Spring Patents (Class 160/191)
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Patent number: 6672691Abstract: A control mechanism for tambour-type door closures helically wound about a winding sleeve for use in combination with cabinetry and including a worm/pinion gear combination releasably locked against free rotation, with controlled rotation of the worm facilitating adjustment of spring tension for controlled ongoing smooth operation of the tambour door closure between open and closed dispositions. The worm/pinion gear combination is coupled to a coiled spring which is helically wound about the tambour door winding spindle with one end of the coil spring being anchored to the rotatable winding spindle means, and with the other being coupled to and fixed for controlled rotational movement with the pinion component of the worm/pinion gear combination. Controlled rotatable motion of the worm is facilitated through the clutching action of the knurled end terminal of the worm gear shaft.Type: GrantFiled: April 26, 2002Date of Patent: January 6, 2004Inventor: David A. Hoff
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Publication number: 20030230389Abstract: A winding system for winding a rolling door assembly. The winding system includes a support bracket, first and second gears. The support bracket is preferably rigidly connectable to a fixed structure of the rolling door assembly, and has a receiving device and a supporting device. The first gear is pivotally mounted about the receiving device of the support bracket and rotatable thereabout along opposite first and second directions of rotation. The second gear is pivotally mounted about the supporting device of the support bracket and rotatable thereabout along opposite first and second directions of rotation.Type: ApplicationFiled: April 22, 2003Publication date: December 18, 2003Applicant: Canimex Inc.Inventors: Normand Savard, Pierre-Louis Foucault, Philippe Larochelle
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Publication number: 20030221801Abstract: A safety braking device configured for use with the counterbalancing system of a garage door. The safety braking device includes a support bracket, a ratchet wheel, a pawl arm, and a biasing spring. The support bracket is rigidly connected to a fixed structure and has a guiding slot. The ratchet wheel is securely mounted about the overhead shaft of the counterbalancing system and has at least one notch. The pawl arm has first and second ends, the first end of the pawl arm being pivotally connected to the support bracket and the second end of the pawl arm cooperating with the guiding slot and being movable with respect to the support bracket along said guiding slot. The first and second ends of the pawl arm are further connected to flanges of a plug on either side of the overhead shaft. The biasing spring is operatively connected between the support bracket and the pawl arm so as to exert a biasing force for biasing the pawl arm towards the ratchet wheel.Type: ApplicationFiled: March 19, 2003Publication date: December 4, 2003Applicant: Canimex Inc.Inventors: Michel Beaudoin, Erik Nadeau, Pierre-Louis Foucault, Jean-Francois Levesque, Pascal Provencher, Francois Beaudoin
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Patent number: 6644378Abstract: A tensioning assembly for a door system, which includes an upwardly acting door supported by a frame and connected to a counterbalance system having a counterbalance spring, the tensioning assembly including a rotatable tension plate coupled to the counterbalance spring and rotatable relative to the counterbalance spring, the tension plate being selectively moveable between a disengaged position where the tension plate is freely rotatable and an engaged position where the tension plate is rotationally fixed to the frame; and a spring adapted to urge the tension plate toward the engaged position, whereby when in the disengaged position the tension plate is rotatable to adjust tension in the counterbalance spring and the tension plate is returned to the engaged position to maintain the tension.Type: GrantFiled: November 2, 2001Date of Patent: November 11, 2003Assignee: Wayne-Dalton Corp.Inventor: Albert W. Mitchell
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Publication number: 20030178158Abstract: A cable tensioner for an industrial door helps keep a cable neatly wrapped on its take-up drum. In some embodiments, the tensioner functions in a first mode during normal door operation, and operates in a second mode when the tension in the cable decreases to a predetermined low level. When operating in the second mode, the tensioner is able to take up slack in a cable that supports a door member, such as a door panel or a deadweight that counteracts the door panel's weight. The tensioner includes a shock absorber that resists a reaction force pulling on the tensioner when the tensioner is in the second mode. The tensioner may be adapted for use on various doors including, but not limited to, sectional doors, roll-up doors, high-lift doors, horizontally storing doors, vertically storing doors, and various combinations thereof.Type: ApplicationFiled: March 14, 2003Publication date: September 25, 2003Inventor: Peter S. Schulte
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Patent number: 6615897Abstract: An apparatus for winding a spring on a shaft, such as for counterbalancing a roll-up door, includes a housing that carries a transmission which is positionable over the shaft. The transmission is configured to be coupled via a connector to one end of the spring, while the other end of the spring is fixed to the shaft. Rotation of the transmission results in a turning of the connector and a winding and/or elongation of the spring.Type: GrantFiled: June 10, 2002Date of Patent: September 9, 2003Assignee: Industrial Door Company, Inc.Inventor: Edward Dorma
