Differential Etching Apparatus Including Focus Ring Surrounding A Wafer For Plasma Apparatus Patents (Class 156/915)
  • Patent number: 11804368
    Abstract: A plasma processing apparatus includes: a plasma processing chamber; a substrate support disposed in the plasma processing chamber; an edge ring disposed on the substrate support to surround a substrate on the substrate support; an actuator configured to vertically move the edge ring; a gas supply configured to supply a cleaning gas into the plasma processing chamber; a power source configured to supply a power to the substrate support; and a controller configured to: (a) maintain the edge ring at a first position spaced apart from the substrate support; and (b) supply a power to the substrate support while supplying the cleaning gas into the plasma processing chamber to generate a local plasma in a gap between the edge ring maintained at the first position and the substrate support, thereby cleaning the edge ring and the substrate support.
    Type: Grant
    Filed: February 18, 2021
    Date of Patent: October 31, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Chishio Koshimizu
  • Patent number: 11721595
    Abstract: A method of processing an object using a plasma processing apparatus is provided. The plasma processing apparatus includes a stage on which the object is placed in a chamber, an outer peripheral member disposed around the stage, and a first power supply configured to apply voltage to the outer peripheral member. The method includes a step of exposing the object to a plasma containing a precursor having a deposition property, while applying voltage from the first power supply to the outer peripheral member. In applying voltage to the outer peripheral member, a status of a deposition film containing carbon that is deposited on the outer peripheral member is monitored, and the voltage applied to the outer peripheral member is controlled based on the monitored status of the deposition film.
    Type: Grant
    Filed: January 8, 2020
    Date of Patent: August 8, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Sho Oikawa, Seiji Yokoyama, Taichi Okano, Shunichi Kawasaki
  • Patent number: 11715627
    Abstract: A reaction chamber includes a chamber body, an inner lining, and a lifting drive device. The inner lining is arranged in the chamber body. A wafer transfer opening is arranged at a sidewall of the chamber body. The inner lining includes a first inner lining and a second inner lining. The first inner lining is fixedly connected to the chamber body. The second inner lining is coaxially sleeved outside or inner sleeved at the first inner lining. The first inner lining and the second inner lining include a gap in a horizontal direction. The lifting drive device is configured to be connected to the second inner lining, when performing process processing on a wafer, drive the second inner lining to a predetermined first position to cause the second inner lining to cover the wafer transfer opening and the first inner lining and the second inner lining to partially overlap.
    Type: Grant
    Filed: July 24, 2019
    Date of Patent: August 1, 2023
    Assignee: BEIJING NAURA MICROELECTRONICS EQUIPMENT CO., LTD.
    Inventor: Wei Wang
  • Patent number: 11608555
    Abstract: A sputtering apparatus includes a base on which a substrate is mounted, an annular member disposed at an outer periphery of the base to surround a side surface and a backside of the substrate without in contact with the substrate, and an edge cover that covers an outer edge of an upper surface of the substrate mounted on the base. The annular member has a first surface facing the backside of the substrate mounted on the base with a gap, a second surface facing the side surface of the substrate mounted on the base with a gap, and a tapered surface formed at a corner portion between the first surface and the second surface.
    Type: Grant
    Filed: March 11, 2021
    Date of Patent: March 21, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Manabu Nakagawasai
  • Patent number: 11551965
    Abstract: Implementations of the present disclosure provide a process kit for an electrostatic chuck. In one implementation, a substrate support assembly is provided. The substrate support assembly includes an electrostatic chuck having a first recess formed in an upper portion of the electrostatic chuck. A process kit surrounds the electrostatic chuck. The process kit includes an inner ring and an outer ring disposed radially outward of the inner ring. The outer ring includes a second recess formed in an upper portion of the upper ring. The inner ring is positioned within and is supported by the first recess and the second recess. An upper surface of the inner ring and an upper surface of the outer ring are co-planar.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: January 10, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Andrew Nguyen, Xue Chang, Shahid Rauf, Jason A. Kenney
  • Patent number: 8945413
    Abstract: Etching is performed through the following process. A substrate is loaded into a processing chamber and mounted on a mounting table therein. Then, in the state where a ring member at least a surface of which is made of a same material as a main component of an etching target film is provided to surround the substrate, a processing gas is injected in a shower-like manner from a gas supply unit oppositely facing the substrate and the etching target film is etched by using a plasma of the processing gas; and evacuating the inside of the processing chamber through an exhaust path. Through this process, unbalanced distribution of plasma active species in the vicinity of a circumferential edge portion of the substrate can be suppressed.
