces. The connection ribs enhance the plastic form's strength in withstanding deformation, contributing to the plastic form's reusability and environmental friendliness.
    Type: Grant
    Filed: May 3, 2017
    Date of Patent: April 17, 2018
    Inventor: Yu-Tsai Wu
  • Patent number: 9033018
    Abstract: An apparatus for manufacturing an absorbent body includes: a suction member for moving a suction section along a predetermined travel path; a cover member surrounding a predetermined range of the travel path; and a supply opening through which liquid absorbent particles fall. The supply opening is provided above the travel path in a space within the cover member. Of the space within the cover member, a space located in a downstream side of a position of the supply opening in a direction along the travel path is divided into a first zone in which the liquid absorbent particle is suctioned to the suction section and a second zone in which the liquid absorbent particle is suctioned to the suction section, the second zone being adjacent to a downstream side of the first zone.
    Type: Grant
    Filed: January 13, 2012
    Date of Patent: May 19, 2015
    Assignee: UNICHARM CORPORATION
    Inventors: Yoshikazu Ogasawara, Takanori Yano, Kazuyo Miyazaki
  • Publication number: 20140311659
    Abstract: Provided is a unit for manufacturing corrugated board from sheets of paper material, including: corrugation means configured to heat-corrugate a first sheet of paper material to make a corrugated sheet, heating means configured to heat sheets of paper material to provide the heat needed to optimise at least the processing performed by the corrugation means, first gluing means configured for joining, by hot gluing the corrugated sheet to a second sheet of smooth paper material to make a compound corrugated sheet, second gluing means configured for joining, by hot gluing, the compound corrugated sheet to a final sheet to make corrugated board, the first gluing means and the second gluing means are positioned next to the corrugation means, so that the first heating means are able to supply at least a predominant part of the heat needed by the first gluing means and the second gluing means.
    Type: Application
    Filed: April 19, 2013
    Publication date: October 23, 2014
    Applicant: ITALDRY S.r.L.
    Inventors: Giuseppe BRIVIO, Renato ROSSI
  • Patent number: 8784594
    Abstract: The present invention is method for forming a sandwich structure having a pattern of particulate material enveloped between a carrier material and a cover material. The method allows accurate forming of pre-determined pattern at high production speed. Such a method is particularly useful in the manufacture of disposable absorbent articles, such as baby diapers.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: July 22, 2014
    Assignee: The Procter & Gamble Company
    Inventors: Horst Blessing, Hans-Adolf Jackels, Markus Rietz
  • Patent number: 8393374
    Abstract: A composite sheet comprising an upper layer 2 and a lower layer 3 both made of a substantially inextensible sheet which are partially bonded to each other at a large number of joints 4. The upper layer 2 forms a large number of outward hollow projections 5 in the area other than the joints 4. The projections 5 and the joints 4 are arranged such that the projections and the joints alternate in one direction to make lines and that the projections in each of the lines are out of alignment with the projections in the adjacent lines.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: March 12, 2013
    Assignee: Kao Corporation
    Inventors: Kenichi Sato, Yoshinobu Machida, Minoru Tsukada, Yuichi Ishino
  • Patent number: 8376014
    Abstract: A corrugator includes a chassis, which is composed of two opposite and spaced primary wall panels; a rotary main shaft, which is rotatably mounted between the two primary wall panels of the chassis and has opposite ends respectively coupled to roller support seats; two corrugation roller sets, which are detachably mounted to the two roller support seats and each including two detachable secondary wall panels; and a hold-down roller, which is mounted to the chassis at a location close to one of the corrugation roller sets. With the multiple sets of corrugation rollers mounted in the corrugator, the corrugator allows a user to select and manufacture corrugator boards of different specifications.
    Type: Grant
    Filed: May 13, 2010
    Date of Patent: February 19, 2013
    Inventor: Kuan-Shiung Wu
  • Patent number: 8343296
    Abstract: The present invention is method for forming a sandwich structure having a pattern of particulate material enveloped between a carrier material and a cover material. The method allows accurate forming of pre-determined pattern at high production speed. Such a method is particularly useful in the manufacture of disposable absorbent articles, such as baby diapers.
    Type: Grant
    Filed: May 18, 2010
    Date of Patent: January 1, 2013
    Assignee: The Procter & Gamble Company
    Inventors: Horst Blessing, Hans-Adolf Jackels, Markus Rietz
  • Patent number: 8215363
    Abstract: An automatic machine for producing corrugated sheet elements, particularly for packaging, thermal insulation, soundproofing and the like, comprising elements for continuously corrugating a first ribbon that moves longitudinally, a feeder for feeding a second flat ribbon in step with the first ribbon, and a device for joining one another the first and second ribbons in discrete regions.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: July 10, 2012
    Assignee: Interwave S.R.L.