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Publication number: 20030094248Abstract: A tensioning assembly for a door system, which includes an upwardly acting door supported by a frame and connected to a counterbalance system having a counterbalance spring, the tensioning assembly including a rotatable tension plate coupled to the counterbalance spring and rotatable relative to the counterbalance spring, the tension plate being selectively moveable between a disengaged position where the tension plate is freely rotatable and an engaged position where the tension plate is rotationally fixed to the frame; and a spring adapted to urge the tension plate toward the engaged position, whereby when in the disengaged position the tension plate is rotatable to adjust tension in the counterbalance spring and the tension plate is returned to the engaged position to maintain the tension.Type: ApplicationFiled: November 2, 2001Publication date: May 22, 2003Applicant: WAYNE-DALTON CORP.Inventor: Albert W. Mitchell
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Patent number: 6561256Abstract: An upwardly acting sectional door system including, a door (D) having a plurality of hinged door sections (16-18) movable between a closed vertical position and an open horizontal position, a drive tube (31) mounted above the door in the closed vertical position, an operator (11) selectively directionally rotatably driving the drive tube, cable drums (35) mounted on the drive tube for rotation therewith by the operator, springs (60) mounted in operative relation to the cable drums, and counterbalance cables (75) reeved about the cable drums and interconnecting the springs and the door to counterbalance the door when moving between the closed vertical position and the open horizontal position.Type: GrantFiled: April 25, 2001Date of Patent: May 13, 2003Assignee: Wayne-Dalton Corp.Inventor: Willis J. Mullet
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Patent number: 6508461Abstract: Disclosed herein is an improved arrangement for the operation of an overhead garage door that comprises an adapter utilized for installation and periodic maintenance of the support arrangement. Also disclosed is an adapter for use with existing garage door structures, improved wrenches for use in tensioning coil springs usually found in such arrangements and a method for tensioning such coil springs when they are originally installed or during periodic maintenance of the springs. The adapter comprises a body that may be mounted upon a rotatable shaft that supports the coil springs and be non-rotatabley attached to an end of the coil spring and the rotatable shaft. The attachment to the shaft is a releasable connection and the body has splines or projecting abutment surfaces so that two of the improved wrenches according to the present invention may have their jaws closely surround and engage the splines on the body.Type: GrantFiled: January 12, 1998Date of Patent: January 21, 2003Assignee: Safe Ratch, Inc.Inventors: Thomas P Trevorrow, Ben D. Yoder, Albert E Zuccolotto, Thomas P Trevorrow, Jr.
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Patent number: 6502281Abstract: A plug for use in a counterbalancing mechanism of a cable-operated door. The plug is mounted about an overhead shaft and used for operatively connecting the overhead shaft to a torsion spring coaxially mounted thereon. The plug includes a cylindrical collar and a cylindrical flange. The cylindrical collar has opposite first and second portions. The collar is provided with a hooking slot for hooking a free end of the torsion spring therein and the torsion spring has a segment coaxially mounted about the first portion of the collar. The cylindrical flange is rigidly affixed to the second portion of the collar. The flange is used for transferring a torque between the torsion spring and the overhead shaft when the flange is securely fixed about the overhead shaft. The plug further includes a shouldering floor of a given length faced against the hooking slot and extending inside the collar, from the second portion towards the first portion thereof, between the collar and the overhead shaft.Type: GrantFiled: July 13, 2001Date of Patent: January 7, 2003Assignee: Canimex Inc.Inventors: Pierre-Louis Foucault, Normand Savard, Rafael Guay, Samuel Tousignant
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Publication number: 20030000655Abstract: Hardware designed to improve safety and minimize the risk involved in installing, maintaining, and operating sectional doors that use springs to facilitate door movement. A lock-on side bearing bracket bears up a spring on a garage door. This side-bearing bracket includes a hook and a perpendicular tab to prevent the spring from dangerously releasing its energy when parts supporting the spring are removed or fail. A lock-on bottom roller bracket having a bottom bearing plate and a safety hook similarly prevents a potential release of energy when the garage door lift cable is tensed. A curled portion at the bottom of the lift cable prevents the cable from coming off the drum. A safety latch with a latch bar and a latch cover acts as a lock for the garage door. Multiple safety features make the garage door systems of the present invention particularly safe to operate and maintain.Type: ApplicationFiled: June 7, 2002Publication date: January 2, 2003Inventor: David O. Martin
