Abstract: The papermaking sheet member includes inorganic fibers, and the inorganic fibers include a lump-shaped cohered fiber which coheres as a lump.

Abstract: A method of forming a moulded and printed product from pulp material including the steps of: forming a pre-form mould to have one or more planar surfaces, compound conjoined planar surfaces and/or two dimensional curved surfaces; transferring an amount of pulp slurry material to the pre-form mould; forming a moulded pre-form from the transferred pulp slurry material; applying printing to the planar and/or dimensional curved surfaces in a pre-distorted configuration; and moulding the printed pre-form to a different final shape whereby the printed surfaces retain the printing without running and the printing conforms to a desired post distortion configuration.

Abstract: A molded coarse particle product adapted for use as houseware, furniture, insulation, and architectural articles and/or components made from agri-forest waste particles selected from flakes, chips, fragments, pellets, bits, shreddings, mulch, and strands, and mixtures thereof The particles are admixed and boded together with a binder an lightly pressed into a mold preferably manually or automatically, together with a reinforcing means characterized in that the reinforcing means is a biodegradable paper-based cast material integrally bonded to the molded product forming a backing and/or reinforcing layer, making said product durable and substantially biodegradable.

Abstract: A method for manufacturing a wastepaper shock absorbing material using a vacuum forming principle is provided. The method includes disintegrating wastepaper selected from at least one of old corrugated containers, old newspapers and milk cartons, diluting the disintegrated wastepaper to form a pulp suspension, mixing the pulp suspension with a cationic starch to form a mixture, and vacuuming the mixture by applying a first vacuum in a first direction and a second vacuum in a second direction in a vacuum former to vacuum-dehydrate the mixture and provide a shock absorbing material. The first direction is substantially opposite to the second direction. The method further includes drying the shock absorbing material and performing a surface sizing process on a surface of the shock absorbing material. The wastepaper shock absorbing material has a low elastic modulus and density and can be manufactured without using the conventional press process performed by a press plate.

Abstract: A method of producing a lipped molded article comprising the steps of forming a molded article having an opening portion by papermaking and outwardly curling the peripheral wall portion which constitutes the opening portion to make a lip. The method is characterized in that the inner surface of the molded article is coated with a resin layer to make a multilayer molded article, the part to be curled of the peripheral wall portion of the molded article is impregnated with a liquid, and the part to be curled is subjected to curling processing while or after being heated.

Abstract: Apparatus for forming fibrous filter elements such as tubular elements molded from borosilicate microfibers. Molding rigs are supplied with a slurry from a system including a holding tank and a reservoir. The reservoir is coupled to a water intake and also receives recycled aqueous liquid. The holding tank receives a mixture of fibers and aqueous liquid. A controller monitors volume levels in the holding tank and reservoir and allows for incremental pH changes.

Abstract: A method for producing a fiber molded article comprising the step of transferring a fiber molded article 10 formed in a papermaking mold 2 composed of splits 20 and 20? to a split 30? of a drying mold 3, in which the papermaking mold 2 is once opened while attracting the fiber molded article 10 to the inner surface of the split 20? by suction to separate the fiber molded article 10 from the inner surface of the split 20, the papermaking mold 2 is closed, the suction by the split 20? is stopped, the papermaking mold 2 is opened again while attracting the fiber molded article 10 to the inner surface of the split 20 to separate the fiber molded article 10 from the split 20?, the split 20 is joined with the split 30?, the fiber molded article 10 is attracted to the inner surface of the split 30? by suction, and the fiber molded article 10 is separated from the split 20.

Abstract: A method for manufacturing shock absorbing materials using wastepaper using vacuum forming principle and wastepaper shock absorbing materials using the method are disclosed, wherein the method comprises: disintegrating wastepaper selected from at least one or more of Korea Old Corrugated Container (KOCC), Korea Old Newspaper (KONP) and milk carton, using a blender; diluting the disintegrated wastepaper to manufacture pulp suspension; mixing the pulp suspension with cationic starch; vacuum-dehydrating the pulp cationic starch mixed with the pulp suspension to a dual direction using a vacuum forming capable of dual vacuuming to manufacture a shock absorbing material; drying the shock absorbing material; and performing a surface sizing process on a surface of the dried shock absorbing material, such that a shock absorbing material having a remarkably low elastic modulus and density can be effectively manufactured without recourse to the conventional press performed by a press plate.

