Abstract: A throughdrying process and system for the manufacture of a tissue web conveys a fibrous web of cellulose fibers through a throughair drying station that includes one or more throughair dryers. The throughair drying station is supplied with a heated drying medium from a source. After drying the web, the drying medium is conducted away from the throughair drying station as moisture laden exhaust air that is collected, dried, and at least partially recirculated back to the throughair drying station as a supplement to the source of heated drying medium, thereby reducing the load on the heated drying medium source.

Abstract: A long nip (N) shoe calender formed of a shoe roll (10) and a thermo roll (20) is used in calendering, with a nip dwell time which is over 10 ms, advantageously over 20 ms. The nip pressure is below 3 MPa, advantageously below 1 MPa, and a surface temperature of the thermo roll (20) is over 200° C., advantageously over 250° C. The board web (W) surface to be pressed against the thermo roll (20) is moisturized before the nip.

Abstract: An apparatus for decreasing heat emission and enhancing a vacuum system in a papermaking machine is provided. Such an apparatus includes a drying device having an inlet for receiving heated air for removing moisture from a paper web and an outlet for exhausting the moisture-containing air from the drying device. A vacuum system is configured to produce a suction and receive the moisture-containing air. A web handling device is disposed upstream of the drying device and is configured to interact with the web before the web is directed to the drying device. The web handling device is further configured to receive a portion of the moisture-containing air from the drying device, wherein the portion of the moisture-containing air is directed through the web by the web handling device to facilitate dewatering of the web before the moisture-containing air is received by the vacuum system.

Abstract: A paper having an improved print quality comprises a paper substrate having a surface with a surface roughness of less than 6 microns and a surface gloss of 5-80% which surface has been coated with a light-weight, low solids content, top coat. The top coat may comprise (i) a rheology modifier/binder component and at least one pigment or (ii) at least one binder coated pigment. The top coat provides a significant improvement to the delta gloss of the so-treated paper.

Abstract: A method of dewatering a fiber web in a paper machine, includes the steps of: dewatering the fiber web in a forming section to a solids content of greater than approximately 10%; displacement pressing the fiber web in an air press assembly to a solids content of greater than approximately 40%; and through air drying the fiber web in at least one air press assembly to a higher solids content.

Abstract: Disclosed is a composition for softening a wet laid cellulosic structure. A particularly preferred structure is an absorbent tissue. Further disclosed are tissue structures softened using the composition. The composition includes an effective amount of a softening active ingredient; a vehicle in which the softening active ingredient is dispersed; an electrolyte dissolved in the vehicle; and a bilayer disrupter. The electrolyte and the bilayer disrupter cooperate to cause the viscosity of the composition to be less than the viscosity of a dispersion of the softening active ingredient in the vehicle alone. Preferably, the softening active ingredient is a quaternary ammonium compound with the formula: (R1)4-m—N+—[(CH2)n—Y—R3]mX? the vehicle is water, the electrolyte is calcium chloride, and the bilayer disrupter is a nonionic surfactant. Also disclosed is a method of using the compound by adding it at a use concentration to the wet end of a papermaking process.

Abstract: A method for applying a foam to a paper web is provided. Specifically, a foam is first formed from a liquid-based composition and a gas, such as air. Once formed, the foam is applied by a foam applicator to the web. In one embodiment, for example, the foam applicator applies the foam without substantially contacting the web. When applied with the foam, the web typically has a solids consistency less than about 95% by weight of the web. In some embodiments, one or more vacuum slots can be utilized in conjunction with the foam applicator to facilitate uniform application of the foam to the paper web.

Abstract: The invention concerns an equipment and a method in the transfer of a paper/board web in a paper or board machine. In an embodiment of the invention, the dryer section comprises at least one group of drying cylinders in which, instead of a conventional wire draw, a transfer belt (H100) is employed, to which the web (W) is affixed by effect of adhesion and which transfer belt is passed over drying cylinders (K1, K2, . . . ) and reversing rolls (E1, E2, . . . ) and further in said group (RI) of drying cylinders in the dryer section. The invention also concerns a method in the transfer of the web (W) in the dryer section (K) of a paper/board machine.