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Publication number: 20020185237Abstract: An Overhead Doorstop Shock Absorbing Device for Freight Truck Doors as shown in FIG. 1 performs as follows. The overhead door is opened and moves upward until it meets the Overhead Doorstop Shock Absorbing Device, which then absorbs the energy through its springs, thus preventing the overhead door from overextending. This absorption of energy minimizes wear and reduces damage to springs, cables and rollers in current state of the art overhead door assembly systems. This greatly increases financial savings by reducing part consumption, labor costs and downtime.Type: ApplicationFiled: June 11, 2001Publication date: December 12, 2002Inventor: Carl Walker
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Patent number: 6485068Abstract: The apparatus is a fall arrestor and lockdown device for vertical lift doors, particularly single membrane fabric vertical lift doors. A pulley on a sensing arm engages the cable which raises and lowers the door. Alternatively, the sensing arm is directly attached to a belt. The sensing arm is mechanically linked to a spring loaded pin reciprocating within a tubular housing. When the cable or belt is tensioned, the sensing arm rotates upwardly to a position where the pin is retracted and the spring compressed thereby allowing the door to move vertically. However, when the cable or belt is not tensioned, the spring urges the pin to an extended position to engage regularly spaced apertures within the guide channel. When the cable or belt is not tensioned due to a cable or belt failure, the device operates as a fall arrestor. When the cable or belt is not tensioned because the door is fully lowered to the ground, the device acts as a lockdown device.Type: GrantFiled: December 12, 1997Date of Patent: November 26, 2002Inventor: Raymond Sauvé
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Patent number: 6453975Abstract: The present invention is directed to a modular roll-up partition assembly, such as a rolling protective shutter, implementing an improved tension adjustment mechanism for torsion springs used in roll-up partition assemblies. In one embodiment, the roll-up partition assembly of the present invention includes a tension adjustment mechanism to adjust the tension of a torsion spring connected between a support rod and the partition support member. The tension adjustment mechanism rotates the support rod to move the end of the torsion spring connected to the rod relative to the end of the torsion spring connected to the partition support member. Unlike previous roll-up partition assemblies which permitted adjustment of the torsion spring tension only in increments of a full rotation of the support member, the tension adjustment mechanism facilitates fine adjustment of the torsion spring in increments of less than a full rotation of the partition support member.Type: GrantFiled: October 12, 2001Date of Patent: September 24, 2002Inventor: James V. Miller
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Patent number: 6408925Abstract: A method and apparatus for counterbalancing a roll-up door uses a conventional coil spring having adjacent coils engaging each other. The spring is elongated to provide for spring growth during the winding of the spring. A worm gear box operates to wind the elongated spring and retain the spring in the wound position to continuously apply torsion force to a shaft operatively connected to the door the counterbalance the door.Type: GrantFiled: July 27, 1999Date of Patent: June 25, 2002Assignee: Industrial Door Company, Inc.Inventor: Edward Dorma
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Patent number: 6401793Abstract: Hardware designed to improve safety and minimize the risk involved in installing, maintaining, and operating sectional doors that use spring mechanisms to facilitate door movement. A lock-on side bearing bracket bears up a spring mechanism on a garage door. This side bearing bracket includes a hook and a perpendicular tab to prevent the spring mechanism from dangerously releasing its energy when parts supporting the spring mechanism are removed or fail. A lock-on bottom roller bracket having a bottom bearing plate and a safety hook similarly prevents a potential, dangerous release of energy when the garage door lift cable is in tension. A safety latch with a latch bar and a latch cover acts as a lock for the garage door. The use of multiple safety features makes the garage door systems of the present invention particularly safe to operate and maintain.Type: GrantFiled: April 12, 2000Date of Patent: June 11, 2002Assignee: Martin Door Manufacturing, Inc.Inventor: David O. Martin
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Patent number: 6330903Abstract: A variable pitch screw is manufactured by twisting a prepared blank to the desired shape. The blank varies along its length such that it naturally twists to the desired shape.Type: GrantFiled: July 26, 1999Date of Patent: December 18, 2001Inventor: Steve Weinreich
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Patent number: 6327744Abstract: The disclosure sets forth an apparatus and method for counterbalancing a roll-up door. A first threaded shaft is concentrically disposed around a torsion shaft and a spring is also disposed around the torsion shaft. The spring has a first end and a second end. The first end of the spring is secured to a first anchor plate that is threadably mounted to thread onto the threaded shaft. The second end of the spring is fixed relative to the torsion shaft. When the threaded shaft is rotated, the first anchor plate moves along the threaded shaft, thereby longitudinally stretching the spring a predetermined distance. A first stop prevents the movement of the first anchor plate along the threaded shaft beyond a predetermined position so that further rotation of the threaded shaft winds the spring thereby applying a predetermined counterbalancing torque on the torsion shaft.Type: GrantFiled: July 30, 1999Date of Patent: December 11, 2001Assignee: Industrial Door Co., Inc.Inventor: Edward Dorma