    Inventors: Fabio Angelo Gritti, Roberto Gritti
  • Patent number: 8181686
    Abstract: The disclosure relates an apparatus and method for assembling at least two webs of tissue paper with or without marking of the webs. The apparatus and method utilize a multi-marrying roller configuration, which allows for assembling of the at least two webs of tissue paper by passing between the marrying roller and the second marrying roller. The apparatus and method make it possible to produce a conventional embossed product, or a smooth product without marking, having combined plies. In addition, the apparatus and method make it possible to easily move from one production mode to the other.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: May 22, 2012
    Assignee: Georgia-Pacific France
    Inventors: Joel Hungler, Yves-Michel Malecot
  • Patent number: 7785520
    Abstract: A honeycomb containing a thermoplastic material, high modulus fiber and thermoset resin has process steps of fracturing the thermoset resin, bending, molding or forming the honeycomb in a mold or over a form, heating to allow flow of thermoplastic material and cooling of the honeycomb to retain the shape of the mold or form.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: August 31, 2010
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Subhotosh Khan, Gary Lee Hendren, Mikhail R. Levit
  • Patent number: 7744713
    Abstract: The present invention is method for forming a sandwich structure having a pattern of particulate material enveloped between a carrier material and a cover material. The method allows accurate forming of pre-determined pattern at high production speed. Such a method is particularly useful in the manufacture of disposable absorbent articles, such as baby diapers.
    Type: Grant
    Filed: July 28, 2005
    Date of Patent: June 29, 2010
    Assignee: The Procter & Gamble Company
    Inventors: Horst Blessing, Hans-Adolf Jackels, Markus Rietz
  • Patent number: 7654296
    Abstract: The present invention relates to a single facer corrugator belt having a base structure. The base structure includes an inside and an outside surface and a machine or running direction and a cross machine direction. The base structure is formed by machine direction yarns and cross machine direction yarns and has grooves formed in a surface of the base structure. Alternatively, the corrugator belt may include includes holes formed in a surface of the base structure.
    Type: Grant
    Filed: November 24, 2003
    Date of Patent: February 2, 2010
    Assignee: Albany International Corp.
    Inventors: Alan L. Billings, Gregory Zilker
  • Patent number: 7559351
    Abstract: The invention relates to a method for joining a number of sections (7) of a thermoplastic continuous web material in order to form an expandable section block (2). Said block is built up by repeatedly carrying out sequences of steps of the method. The invention also relates to a device for forming said blocks at high speeds.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: July 14, 2009
    Assignee: Nida-Core Corporation
    Inventor: Klaus Hering Gerhard
  • Patent number: 6907912
    Abstract: The invention relates to a method for joining a number of sections (7) of a thermoplastic continuous web material in order to form an expandable section block (2). Said block is built up by repeatedly carrying out sequences of steps of the method. The invention also relates to a device for forming said blocks at high speeds.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: June 21, 2005
    Assignee: VersaCure Industrial Corp.
    Inventor: Klaus Hering Gerhard
  • Publication number: 20040247836
    Abstract: For the production of a sheet product including at least two layers (V1, V2) it is suggested, among other things, an embossing device including a first pressure roller (5; 105) interacting with a first and a second embossing cylinder (1, 3; 101, 103) provided with respective points (1P, 3P; 101P, 103P) on their cylindrical surface.
    Type: Application
    Filed: April 23, 2004
    Publication date: December 9, 2004
    Applicant: Fabio Perini, S.p.A.
    Inventor: Guglielmo Biagiotti
  • Publication number: 20040140047
    Abstract: A composite sheet comprising an upper layer 2 and a lower layer 3 both made of a substantially inextensible sheet which are partially bonded to each other at a large number of joints 4. The upper layer 2 forms a large number of outward hollow projections 5 in the area other than the joints 4. The projections 5 and the joints 4 are arranged such that the projections and the joints alternate in one direction to make lines and that the projections in each of the lines are out of alignment with the projections in the adjacent lines.
    Type: Application
    Filed: November 12, 2003
    Publication date: July 22, 2004
    Inventors: Kenichi Sato, Yoshinobu Machida, Minoru Tsukada, Yuichi Ishino
  • Publication number: 20030066590
    Abstract: A corrugator single facer of the type utilizing a large diameter bonding and corrugating roll and a small diameter corrugating roll is driven without direct drive applied to either corrugating roll. Instead, the pressure belt arrangement which supports the lower corrugating roll to provide the nipping force includes a series of driven supporting pressure belts that are loaded against the lower corrugating roll and which transmit rotational movement thereto and through the nip to the large diameter bonding roll.