    Type: Grant
    Filed: July 20, 2012
    Date of Patent: February 3, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Ayuta Suzuki, Songyun Kang, Tsuyoshi Moriya, Nobutoshi Terasawa, Yoshiaki Okabe
  • Patent number: 8545672
    Abstract: The plasma processing apparatus includes: a processing chamber an inside of which is airtightly closable; a process gas supplying mechanism which supplies a process gas into the processing chamber; an exhaust mechanism which evacuates the inside of the processing chamber; a plasma generating mechanism which generates plasma from the process gas; a holding stage which is provided in the processing chamber and configured such that a substrate to be processed and a focus ring provided to surround the substrate to be processed are held on a same plane; a temperature control mechanism which adjusts a temperature of the holding stage; and an electrostatic chuck which is provided on a top surface of the holding stage and comprises an adsorbing electrode extending to a portion under the focus ring.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: October 1, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Nobuyuki Nagayama, Eiichiro Kikuchi
  • Patent number: 8524005
    Abstract: A heat-transfer structure which can keep a consumable component at a temperature of 225° C. or less during etching of a substrate. The heat-transfer structure is disposed in a chamber where plasma processing is performed on a wafer as the substrate under a reduced pressure. The heat-transfer structure is comprised of a focus ring having an exposed surface exposed to plasma, a susceptor and an electrostatic chuck that cool the consumable component, and a heat-transfer sheet interposed between the focus ring and the electrostatic chuck and made of a gel-like material. The ratio of hardness of the heat-transfer sheet expressed in Asker C to thermal conductivity of the heat-transfer sheet expressed in W/m·K is less than 20.
    Type: Grant
    Filed: July 6, 2007
    Date of Patent: September 3, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Masaaki Miyagawa, Tetsuji Sato
  • Patent number: 8522715
    Abstract: An apparatus for controlling gas flow conductance in a plasma processing chamber being configured with an upper electrode disposed opposite a lower electrode adapted to support a substrate is provided. The apparatus includes a ground ring configured to include a first set of radial slots formed therein. The apparatus also includes a confinement ring arrangement which includes at least a first set of collapsible confinement rings and a second set of collapsible confinement rings which is configured to movably couple to the first set of collapsible confinement rings. The apparatus further includes a mechanism configured at least to collapse and to expand the first set of collapsible confinement rings and the second set of collapsible confinement rings to control gas flow conductance through the first set of radial slots between (a) an unobstructed gas flow, ON state, and (b) an obstructed gas flow, OFF state.
    Type: Grant
    Filed: January 7, 2009
    Date of Patent: September 3, 2013
    Assignee: Lam Research Corporation
    Inventor: Andreas Fischer
  • Patent number: 8500952
    Abstract: Plasma confinement ring assemblies are provided that include confinement rings adapted to reach sufficiently high temperatures on plasma-exposed surfaces of the rings to avoid polymer deposition on those surfaces. The plasma confinement rings include thermal chokes adapted to localize heating at selected portions of the rings that include the plasma exposed surfaces. The thermal chokes reduce heat conduction from those portions to other portions of the rings, which causes selected portions of the rings to reach desired temperatures during plasma processing.
    Type: Grant
    Filed: August 14, 2012
    Date of Patent: August 6, 2013
    Assignee: Lam Research Corporation
    Inventors: Rajinder Dhindsa, Felix Kozakevich, James H. Rogers, David Trussell
  • Patent number: 8491751
    Abstract: A diameter of a mounting unit of the stage of an ashing processing apparatus is less than a diameter of a mounting unit of the stage of an etching processing apparatus, and the diameter of the mounting unit of the stage of the etching processing apparatus is less than a diameter of an objective item.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: July 23, 2013
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Hiroyuki Kobayashi, Masaru Izawa
  • Patent number: 8409355
    Abstract: Embodiments of process kits for substrate supports of semiconductor substrate process chambers are provided herein. In some embodiments, a process kit for a semiconductor process chamber may include an annular body being substantially horizontal and having an inner and an outer edge, and an upper and a lower surface; an inner lip disposed proximate the inner edge and extending vertically from the upper surface; and an outer lip disposed proximate the outer edge and on the lower surface, and having a shape conforming to a surface of the substrate support pedestal. In some embodiments, a process kit for a semiconductor process chamber my include an annular body having an inner and an outer edge, and having an upper and lower surface, the upper surface disposed at a downward angle of between about 5-65 degrees in an radially outward direction from the inner edge toward the outer edge.