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Patent number: 6289966Abstract: The invention refers to a door with a door leaf consisting of one or more members that can swivel relative to each other, which is movable in a frame mounted on a building, guided on the side, from a vertical closed position into at least an approximately horizontal open position, where the door has a counterweight unit that is formed of at least one helical spring mounted on a horizontal pinion and that can be pre-tensioned by means of rotation, where the pinion is mounted directly on the door leaf with the helical spring. According to the invention, the pinion is mounted on the upper section of the door leaf in the closed state of the door.Type: GrantFiled: February 25, 2000Date of Patent: September 18, 2001Assignee: Marantec Antriebs-und Steverrungstechnik GmbH & Co. KGInventor: Michael Hoermann
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Patent number: 6283193Abstract: An adjustable tensioning arrangement for modular security door systems has modular components interchangeable for use on either side of the door system, thereby reducing significantly the number of parts which must be manufactured for the door. The adjustable tensioning arrangement is capable of accommodating a variety of tensions desired by individual users. The adjustable tensioning arrangement may be produced with a minimal number of required parts, and at very low cost. Construction of the adjustable tensioning arrangement may incorporate readily fabricated steel components, or utilize injection molded or other plastic type materials.Type: GrantFiled: July 5, 2000Date of Patent: September 4, 2001Inventors: Harry E. Finch, Geza J. Szayer
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Patent number: 6263541Abstract: A method of securing a torsion spring used in a counterbalance system in which the spring torsion cannot be released without first supporting any existing spring torque utilizes a torsion spring assembly including: a torsion rod extending along a longitudinal axis of and within a torsion spring; an anchor member retaining a first end of the torsion spring with the torsion rod being rotatable about the axis relative to the anchor member; and a winding cone retaining a second end of the torsion spring. The winding cone includes a first winding cone coupling member including a frusto-conical surface retaining the second end of the torsion spring; and a second winding cone coupling member and a fastener. The second coupling member defines an area in which the fastener is received for releasably mounting the second coupling member to the torsion rod. The first coupling member is disposed adjacent and abuts the second coupling member for limited rotational movement between first and second rotational positions.Type: GrantFiled: January 21, 1999Date of Patent: July 24, 2001Assignee: Windsor Door, Inc.Inventor: John E. Scates
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Patent number: 6263947Abstract: A cable control device (10, 110) in a sectional overhead door (11) having a motor-driven counterbalance system (30) including a spring-loaded drive shaft (31), cable drums (35) carried by the drive shaft, cables (C) attached to and interconnecting the cable drums and the door and forming and releasing cable wraps of the cable on the cable drums upon raising and lowering of the door, and shrouds (10, 110) associated with the cable drums engaging the cable wraps through substantially the circumference of the cable drums to maintain axial alignment of the cable wraps with the cable drums in the event of the development of slack in the cables.Type: GrantFiled: January 21, 2000Date of Patent: July 24, 2001Assignee: Wayne-Dalton Corp.Inventor: Willis J. Mullet
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Patent number: 6164014Abstract: A cable control device (10) for a sectional overhead door (11) having a motor-driven counterbalance system (30) including, a spring-loaded drive shaft (31), cable drums (33) carried by the drive shaft, cables (C) attached to and interconnecting the cable drums and the door and forming and releasing cable wraps on the cable drums upon raising and lowering of the door, and retainers (60) associated with the cable drums engaging a portion of at least one cable wrap to maintain engagement of the cable wrap with the cable drums in the event of the development of slack in the cables.Type: GrantFiled: October 12, 1998Date of Patent: December 26, 2000Assignee: Wayne-Dalton Corp.Inventors: Allen C. McDowell, Willis J. Mullet
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Patent number: 6155327Abstract: A counterbalance spring adjustment mechanism, particularly adapted for a rollup type upward-acting door which is supported between spaced apart wall brackets on a rotatable shaft. One end of the torsion spring is connected to a hub including a tubular hub member and a circumferential radially extending flange. The tubular hub member is disposed in a bore formed in one of the wall brackets and is retained in assembly therewith by a cylindrical collar. The door support shaft is disposed in a self-lubricating polymer bushing which is supported in the tubular hub member.Type: GrantFiled: June 3, 1999Date of Patent: December 5, 2000Assignee: Overhead Door CorporationInventors: David M. Wells, Craig S. Ward, Jr.