    Type: Application
    Filed: October 9, 2001
    Publication date: April 10, 2003
    Inventor: Carl R. Marschke
  • Publication number: 20030062134
    Abstract: A corrugating machine for the manufacture of sheets of corrugated board comprises a first manufacturing unit for the production of a first web of corrugated board, a second manufacturing unit for the production of a second web of corrugated board, a mounting unit, which is disposed downstream of the manufacturing units in a working direction, for non-adhesively bringing together the first web of corrugated board and the second web of corrugated board and a working unit, which is disposed downstream of the mounting unit, for jointly working the first web of corrugated board and the at least second web of corrugated board that lie on top of each other.
    Type: Application
    Filed: September 6, 2002
    Publication date: April 3, 2003
    Applicant: BHS Corrugated Maschinen-und Anlagenbau GmbH
    Inventor: Felix Titz
  • Publication number: 20030056886
    Abstract: A method and an apparatus for manufacturing corrugated boards are disclosed. The method may include the steps of supplying a first web of medium having a first and second sides, wherein each side of the first web having a plurality of flutes, and wherein each flute having a crest, applying a wetting agent and an adhesive composition in a sequential fashion to the plurality of flutes on the first side of the first web, and securing a second web of medium is to the plurality of crests on the first side of the first web to form a single-faced corrugated board.
    Type: Application
    Filed: September 21, 2001
    Publication date: March 27, 2003
    Inventor: Stephen R. Schmidt
  • Publication number: 20030054136
    Abstract: A corrugator unit, particularly for sheets or webs of paper, or similar, of the type comprising at least two rolls (1, 2), having a toothed or corrugated surface (101, 202), and being mutually engaged and pushed against each other by a predetermined pressure or force. The invention provides that the mutual compression between rolls (1, 2) is exerted (4, 5, 106, 21, 22, 25, 26) over the whole axial length of the rolls (1, 2). This may be obtained through mechanical (6) or magnetic (21, 22, 23, 25, 26) means.
    Type: Application
    Filed: November 1, 2002
    Publication date: March 20, 2003
    Inventors: Renato Rossi, Flavio Pompeo Lucca
  • Patent number: 6490828
    Abstract: A panel covering for use in an office environment is disclosed. The panel covering includes an exterior layer including a decorative surface treatment. The panel covering also includes an interior base layer including a polymer material coupled to the exterior layer. The panel covering also includes a reinforcing layer including a porous web installed between the exterior layer and the interior layer. The polymer material may include polyethylene terephthalate or PET. A method of forming a panel covering is also disclosed.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: December 10, 2002
    Assignee: Steelcase Development Corporation
    Inventors: Christopher S. Fuller, Arnold A. Krumrie, Mark C. Volesky
  • Patent number: 6289960
    Abstract: A single facer containing a first corrugating roll, a second corrugating roll and a gluing mechanism further has an introducing device which is disposed to oppose the second corrugating roll across the liner feed line and pressed against the second corrugating roll via a corrugating medium and a liner; a wrapped roll disposed to oppose the second corrugating roll across the liner feed line on the downstream side of the introducing device with respect to the liner feed direction such that it may not bring the corrugating medium and the liner into press contact with the second corrugating roll, the wrapped roll being driven to rotate at a variable circumferential speed relative to that of the second corrugating roll; a wrapping roll for wrapping the corrugating medium and the liner around the wrapped roll, disposed to oppose the wrapped roll across the feed line, the position of the wrapping roll being adjustable along the circumference of the roll; and a position adjusting mechanism for moving the wrapping rol
    Type: Grant
    Filed: January 28, 1997
    Date of Patent: September 18, 2001
    Assignee: Kabushiki Kaisha Isowa
    Inventor: Eiichi Isowa
  • Publication number: 20010018952
    Abstract: A filter forming and joining apparatus of the present invention automatically forms a succession of metal-free cylindrical filter elements from a pleat block of pleated filter material, each pleat block having a first end pleat at a first end of the pleat block and a second end pleat at a second end of the pleat block. The apparatus including a pleat block isolator for isolating successive individual pleat blocks from other pleat blocks in a succession of pleat blocks in preparation for filter formation, a filter former that manipulates each isolated pleat block along a forming path into a hollow cylinder shape, the hollow cylinder-shaped isolated pleat block having a first end pleat and a second end pleat positioned adjacent each other, and a filter joiner that bonds together the adjacent first and second end pleats of each hollow cylinder-shaped isolated pleat block producing a metal-free cylindrical filter element.