Abstract: A process for manufacturing a cellulosic paper product (e.g., paper hand towels) exhibiting reduced malodor upon wetting. The process includes introducing a malodor inhibiting agent comprising isoascorbic acid and/or L-ascorbic acid antioxidants into the aqueous suspension of papermaking fibers from which the paper product is made, depositing the aqueous suspension of papermaking fibers onto a sheet-forming fabric to form a wet web and drying the wet web at high temperature in an oxidative environment to form a dried base sheet. The process of the present invention is particularly suited for reducing malodor released from cellulosic paper products made from through-air dried base sheet material.

Abstract: A heat-resistant fiber paper sheet which is formed from staple fibers made from a heat-resistant organic polymer, undrawn or low ratio drawn para-aromatic polyamide staple fibers, and an organic resin binder and/or fibrids comprising a heat-resistant organic polymer as main components, wherein the amount of said staple fibers is 45 to 97 percent by weight based on the total amount of said heat-resistant fiber paper sheet; the total amount of said organic resin binder and/or said fibrids is 3 to 55 percent by weight based on the total amount of said heat-resistant fiber paper sheet; and said organic resin binder is cured, and/or said undrawn or low ratio drawn para-aromatic polyamide staple fibers and said fibrids are partially softened, deformed and/or melted to exhibit the actions of binders.

Abstract: A method for softening a paper-based product, such as facial tissues, bath tissues, paper towels, etc., is provided. In particular, the method of the present invention includes exposing a cellulosic fibrous material to ionizing radiation (e.g., electron beam radiation). It is believed that the ionizing radiation induces vibrational forces throughout the cellulosic fibrous structure, thereby disrupting hydrogen bonds between adjacent fibers and opening the crystalline structure of the material to result in a softer product.

Abstract: A process for manufacturing a cellulosic paper product (e.g., paper hand towels) exhibiting reduced malodor upon wetting. The process includes introducing a vanilla compound (e.g., vanillin) into the aqueous suspension of papermaking fibers from which the paper product is made, depositing the aqueous suspension of papermaking fibers onto a sheet-forming fabric to form a wet web and drying the wet web at high temperature in an oxidative environment to form a dried base sheet. The process of the present invention is particularly suited for reducing malodor released from cellulosic paper products made from through-air dried base sheet material.

Abstract: A drying section for drying a web in a papermaking machine has a pre-drying section and a final drying section, wherein the pre-drying section includes a hot press formed by a first press member and a rotatable counter roll in engagement with each other so as to form a nip therebetween through which the web passes. The hot press further includes a heating device disposed in heat-transfer relation to the counter roll and operable to heat a surface region of the counter roll which then passes through the nip so as to heat the web therein, and an imprinting fabric arranged in an endless loop, the imprinting fabric defining an imprinting surface for imprinting the web and being arranged to pass through the nip of the hot press with the web against the imprinting surface such that the web is imprinted. The imprinting fabric continues to support the imprinted web downstream of the hot press at least up to the final drying section.

Abstract: Machine and process for producing a fibrous material web. The machine includes at least one shoe press having at least one drying cylinder and a shoe press unit which are arranged to form a pressing nip elongated in a web travel direction. At least one suctioned apparatus is arranged before the at least one shoe press relative to the web travel direction, and a water-permeable continuous carrying belt is arranged to guide the fibrous material web over the at least one suctioned apparatus and through the elongated pressing nip. A hood subjected to an overpressure is assigned to the suctioned apparatus and is arranged to support an underpressure effect of the at least one suctioned apparatus. The process includes guiding the fibrous material web and the carrying belt through the elongated pressing nip, and supporting an underpressure effect of the suctioned apparatus by creating an overpressure in the hood.

Abstract: An improved process for making sheet from a fibrous furnish includes: depositing the furnish on a foraminous support; compactively dewatering the furnish to form a nascent web; drying the web on a heated cylinder; creping the web therefrom and throughdrying the web to a finished product. The microstructure of the web is controlled so as to facilitate throughdrying. The product exhibits a characteristic throughdrying coefficient of from 4 to 10 when the airflow through the sheet is characterized by a Reynolds Number of less than about 1. The novel products of the invention are characterized by wet springback ratio, hydraulic diameter and an internal bond strength parameter.