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Patent number: 6145570Abstract: A locking system (10, 110, 210) for a sectional overhead door (11) powered through a counterbalance system (30) including, a flexible member (C) interconnecting the counterbalance system and the door and providing tensioning during opening and closing of the door, a movable stop (50, 150, 250) selectively actuatable to a locked position precluding movement of the door, and a biasing member (65, 165, 255) urging the movable stop toward the locked position, whereby in the event of slack in the flexible member the biasing member displaces the movable stop to the locked position.Type: GrantFiled: October 12, 1998Date of Patent: November 14, 2000Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Harry E. Asbury
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Patent number: 6135189Abstract: Constant balance of a varying load, particularly a window shade or blind, is maintained by providing a lifting force, preferably from a spring, through a mediating mechanism comprising a variable pitch screw assembly, such that the mechanical advantage of the mediating mechanism changes to allow the continuously decreasing spring force to apply an appropriate lifting force at all times. A variable pitch screw thread is formed as grooves in a cylindrical blank. The grooves are engaged by pins in a nut which thereby accomodates the variable pitch of the screw. A compact blind tilting mechanism is also incorporated. The capacity of the mechanism can be increased by linking several screw assemblies.Type: GrantFiled: July 24, 1998Date of Patent: October 24, 2000Inventor: Steve Weinreich
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Patent number: 6134835Abstract: A counterbalance system for an upward-acting door includes spaced-apart wall brackets and cable drums supported on the brackets and connected to flexible cables which depend from the drums and connected to the lower side edges of an upward-acting sectional garage door. One or both of the cable drums may be connected to one end of a torsion coil spring and the opposite end of each spring is connected to a hub assembly. Elongated spring winding and protective cover tubes are sleeved over the springs and are connected to the brackets by worm-gear drive winding mechanisms, respectively, for rotating the tubes to effect winding of the torsion coil springs through the hub assemblies but preventing rotation of the tubes during normal operation of the counterbalance system. The cable drums and spring hub assemblies may be supported on an elongated synchronizing shaft or a torque transfer shaft extending between and supported on the wall brackets.Type: GrantFiled: June 12, 1998Date of Patent: October 24, 2000Assignee: Overhead Door CorporationInventors: LeRoy G. Krupke, D. Scott Boucher, John E. Scates, Richard K. Hoofard
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Patent number: 6122862Abstract: An overhead garage door arrangement in which a door leaf is moveable between open and closed position, and is installable against a ceiling for sliding up and down or that can be tilted or swung up and down for compensating against the weight of the door, at least one helical spring module is provided with a least two parallel-loaded helical tension springs that are arranged coaxially one within the other, and that are wound in opposite directions. The inner spring has an outside diameter which is smaller than the inside diameter of the outer spring. The oppositely wound coils of the coaxial springs cross each other. The two springs are pushed over a holding element which has a narrower first section for receiving the inner spring, and having a wider second section spaced from the first section for receiving the outer spring. The first and second sections of the holding element have edges with hook-shaped portions for grasping coils of the coaxial springs.Type: GrantFiled: December 7, 1998Date of Patent: September 26, 2000Inventor: Thomas J. Hormann
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Patent number: 6105312Abstract: A sectional gate assembly to move a sectional gate between an open position and a closed position by an upper and lower closing element. The upper closing element is flexibly connected with the lower closing element, and both the upper and lower closing elements each have a first and a second opposite side and one or more guides which are arranged on each of the first and second opposite sides of the closing elements. The sectional gate assembly includes a first and a second single track guide rail. The first and second guide rails each have a vertical section and a horizontal section connected with a curved portion. One or more of the guides on the upper and lower closing elements are adapted to move within the guide rail. A weight-counterbalancer is included in the sectional gate assembly.Type: GrantFiled: November 2, 1998Date of Patent: August 22, 2000Assignee: Belu Tec GmbHInventor: Bernd Lucas
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Patent number: 6088964Abstract: A device for opening or lifting a door (22) that hangs down by a hinge (23) with a horizontal swivel axis is characterized by an elbow lever mechanism, which is operated by means of a spring element (21) and which can additionally be folded down in the area of its dead point when the door (22) is still hanging or which is at its maximum force transfer when the door (22) is swivelled up. The door should preferably also be able to be folded down.Type: GrantFiled: October 8, 1998Date of Patent: July 18, 2000Assignee: USM U. Scharer Sohne AGInventor: Kurt Scherrer
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Patent number: 6086025Abstract: This invention concerns a specially designed rail for mounting a tensioning device in which a mount for its guide component can be positioned at vaus areas of the rail. Pursuant to the invention, the rail has a row of cut-outs in the area of the mount and rows of projections in the direction of the mount.Type: GrantFiled: April 20, 1998Date of Patent: July 11, 2000Assignee: Marantec Antriebs-und Steuerungstechnik GmbH & Co. Producktions KGInventor: Michael Hormann