    Type: Application
    Filed: March 19, 2001
    Publication date: September 6, 2001
    Applicant: Midmac Systems
    Inventors: Timothy R. Hedlund, Wilmer E. Blietz, Kevin D. Strand, James R. Sim, Gregory V. Spaulding, Theodore W. Jagger, Michael S. Perreault
  • Publication number: 20010000390
    Abstract: An apparatus and related method for forming a single face paperboard web are disclosed. The apparatus of the present invention includes a forming corrugating roll for corrugating flutes on a medium web and a carrier corrugating roll operably connected to the forming corrugating roll for carrying the medium web into contact with a liner web. A bonding nip is defined by the carrier corrugating roll for pressing the liner web into adhering contact with the medium web, thereby forming a single faced web. A steam supplying device, including at least one fluid port in fluid communication with the bonding nip, supplies a low pressure steam against at least one of the liner web and the medium web. The steam supplying device further includes a body having a heated surface facing one of the liner and the medium webs. A primary channel extends within the body and is in thermal communication with the heated surface. A high pressure steam is supplied to the primary channel for heating the heated surface.
    Type: Application
    Filed: December 1, 2000
    Publication date: April 26, 2001
    Applicant: United Container Machinery, Inc.
    Inventors: Joseph L. Finke, Kent W. Thurston, Charles E. Thomas, Stephen Joseph Mettee
  • Patent number: 6170549
    Abstract: A single facer for corrugated paperboard of the type using a very large diameter fluted bonding roll and a much smaller diameter fluted corrugating roll which engages the bonding roll to provide a corrugating nip. The small diameter corrugating roll is made to be resilient so that it is capable of inward deflection in the vicinity of the corrugating nip in order to cushion impact as the rolls interengage along the corrugating nip. This cushioning deflection absorbs vibrational movement due to chordal action of the interengaging flutes, and thereby reduces noise levels, roll wear and improves the quality and consistency of corrugation.
    Type: Grant
    Filed: June 18, 1999
    Date of Patent: January 9, 2001
    Assignee: Marquip, Inc.
    Inventor: Carl R. Marschke
  • Patent number: 6155319
    Abstract: A unit for joining paper sheets together in corrugated board manufacturing equipment comprises at least one toothed or corrugated roll (1), which is mounted in such a way as to rotate about its axis; means (5, 6) for feeding and pressing at least one flat paper sheet (C2), which interact with the toothed or corrugated roll (1) in laying said flat sheet (C2) over the corrugated paper sheet (C0) conveyed by said toothed or corrugated roll (1) and gluing means (4) which apply adhesive on one of the sheets. According to the invention, the means for feeding/pressing the flat paper sheet (C2) against the corrugated paper sheet (C0) on the toothed or corrugated roll (1) consists of a roll (6) which is mounted in such a way as to rotate about its axis and parallel to the toothed or corrugated roll (1) and which is made, at least at its periphery (106) of a layer of natural or synthetic fibers or compacted blends thereof, having a certain compressibility and/or deformability.
    Type: Grant
    Filed: May 11, 1999
    Date of Patent: December 5, 2000
    Assignee: Agnati S.p.A.
    Inventors: Rossi Giugliano, Rossi Renato, Pompeo F. Lucca
  • Patent number: 6153037
    Abstract: Method and apparatus for producing a multi-ply corrugated paperboard (105) by repeatedly laminating multi-ply corrugated mediums (102, 103) with different pitches and widths between top and bottom liners is disclosed. This invention thins the paperboard and improves the compressive strength of the paperboard so as to substantially reduce the package volume. In the process for producing the multi-ply corrugated paperboard, a first corrugated medium (102) is continuously laminated to a liner (101), thereby forming a single-ply paperboard. The first corrugated medium (102) has predetermined flute pitch and flute peak height. Thereafter, a second corrugated medium (103) is continuously laminated to the single-ply paperboard, thereby forming the multi-ply corrugated paperboard (105) having improved shock absorptivity and compressive strength against a vertical load. The second corrugated medium has optionally selected flute pitch and flute peak height.
    Type: Grant
    Filed: December 11, 1996
    Date of Patent: November 28, 2000
    Assignee: Daeyoung Packaging Co., Ltd.
    Inventors: Do Wook Kim, Ki Jeong Kim
  • Patent number: 6068724
    Abstract: Machine (1) and method of manufacture of a single-face corrugated board sheet whereby a fluted cardboard sheet (23) is glued to a flat sheet. The machine comprises three heating cylinders having parallel axes, tangently arranged pairwise and means (26) for positive traction driving the corrugated board sheet, said means being located downstream of the path of the corrugated board in relation to the three cylinders. The fluted sheet is pressed onto the cylinder downstream of the first contact (29) between the flat sheet and the fluted sheet, in an arc of a circle corresponding to an angle at the center (alpha) of a first predetermined value greater then zero. Said positive driving means are associated with complementary means for heating said corrugated board.