Abstract: The present invention is a method of making a tissue product. An aqueous suspension of papermaking fibers is deposited onto a forming fabric thereby forming a wet tissue web. The wet tissue web is transferred to a woven sculpted fabric having a tissue contacting surface. The tissue contacting surface includes at least a first group of strands and a second group of strands wherein the first group of strands extend in a first direction and the second group of strands extend in a second direction.

Abstract: A property of a paper web is measured using one or more reflectance measurement sensors emitting measuring beams onto the web and receiving the beams reflected from the web, from which the web property is deduced. The web is supported on a web support during the measurement, such as on a passive or active airfoil or fabric. One or more measurement sensor(s) can be integrated within an active airfoil, and can comprise a plurality of optical fibers having sensing ends arranged in the airfoil such that the sensing ends of the fibers face the moving paper web through one or more apertures in a web-supporting panel of the airfoil. Alternatively, a traversing sensor can be mounted within the airfoil. Other embodiments include a reflectance sensor mounted adjacent an airfoil or other web support such as a through-air drying fabric or a support belt for the web.

Abstract: A method for drying fibrous webs utilizing a limiting orifice medium with a plurality of pores. The web is disposed on a supporting fluid permeable carrier. The web is pressed between the supporting carrier and the limiting orifice medium. A vacuum greater than the breakthrough pressure of the pores of the medium is drawn through the pores and the web.

Abstract: An apparatus for decreasing heat emission and enhancing a vacuum system in a papermaking machine is provided. Such an apparatus includes a drying device having an inlet for receiving heated air for removing moisture from a paper web and an outlet for exhausting the moisture-containing air from the drying device. A vacuum system is configured to produce a suction and receive the moisture-containing air. A web handling device is disposed upstream of the drying device and is configured to interact with the web before the web is directed to the drying device. The web handling device is further configured to receive a portion of the moisture-containing air from the drying device, wherein the portion of the moisture-containing air is directed through the web by the web handling device to facilitate dewatering of the web before the moisture-containing air is received by the vacuum system.

Abstract: Apparatus for treating a fibrous web that includes at least one supporting surface arranged to support a surface of the fibrous web, and at least one sealing device positionable adjacent a surface of the web opposite the surface of the web supported by the at least one supporting surface. The at least one sealing device includes a sealing element and a holder structured and arranged to hold and to enable lateral sliding movement of the at least one sealing device cross-wise to a web travel direction.

Abstract: A method for directly forming and finishing a web product is provided. The method includes forming a web on a forming apparatus, continuously transferring the formed web to a conveyor, performing a converting step on the web as the web is continuously supported and advanced on the conveyor, and finishing the web into a product substantially ready for packaging. A system for performing the method is also provided.

Abstract: The energy efficiency of a primary drying papermaking process is improved by the use of auxiliary dryers to dry the wet tissue webs to a final moisture of about 5% or less and adjust the CD moisture profiles of the wet and partially-dried tissue webs.

Abstract: A process for manufacturing wet-felted and thermally bonded porous structures is provided to produce formed porous media for use in filters with improved filtration performance. The process includes the steps of forming a slurry with a primary media consisting of natural or synthetic fibers, a wet strength agent consisting of fibrillated fibers, and a binding agent; vacuum forming the slurry to produce a formed media; drying the formed media using a gas at a temperature below the melting temperature of the binding agent; bonding the formed media using a gas at a temperature above the melting temperature of the binding agent; and cooling the formed media using a gas at ambient temperature. The process produces a formed porous media with improved bonding which results in improved filtration performance.

Abstract: An air impingement arrangement and method for compensating for the curling tendency of a paper or board web which is being treated. Air impingement is disposed in connection with a paper or board process or with its finishing process and extends across the width of the web (10) running in the vicinity thereof, forming a contact-free web treatment zone, in which process the web is dried in at least one dryer unit (3, 5, 7) that applies single-wire draw. In accordance with the invention, air impingement directed at the web (10) is produced by the air impingement arrangement (20) in the web treatment zone, said air impingement including, one following after the other, at least one hot blowing with air and at least one cold blowing with air. The invention also relates to a paper or board machine provided with this kind of air impingement arrangement.