Abstract: A pulp molded article (1) of the present invention comprises a neck portion (2) and a thread (5) provided on the outer surface of the neck portion (2), and has an overrun torque of 1 N·m or higher between the neck portion and a threaded cap screwed on the neck portion (2).

Abstract: A method of producing a pulp molded article comprising the steps of assembling splits (10, 11) each having a suction passageway and a papermaking screen (5) into a papermaking mold (1), filling the cavity of the papermaking mold (1) with a pulp slurry, discharging the liquid component of the pulp slurry through the suction passageway to deposit pulp fiber on the inner side of the papermaking screen (5) into an undried wet molded article, and dewatering the undried molded article deposited on the inner side of the papermaking screen (5), wherein the splits (10, 11) each have a large number of flow passageways (2) for feeding a purging fluid for cleaning the papermaking screen (5), and the purging fluid is ejected from the outer side of the papermaking screen (5) toward the cavity through the flow passageways (2) during the filling with the pulp slurry.

Abstract: A method of producing a pulp molded article. The method feeds a pulp slurry to a cavity of a papermaking mold having a prescribed cavity shape to form a pulp preform including a main part having an opening and a separable part having a flange and connected to an edge of the opening. A pressing member is inserted into the preform, the pressing member is expanded to press the preform toward the papermaking surface, the preform is removed from the papermaking mold, and then the preform is cut at a joint between the separable part and the main part.

Abstract: A liquefied paper material is used as raw materials. A paper frame member 1 supporting a vibrating plate is paper-skimmed and formed. On paper-skimming and forming, a central hole for use in voice coils, air-release hole 1a releasing air pressure in a rear of the vibrating plate to outside due to vibration of the vibrating plate. A loudspeaker system is manufactured using the paper frame member 1.

Abstract: A method for producing a pulp molded article (7) comprising the steps of supplying a pulp slurry into the cavity (1) of a mold (10) composed of a set of splits (3 and 4), the set of splits (3 and 4) being assembled together to form the cavity (1) with a prescribed configuration, to form a pulp deposited body (5), feeding a fluid into the cavity (1) to press the pulp deposited body (5) onto the inner wall of the cavity (1) for dewatering.

Abstract: A method of producing a lipped molded article comprising the steps of forming a molded article having an opening portion by papermaking and outwardly curling the peripheral wall portion which constitutes the opening portion to make a lip. The method is characterized in that the inner surface of the molded article is coated with a resin layer to make a multilayer molded article, the part to be curled of the peripheral wall portion of the molded article is impregnated with a liquid, and the part to be curled is subjected to curling processing while or after being heated.

Abstract: A heat-insulating container having a first fiber layer (111) with a prescribed density and a second fiber layer (112) which is formed inside the first fiber layer (111) and has a lower density than the first fiber layer (111). The first fiber layer (111) is 0.2 to 1 mm thick, and the second fiber layer (112) is 0.4 to 3 mm thick, with the total thickness of the first fiber layer (111) and the second fiber layer (112) being 0.

Abstract: A method for producing a pulp molded article is disclosed. The method comprises the steps of forming and drying a pulp molded precursor (15). The drying step includes a first step and a second step. In the first step, the precursor (15) is set in a cavity of a heating mold, and is hot-pressed. The cavity has a configuration in conformity to the contour of the pulp molded article to be produced. In the second step, the hot-pressed precursor (15) is taken out from the heating mold and is heat-dried in a drying furnace.

Abstract: A method for producing a pulp molded article (7) comprising the steps of supplying a pulp slurry into the cavity (1) of a mold (10) composed of a set of splits (3 and 4), the set of splits (3 and 4) being assembled together to form the cavity (1) with a prescribed configuration, to form a pulp deposited body (5), feeding a fluid into the cavity (1) to press the pulp deposited body (5) onto the inner wall of the cavity (1) for dewatering.

Abstract: A binder is applied to particles which are then combined with fibers to bind the particles to the fibers. The particles have functional sites for forming a hydrogen bond or a coordinate covalent bond. The fibers have hydrogen bonding functional sites. The binder comprises binder molecules, the binder molecules having at least one functional group that is capable of forming a hydrogen bond or a coordinate covalent bond with the particles, and at least one functional group that is capable of forming a hydrogen bond with the fibers. A substantial portion of the particles that are adhered to the fibers may be adhered in particulate form by hydrogen bonds or coordinate covalent bonds to the binder, and the binder in turn may be adhered to the fibers by hydrogen bonds. Fibers containing particles bound by this method are easily densified.