    Type: Grant
    Filed: January 5, 1996
    Date of Patent: May 30, 2000
    Assignee: OTOR
    Inventors: Jean-Jacques Barny, Jean-Marie Paultes, Louis Baillet
  • Patent number: 6032713
    Abstract: A first tension adjustor for adjusting the tension of a liner and a pitch measuring device for measuring the corrugation pitch of a first core board of a single-faced corrugated board are used. A first tension controller operates so that the tension acting on the liner is adjusted on the basis of the corrugation pitch of the first core board of the single-faced corrugated board. Further, a second tension adjustor for adjusting the tension of the single-faced corrugated board and a phase shift measuring device for measuring a phase shift between the corrugations of the first core board of the single-faced corrugated board and the corrugations of a second core board to be laminated to the first core board are used. A second tension controller operates so that the tension acting on the single-faced corrugated board is adjusted on the basis of the phase shift measured by the phase shift measuring device.
    Type: Grant
    Filed: August 19, 1997
    Date of Patent: March 7, 2000
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Hiroshi Ishibuchi, Kazukiyo Kouno, Kuniaki Wakusawa, Kouji Hattori, Yukuharu Seki, Makoto Ando
  • Patent number: 6016860
    Abstract: This invention relates to improved apparatus for forming paper board structures in which two corrugated mediums are bonded together at their flute tips. The apparatus comprises: two register rolls for ensuring that the mediums are brought into precise flute tip to flute tip alignment for bonding; dependent electric motors to drive the register rolls in which one roll is driven by a reference motor and the second register roll is driven by a follower motor; location sensing devices associated with each register roll to measure a value related to the location of a position on the periphery of each register roll; control means which compares the measured values for each register roll and if necessary adjusts the voltage or current of the follower motor to maintain alignment of the flute tips of the two mediums.
    Type: Grant
    Filed: December 19, 1997
    Date of Patent: January 25, 2000
    Assignee: Amcor Limited
    Inventors: Neil William Shaw, Frederick John Mutimer
  • Patent number: 5961778
    Abstract: Corrugating apparatus that includes paddles and an ultrasonic welding device. The paddles are attached at one end to a transport that moves about a path. The paddles extend radially from the transport, and each paddle has a free end that is capable of supporting a web as the paddles move about the path. The free ends of the paddles are able to move towards each other to cause the web to corrugate. The ultrasonic welding device is located downstream to where the paddles' free ends move towards each other. The ultrasonic welding device has a horn and an anvil, and the anvil includes the free ends of the paddles.
    Type: Grant
    Filed: October 5, 1998
    Date of Patent: October 5, 1999
    Assignee: Innovative Properties Company
    Inventors: David L. Braun, James E. Steffen, Raju Venkatapathy
  • Patent number: 5951816
    Abstract: The labyrinth path in the corrugating nip of a single facer is substantially reduced by utilizing a small diameter corrugating roll captured between a larger diameter conventional corrugating roll and a backing roll arrangement. The smaller diameter corrugating roll is captured to prevent bending thereof under corrugating loads. The corrugator may be operated at high speeds without the adverse increase in labyrinth path and web tension characteristic of a pair of large diameter corrugating rolls.
    Type: Grant
    Filed: May 13, 1997
    Date of Patent: September 14, 1999
    Assignee: Marquip, Inc.
    Inventor: Carl R. Marschke
  • Patent number: 5951817
    Abstract: A single facer including an auxiliary nip providing an adjustable auxiliary force acting upon a corrugated medium web and a liner web for effective bonding therebetween to form a single faced board is disclosed. An endless belt cooperates with a corrugating roll thereby defining a primary nip. The endless belt is guided over a plurality of belt rolls wherein one of the belt rolls defines an auxiliary nip for providing an auxiliary force pressing the endless belt and the liner web together with the flutes of the medium web. An adjustment means is provided for adjusting the auxiliary force within the auxiliary nip.
    Type: Grant
    Filed: August 14, 1997
    Date of Patent: September 14, 1999
    Assignee: United Container Machinery, Inc.
    Inventor: Charles E. Thomas
  • Patent number: 5935376
    Abstract: A process for the continuous preparation of non-expanded honeycomb core from non-precorrugated web involves the progressive corrugation and consolidation of web by a corrugating/consolidating unit containing corrugating and consolidating elongate teeth which traverses a bed unit containing sets of former bars, forming a half cell height of honeycomb at each pass. A plurality of node-antinode demes of the topmost half cell layer being formed are consolidated while new corrugations and associated node-antinode demes are being formed. The process allows for more lengthy consolidation time, a smaller temperature differential between consolidating teeth and the node-antinode demes being consolidated, and further allows the corrugating and consolidation temperatures to be substantially independent of each other. The process may be implemented through use of a corrugating/consolidation unit having a travelling belt containing corrugating and/or consolidating teeth which may be individually and selectively heated.