Abstract: A web treatment device is disclosed capable of heating and creping a fibrous web with control systems for uniform operation. The web is pressed between two belts in a compression zone, where is it also subject to a temperature gradient that can assist in water removal. Durable coatings on the press belts can assist in maintaining good performance. The system can be used to apply texture to a fibrous web or drive chemical reactions or other physical changes in the web.

Abstract: This invention relates to a three-stream atomizing nozzle for use with a rewet shower. The nozzle has an air stream divider that separates the atomizing air from the source into three streams. The first stream is a straight air stream staying closest to and around the atomized water jet. The second stream is a swirl running around the first straight stream. The third stream is also a straight stream that wraps around the first straight stream and the second swirl. The nozzle also has a mixing chamber in which the three air streams are mixed together for the atomizing purpose. The nozzle can from the combination of the three air streams produce fine water droplets that are suitable for a paper rewet shower and more importantly creates a tailorable water mass profile. The mass profile can be tailored into a shape that is close to a square shape which is ideal for rewet showers as a square profile creates minimal coupling between adjacent zones.

Abstract: In the method for leading a web between calendar roll nips (N), a web (W) is guided between the calender roll nips (N) in a loop which runs apart from the calender rolls, inside which loop an air pocket (3) is formed. The mass and/or beat flow in the air pocket (3) is prevented in the cross direction of the web by means of obstacles (5) placed in connection with the pocket.

Abstract: A method for applying a foam composition to a paper web is provided. Specifically, a paper web is initially formed from papermaking fibers and is carried by a first moving papermaking surface so that a first surface of the paper web faces the first moving papermaking surface (e.g., fabric). A foam composition is deposited onto a second moving papermaking surface (e.g., fabric). The second moving papermaking surface is positioned adjacent to the first moving papermaking surface so that a second surface of the paper web faces the second moving papermaking surface. As a result, at least a portion of the foam composition is transferred to the paper web.

Abstract: A method and an apparatus for the production and processing of a material web, specifically a paper or cardboard web are described, whereby the material web is first wound and subsequently unwound for a subsequent finishing process and whereby the material web after being wound and prior to the finishing process is remoistened so that its moisture immediately prior to the finishing process is higher than that immediately prior to winding.

Abstract: In the method, a long nip (N) shoe calender formed of a shoe roll (10) and a thermo roll (20) is used. In calendering, a nip dwell time which is over 10 ms. advantageously over 20 ms. a nip pressure which is below 3 MPa. advantageously below 1 MPa. and a surface temperature of the thermo roll (20) which is over 200° C. advantageously over 250° C. are used. In addition, the board web (W) surface to be pressed against the thermo roll (20) is moisturized before the nip.

Abstract: In the method, a release layer is formed on base paper to manufacture release paper. The base paper is calendered before forming the release layer in-line on the same production line. A further object of the invention is equipment for manufacturing release paper, which equipment can be used to form a release layer on top of a base paper. The equipment comprises a calender (4) located before the release layer forming unit (5) in-line on the same production line.

Abstract: In the method for manufacturing surface-treated printing paper, a paper web is first dried down to a target moisture of the surface treatment, and it is wetted again to the target moisture before the surface treatment. The rewetting to the target moisture is conducted on the web running to the surface treatment before a device effecting the surface treatment of the web, as seen in the travel direction of the web. Before re-wetting, the moisture profile of the web is adjusted in the drying section by wetting the web at a point which is located before the area of the heavy shrinkage (cd shrinkage area) in the travel direction of the web.

Abstract: This invention relates to a three-stream atomizing nozzle for use with a rewet shower. The nozzle has an air stream divider that separates the atomizing air from the source into three streams. The first stream is a straight air stream staying closest to and around the atomized water jet. The second stream is a swirl running around the first straight stream. The third stream is also a straight stream that wraps around the first straight stream and the second swirl. The nozzle also has a mixing chamber in which the three air streams are mixed together for the atomizing purpose. The nozzle can from the combination of the three air streams produce fine water droplets that are suitable for a paper rewet shower and more importantly creates a tailorable water mass profile. The mass profile can be tailored into a shape that is close to a square shape which is ideal for rewet showers as a square profile creates minimal coupling between adjacent zones.