Abstract: An absorbent and time release material formed from a dried pulp impregnated with an impregnating substance such as wax or oil, that is ground to a powder or pellet form. The material can be used to suppress fires, reclaim land, retain water, provide traction on slippery surfaces, and enhance or replace soil mixes.

Abstract: A method is disclosed for forming from a fiber slurry a three-dimensional fiber truss. The forming method involves compressing a fiber slurry or a fiber pulp between a pair of rigid foraminous dies to rapidly drive out most of the carrier fluid. The fiber retained between the dies is compacted into a pre-form fiber truss. The pre-form fiber truss is subsequently dried and consolidated in a heated press to produce a finished fiber truss. In panel applications, the fiber truss can be used by itself, or combined with other fiber trusses, to form a light-weight structural core for sandwich panels. Sandwich panels have numerous uses in packaging, material handling, construction, and furniture industries. Specific products include bulk bins, heavy-duty boxes, shipping containers, wall panels, roof panels, cement forms, partitions, poster displays, reels, desks, caskets, shelves, tables, and doors.

Abstract: A binder is applied to particles which are then combined with fibers to bind the particles to the fibers. The particles have functional sites for forming a hydrogen bond or a coordinate covalent bond. The fibers have hydrogen bonding functional sites. The binder comprises binder molecules, the binder molecules having at least one functional group that is capable of forming a hydrogen bond or a coordinate covalent bond with the particles, and at least one functional group that is capable of forming a hydrogen bond with the fibers. A substantial portion of the particles that are adhered to the fibers may be adhered in particulate form by hydrogen bonds or coordinate covalent bonds to the binder, and the binder in turn may be adhered to the fibers by hydrogen bonds. Fibers containing particles bound by this method are easily densified.

Abstract: A speaker frame is constructed from dried paper pulp. Features in the speaker frame such as holes or slits are formed by carbonizing corresponding sections in the dried paper pulp and applying shear processing to remove the carbonized material. A carbonizing mold contains protrusions corresponding to the sections in the dried pulp to be carbonized. The result is a high quality speaker frame that is biodegradable and can be produced economically.

Abstract: A method and apparatus for binding the fibers of a fiber reinforced plastic preform. A fiber reinforced plastic preform is created in a preselected geometry from a mixture of reinforcing fibers and binding fibers, the binding fibers being responsive to a high frequency electromagnetic field to melt thereby binding the reinforcing fibers. The fiber reinforced plastic preform is then exposed for a short period of time to a high frequency electromagnetic field, with the high frequency electromagnetic field causing the binding fibers to melt thus binding the reinforcing fibers of the preform.

Abstract: Economical manufacturing of wood powder-molded products becomes possible with the introduction of wood pulp as the binding agent to be used in combination with water. The molded products feature not only high moisture absorbing capability and a unique natural touch of hybrid between wood and paper, but easy and convenient disposability after use. The product can be molded into any shape, but the method would be more suitable for manufacturing small-size pellet products form the practical standpoint to perform drying (dehydration) process. This invention enables to utilize wood powder resources including sawdust, which is currently disposed of in a huge amount as the industrial waste, all over the world.

Abstract: The process for producing a tridimensional piece from an aqueous suspension containing at least a thermoplastic resin and reinforcing fibers, comprises the following steps:(a) the elements of the suspension are wet-molded into a preform in a mold, said preform having, in the three dimensions, the general outline of the final piece;(b) the preform is then at least partly de-watered;(c) then the preform is pre-heated to a temperature higher than the melting point of the thermoplastic resin;(d) the preform is then molded under pressure into its final shape in a press heated to a temperature below the melting point of the thermoplastic resin.

Abstract: A wet-felted mat of wood fibers is acetylated by coating the mat with a quantity of acetic anhydride ranging from 5 to 70% by volume of the mat and heating the mat at a temperature of from 150.degree. to 300.degree. F. while confining substantially all of the acetic anhydride within the mat for about 20 to 120 minutes. The acetylated mat is pressed into hardboard which may be bent into a variety of loops, spirals, helices, and other curvilinear shapes to make articles of furniture, protective packaging products and the like.

Abstract: A wet-felted mat of wood fibers is acetylated by coating the mat with a quantity of acetic anhydride ranging from 5 to 70% by volume of the mat and heating the mat at a temperature of from 150.degree. to 300.degree. F. while confining substantially all of the acetic anhydride within the mat for about 20 to 120 minutes. The acetylated mat is pressed into hardboard which may be bent into a variety of loops, spirals, helices, and other curvilinear shapes to make articles of furniture, protective packaging products and the like.