    Type: Grant
    Filed: April 24, 2008
    Date of Patent: April 2, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Muhammad M. Rasheed, Teruki Iwashita, Hiroshi Otake, Yuki Koga, Kazutoshi Maehara, Xinglong Chen, Sudhir Gondhalekar, Dmitry Lubomirsky
  • Patent number: 8404050
    Abstract: There is provided a plasma processing apparatus including a plasma generating unit for generating a plasma in a processing chamber in which a set processing is performed on a substrate serving as an object to be processed. The plasma processing apparatus further includes a particle moving unit for electrostatically driving particles in a region above the substrate to be removed out of the region above the substrate in the processing chamber while the processing on the substrate is performed by using the plasma. In addition, there is provided a plasma processing method of a plasma processing apparatus including the steps of generating plasma in a processing chamber in which a set processing is performed on a substrate serving as an object to be processed; and performing the processing on the substrate by the plasma.
    Type: Grant
    Filed: July 26, 2012
    Date of Patent: March 26, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Tsuyoshi Moriya, Hiroyuki Nakayama
  • Patent number: 8357265
    Abstract: To provide a technique which cleans an attracting face of a mechanism for electrostatically attracting an object to be processed inside a vacuum processing apparatus and keeps its attracting force constant. The method of the present invention is for cleaning an attracting face of a hot plate which holds the object to be processed inside a vacuum processing chamber through electrostatic attraction. The invention method includes a step of cleaning the attracting face of the hot plate by applying a high-frequency electric power of 13.56 MHz to a metallic base arranged under and near the hot plate in a state in which a cleaning gas is introduced into the vacuum processing chamber.
    Type: Grant
    Filed: November 12, 2008
    Date of Patent: January 22, 2013
    Assignee: ULVAC, Inc.
    Inventors: Kouji Sogabe, Naoki Morimoto, Masahiko Ishida
  • Patent number: 8197635
    Abstract: A diameter of a mounting unit of the stage of an ashing processing apparatus is less than a diameter of a mounting unit of the stage of an etching processing apparatus, and the diameter of the mounting unit of the stage of the etching processing apparatus is less than a diameter of an objective item.
    Type: Grant
    Filed: February 1, 2011
    Date of Patent: June 12, 2012
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Hiroyuki Kobayashi, Masaru Izawa
  • Patent number: 8192577
    Abstract: In a plasma etching apparatus for performing a plasma etching on a surface of a substrate mounted on a susceptor in a processing vessel, a focus ring is installed to surround the substrate and has a first region at an inner side on a surface thereof, in which an average surface roughness is small such that a reaction product produced during an etching processing is not captured to be deposited, and a second region at an outer side from the first region, in which an average surface roughness is large such that a reaction product produced during the etching process is captured to be deposited. A boundary between the first and the second region is a part where an etching amount is relatively significantly changed compared to other parts while the focus ring is equipped in the plasma etching apparatus and the plasma etching is performed on the substrate.
    Type: Grant
    Filed: June 25, 2009
    Date of Patent: June 5, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Daiki Satoh, Hideyuki Kobayashi, Masato Horiguchi
  • Patent number: 7988816
    Abstract: A plasma etching apparatus includes an upper electrode and a lower electrode, between which plasma of a process gas is generated to perform plasma etching on a wafer W. The apparatus further comprises a cooling ring disposed around the wafer, a correction ring disposed around the cooling ring, and a variable DC power supply directly connected to the correction ring, the DC voltage being preset to provide the correction ring with a negative bias, relative to ground potential, for attracting ions in the plasma and to increase temperature of the correction ring to compensate for a decrease in temperature of a space near the edge of the target substrate due to the cooling ring.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: August 2, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Akira Koshiishi, Masaru Sugimoto, Kunihiko Hinata, Noriyuki Kobayashi, Chishio Koshimizu, Ryuji Ohtani, Kazuo Kibi, Masashi Saito, Naoki Matsumoto, Yoshinobu Ooya, Manabu Iwata, Daisuke Yano, Yohei Yamazawa, Hidetoshi Hanaoka, Toshihiro Hayami, Hiroki Yamazaki, Manabu Sato
  • Patent number: 7882800
    Abstract: A ring mechanism, comprising a focus ring and divided cover rings surrounding a wafer W placed on a loading table (lower electrode) mounted in a processing chamber, wherein a ring-shaped clearance ?1 is provided between the divided rings to spread plasma to the radial outside of the focus ring to allow plasma to get therein, whereby a potential difference between the wafer W and the focus ring can be eliminated to prevent arc discharge by plasma from occurring between the wafer W and the focus ring.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: February 8, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Akira Koshiishi, Mitsuru Hashimoto, Hideaki Tanaka, Shigeru Tahara, Kunihiko Hinata, Jun Ooyabu
  • Patent number: 7867356
    Abstract: An adjustable RF coupling ring is capable of reducing a vertical gap between a substrate and a hot edge ring in a vacuum processing chamber. The reduction of the gap reduces polymer deposits on the substrate and electrostatic chuck and improves wafer processing.