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Patent number: 6082430Abstract: A garage door safety bracket (26) utilizes a fixed member (42) and a sliding member (44) to inhibit removal of the bracket (26) while there is tension in a cable (40) which is attached to the sliding member (44). The sliding member includes three access apertures (68) and moves between tensioned and untensioned positions. Tension in the cable (40) forces the sliding member into the tensioned position in which the access apertures (68) are offset from panel fasteners (48) which attach the bracket (26) to a lower panel (30L) of a garage door (22). When the tension on the cable (40) is released, the sliding member (44) slides into the untensioned position in which the access apertures (68) are aligned with the panel fasteners (48) permitting access to the panel fasteners (48). A roller mount (46) is separately attached to the sliding member (44) by roller mount fasteners (74) which permit a lower roller (32L) to be serviced without releasing the tension on the cable (40).Type: GrantFiled: April 7, 1999Date of Patent: July 4, 2000Assignee: Amarr Garage DoorsInventor: Loren D. Mock
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Patent number: 6073674Abstract: A sectioial overhead door is disclosed with a door leaf comprising several consecutive hinging panels (10, 10', 10") which are guided in the known way by rollers (11) in horizontal tracks and in tracks (12, 12', 12") joined to them to form a bow and are provided with a balancing device (15) in the form of approximately horizontal helical tension springs. The latter are designed to be space-saving, in particular with low drop heights, underneath the horizontal track sections extending into the building, such that on each of the outer side regions (27) of the horizontal track sections (12, 14) facing away from one another one or more helical tension spring units (16) are arranged approximately parallel to one another and one below the other. At least some of the helical tension spring units (16) consist of at least two coaxial helical springs (17, 18), the turns of which are mutually opposing and intersecting.Type: GrantFiled: July 17, 1998Date of Patent: June 13, 2000Assignee: Hormann KG BrockhagenInventor: Thomas J. Hormann
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Patent number: 6003584Abstract: Constant balance of a varying load, particularly a window shade or blind, is maintained by providing a lifting force, preferably from a spring, through a mediating mechanism including a variable pitch screw arrangement, such that the mechanical advantage of the mediating mechanism changes to allow the continuously decreasing spring force to apply an appropriate lifting force at all times. The variable pitch screw preferably takes the form of a twisted bar.Type: GrantFiled: February 5, 1997Date of Patent: December 21, 1999Inventor: Steve Weinreich
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Patent number: 5996670Abstract: A balancing device (11) has a first balance pulley (20) provided in a hoisting drum (3) and a second balance pulley (40) connected to a coil spring (31). These pulleys are connected through a tension wire (50). The first balance pulley has a main pulley portion (25) for taking-up the tension wire at the beginning of a feed-out process from a fully opened position, and a zero-point return pulley portion (26) for taking-up the tension wire from halfway. The zero-point return pulley portion has an outer circumferential shape in which the tension wire passes the pulley axial center at a fully shut position. The second balance pulley (40) has a cylindrical portion (46) for feeding-out the tension wire at the beginning of the feed-out process from the fully opened position, and a conical portion (47) for feeding-out the tension wire from halfway. The conical portion has a shape in which its diameter is smaller on the cylindrical portion side.Type: GrantFiled: June 1, 1998Date of Patent: December 7, 1999Assignee: Yamato Tape Co., Ltd.Inventor: Hisahiro Igarashi
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Patent number: 5964268Abstract: An overhead door apparatus utilizing a torsion spring counterbalancing mechanism. The counterbalancing mechanism includes a worm drive ring-shaped gear winding mechanism for setting the appropriate torque or number of winds in the spring. A counting mechanism is provided to indicate to the installer the number of winds being given to the spring. Means are also provided for accommodating spring growth and contraction during winding and unwinding using the winding mechanism and during normal raising and lowering of the door. A spring clip gear retainer is disclosed for preventing rotation or creep of the worm drive gear and spur gear during normal raising and lowering of the door. A second embodiment is disclosed allowing more universal interchangeability of components between the left and right sides of the door system, easy snap-in assembly, and including a telescoping spring cover. Each embodiment includes a spring winding counter.Type: GrantFiled: May 1, 1997Date of Patent: October 12, 1999Assignee: Clopay Building Products, Inc.Inventors: Kenneth E. Carper, Alan R. Leist
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Patent number: 5931212Abstract: An operating system for controllably moving in upward and downward directions a sectional door (D) in relation to a door frame (12) having a pair of jambs (13, 14) and an interconnecting header (15), including a counterbalancing system (30) having a drive tube (31) interconnected with the sectional door proximate the ends thereof, a motorized operator (10) mounted adjacent to the drive tube and between the ends of the sectional door, and a drive train (70) interconnecting the drive tube and the motorized operator for selectively driving the sectional door in upward and downward directions.Type: GrantFiled: July 15, 1997Date of Patent: August 3, 1999Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Yan Rodriguez, Scott A. Slavik