Abstract: A method of producing dimensionally stable paper and/or paperboard products by treating a hygroreactive cellulosic fiber matrix with a hydrophobic sizing agent solution; and drying the treated fibers using heat and/or pressure so that the hydrophobic sizing agent penetrates the fiber matrix making it hydrophobic.

Abstract: The present invention is a woven sculpted fabric for the manufacture of a tissue web having a tissue contacting surface. The tissue contacting surface of the woven sculpted fabric includes at least a first group of strands and a second group of strands wherein the first group of strands extend in the cross-machine direction of the woven sculpted fabric and the second group of strands extend in the machine direction of the woven sculpted fabric.

Abstract: The present invention is a method of making a tissue product. An aqueous suspension of papermaking fibers is deposited onto a forming fabric thereby forming a wet tissue web. The wet tissue web is transferred to a sculpted fabric having a tissue machine contacting side and a tissue contacting side. The tissue contacting side includes an upper porous member comprising a base with nonwoven elevated regions thereon. The nonwoven elevated regions comprise a first group of nonwoven raised elements and a second group of nonwoven raised elements, both raised relative to the base. The first group of nonwoven raised elements extends in at least a first direction and the second group of nonwoven raised elements extends in at least a second direction.

Abstract: The present invention is a method of making a tissue product. An aqueous suspension of papermaking fibers is deposited onto a forming fabric thereby forming a wet tissue web. The wet tissue web is transferred to a woven sculpted fabric having a tissue contacting surface. The tissue contacting surface includes at least a first group of strands and a second group of strands wherein the first group of strands extend in a first direction and the second group of strands extend in a second direction.

Abstract: The energy efficiency of a throughdrying papermaking process is improved by recycling exhaust air from one or more throughdryers to further heat the web at various places in the process.

Abstract: Several paper grades are finished in a supercalender (1) or similar calender types in order to increase the smoothness, gloss and other properties of the paper. According to the invention, the method for producing coated and calendered paper or paper board, comprises steps of coating a sheet of paper or paper board and bringing the sheet containing water to a calender (1), leading the sheet in at least one nip formed by two rolls (18, 19) of the calender (1) and imposing simultaneously heat and pressure on the sheet in the nip in order to treat the surface of the web, whereby also water is removed from the sheet, removing water from the sheet before winding in such an extent that the moisture content of the sheet is adjusted to a value of 4.0% or less, leading the treated sheet to a winder (21), and winding the sheet on a roll.

Abstract: A tissue sheet is made using a modified wet pressing process employing an integrally sealed air press. After initial formation and conventional vacuum dewatering, the wet web may be conformed to the surface contour of a relatively coarse fabric to give the web a textured surface. By creating a pressure differential across the web, the air press noncompressively dewaters the wet web to a consistency of about 30 to about 40 percent prior to a heated drying cylinder. The web may be dried to substantially preserve its three-dimensional, throughdried-like texture. The process provides a web having an exceptionally high degree of bulk and absorbency not expected in wet-pressed products.

Abstract: This invention relates to the extrusion coating of polyethylene terephthalate (PET) onto paperboard. Such structures of this type, generally, provide an enhanced film adhesion of the PET onto the paperboard, while reducing the coat weights of the PET.

Abstract: A process and an apparatus for the manufacture of SC-A paper having a high gloss and high smoothness, wherein the paper arriving from the paper machine is supplied on-line to a supercalender (multinip soft calendar), and wherein the paper travels through a plurality of nips for achieving the desired gloss and smoothness properties. The paper web arriving from the paper machine and supplied on-line to a supercalender (multinip soft calendar) is moistened with steam immediately prior to the first nip of the supercalender and is guided through the first nip before the increased moisture of the surface resulting from the application of steam has dropped below a predetermined value in the range of 12% to 25%.