    Type: Grant
    Filed: May 21, 2007
    Date of Patent: January 11, 2011
    Assignee: Lam Research Corporation
    Inventors: Jose Tong, Eric H. Lenz
  • Patent number: 7837827
    Abstract: A method for processing a substrate in a plasma processing chamber is provided. The substrate is disposed above a chuck and surrounded by a first edge ring. The first edge ring is electrically isolated from the chuck. The method includes providing a second edge ring. The second edge ring is disposed below an edge of the substrate. The method also includes providing a coupling ring. The coupling ring is configured to facilitate RF coupling from an ESC (electrostatic chuck) assembly to the first edge ring, thereby causing the first edge ring to have an edge ring potential during substrate processing and causing the RF coupling to be maximized at the first edge ring and minimized at the second edge ring during the substrate processing.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: November 23, 2010
    Assignee: Lam Research Corporation
    Inventors: Rajinder Dhindsa, Alexei Marakhtanov
  • Patent number: 7718559
    Abstract: A method of fabricating doped quartz component is provided herein. In one embodiment, the doped quartz component is a yttrium doped quartz ring configured to support a substrate. In another embodiment, the doped quartz component is a yttrium and aluminum doped cover ring. In yet another embodiment, the doped quartz component is a yttrium, aluminum and nitrogen containing cover ring.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: May 18, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Jie Yuan, Jennifer Y. Sun, Renguan Duan
  • Publication number: 20100116436
    Abstract: A ring-shaped member is used in a chamber of a substrate processing apparatus for performing a plasma processing on a substrate by generating a plasma in the chamber. The ring-shaped member includes a plurality of circular arc-shaped members made of single crystalline material and arranged along a circumferential direction of the ring-shaped member. Each of the circular arc-shaped members includes a surface exposed to the plasma when the plasma is generated in the chamber and an easily erodible crystal plane of the single crystalline material is not exposed at the surface.
    Type: Application
    Filed: November 5, 2009
    Publication date: May 13, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tsuguo KITAJIMA, Yoshiyuki Kobayashi
  • Patent number: 7713380
    Abstract: A method for preventing the formation of contaminating polymeric films on the backsides of semiconductor substrates includes providing an oxygen-impregnated focus ring and/or an oxygen-impregnated chuck that releases oxygen during etching operations. The method further provides delivering oxygen gas to the substrate by mixing oxygen in the cooling gas mixture, maintaining the focus ring at a temperature no greater than the substrate temperature during etching and cleaning the substrate using a two step plasma cleaning sequence that includes suspending the substrate above the chuck.
    Type: Grant
    Filed: January 27, 2004
    Date of Patent: May 11, 2010
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Huang-Ming Chen, Chun-Li Chou, Chao-Cheng Chen, Hun-Jan Tao
  • Patent number: 7674353
    Abstract: The embodiments of the present invention generally relate to a plasma reactor. In one embodiment, a plasma reactor includes a substrate support is disposed in a vacuum chamber body and coupled to bias power generator. An RF electrode is disposed above the substrate support and coupled to a very high frequency power generator. A conductive annular ring is disposed on the substrate support and has a lower outer wall, an upper outer wall and an inner wall. A step is extends upward and outward from a lower outer wall and inward and downward from the upper outer wall. The inner wall disposed opposite the upper and lower outer wall. In other embodiments, the annular ring may be fabricated from a conductive material, such as silicon carbide and aluminum.
    Type: Grant
    Filed: September 13, 2006
    Date of Patent: March 9, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Kallol Bera, Daniel Hoffman, Yan Ye, Michael Kutney, Douglas A. Buchberger
  • Patent number: 7670436
    Abstract: A substrate ring assembly is provided for a substrate support having a peripheral edge. The assembly has an annular band having an inner perimeter that surrounds and at least partially covers the peripheral edge of the substrate support. The assembly also has a clamp to secure the annular band to the peripheral edge of the substrate support.