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Patent number: 5930865Abstract: The assembly comprises an extension spring anchored at one end to a winch mounted to the door opening frame. A double-grooved pulley is mounted on a plate secured to the free end of the spring. A fixed second double-grooved pulley is mounted to the door frame. A pair of cables are anchored at one end to the door frame and extend in parallel to pass around the two pulleys. After the second pulley, the cables separate and extend down to the bottom corners of the door, to which they are secured. Upon release of the door latch with the door down, the spring contracts and, through the first pulley, applies an equal pull to the two cables so that they move at the same rate, thereby raising the door smoothly.Type: GrantFiled: February 2, 1998Date of Patent: August 3, 1999Inventor: Arthur Alexander Mihalcheon
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Patent number: 5865235Abstract: A counterbalance mechanism for a sectional garage door includes an elongated shaft mounted above the door opening and supporting spaced apart cable drums connected to respective cables which are connected at one end to the door for exerting a counterbalance force thereon. Opposed torsion springs are connected to the cable drums at one end, respectively, and to respective hub members which are axially slidable on but nonrotatable with respect to the shaft. The cable drums are provided with detachable bushing members for engagement with the support brackets. The shaft is connected to a non-reversible worm gear drive at one end. The worm gear drive may be actuated to selectively vary the torsional deflection of the counterbalance springs by rotating the worm and a ring gear meshed therewith.Type: GrantFiled: January 23, 1997Date of Patent: February 2, 1999Assignee: Overhead Door CorporationInventors: LeRoy G. Krupke, Foad Vafaie, Douglas R. Fuller, Pierre-Louis Foucault
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Patent number: 5778490Abstract: A live axle tension device (15) that is suitable for adjusting the setting of a spring (16) on a live axle door (10). The tension device comprises a spring (16) that connects to a drum wheel (14) and to a spring connecting plate (22). The spring connecting plate (22) is attached to the outside of an axle housing tube (24) that houses the axle (12). The axle housing tube (24) also has two tension plates (26) connected to it which sandwich a tension bracket (20). The tension bracket (20) is fixedly attached to a supporting structure (21) and the axle (12) is free to rotate inside the bracket. The axle housing tube (24) and the plates attached to it can rotate relative to the tension bracket (20). With the spring (16) connected to the drum wheel (14) at one end and connected to the spring connecting plate (22) at the other end, the insertion of a tension pin (32) through the tension plates (26) and the tension bracket (20) fixes the position of the two ends of the spring (16) relative to each other.Type: GrantFiled: January 24, 1996Date of Patent: July 14, 1998Inventor: David B. Curtis
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Patent number: 5735020Abstract: The disclosed invention is directed to a torsion spring counterbalance assembly for closures, preferably for aircraft doors, although it is applicable to closures in other environments. The counterbalance system is designed to reduce the total assembly weight by 50% relative to a steel spring assembly. A helical torsion spring is mounted on one or both sides of a support housing, the springs preferably being made of a fiber-reinforced epoxy. Duplicate springs (same part number, wound and loaded in the same direction) may be used on the left and/or the right sides of the assembly to reduce tooling cost and part inventory cost. Operating with duplicate springs is accomplished by placing fixed spring mounting plates for both springs on the left and the rotating end plates for both springs on the right. Both fixed end plates mount to the housing assembly while both rotating end plates mount to the torque output shaft. Similarly, end plates, torque tubes and shock support tubes, bearings, clips, e.g.Type: GrantFiled: March 5, 1997Date of Patent: April 7, 1998Assignee: Hercules IncorporatedInventor: Dennis L. Wheeler
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Patent number: 5671500Abstract: The invention relates to a design for covering and protecting an overhead door spring assembly from the coercive and deteriorating effects caused by the environment that overhead spring assembley's operate in. This includes preventing rust accumulation and deterioration of the spring assembly. The invention includes a tubular telescopic cover and bearing for a spring assembly that is water resistant and prevents rust from accumulating and dripping on vehicles below the door.Type: GrantFiled: August 7, 1995Date of Patent: September 30, 1997Inventor: Brett Balk
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Patent number: 5636678Abstract: An overhead door apparatus utilizing a torsion spring counterbalancing mechanism. The counterbalancing mechanism includes a worm drive ring-shaped gear winding mechanism for setting the appropriate torque or number of winds in the spring. A counting mechanism is provided to indicate to the installer the number of winds being given to the spring. Means are also provided for accommodating spring growth and contraction during winding and unwinding using the winding mechanism and during normal raising and lowering of the door. A spring clip gear retainer is disclosed for preventing rotation or creep of the worm drive gear and spur gear during normal raising and lowering of the door. A second embodiment is disclosed allowing more universal interchangeability of components between the left and right sides of the door system, easy snap-in assembly, and including a telescoping spring cover. Each embodiment includes a spring winding counter.Type: GrantFiled: May 5, 1995Date of Patent: June 10, 1997Assignee: Clopay Building Products Company, Inc.Inventors: Kenneth E. Carper, Alan R. Leist