    Type: Grant
    Filed: January 30, 1998
    Date of Patent: August 10, 1999
    Inventor: Barry Michael Fell
  • Patent number: 5830311
    Abstract: Corrugating apparatus that includes paddles and an ultrasonic welding device. The paddles are attached at one end to a belt that moves about a path. The paddles extend radially from the belt, and each paddle has a free end that supports a web as the paddles move about the path. The free ends of the paddles are able to move towards each other to cause the web to corrugate. The ultrasonic welding device is located downstream to where the paddles' free ends move towards each other. The ultrasonic welding device has a horn and an anvil, and the anvil includes the free ends of the paddles.
    Type: Grant
    Filed: May 23, 1995
    Date of Patent: November 3, 1998
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: David L. Braun, James E. Steffen
  • Patent number: 5785802
    Abstract: To provide a single facer glue application adjusting method and apparatus which enable 1 to prevent occurrence of defective sheet accompanying with operation mistake like negligence of setting change of roll gap in a change of papers, 2 to improve appearance of corrugated board sheet and to enhance quality of strength etc. of same and 3 to decrease manufacturing cost of a glue application adjusting apparatus. A glue application roll 1 rotating at a circumferential velocity v.sub.1 different from that v.sub.2 of a downstream side corrugating roll (an upper corrugating roll) 9 is moved to touch the downstream side corrugating roll 9 via a core paper 11 and, upon variation in the circumferential velocity of each said roll caused thereby, a setting position of the glue application roll 1 to the downstream side corrugating roll 9 is adjusted, thus a gap between the glue application roll 1 and the downstream side corrugating roll 9 is maintained approximately at a thickness of the core paper 11.
    Type: Grant
    Filed: March 8, 1996
    Date of Patent: July 28, 1998
    Assignee: Mitsubishi Jukogyo Kabushiki Kaisha
    Inventors: Yukuharu Seki, Makoto Ando, Toshiaki Miura
  • Patent number: 5766410
    Abstract: A single facer corrugating machine for improving the gluing effect of the medium paper and the liner includes an elastic press plate for supplying a suitable pressure on the medium paper and the liner after the former is coated with glue on one side, a pressure chamber and a heating plate for providing a suitable pressure and prolonged heating to the glued sheet of medium paper and liner to make them more firmly glued together. The pressure chamber and the heating plate are disposed downstream of the lower corrugating roll and the primary preheating roll in a direction of travel of the glued sheet of medium paper liner. The pressure chamber is filled with a suitable pressure so that the medium paper and liner are more firmly glued together when they are fed between the pressure chamber and the heating plate and are subjected to suitable pressure and heating.
    Type: Grant
    Filed: September 10, 1996
    Date of Patent: June 16, 1998
    Inventor: Shiung Kuang Wu
  • Patent number: 5685929
    Abstract: A smooth press comprises a smooth cylinder acting conjointly with a lower ribbed cylinder in order to apply a covering paper against a corrugating paper passing around the ribbed cylinder and includes a tractor arrangement downstream from the lower ribbed cylinder situated with respect to the smooth cylinder so as to form a contact angle of the covering paper against the ribbed cylinder. The tractor arrangement applies a tension force to the cardboard which creates a reactive radial pressure urging the cover paper against the corrugated paper at the contact surface of the ribbed cylinder.
    Type: Grant
    Filed: April 18, 1996
    Date of Patent: November 11, 1997
    Assignees: Peters Maschinenfabrik GmbH, Bobst SA
    Inventors: Fabio Bettinelli, Jens Schulz
  • Patent number: 5681422
    Abstract: A single facer apparatus for the production of single face corrugated web includes a pressure roll having a flexible outer surface which is internally biased outwardly to provide the pressure nip for joining the liner and glued corrugated media. A pressure shoe inside the flexible roll is sized and shaped to maintain operative pressure nip contact with at least two corrugating roll flutes. This substantially reduces vibration and noise. The pressure roll is constructed with a substantially enlarged diameter with respect to the corrugating rolls, the single face web joined with a preliminary bond at the pressure nip is wrapped around a substantial portion of the pressure roll circumference downstream of the nip, and the roll is internally heated to cause gelatinization of the glue and to fix the adhesive bond.
    Type: Grant
    Filed: March 26, 1996
    Date of Patent: October 28, 1997
    Assignee: Marquip, Inc.