    Type: Grant
    Filed: November 3, 2004
    Date of Patent: March 2, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Keith A. Miller, Ilya Lavitsky
  • Patent number: 7632375
    Abstract: A vacuum plasma processor includes a chamber having a grounded wall and an outlet port. Plasma is excited at a first RF frequency in a chamber region spaced from the wall and outlet port. A structure confines the plasma to the region while enabling gas to flow from the region to the outlet port. RF electric power at a second frequency connected to the confining structure causes the confining structure to be at a potential different from ground to increase the size of a sheath between the plasma and confining structure and increase the confining structure effectiveness. The region includes an electrode connected to ground by a circuit that is series resonant to the first frequency and includes capacitance of the sheath.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: December 15, 2009
    Assignee: Lam Research Corporation
    Inventors: Andras Kuthi, Jisoo Kim, Eric Lenz, Rajindar Dhindsa, Lumin Li, Reza Sadjadi
  • Patent number: 7632377
    Abstract: An optical monitoring system includes a ring-shaped object suspended by and engaged with a plurality of vertical plunger shafts. Normally, the vertical plunger shafts move upward and downward reciprocally and coherently, but independently, such that the ring-shaped object ascends or descends horizontally. A light transceiver device is affixed to one vertical plunger shaft. A plurality optical reflector elements are affixed to respective other plunger shafts. A light beam emanated from said light transceiver is reflected by the optical reflector elements and is eventually re-directed back to the light transceiver device.
    Type: Grant
    Filed: January 24, 2006
    Date of Patent: December 15, 2009
    Assignee: United Microelectronics Corp.
    Inventor: Shyh-Kuen Lai
  • Patent number: 7618516
    Abstract: The embodiments of the present invention generally relate to annular ring used in a plasma processing chamber. In one embodiment, the annular ring includes an inner wall, an upper outer wall, a lower outer wall, a step defined between the upper and lower outer wall, a top surface and a bottom wall. The step is formed upward and outward from the lower outer wall and inward and downward from the upper outer wall. The annular ring may be fabricated from a conductive material, such as silicon carbide and aluminum.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: November 17, 2009
    Assignee: Applied Materials, Inc.
    Inventors: Kallol Bera, Daniel Hoffman, Yan Ye, Michael Kutney, Douglas A. Buchberger
  • Patent number: 7430986
    Abstract: Plasma confinement ring assemblies are provided that include confinement rings adapted to reach sufficiently high temperatures on plasma-exposed surfaces of the rings to avoid polymer deposition on those surfaces. The plasma confinement rings include thermal chokes adapted to localize heating at selected portions of the rings that include the plasma exposed surfaces. The thermal chokes reduce heat conduction from those portions to other portions of the rings, which causes selected portions of the rings to reach desired temperatures during plasma processing.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: October 7, 2008
    Assignee: Lam Research Corporation
    Inventors: Rajinder Dhindsa, Felix Kozakevich, James H. Rogers, David Trussell
  • Patent number: 7396432
    Abstract: A composite shadow ring that is constructed of an upper ring and a lower ring assembled together by a plurality of dowel pins and a method for using the ring. The upper ring and the lower ring each has a predetermined outside diameter that is substantially the same, a planar top surface and a planer bottom surface parallel to the planar top surface. Each of the planar bottom surface of the upper ring and the planar top surface of the lower ring has at least two blind holes formed therein. A plurality of dowel pins are used to frictionally engage the at least two blind holes in the upper ring and the at least two blind holes in the lower ring.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: July 8, 2008
    Assignee: Taiwan Semiconductor Mfg. Co., Ltd
    Inventors: Chang-Jung Li, Wen-Ming Chen, Kun-Yen Fan, Wen-Chi Wang
  • Patent number: 7381293
    Abstract: A new and improved insert ring for a wafer support inside a processing chamber for the processing, particularly dry etching, of semiconductor wafer substrates. The insert ring includes a generally convex inner surface which faces the wafer support and defines a gap or berline wall between the insert ring and the wafer support. In one embodiment, the convex inner surface is convexly-tapered. In another embodiment, the convex inner surface is convexly-curved. Throughout etching of multiple successive substrates on the wafer support, accumulations of polymer material on the inner surface of the insert ring are prevented or at least substantially reduced. Consequently, polymer peeling is eliminated or reduced and operational intervals for the processing chamber or system between periodic maintenance or cleanings, are prolonged.
    Type: Grant
    Filed: January 9, 2003
    Date of Patent: June 3, 2008
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Ming-Yi Wang, Jeng-Yen Tsai, Jeng-Chiang Chuang, Chon-Yai Tasi
  • Patent number: 7364623
    Abstract: A confinement assembly for a semiconductor processing chamber is provided. The confinement assembly includes a plurality of confinement rings disposed over each other. Each of the plurality of confinement rings are separated by a space and each of the plurality of confinement rings have a plurality of holes defined therein. A plunger extending through aligned holes of corresponding confinement rings is provided. The plunger is moveable in a plane substantially orthogonal to the confinement rings. A proportional adjustment support is affixed to the plunger. The proportional adjustment support is configured to support the confinement rings, such that as the plunger moves in the plane, the space separating each of the plurality of confinement rings is proportionally adjusted. In one embodiment the proportional adjustment support is a bellows sleeve. A semiconductor processing chamber and a method for confining a plasma in an etch chamber having a plurality of confinement rings are provided.