Abstract: A method in a paper machine for transferring a paper web from a wet wire in a former section to a pick-up fabric or an equivalent transfer fabric of a press section, including the steps of forming a pick-up point on the wet wire and separating an edge strip from at least one edge of the web prior to the pick-up point by means of at least one cutting device. The method further includes separating the web from the wet wire and passing the web onto the pick-up fabric at the pick-up point. The method also includes applying a pressure difference to the at least one edge strip through the wet wire or the pick-up fabric at or after the pick-up point to cause the at least one edge strip to either follow the wet wire or become separated from the pick-up fabric after the pick-up point and to be placed in a broke system arranged beneath the paper machine.

Abstract: The invention relates to a device for conveying and guiding a lead-in strip in a paper machine, which device comprises a conveyor belt (20) which is permeable to air and in whose connection devices (15) are fitted by whose means a vacuum effect can be produced on the run (20A) of the conveyor belt (20) on which the lead-in strip is conveyed, by means of which vacuum effect the lead-in strip is made to adhere to and kept in contact with said run (20A) of the conveyor belt (20). On said conveying run (20A) of the conveyor belt (20), on the opposite side of the conveyor belt (20) in relation to the lead-in strip, a foil rib/ribs (15) is/are fitted, by whose means said vacuum effect is produced on the conveying run (20A) of the conveyor belt (20).

Abstract: A rigid thermoformable recyclable nonwoven liner material is formed by a wet process on a papermaking machine. The rigid thermoformable nonwoven liner material is intended to be laminated to a woven fabric and then thermomolded around a wooden panel to form an office partition. The wet-laying process may consist entirely of conventional steps. The fiber furnish includes polyester matrix fibers and co-polyester/polyester bicomponent binder fibers. The web of fibers coming off the papermaking machine is passed through a foam press, which applies a water-based medium having polyvinyl chloride binder dispersed therein. The web is dried, treated again with a water-based medium having polyvinyl chloride binder dispersed therein and then dried again. The final product can be molded in a wide range of temperatures ranging from 225° to 300° F.

Abstract: A process for producing bulky paper comprising the steps of transferring a fiber web (2) having a water content of 50 to 85% by weight to a patterning zone having a perforated patterning net (31) revolving along a suction unit; patterning the fiber web (2) in conformity to the perforated patterning net (31) by sucking the fiber web (2) which is held on the perforated patterning net (31) while applying 5 kcal/kg or more of heat to the fiber web (2) in a heat application zone simultaneously with or before or after the sucking of the fiber web (2); and then drying the fiber web (2) in a drying zone to obtain patterned bulky paper (3).

Abstract: A sheet material, a production method therefor and a drying apparatus is provided wherein a heating gas comprising mainly superheated steam is blown directly to reach the sheet internal water content via a permeable belt for restricting free shrinkage of the sheet, to give instantaneous evaporation (pressure flow) and form a porous sheet. A wet sheet 35 is clamped between an externally heated rotor 1 having heated gas blowing ports 19 for blowing heated gas from an outer peripheral direction, and a permeable endless fabric belt 36 which moves in synchronous with the rotor under a tension capable of restraining dry shrinkage of the sheet material, to thereby give rapid direct moisture evaporation and form a porous sheet.

Abstract: The energy efficiency of a throughdrying papermaking process is improved by recycling exhaust air from one or more throughdryers to further heat the web at various places in the process.

Abstract: A cantilevered frame in a paper machine dryer group of a dryer section supports a drying wire loop to run by at least one impingement drying unit positioned outside the loop. The frame structure (60) supports devices and rolls situated inside the wire loop (13) of the dryer group (R) which guide and support the run of the wire (13) and the web (W). A dryer section may have multiple such dryer groups which overlap one another with closed draws therebetween.

Abstract: The specification discloses embodiments of a process and related apparatus for conditioning a fibrous web in order to improve the efficiency of drying and calendering thereof. In the process, a moving fibrous web is conditioned after the drier unit of a papermaking machine by applying a flow of moistened gas through one or more arrays of radial jet reattachment nozzles placed in close proximity to the web surface prior to a calendering unit or prior to a steaming unit placed between the nozzles and the calender unit to cool the web and/or increase its moisture content. Webs treated according to the invention exhibit improved properties including less moisture streaking, enhanced smoothness and avoidance of optical property loss.