    Inventor: Carl R. Marschke
  • Patent number: 5674349
    Abstract: The invention relates to an improved method and apparatus for producing paper board structures wherein two corrugated mediums are bonded together at their flute tips. End gears (16a, 16b, 15a, 15b) are provided, at least, on the ends of the corrugating rolls (4,6), which are non-meshing with each other and which assist in aligning the corrugated mediums in tip to tip arrangement and provide precise tip to tip bonding of the mediums. The end gears may be abutting or non abutting and may be provided on both ends of the corrugating rolls, which assist in aligning the mediums to obtain precise tip to tip bonding.
    Type: Grant
    Filed: July 6, 1995
    Date of Patent: October 7, 1997
    Assignee: Amcor Limited
    Inventors: Peter Robert McKinlay, Neil William Shaw
  • Patent number: 5630903
    Abstract: A machine for the manufacture of a single-face lined web of corrugated board comprises a pressing device for pressing a liner web against a paper web provided with a corrugation. This pressing device has at least one substantially stationary, open-end pressing belt, which does not move together with the web of corrugated board.
    Type: Grant
    Filed: June 15, 1995
    Date of Patent: May 20, 1997
    Assignee: BHS Corrugated Maschinen- und Anlagenbau GmbH
    Inventors: Andreas Knorr, Josef Puff, Reinhard Sternitzke, Hermann-Josef Mensing, Heribert Reich
  • Patent number: 5614048
    Abstract: A machine for manufacturing a sheet of corrugated board by gluing a fluted sheet of board onto a liner sheet of board includes: a fluted cylinder, a central fluted cylinder equipped with an assembly for applying the fluted sheet against its periphery, a smooth cylinder for bringing the liner sheet into contact with the crests of the flutes of the fluted sheet, and a motorized smooth heating cylinder situated downstream of a path of the corrugated board and entirely at distance from the first three cylinders; an assembly for controlling and adjusting the rotational speed of the motorized smooth heating cylinder; and an assembly for adjusting and maintaining during operation the pressure of the liner sheet on the flutes of the fluted sheet over a line of contact below 3 kg/cm. The fourth cylinder presses the fluted sheet onto the central fluted cylinder over an circular arc corresponding to a subtended angle between an order of 30.degree. and an order of 80.degree..
    Type: Grant
    Filed: May 15, 1995
    Date of Patent: March 25, 1997
    Assignee: OTOR
    Inventors: Jean-Jacques Barny, Jean-Marie Paultes
  • Patent number: 5611887
    Abstract: To provide a corrugating roll for a single facer which avoids generation of press marks or fracture of paper without a loss of paper by suppressing a contact pressure between a corrugating medium and a liner paper, and which may manufacture the corrugated paper in a low cost with easiness of machining work, in a corrugating roll for a single facer, in which a pair of corrugating rolls engage with each other through a tooth form in parallel to roll axes on circumferential surface portions of the rolls, a profile of a tooth tip portion is composed, in combination, of a plurality of arcs that are symmetrical with respect to a tooth apex portion. The profile of the tooth tip portion includes the tooth apex portion and is constituted in combination by a first arc having substantially the same radius of curvature as that of an outer circle of the corrugating roll.
    Type: Grant
    Filed: April 25, 1995
    Date of Patent: March 18, 1997
    Assignee: Mitsubishi Jukogyo Kabushiki Kaisha
    Inventors: Hiroyuki Takenaka, Hiroaki Sasashige, Takayuki Miyake
  • Patent number: 5569147
    Abstract: A method and a device for producing corrugated strip packaging parts to be used for packaging cylindrical or elongated parts in separate compartments. The device includes a series of form bodies arranged on an endlessly rotating belt. The form bodies have essentially the same inside cross-section as the lower loops of the corrugated strip material formed by the device and are joined together at their base flanks by elastic material areas. The belt is guided over rerouting points that temporarily spread apart two adjacent form bodies to form an enlarged intermediate space. A form tool is arranged adjacent one of the rerouting points to engage and press the material of the packaging part into the enlarged intermediate space.
    Type: Grant
    Filed: November 1, 1993
    Date of Patent: October 29, 1996
    Assignee: Alpha Industrie Design GmbH
    Inventor: Joachim Erhard-Hollmann
  • Patent number: 5468323
    Abstract: An embossed paper laminate having two laminae. The laminae are embossed so that each embossed site of one lamina is adhesively joined to the nonembossed region of the other lamina. The laminate is made by two close tolerance pattern rolls juxtaposed to form a nip. Each pattern roll has radially extending protuberances which contact the periphery of the other pattern roll intermediate its protuberances. The laminae are fed through the nip in face-to-face relationship and are embossed and adhesively joined to the other lamina by the radially extending protuberances.