    Type: Grant
    Filed: January 27, 2005
    Date of Patent: April 29, 2008
    Assignee: Lam Research Corporation
    Inventor: Peter Cirigliano
  • Patent number: 7338578
    Abstract: An insert ring for a wafer support inside a processing chamber for the processing, particularly dry etching, of semiconductor wafer substrates. The insert ring has a generally step-shaped cross-sectional configuration which defines a perpendicular gap or flow space between the insert ring and the wafer support. In the etching of substrates on the wafer support, the perpendicular gap or flow space defines a perpendicular flow path for plasma species. Consequently, flow of heavy plasma species against the outer wall of the wafer support is substantially hindered or reduced to reduce accumulation of polymer material on the inner surface of the insert ring and/or the outer wall of the wafer support.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: March 4, 2008
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chih-Wei Huang, Shiow-Feng Changchien, Chia-Hung Tang
  • Patent number: 7335278
    Abstract: An electrostatic chuck 108 is provided on a lower electrode 106 provided inside a processing chamber 102 of an etching apparatus 100, and a conductive inner ring body 112a and an insulating outer ring body 112b are encompassing the outer edges of a wafer W mounted on the chuck surface. The temperatures of the wafer W and the inner and outer ring bodies 112a and 112b are detected by first˜third temperature sensors 142, 144 and 146. A controller 140 controls the pressure levels of He supplied to the space between the center of the wafer W and the electrostatic chuck 108 via first gas outlet ducts 114 and to the space between the outer edges of the wafer W and the electrostatic chuck 108 via second gas outlet ducts 116 and the quantity of heat generated by a heater 148 inside the outer ring body 112b based upon the information on the temperatures thus detected so that the temperatures of the wafer W and the inner ring body 112a are set roughly equal to each other.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: February 26, 2008
    Assignees: Tokyo Electron AT Limited
    Inventors: Chishio Koshimizu, Hiroyuki Ishihara, Kimihiro Higuchi, Koji Maruyama
  • Publication number: 20080000876
    Abstract: A plasma etching apparatus includes a plasma processing chamber, an electro static chuck installed in the plasma processing chamber and providing a region where a wafer is to be placed, and a focus ring surrounding an edge of the wafer at an edge portion of the electro static chuck and including: a first region surrounding the edge of the wafer; and a second region disposed under a bottom surface of the wafer. The first region has a surface disposed higher than that of the wafer.
    Type: Application
    Filed: December 28, 2006
    Publication date: January 3, 2008
    Inventors: Sang-Soo Park, Hyun-Suk Sung, Dong-Goo Choi
  • Patent number: 7252738
    Abstract: An adjustable RF coupling ring is capable of reducing a vertical gap between a substrate and a hot edge ring in a vacuum processing chamber. The reduction of the gap reduces polymer deposits on the substrate and electrostatic chuck and improves wafer processing.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: August 7, 2007
    Assignee: Lam Research Corporation
    Inventors: Jose Tong, Eric H Lenz
  • Patent number: 7211170
    Abstract: Wafer area pressure rings used to confine plasma in plasma processing chambers which are manufactured with bores therein such that replacement of the pressure rings during routine or repair maintenance is significantly eased. The bores allows the pressure rings to be installed by simply aligning the bores under hanging adapters which are connected to the ceiling of the chamber, lifting the rings such that the hanging adapters enter the ring, turning or twisting the entire apparatus a miniscule amount, and then lowering the ring apparatus on the hanging apparatus, thereby locking the rings in place.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: May 1, 2007
    Assignee: Lam Research Corporation
    Inventor: Jerrel K. Antolik
  • Patent number: 7102872
    Abstract: An ESC (Electrostatic Chuck) to chuck an object by electrostatic force, having an ESC main body supporting the object; a guide ring supported by the ESC main body and encircling the object; a dielectric material layer interposed between the guide ring and the ESC main body; a media gas supplier to supply a media gas to the guide ring; and a power supplier to supply power to the ESC main body. With this configuration, the ESC provides an apparatus to chuck a guide ring to an ESC main body, while maintaining the guide ring and an object, such as a wafer, at the same or similar temperature, thereby enhancing uniformity of the object during a semiconductor manufacturing process such as etching, deposition, or the like.