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Patent number: 5632063Abstract: An overhead door apparatus utilizing a torsion spring counterbalancing mechanism. The counterbalancing mechanism includes a worm drive ring-shaped gear winding mechanism for setting the appropriate torque or number of winds in the spring. A counting mechanism is provided to indicate to the installer the number of winds being given to the spring. The ring-shaped gear is a spur gear which is formed integrally with the fitting or cone which attaches by way of a threaded connection with one end of the spring. Means are also provided for accommodating spring growth and contraction during winding and unwinding using the winding mechanism and during normal raising and lowering of the door. A spring clip gear retainer is disclosed for preventing rotation or creep of the worm drive gear and spur gear during normal raising and lowering of the door.Type: GrantFiled: June 16, 1994Date of Patent: May 27, 1997Assignee: Clopay Building Products Company, Inc.Inventors: Kenneth E. Carper, Alan R. Leist, Tony Y. Lin, George S. Carper, Thomas E. Agin
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Patent number: 5615723Abstract: An extension spring overhead door system in which the spring may be quickly and easily placed in tension with the door in a closed position. A spring tensioning device is provided which eliminates the need for multiple installers to lift the full weight of the door and then clamp or otherwise prop the door in an open position. An extension spring containment tube is also provided which surrounds the entire periphery of the spring to fully contain the entire length of the extension spring.Type: GrantFiled: May 5, 1995Date of Patent: April 1, 1997Assignee: Clopay Building Products Company, Inc.Inventor: Kenneth E. Carper
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Patent number: 5577544Abstract: An extension spring overhead door system in which the spring may be quickly and easily placed in tension with the door in a closed position. A spring tensioning device is provided which eliminates the need for multiple installers to lift the full weight of the door and then clamp or otherwise prop the door in an open position. An extension spring containment tube is also provided which surrounds the entire periphery of the spring to fully contain the entire length of the extension spring.Type: GrantFiled: August 10, 1994Date of Patent: November 26, 1996Assignee: Clopay Building Products Co., Inc.Inventors: Kenneth E. Carper, Alan R. Leist
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Patent number: 5572829Abstract: A power operated garage door of the type having a single section movable from a vertical closed position to a horizontal open position at the ceiling of the garage by cables which pull the door open and closed and are secured to the door by extensions of the journal bearings for pivotally supporting the lower edge of the door.Type: GrantFiled: June 29, 1995Date of Patent: November 12, 1996Inventor: Donald A. Stoltenberg
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Patent number: 5460216Abstract: A pair of links hangingly support a bearing plate that secures a winding shaft of a shutter curtain. The links are arranged so that the dimension of the space accommodating the links can be minimized. A first link pivots at one end to an end of the bearing plate, adjacent to a shutter guide, and swings at the base end to a side wall of the shutter case so as to project upward away from the shutter guide. A second link pivots at one end to the other end of the bearing plate, away from the shutter guide, and swings at the base end to a portion of the side wall of the shutter case so that the second link extends under the winding shaft toward the shutter guide to bypass the winding shaft. Thus, both the first and second links can be accommodated within the diameter of the winding wheel.Type: GrantFiled: August 5, 1993Date of Patent: October 24, 1995Assignee: Sanwa Shutter CorporationInventors: Masato Hirao, Yasunori Kobayashi, Noriaki Tokuyama, Masaaki Munekata, Mitsuhiro Yoshida, Yoshihiro Ohtsuka, Atsushi Matsumura, Hisaya Tagata, Tomoyuki Kinoshita
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Patent number: 5419010Abstract: A counterbalancing mechanism (10) for a door (D) movable between a dosed position proximate a door frame (12) and an open position displaced therefrom including a pair of drums (100, 100) for reeving lengths of cable (C) thereabout which are affixed to the door (D), shafts (70) for freely rotatably mounting the drums thereon, a pair of brackets (60, 60) mounted in spaced relation on the door frame, one of the brackets supporting each of the pair of shafts, a drive tube (30) extending between the pair of drums and being non-rotatably affixed thereto, a coil spring (80) positioned interiorly of the drive tube, said coil spring having one end (82) thereof non-rotatably affixed to the drive tube and the other end (81) non-rotatably affixed to the shaft, and a tension adjusting mechanism (110) for normally restraining the shafts and for effecting rotation of the shafts to selectively adjust the torsional forces in the coil spring.Type: GrantFiled: May 3, 1993Date of Patent: May 30, 1995Assignee: Wayne-Dalton Corp.Inventor: Willis Mullet
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Patent number: 5363898Abstract: A counterbalanced flex window wherein the sashes thereof, being joined together by a hinge, flex and fold toward each other when the window is released for opening and thereafter automatically maintain randomly adjusted open positions without the need for supplemental manually engaged incremental adjustment latch devices.Type: GrantFiled: August 9, 1993Date of Patent: November 15, 1994Inventor: Harry F. Sprague