    Type: Grant
    Filed: November 15, 1993
    Date of Patent: November 21, 1995
    Assignee: The Procter & Gamble Company
    Inventor: Kevin B. McNeil
  • Patent number: 5449431
    Abstract: Disclosed is a single facer provided with a plurality of fluting units, each consisting of an upper fluted roll and a lower fluted roll which engages with the upper fluted roll and forms a predetermined corrugation on a corrugating medium to be passed between the upper fluted roll and the lower fluted roll in the corresponding fluting unit and to paste a liner onto the glued crests of the corrugating medium; the single facer comprising a single fixed supporting member disposed adjacent to and to oppose to all of the lower fluted rolls via a route of feeding the liner fed to the corresponding fluting unit; a sleeve-like endless belt wound around the supporting member to be able to run freely therearound; and a plurality of pressing members disposed to oppose, via the endless belt, to the lower fluted rolls to be parallel with the respective lower fluted rolls; the pressing members being able to be moved, while maintaining the horizontal posture, closer to the corresponding lower fluted rolls with the aid of pr
    Type: Grant
    Filed: October 28, 1994
    Date of Patent: September 12, 1995
    Assignee: Kabushiki Kaisha Isowa
    Inventor: Eiichi Isowa
  • Patent number: 5399221
    Abstract: A continuous process for producing honeycomb support structures by bonding a plurality of thermoplastic sheets together. The process comprises feeding, aligning, supporting and bonding thermoplastic corrugated sheets in sequence to build a honeycomb-structure of the desired dimensions. Bonding is accomplished by impulse heating through retractable support bars in cooperation with a movable heating/cooling platen, pairs of sheets to be bonded being indexed therebetween, in sequence, to bond one sheet at a time to form the multi-sheet structure.
    Type: Grant
    Filed: May 4, 1990
    Date of Patent: March 21, 1995
    Assignee: Northrop Grumman Corporation
    Inventor: Frank A. Casella
  • Patent number: 5348610
    Abstract: An apparatus for making a single face corrugated board having two fluted mediums bonded together at the flute tips has (a) mill roll stands for two mediums and one liner; (b) a carrier roll fluted to support a first fluted medium; (c) a single corrugating roll of diameter not larger than the carrier roll engaging with the carrier roll to corrugate the first fluted medium; (d) a pair of corrugating rolls of diameter no larger than the carrier roll adapted to produce a second fluted medium, the pair being located and driven relative to the carrier roll to enable the first and second fluted mediums to be brought into flute tip to flute tip contact and to be conveyed by the carrier roll, the axes of the corrugating rolls not lying in a plane common with the single corrugating roll or the carrier roll; (e) a first adhesive application station to apply adhesive to one of the fluted mediums prior to the flute tips of the first and second fluted mediums coming into contact; (f) a second adhesive application station t
    Type: Grant
    Filed: July 12, 1993
    Date of Patent: September 20, 1994
    Assignee: Amcor Limited
    Inventors: Peter R. McKinlay, Neil W. Shaw
  • Patent number: 5348612
    Abstract: A device for adjusting the distance between a web leading roll, such as a corrugating roll, and a glue applying roll in a glue unit comprises a shaft arranged to extend across the frame of the machine parallel to the glue applying roll with the gluing unit for the glue applying roll engaging the shaft, an arrangement for lifting the gluing unit to rotate around the shaft so that the glue applying roll will be positioned closer to the web leading roll and the device includes at least one cam mounted in the frame to engage a stop on the subframe of the glue unit to limit the amount of movement in elevation of the gluing unit.
    Type: Grant
    Filed: June 18, 1993
    Date of Patent: September 20, 1994
    Assignee: Peters Maschinenfabrik
    Inventors: Peter Buetikofer, Martin Hoffmann, Jens Schulz
  • Patent number: 5340432
    Abstract: A single-face station for a machine that produces corrugated cardboard comprises a frame which includes a stand with two lateral wall members, a lower cassette which carries a lower pressure roll being positioned on support and resting surfaces formed in the lateral walls, an upper cassette having a pair of corrugating rolls resting on the lower cassette and on guide surfaces in each of the side walls. The resting surface and support surface extend at right angles to each other and obliquely to a horizontal plane and the arrangement includes a holding arrangement to exert a downward force on anchoring points provided in a lower rear portion of the upper cassette in order to hold the upper cassette and lower cassette on their respective resting, supporting and guiding surfaces. In addition, there is an extracting arrangement for allowing the upper cassette to be withdrawn laterally from the frame.
    Type: Grant
    Filed: June 18, 1993
    Date of Patent: August 23, 1994
    Assignee: Peters Maschinenfabrik
    Inventors: Jens Schulz, Martin Hoffmann, Jean-Claude Rebeaud