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: September 5, 2006
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jae-yong Cho, Byeong-sun An, Jin-man Kim, Kyung-sun Kim
  • Patent number: 7025858
    Abstract: The present invention provides an apparatus for supporting a wafer in a semiconductor process. The apparatus includes an electrostatic chuck, a focus ring and a conductive material. The electrostatic chuck has a first fillister in its periphery. When a DC power is applied to the electrostatic chuck, the wafer is attached tightly to the electrostatic chuck by electromagnetic force. The focus ring has a second fillister opposite to the first fillister, and the focus ring is fixed on the periphery of the electrostatic chuck. The conductive material is located below the focus ring, and the conductive material is moving between the first fillister and the second fillister by a drive apparatus. When the conductive material is moving close to the focus ring in semiconductor etching process, it can improve the etching uniformity of the wafer periphery.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: April 11, 2006
    Inventor: Chung-Yen Chou
  • Patent number: 6955720
    Abstract: An apparatus for delivering a fluidic media to a wafer includes a housing defining a process chamber. A fluidic media delivery member is coupled to the process chamber. A rotatable chuck is positioned in the process chamber. The rotatable chuck has a wafer support surface coated with a coating material. A vacuum supply line is coupled to the rotatable chuck.
    Type: Grant
    Filed: June 4, 2001
    Date of Patent: October 18, 2005
    Assignee: ASML Holding N.V.
    Inventors: Emir Gurer, Ed C. Lee, Richard Savage
  • Patent number: 6936135
    Abstract: A confinement ring coupling arrangement for coupling, in a plasma processing chamber, a confinement ring to a plunger. The plunger is configured to move the confinement ring to deploy and stow the confinement ring to facilitate processing of a substrate within the plasma processing chamber. The confinement ring coupling arrangement includes a hanger adapter having a locking head, the hanger adapter being configured to be coupled with the plunger. The confinement ring coupling arrangement further includes a hanging bore disposed in the confinement ring and configured to receive the locking head and to secure the locking head within the hanging bore during stowing and deployment of the confinement ring, wherein a diameter of the locking head is sufficiently smaller than a cross-section dimension of the hanging bore to prevent a sidewall of the locking head from scraping against a sidewall of the hanging bore during the stowing and deployment of the confinement ring.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: August 30, 2005
    Assignee: Lam Research Corporation
    Inventor: Jerrel K. Antolik
  • Patent number: 6926803
    Abstract: A confinement ring support assembly for coupling together a plurality of confinement rings in a plasma processing chamber. The confinement ring support assembly includes a post having first end and a second end. The post further includes a first lip having an associated first sliding surface, and a second lip having an associated second sliding surface. The first lip is disposed at a first position on the post, the second lip being disposed at a second position at a different arc relative to the first location on the post, the second position being disposed between the first position and the first end along a longitudinal axis of the post. The confinement ring support assembly further includes a first washer configured to move slidably from the first lip past the second lip toward the first end of the post.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: August 9, 2005
    Assignee: Lam Research Corporation
    Inventor: Jerrel K. Antolik
  • Patent number: 6830622
    Abstract: A corrosion resistant component of semiconductor processing equipment such as a plasma chamber comprises a cerium oxide containing ceramic material as an outermost surface of the component. The cerium oxide containing ceramic material comprises one or more cerium oxides as the single largest constituent thereof. The component can be made entirely of the cerium oxide containing ceramic material or, alternatively, the cerium oxide containing ceramic can be provided as a layer on a substrate such as aluminum or an aluminum alloy, a ceramic material, stainless steel, or a refractory metal. The cerium oxide containing ceramic layer can be provided as a coating by a technique such as plasma spraying. One or more intermediate layers may be provided between the component and the cerium oxide containing ceramic coating.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: December 14, 2004
    Assignee: Lam Research Corporation
    Inventors: Robert J. O'Donnell, John E. Daugherty
  • Patent number: 6733624
    Abstract: An apparatus for holding an object to be processed, according to this invention is mounted in a plasma processing apparatus and includes a convex-shaped holder main body, first dielectric film, and second dielectric film. The holder main body has a holding portion which holds an object to be processed placed on it and a flange formed on the peripheral portion of the holding portion to fit with a focus ring. The first dielectric film attracts the object to be processed placed on the holding portion to the holder main body by a Coulomb force. The second dielectric film attracts the focus ring fitted on the flange to the holder main body by an attracting force larger than that of the first dielectric film using a Johnson-Rahbek force. The electrostatic attracting force of the focus ring for the holder main body is increased, so that the cooling effect is increased.