Abstract: A diaphragm for a speaker obtained by forming a diaphragm base by screen processing a mixture of carbon fiber, pulp and polyvinyl alcohol fiber as a binder in a manner similar to that employed for making paper, depositing a thermosetting resin on the diaphragm base by impregnation or coating, and subjecting the diaphragm base, on which the thermosetting resin has been deposited, to electroless plating to deposit a metal film in the interstices between fibers and on the entire fiber surface.

Abstract: Tubular filter elements are formed by first feeding a slurry into a tubular moulding space between a vertical core and a cylindrical fine mesh screen. Air pressure is applied to the slurry so that the liquid drains through the screen and through a screen at one base of the space, while a mass of microfibres builds up to be removed from the space for bonding by a synthetic resin. A reciprocable sleeve increases the effective height of the screen as the mass builds up. Layers of microfibres having different qualities can be assembled by using different core diameters in succession. Filter elements that need not necessarily be cylindrical can be formed by this or analogous pressure methods in which the majority of the microfibres are directed approximately parallel to one another, and/or in which one or each face of the filter element has moulded into it a perforated sheet of supporting material.

Abstract: A process for improving the strengths and resistance to water absorption of wood fiber hardboard, along with a lessening in the number of conventional steps, is disclosed. Hardboad is thereby produced by a process wherein drying oil is added to the wood chips prior to the pulp preparation stage; and optionally an oxidation accelerator is added during the pulp preparation stage. The hardboard is then formed in the usual manner without requiring the conventional addition of binder ingredients in the stock chest, without requiring conventional baking following pressing and, in the case of "tempered" hardboard without requiring the subsequent addition of tempering materials and baking following the conventional press operation.

Abstract: A method of producing an inorganic substance board, wherein after preparation, such as by use of paper making process, the board is hardened in an autoclave with saturated steam at a high temperature, high pressure and for a suitable length of time, and after hardening, subjecting the board to one or more drying cycles comprising a vacuum treatment at 60 to 300 Torrs, for a suitable length of time to enable the core of the board to reach a suitable temperature, the application of saturated steam at 2 to 12 Kg/cm.sup.2 pressure and 120 to 190.degree. C temperature for a period of time sufficient to allow the core to reach a suitable temperature. The number of cycles is preferably 10 or less. Advantageously, the inventive drying treatment prevents efflorescence and warping of the boards.

Abstract: A porous tubular element of uniform density and porosity is formed by uniformly depositing binder and crushable fibers selected from the group consisting essentially of polycrystalline, alumina, zirconia, aluminum silicate and potassium polytitanate fibers from an aqueous dispersion onto a cylindrical mold. The tubular element is then compressed with sufficient pressure to crush and rearrange the fibers to obtain uniform density and porosity.

Abstract: The specification discloses a novel composite coalescing filter tube and the method of making the same. In contrast to previous coalescing filters, which had layers of filter material sandwiched between relatively rigid support members, the present invention provides for a completely unitary coalescing filter tube wherein the various layers of the filter are successively vacuum formed one over the other on a forming fixture which is submerged in an appropriate glass fiber slurry mix, with the various layers being air dried, epoxy dipped, and cured as needed for the particular application. Since, during the vacuum forming process, glass fibers from one layer will interlock with glass fibers from the previously formed layer, a completely unitary coalescing filter tube is formed, preventing the problems of filter layer separation, channeling, pressure collapse and vibration damage which have occurred in past coalescing filters.

Abstract: A dilute slurry that includes mineral wool fibers, a clay binder, other binders and a flocculent is introduced into a forming tank at several elevations and with sufficient velocity to circulate toroidally therein. A mandrel having the desired configuration of one surface of the shaped article is lowered into the forming tank and rotated at a preselected speed. Vacuum is applied to the rotating mandrel and a substantially uniform layer of solids is deposited on the outer surface of the mandrel while the filtrate is withdrawn through an internal portion of the mandrel and conveyed to a filtrate recovery tank. After a layer of a preselected thickness is deposited on the outer surface of the mandrel, the mandrel is removed from the forming tank and vacuum is maintained on the mandrel to reduce the water content of the accreted fibers to between about 40 to 65% by weight water. Thereafter, while on the mandrel, the accreted fiber-shaped article is trimmed to provide an outer surface of a desired configuration.