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: May 11, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Akira Koshiishi, Shinji Himori
  • Patent number: 6733829
    Abstract: A deposition ring which has a cut out on its interior circumferential edge. The deposition ring is configured to contact an edge of an electrostatic chuck and shield at least a portion of the electrostatic chuck during a deposition process wherein material is deposited onto an item, such as a semiconductor wafer, which is disposed on the electrostatic chuck. The interior circumferential edge of the deposition ring includes a surface portion which is configured to engage the edge of the electrostatic chuck, and includes the cut out portion which is configured to be spaced away and not contact the edge of the electrostatic chuck during the deposition process. As such, the deposition ring does not tend to bind with the electrostatic chuck during the deposition process.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: May 11, 2004
    Assignee: LSI Logic Corporation
    Inventors: Dave Stacey, Jonathan Allinger, Allan Vescovi
  • Publication number: 20040074605
    Abstract: A focus ring for a plasma processing apparatus has an inner region (12a), middle region (12b), and outer region (12c), disposed in this order from the inner side to surround a target substrate (W). On the side to be exposed to plasma, the surfaces of the inner region (12a) and outer region (12c) consist essentially of a dielectric, while the surface of the middle region (12b) consists essentially of a conductor. The middle region (12b) is arranged to shift the peak of plasma density to the outside of the peripheral edge of the target substrate (W). If there is no middle region (12b), the peak of plasma density appears substantially directly above the peripheral edge of the target substrate (W).
    Type: Application
    Filed: August 15, 2003
    Publication date: April 22, 2004
    Inventors: Takaaki Nezu, Katsumi Horiguchi, Daisuke Hayashi, Toshiya Tsukahara
  • Patent number: 6723202
    Abstract: A plasma etching apparatus includes a worktable disposed in a hermetic process chamber. The worktable has a main surface for placing a wafer thereon, and a sub-surface for placing a focus ring thereon. A cooling mechanism for supplying cold to the main surface and sub-surface is disposed in the worktable. A heat transfer medium made of conductive silicone rubber is interposed between the sub-surface and focus ring. A press mechanism presses the focus ring toward the sub-surface. The heat transfer medium improves thermal conductivity between the sub-surface and focus ring to be higher than in a case with no thermal transfer medium.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: April 20, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Toshifumi Nagaiwa, Shuei Sekizawa, Kosuke Imafuku, Jun Ooyabu
  • Patent number: 6709547
    Abstract: A process chamber for a plasma processing apparatus is provided in which etch uniformity is maintained in both chemically driven and ion driven processes. The process chamber utilizes a barrier whose position relative to a wafer may be changed. During chemically driven processes, the barrier may be established so as to substantially prevent the diffusion of neutral reactants from regions outside the perimeter of the wafer. During ion driven processes, the barrier may be moved (e.g., withdrawn) so as to not compromise the ion driven etch.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: March 23, 2004
    Assignee: Lam Research Corporation
    Inventors: Tuqiang Ni, Kenji Takeshita, Brian K. McMillin
  • Patent number: 6663714
    Abstract: The present invention is to provide a CVD apparatus having a high productivity, involving less contamination on the back surface of a substrate and having a high yield. A CVD apparatus for forming a thin film is characterized in that the interior of the vessel is divided into a upper portion and a lower portion (transfer chamber) by a support member for holding the ring chuck and the upper portion is further divide by inner wall into a deposition chamber and an exhaust chamber in axial symmetry around the same central axis. The deposition chamber communicated to the exhaust chamber through a gap between the inner wall and the ring chuck and/or holes provided in the inner wall. The transfer chamber is communicated to the deposition chamber or exhaust chamber through a gap formed between the ring chuck and the support member.
    Type: Grant
    Filed: May 17, 2001
    Date of Patent: December 16, 2003
    Assignee: Anelva Corporation
    Inventors: Shigeru Mizuno, Hiroshi Doi, Seiji Itani, Xiao-Meng Liu
  • Patent number: 6656286
    Abstract: A workpiece support having dichotomy of thermal paths therethrough is provided for controlling the temperature of a workpiece support thereon. In one embodiment, a workpiece support includes a platen body having a plug centrally disposed in a workpiece support surface of the platen body. A lower surface of the plug defines a void between the plug and a bottom of the bore. The void creates a dichotomy of thermal paths through the platen body thus controlling the temperature of a wafer support surface. Alternatively, the plug and platen body may be fabricated from materials having different rates of thermal conductivity to created the dichotomy of thermal paths in addition to or in absence of the void.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: December 2, 2003
    Assignee: Applied Materials, Inc.
    Inventors: Thomas K. Cho, Tetsuya Ishikawa